A flat cup anti-skid bolt rod knurling thread rolling device and use method thereof
By designing a flat cup anti-slip bolt rod knurling wire ruber that includes processing support frame and lubrication mechanism, the problems of low accuracy and difficulty in cleaning of bolts during knurling wire rub are solved, and efficient and accurate bolt processing and automatic Clean up.
Patent Information
- Application Number
- CN202410273652.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2044-03-11
AI Technical Summary
Flat cup bolts are prone to be crooked during knurling and threading, with low processing accuracy, and cleaning metal debris requires shutdown, which affects efficiency.
A flat cup anti-slip bolt rod knurled wire rubbing device including processing support frame, knurled wire rubbing mechanism, lubrication mechanism, limiting mechanism, feeding mechanism and cleaning mechanism is designed, and the knurled wire rubbing device is passed through a servo motor, pulley, and push-pull hinge , lubricating oil application rollers, cylinders and injection pipes and other components to ensure the vertical processing of bolts and high-precision tooth rubbing, reduce wear and realize automatic cleaning.
The high-precision knurled wire rubbing of bolts is achieved, avoiding oblique teeth and messy teeth, extending the service life of the tooth rubbing board, improving processing efficiency and cleanliness, and reducing the impact of metal debris.
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Figure CN118527582B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bolt knurling and thread rolling equipment, in particular to a flat cup anti-skid bolt rod knurling and thread rolling device and a use method thereof. Background Art
[0002] Bolts are mechanical parts, cylindrical threaded fasteners equipped with nuts. Their main function is to connect and fix parts to ensure the safe operation of machines and equipment. In bolt production, the main methods of thread forming include thread rolling, thread rolling, and tapping. Thread rolling and thread rolling are methods of obtaining threads by extruding materials and are used to manufacture external threads.
[0003] When rolling and knurling the flat cup bolts, after the flat cup bolts are transported to the thread rolling plate via the conveyor belt, since the flat cup bolts have a taper, the thread rolling will be crooked if the machine is not adjusted properly. It is also easy to roll off-center when knurling the rod, resulting in low processing accuracy and easy scrapping. The bolts often collide and rub against the knurling device during knurling, which easily generates debris. When the device is cleaning metal debris, the machine needs to be stopped and the thread rolling plate cannot continue to roll, which wastes time and affects work efficiency. Summary of the Invention
[0004] The object of the present invention is to provide a flat cup anti-skid bolt shank knurling thread rolling device and a use method thereof, so as to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention provides a flat cup anti-slip bolt rod knurling thread rolling device and a method for using the same, comprising a processing support frame, a side wall of the processing support frame fixedly connected to a servo motor, an output end of the servo motor fixedly connected to a rotating rod, an outer wall of the rotating rod fixedly connected to a pulley, an outer wall of the pulley is provided with a belt, an inner wall of the belt is transmission-connected to a rotating shaft, an outer wall of the rotating shaft is rotatably connected to a bracket, a bottom of the bracket is fixedly connected to the top of the processing support frame, and further comprising:
[0007] The knurling and thread rolling mechanism includes a rotating disk fixedly connected to the outer wall of the rotating shaft, the side wall of the rotating disk is fixedly connected to a connecting rod, the outer wall of the connecting rod is rotatably connected to a push-pull rod, the end of the push-pull rod away from the connecting rod is rotatably connected to a push-pull hinge, the side wall of the push-pull hinge is fixedly connected to a movable die rolling plate, the side wall of the movable die rolling plate is fixedly connected to a convex slider, the side wall of the convex slider is slidably connected to a concave guide rail, the bottom of the concave guide rail is fixedly connected to the top of the processing support frame, and the top of the processing support frame is fixedly connected to the fixed die rolling plate;
[0008] The lubrication mechanism includes an L-shaped support plate fixedly connected to the top of the processing support frame, the side wall of the L-shaped support plate is fixedly connected to a lubricating oil storage barrel, the inner wall of the lubricating oil storage barrel is fixedly connected to an oil inlet block, the outer wall of the oil inlet block is provided with an oil inlet hole, the inner wall of the oil inlet block is rotatably connected to a rotating rod, the interior of the rotating rod is hollowed out, the outer wall of the rotating rod is provided with an oil inlet hole, the inner wall of the oil inlet hole is connected to the inner wall of the oil inlet hole, the outer wall of the rotating rod is provided with an oil outlet hole, the outer wall of the rotating rod is fixedly connected to a smear roller, and the oil outlet hole is located inside the smear roller.
[0009] Furthermore, the lubrication mechanism also includes a gear fixedly connected to the outer wall of the rotating rod, the top of the movable mold rolling plate is fixedly connected to an L-shaped connecting frame, the side wall of the L-shaped connecting frame is fixedly connected to a reciprocating tooth plate, and the side wall of the reciprocating tooth plate is meshed with the side wall of the gear.
[0010] Furthermore, a limiting mechanism is provided on the top of the processing support frame, and the limiting mechanism includes a discharge bracket fixedly connected to the top of the processing support frame, the side wall of the discharge bracket is fixedly connected with a placement slot plate, the top of the processing support frame is fixedly connected with the support frame, the side wall of the support frame is fixedly connected with an inclined plate, the bottom of the inclined plate is fixedly connected with a downward pressure spring, and the end of the downward pressure spring away from the inclined plate is fixedly connected to the limiting plate.
[0011] Furthermore, a feeding mechanism is provided on the top of the processing support frame, and the feeding mechanism includes a fixed plate fixedly connected to the top of the processing support frame, the top of the fixed plate is fixedly connected to a cylinder, the output end of the cylinder is fixedly connected to an extrusion plate, the bottom of the extrusion plate is fixedly connected to a tooth plate 1, the side wall of the tooth plate 1 is fixedly connected to a convex slide plate 1, the side wall of the convex slide plate 1 is slidably connected to a concave slide, and the side wall of the concave slide is fixedly connected to the side wall of the fixed plate.
[0012] Furthermore, the feeding mechanism also includes a fixed gear part fixedly connected to the side wall of the fixed plate, the side wall of the fixed gear part is meshingly connected to the side wall of tooth plate one, the side wall of the fixed gear part is meshingly connected to tooth plate two, the side wall of tooth plate two is fixedly connected to convex slide plate two, the side wall of convex slide plate two is slidingly connected to the inner wall of the concave slide, and the side wall of convex slide plate two is fixedly connected to the limited material clamping plate.
[0013] Furthermore, a cleaning mechanism is provided on the top of the processing support frame, and the cleaning mechanism includes a cleaning box fixedly connected to the top of the processing support frame, the inner wall of the cleaning box is fixedly connected to a return spring, the end of the return spring away from the cleaning box is fixedly connected to a movable plate, the side wall of the movable plate is fixedly connected to an L-shaped push plate, the side wall of the L-shaped push plate is contacted with the outer wall of the connecting rod, and the side wall of the cleaning box is fixedly connected to a spray pipe.
[0014] Furthermore, a reciprocating mechanism is provided on the side wall of the processing support frame, and the reciprocating mechanism includes a hinge fixedly connected to the side wall of the processing support frame, the side wall of the hinge is rotatably connected to a reciprocating plate, the side wall of the reciprocating plate is provided with a slide groove, the inner wall of the slide groove is slidably connected to a rotating plate, the side wall of the rotating plate is fixedly connected to one end of the rotating rod, the inner wall of the reciprocating plate is slidably connected to a sliding rod, and one end of the sliding rod is fixedly connected to a reciprocating block.
[0015] Furthermore, the reciprocating mechanism also includes a filtering dust shield fixedly connected to the side wall of the processing support frame, the side wall of the processing support frame is fixedly connected to an oil storage tank, the side wall of the oil storage tank is fixedly connected to an oil suction pipe, one end of the oil suction pipe is fixedly connected to a water pump, the bottom of the water pump is fixedly connected to the top of the processing support frame, the input end of the water pump is fixedly connected to an oil outlet pipe, one end of the oil outlet pipe is fixedly connected to a spray pipe, the inner wall of the spray pipe is hollowed out, the outer wall of the spray pipe is rotatably connected to the side wall of the reciprocating block, the top of the processing support frame is fixedly connected to a limiting plate, the side wall of the limiting plate is provided with a limiting groove, and the outer wall of the spray pipe is slidably connected to the inner wall of the limiting groove.
[0016] Furthermore, a method for using a flat cup anti-slip bolt rod knurling thread rolling device comprises the following steps:
[0017] S1: First, place the bolts to be threaded with their big heads facing upwards one by one into the placement slot, and continue to place more after it is full, so that the bolt blank moves to the thread rolling working area. When the bolt is at the bottom of the limit plate, the spring is pressed down to allow the limit plate to limit and squeeze the bolt, and the cylinder is started. The cylinder pushes the extrusion plate to move, and the extrusion plate squeezes the bolt between the fixed die rolling plate and the movable die rolling plate. After squeezing in, the cylinder drives the extrusion plate to reset, and the extrusion plate drives the tooth plate 1 to move. The tooth plate 1 slides in the concave slide frame through the convex slide plate 1, and the tooth plate 1 engages with the fixed gear part, which can make the fixed gear part rotate, so that the fixed gear part can drive the tooth plate 2 to move toward the bolt, so that the tooth plate 2 drives the limiting clamping plate to limit the unprocessed bolt.
[0018] S2: When the bolt enters the processing area, the servo motor drives the rotating rod to rotate, and the rotating rod drives the belt to rotate through the pulley. The belt drives the rotating shaft and the rotating disk to rotate, so that the rotating disk pulls the push-pull rod through the connecting rod to move back and forth. The push-pull rod pulls the movable die rolling plate through the push-pull hinge to move. The movable die rolling plate slides on the concave guide rail through the convex slider, thereby rolling the bolts entering the processing area;
[0019] S3: When the movable die plate moves, the movable die plate drives the L-shaped connecting frame and the reciprocating tooth plate to reciprocate. The reciprocating tooth plate meshes with the gear, which can rotate the gear. The gear drives the rotating rod to rotate. When the oil inlet hole on the rotating rod is connected with the oil inlet hole, the lubricating liquid in the lubricating oil storage barrel enters the rotating rod and is discharged from the oil outlet hole. The lubricating oil is absorbed by the smear roller, which can be used to smear the movable die plate.
[0020] S4: When the rotating disk drives the connecting rod to rotate, the movable die plate contacts the L-shaped push plate, which pushes the movable plate into the cleaning box to squeeze. The gas in the cleaning box is transferred to the injection pipe through squeezing. The squeezed gas is discharged through the injection pipe. The discharged gas cleans the movable die plate and cools it down.
[0021] S5: When the rotating rod drives the rotating plate to slide in the slide groove, the reciprocating plate moves with the hinge as the axis, the reciprocating plate drives the sliding rod to move, the sliding rod drives the reciprocating block and the spray pipe to move, and the spray pipe slides on the limit groove, so that the spray pipe moves back and forth in a straight line. The water pump sucks the liquid in the oil storage tank through the oil suction pipe and discharges it into the spray pipe through the oil outlet pipe, so that the spray pipe can spray the liquid back and forth in the processing area.
[0022] The present invention has the following beneficial effects:
[0023] The present invention relates to a flat cup anti-skid bolt rod knurling and a method for using the same, when the bolt needs to be knurled and threaded, first put the bolt to be threaded into the placement slot with the big head facing upwards, and continue to put it in after it is full, so that the bolt blank moves to the thread rolling working area, and when the bolt is at the bottom of the limit plate, the spring is pressed down to make the limit plate limit and squeeze the bolt, so that the bolt is squeezed into the thread rolling working area, ensuring the verticality of the flat cup bolt, starting the cylinder, and the cylinder pushes the extrusion plate to move, and the extrusion plate squeezes the bolt into the fixed die rolling plate and the movable die rolling plate. After squeezing in, the cylinder drives the extrusion plate to reset, and the extrusion plate drives the tooth plate to move, and the tooth plate slides in the concave slide rack through the convex slide plate, and the tooth plate is meshed with the fixed gear part, which can make the fixed gear part rotate, so that the fixed gear part can drive the tooth plate two to move toward the bolt, so that the tooth plate two drives the limiting clamping plate to limit the unprocessed bolt, thereby preventing multiple bolts from entering the processing area and affecting the processing effect.
[0024] 2. A flat cup anti-slip bolt rod knurling thread rolling device and its use method. When the bolt enters the processing area, the servo motor drives the rotating rod to rotate, and the rotating rod drives the belt to rotate through the pulley. The belt drives the rotating shaft and the rotating disk to rotate, so that the rotating disk pulls the push-pull rod to move back and forth through the connecting rod. The push-pull rod pulls the movable die rolling plate to move through the push-pull hinge. The movable die rolling plate slides on the concave guide rail through the convex slider, thereby rolling the bolts entering the processing area, ensuring orderly and high-precision thread rolling, and avoiding slanted and messy threads.
[0025] 3. A flat cup anti-slip bolt rod knurling thread roller and a method of using the same. When the movable die tooth plate moves, the movable die tooth plate drives the L-shaped connecting frame and the reciprocating tooth plate to reciprocate. The reciprocating tooth plate is engaged with the gear, which can cause the gear to rotate. The gear drives the rotating rod to rotate. When the oil inlet hole on the rotating rod is connected with the oil inlet hole, the lubricating liquid in the lubricating oil storage barrel enters the rotating rod and is discharged from the oil outlet hole. The lubricating oil is absorbed by the smearing roller, which can be used to smear the movable die tooth plate, thereby reducing the wear of the movable die tooth plate and extending its service life. It also prevents excessive lubricating oil from being smeared on the movable die tooth plate, thereby affecting the processing quality. In the process of smearing, the debris on the movable die tooth plate is cleaned to avoid leaving metal debris, thereby improving the processing quality of the bolt.
[0026] 4. A flat cup anti-slip bolt rod knurling thread rolling device and its use method. When the rotating disk drives the connecting rod to rotate, the movable mold knurling plate contacts the L-shaped push plate, and the L-shaped push plate pushes the movable plate into the cleaning box for extrusion. The gas in the cleaning box is transmitted to the injection pipe through extrusion, and the extruded gas is discharged through the injection pipe. The discharged gas cleans and cools the movable mold knurling plate, thereby increasing the service life of the device and achieving high-precision processing of knurling and knurling.
[0027] 5. A flat cup anti-slip bolt rod knurled thread roller and a method of using the same. When the rotating rod drives the rotating plate to slide in the slide groove, the reciprocating plate moves with the hinge as the axis, the reciprocating plate drives the sliding rod to move, the sliding rod drives the reciprocating block and the spray pipe to move, the spray pipe slides on the limit groove, so that the spray pipe reciprocates in a straight line, the water pump sucks the liquid in the oil storage tank through the oil suction pipe, and discharges it into the spray pipe through the oil outlet pipe, so that the spray pipe can spray the liquid back and forth in the processing area, preventing excessive heat from affecting the processing effect during the processing, and cleaning the floating dust generated during the processing to prevent debris from falling everywhere, thereby improving the cleanliness of the device.
[0028] Of course, any product implementing the present invention does not necessarily need to achieve all of the above advantages at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0030] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0031] Figure 2 This is a schematic diagram of the overall structure of the knurling and thread rolling mechanism of the present invention;
[0032] Figure 3 This is a schematic cross-sectional view of the lubrication mechanism of the present invention;
[0033] Figure 4 This is an enlarged cross-sectional view of the lubrication mechanism structure of the present invention;
[0034] Figure 5 Schematic diagram of the overall structure of the limiting mechanism of the present invention;
[0035] Figure 6 This is a cross-sectional view of the feeding mechanism structure of the present invention;
[0036] Figure 7 This is a cross-sectional view of the cleaning mechanism structure of the present invention;
[0037] Figure 8 It is a schematic structural diagram of the reciprocating mechanism of the present invention;
[0038] Figure 9 Schematic diagram of the method of the present invention.
[0039] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0040] In the figure: 101, processing support frame; 102, servo motor; 103, rotating rod; 104, pulley; 105, belt; 106, rotating shaft; 107, bracket; 2, knurling thread rolling mechanism; 201, rotating disk; 202, connecting rod; 203, push-pull rod; 204, push-pull hinge; 205, movable die rolling plate; 206, convex slider; 207, concave guide rail; 208, fixed die rolling plate; 3. Lubrication mechanism; 301. L-shaped support plate; 302. Lubricating oil storage barrel; 303. Oil inlet block; 304. Oil inlet hole; 305. Rotating rod; 306. Oil inlet hole; 307. Oil outlet hole; 308. Applicator roller; 309. Gear; 310. L-shaped connecting frame; 311. Reciprocating tooth plate; 4. Limiting mechanism; 401. Discharging bracket; 402. Placement slot plate; 403. Support frame; 404. Inclined plate ; 405, down-pressing spring; 406, limit plate; 5, feeding mechanism; 501, fixed plate; 502, cylinder; 503, extrusion plate; 504, tooth plate 1; 505, convex slide plate 1; 506, concave slide; 507, fixed gear; 508, tooth plate 2; 509, convex slide plate 2; 510, limiting card plate; 6, cleaning mechanism; 601, cleaning box; 602, return spring; 603, shift Moving plate; 604, L-shaped push plate; 605, injection pipe; 7, reciprocating mechanism; 701, hinge; 702, reciprocating plate; 703, slide groove; 704, rotating plate; 705, slide rod; 706, reciprocating block; 707, filter dust shield; 708, oil storage tank; 709, oil suction pipe; 710, water pump; 711, oil outlet pipe; 712, spray pipe; 713, limit plate; 714, limit groove. DETAILED DESCRIPTION
[0041] The following will provide a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0042] Example 1, please refer to Figure 1 - Figure 6 As shown, the present invention is a flat cup anti-slip bolt rod knurling thread rolling device and its use method, including a processing support frame 101, the side wall of the processing support frame 101 is fixedly connected to a servo motor 102, the output end of the servo motor 102 is fixedly connected to a rotating rod 103, the outer wall of the rotating rod 103 is fixedly connected to a pulley 104, the outer wall of the pulley 104 is provided with a belt 105, the inner wall of the belt 105 is transmission-connected to a rotating shaft 106, the outer wall of the rotating shaft 106 is rotatably connected to a bracket 107, the bottom of the bracket 107 is fixedly connected to the top of the processing support frame 101, and further comprising:
[0043] The knurling thread rolling mechanism 2 includes a rotating disk 201 fixedly connected to the outer wall of the rotating shaft 106, the side wall of the rotating disk 201 is fixedly connected to the connecting rod 202, the outer wall of the connecting rod 202 is rotatably connected to the push-pull rod 203, the push-pull rod 203 is rotatably connected to the end of the connecting rod 202, the push-pull hinge 204 is rotatably connected to the side wall of the push-pull hinge 204, the side wall of the push-pull hinge 204 is fixedly connected to the movable die rolling plate 205, the side wall of the movable die rolling plate 205 is fixedly connected to the convex slider 206, the side wall of the convex slider 206 is slidably connected to the concave guide rail 207, the bottom of the concave guide rail 207 is fixedly connected to the top of the processing support frame 101, and the top of the processing support frame 101 is fixed. It is connected to the fixed die thread rolling plate 208. When the bolt enters the processing area, the servo motor 102 drives the rotating rod 103 to rotate. The rotating rod 103 drives the belt 105 to rotate through the pulley 104. The belt 105 drives the rotating shaft 106 and the rotating disk 201 to rotate, so that the rotating disk 201 pulls the push-pull rod 203 to move back and forth through the connecting rod 202. The push-pull rod 203 pulls the movable die thread rolling plate 205 to move through the push-pull hinge 204. The movable die thread rolling plate 205 slides on the concave guide rail 207 through the convex slider 206, thereby rolling the bolts entering the processing area, ensuring orderly and high-precision thread rolling and avoiding skewed and disordered threads.
[0044] The lubrication mechanism 3 includes an L-shaped support plate 301 fixedly connected to the top of the processing support frame 101, a lubricating oil storage barrel 302 fixedly connected to the side wall of the L-shaped support plate 301, an oil inlet block 303 fixedly connected to the inner wall of the lubricating oil storage barrel 302, an oil inlet hole 304 is provided on the outer wall of the oil inlet block 303, a rotating rod 305 is rotatably connected to the inner wall of the oil inlet block 303, the interior of the rotating rod 305 is hollowed out, and the outer wall of the rotating rod 305 is provided with an oil inlet hole 304. 6. The inner wall of the oil inlet hole 306 is connected to the inner wall of the oil inlet hole 304. The outer wall of the rotating rod 305 is provided with an oil outlet hole 307. The outer wall of the rotating rod 305 is fixedly connected to the smear roller 308. The oil outlet hole 307 is located inside the smear roller 308. The lubricating mechanism 3 also includes a gear 309 fixedly connected to the outer wall of the rotating rod 305. The top of the movable die rolling plate 205 is fixedly connected to an L-shaped connecting frame 310. The side wall of the L-shaped connecting frame 310 is fixedly connected to the reciprocating tooth plate 3 11. The side wall of the reciprocating tooth plate 311 is meshed with the side wall of the gear 309. When the movable die rolling plate 205 moves, the movable die rolling plate 205 drives the L-shaped connecting frame 310 and the reciprocating tooth plate 311 to reciprocate. The reciprocating tooth plate 311 is meshed with the gear 309, which can make the gear 309 rotate. The gear 309 drives the rotating rod 305 to rotate. When the oil inlet hole 306 on the rotating rod 305 is connected with the oil inlet hole 304, the lubricating oil in the storage barrel 302 is The lubricating liquid enters the rotating rod 305 and is discharged from the oil outlet 307. The lubricating oil is absorbed by the smearing roller 308, which can enable the smearing roller 308 to smear the movable die rubbing plate 205, reduce the wear of the movable die rubbing plate 205, extend its service life, and prevent excessive lubricating oil from being smeared on the movable die rubbing plate 205, thereby affecting the processing quality. During the smearing process, the debris on the movable die rubbing plate 205 is cleaned to avoid leaving metal debris, thereby improving the processing quality of the bolts.
[0045] When the bolt needs to be knurled and threaded, first put the bolts to be threaded upward into the slot of the placement slot plate 402 one by one, and continue to put them in after they are full, so that the bolt blank moves toward the thread rolling working area. When the bolt is at the bottom of the limit plate 406, the downward pressure spring 405 causes the limit plate 406 to limit and squeeze the bolt, so that the bolt is squeezed into the thread rolling working area, ensuring the verticality of the flat cup bolt.
[0046] Example 2 is different from Example 1 in that, please refer to Figure 5 - Figure 8 , a feeding mechanism 5 is provided on the top of the processing support frame 101, and the feeding mechanism 5 includes a fixed plate 501 fixedly connected to the top of the processing support frame 101, and the top of the fixed plate 501 is fixedly connected to the cylinder 502, and the output end of the cylinder 502 is fixedly connected to the extrusion plate 503, and the bottom of the extrusion plate 503 is fixedly connected to a tooth plate 1 504, and the side wall of the tooth plate 1 504 is fixedly connected to a convex slide 1 505, and the side wall of the convex slide 1 505 is slidably connected to a concave slide 506, and the side wall of the concave slide 506 is fixedly connected to the side wall of the fixed plate 501, and the feeding mechanism 5 also includes a fixed gear part 507 fixedly connected to the side wall of the fixed plate 501, and the side wall of the fixed gear part 507 is meshed with the side wall of the tooth plate 1 504, and the side wall of the fixed gear part 507 is meshed with a tooth plate 2 508, and the side wall of the tooth plate 2 508 is fixedly connected to a convex slide 2 509 The side wall of the convex slide plate 509 is slidably connected to the inner wall of the concave slide 506, and the side wall of the convex slide plate 509 is fixedly connected to the limited material clamping plate 510. The cylinder 502 is started, and the cylinder 502 pushes the extrusion plate 503 to move. The extrusion plate 503 squeezes the bolt between the fixed die rolling plate 208 and the movable die rolling plate 205. After squeezing in, the cylinder 502 drives the extrusion plate 503 to reset, and the extrusion plate 503 drives the tooth plate 1 504 to move. The tooth plate 1 504 slides in the concave slide 506 through the convex slide plate 1 505, and the tooth plate 1 504 engages with the fixed gear part 507, which can make the fixed gear part 507 rotate, so that the fixed gear part 507 can drive the tooth plate 2 508 to move toward the bolt, so that the tooth plate 2 508 drives the limiting clamping plate 510 to limit the unprocessed bolts, preventing multiple bolts from entering the processing area and affecting the processing effect.
[0047] A cleaning mechanism 6 is provided on the top of the processing support frame 101. The cleaning mechanism 6 includes a cleaning box 601 fixedly connected to the top of the processing support frame 101. The inner wall of the cleaning box 601 is fixedly connected to a return spring 602. The end of the return spring 602 away from the cleaning box 601 is fixedly connected to a movable plate 603. The side wall of the movable plate 603 is fixedly connected to an L-shaped push plate 604. The side wall of the L-shaped push plate 604 is in contact with the outer wall of the connecting rod 202. The side wall of the cleaning box 601 is fixedly connected to the outer wall of the connecting rod 202. There is an injection pipe 605. When the rotating disk 201 drives the connecting rod 202 to rotate, the movable mold rolling plate 205 contacts the L-shaped push plate 604. The L-shaped push plate 604 pushes the movable plate 603 into the cleaning box 601 for extrusion. The gas in the cleaning box 601 is transmitted to the injection pipe 605 through extrusion. The extruded gas is discharged through the injection pipe 605. The discharged gas cleans the movable mold rolling plate 205 and cools it down, thereby increasing the service life of the device and achieving high-precision processing of rolling and knurling.
[0048] The side wall of the processing support frame 101 is provided with a reciprocating mechanism 7, and the reciprocating mechanism 7 includes a hinge 701 fixedly connected to the side wall of the processing support frame 101, and the side wall of the hinge 701 is rotatably connected to a reciprocating movable plate 702, and the side wall of the reciprocating movable plate 702 is provided with a slide groove 703, and the inner wall of the slide groove 703 is slidably connected to a rotating plate 704, and the side wall of the rotating plate 704 is fixedly connected to one end of the rotating rod 103, and the inner wall of the reciprocating movable plate 702 is slidably connected to the slide rod 705. When the rotating rod 103 drives the rotating plate 704 to slide in the slide groove 703, the reciprocating movable plate 702 moves with the hinge 701 as the axis, and the reciprocating movable plate 702 drives the slide rod 705 to move, and one end of the slide rod 705 is fixedly connected to a reciprocating block 706.
[0049] The reciprocating mechanism 7 also includes a filtering dust shield 707 fixedly connected to the side wall of the processing support frame 101, an oil storage tank 708 is fixedly connected to the side wall of the processing support frame 101, an oil suction pipe 709 is fixedly connected to the side wall of the oil storage tank 708, one end of the oil suction pipe 709 is fixedly connected to a water pump 710, the bottom of the water pump 710 is fixedly connected to the top of the processing support frame 101, the input end of the water pump 710 is fixedly connected to an oil outlet pipe 711, one end of the oil outlet pipe 711 is fixedly connected to a spray pipe 712, the inner wall of the spray pipe 712 is hollowed out, the outer wall of the spray pipe 712 is rotatably connected to the side wall of the reciprocating block 706, and the top of the processing support frame 101 is fixedly connected to a limiting plate 7 13. A limiting groove 714 is provided on the side wall of the limiting plate 713. The outer wall of the spray pipe 712 is slidably connected to the inner wall of the limiting groove 714. The sliding rod 705 drives the reciprocating block 706 and the spray pipe 712 to move. The spray pipe 712 slides on the limiting groove 714, so that the spray pipe 712 reciprocates in a straight line. The water pump 710 sucks the liquid in the oil storage tank 708 through the oil suction pipe 709 and discharges it into the spray pipe 712 through the oil outlet pipe 711, so that the spray pipe 712 can spray the liquid back and forth in the processing area to prevent excessive heat from affecting the processing effect during the processing, and clean the floating dust generated during the processing to prevent debris from falling everywhere, thereby improving the cleanliness of the device.
[0050] During use, when it is necessary to knurl and thread roll the bolts, first place the bolts to be threaded with their big heads facing upwards into the slots of the placement slot plate 402 one by one, and continue to put them in after they are full, so that the bolt blanks move toward the thread rolling work area. When the bolts are at the bottom of the limit plate 406, the spring 405 is pressed down to make the limit plate 406 limit and squeeze the bolts, squeezing the bolts into the thread rolling work area to ensure the verticality of the bolts. The cylinder 502 is started, and the cylinder 502 pushes the extrusion plate 503 to move, and the extrusion plate 503 squeezes the bolts into the fixed die rolling plate 208 and the movable die rolling plate 205, after squeezing in, the cylinder 502 drives the extrusion plate 503 to reset, and the extrusion plate 503 drives the tooth plate 1 504 to move, and the tooth plate 1 504 slides in the concave slide 506 through the convex slide plate 1 505, and the tooth plate 1 504 engages with the fixed gear part 507, which can make the fixed gear part 507 rotate, so that the fixed gear part 507 can drive the tooth plate 2 508 to move toward the bolt, so that the tooth plate 2 508 drives the limiting clamping plate 510 to limit the unprocessed bolts, so as to prevent multiple bolts from entering the processing area and affecting the processing effect;
[0051] When the bolt enters the processing area, the servo motor 102 drives the rotating rod 103 to rotate, and the rotating rod 103 drives the belt 105 to rotate through the pulley 104, and the belt 105 drives the rotating shaft 106 and the rotating disk 201 to rotate, so that the rotating disk 201 pulls the push-pull rod 203 to move back and forth through the connecting rod 202, and the push-pull rod 203 pulls the movable mold rolling plate 205 to move through the push-pull hinge 204. The movable mold rolling plate 205 slides on the concave guide rail 207 through the convex slider 206, thereby rolling the bolts entering the processing area, ensuring orderly and high-precision rolling, and avoiding skewed and disordered teeth. When the movable mold rolling plate 205 moves, the movable mold rolling plate 205 drives the L-shaped connecting frame 310 and the reciprocating tooth plate 311 The reciprocating motion is performed, and the reciprocating tooth plate 311 meshes with the gear 309, which can make the gear 309 rotate, and the gear 309 drives the rotating rod 305 to rotate. When the oil inlet hole 306 on the rotating rod 305 is connected with the oil inlet hole 304, the lubricating liquid in the lubricating oil storage barrel 302 enters the rotating rod 305 and is discharged from the oil outlet hole 307. The lubricating oil is absorbed by the smearing roller 308, which can make the smearing roller 308 smear the movable die rolling plate 205, reduce the wear of the movable die rolling plate 205, extend its service life, and prevent excessive lubricating oil from being smeared on the movable die rolling plate 205, thereby affecting the processing quality. In addition, during the smearing process, the debris on the movable die rolling plate 205 is cleaned to avoid leaving metal debris, thereby improving the processing quality of the bolt;
[0052] When the rotating disk 201 drives the connecting rod 202 to rotate, the movable die rolling plate 205 contacts the L-shaped push plate 604, and the L-shaped push plate 604 pushes the movable plate 603 to be squeezed into the cleaning box 601. The gas in the cleaning box 601 is transmitted to the injection pipe 605 through extrusion, and the extruded gas is discharged through the injection pipe 605. The discharged gas cleans and cools the movable die rolling plate 205, thereby increasing the service life of the device and achieving high-precision processing of rolling and knurling. When the rotating rod 103 drives the rotating plate 704 to slide in the slide groove 703, the reciprocating movable plate 702 moves back and forth with the hinge 701 as the axis. The reciprocating plate 702 drives the slide bar 705 to move, and the slide bar 705 drives the reciprocating block 706 and the spraying pipe 712 to move. The spraying pipe 712 slides on the limit groove 714, so that the spraying pipe 712 reciprocates in a straight line. The water pump 710 sucks the liquid in the oil storage tank 708 through the oil suction pipe 709 and discharges it into the spraying pipe 712 through the oil outlet pipe 711, so that the spraying pipe 712 can spray the liquid back and forth in the processing area to prevent excessive heat from affecting the processing effect during the processing, and clean the floating dust generated during the processing to prevent debris from falling everywhere, thereby improving the cleanliness of the device.
[0053] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. These preferred embodiments do not exhaustively describe all details, nor do they limit the present invention to specific embodiments. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A flat cup anti-skid bolt rod knurling thread rolling device, comprising a processing support frame (101), the side wall of the processing support frame (101) is fixedly connected to a servo motor (102), the output end of the servo motor (102) is fixedly connected to a rotating rod (103), the outer wall of the rotating rod (103) is fixedly connected to a pulley (104), the outer wall of the pulley (104) is sleeved with a belt (105), the inner wall of the belt (105) is transmission-connected to a rotating shaft (106), the outer wall of the rotating shaft (106) is rotationally connected to a bracket (107), the bottom of the bracket (107) is fixedly connected to the top of the processing support frame (101), characterized in that: Also includes: A knurled thread rolling mechanism (2), the knurled thread rolling mechanism (2) comprising a rotating disk (201) fixedly connected to the outer wall of a rotating shaft (106), the side wall of the rotating disk (201) being fixedly connected to a connecting rod (202), the outer wall of the connecting rod (202) being rotatably connected to a push-pull rod (203), one end of the push-pull rod (203) away from the connecting rod (202) being rotatably connected to a push-pull hinge (204), the side wall of the push-pull hinge (204) being fixedly connected to a movable die rolling plate (205), the side wall of the movable die rolling plate (205) being fixedly connected to a convex slider (206), the side wall of the convex slider (206) being slidably connected to a concave guide rail (207), the bottom of the concave guide rail (207) being fixedly connected to the top of a processing support frame (101), and the top of the processing support frame (101) being fixedly connected to a fixed die rolling plate (208); The lubrication mechanism (3) comprises an L-shaped support plate (301) fixedly connected to the top of the processing support frame (101), the side wall of the L-shaped support plate (301) is fixedly connected to a lubricating oil storage barrel (302), the inner wall of the lubricating oil storage barrel (302) is fixedly connected to an oil inlet block (303), the outer wall of the oil inlet block (303) is provided with an oil inlet hole (304), and the inner wall of the oil inlet block (303) is rotatably connected to a rotating A rod (305), wherein the interior of the rotating rod (305) is hollowed out, an outer wall of the rotating rod (305) is provided with an oil inlet hole (306), the inner wall of the oil inlet hole (306) is connected to the inner wall of the oil inlet hole (304), an outer wall of the rotating rod (305) is provided with an oil outlet hole (307), the outer wall of the rotating rod (305) is fixedly connected to a coating roller (308), and the oil outlet hole (307) is located inside the coating roller (308); When the movable die rubbing plate (205) moves, the movable die rubbing plate (205) drives the L-shaped connecting frame (310) and the reciprocating tooth plate (311) to reciprocate. The reciprocating tooth plate (311) meshes with the gear (309), so that the gear (309) can rotate. The gear (309) drives the rotating rod (305) to rotate. When the oil inlet hole (306) on the rotating rod (305) is connected with the oil inlet hole (304), the lubricating liquid in the lubricating oil storage barrel (302) enters the rotating rod. (305) and discharged from the oil outlet (307), and the lubricating oil is absorbed by the coating roller (308), so that the coating roller (308) can coat the movable die rubbing plate (205), reduce the wear of the movable die rubbing plate (205), extend its service life, and prevent excessive lubricating oil from being coated on the movable die rubbing plate (205), thereby affecting the processing quality, and during the coating process, the debris on the movable die rubbing plate (205) is cleaned to avoid leaving metal debris, thereby improving the processing quality of the bolt; A feeding mechanism (5) is provided at the top of the processing support frame (101), and the feeding mechanism (5) comprises a fixed plate (501) fixedly connected to the top of the processing support frame (101), a cylinder (502) is fixedly connected to the top of the fixed plate (501), an output end of the cylinder (502) is fixedly connected to an extrusion plate (503), a tooth plate 1 (504) is fixedly connected to the bottom of the extrusion plate (503), a convex slide plate 1 (505) is fixedly connected to the side wall of the tooth plate 1 (504), a concave slide frame (506) is slidably connected to the side wall of the convex slide frame (505), and a side wall of the concave slide frame (506) is fixedly connected to the side wall of the fixed plate (501); The feeding mechanism (5) further comprises a fixed gear member (507) fixedly connected to the side wall of the fixed plate (501), the side wall of the fixed gear member (507) being meshingly connected to the side wall of the toothed plate 1 (504), the side wall of the fixed gear member (507) being meshingly connected to the toothed plate 2 (508), the side wall of the toothed plate 2 (508) being fixedly connected to the convex slide plate 2 (509), the side wall of the convex slide plate 2 (509) being slidably connected to the inner wall of the concave slide frame (506), and the side wall of the convex slide plate 2 (509) being fixedly connected to the limited material clamping plate (510); When the bolts need to be knurled, the bolts to be knurled are first placed one by one with their big heads facing upward into the slot of the placement slot plate (402). After the slot is full, more bolts are placed to move the bolt blanks toward the thread rolling work area. When the bolts are located at the bottom of the limit plate (406), the spring (405) is pressed down to allow the limit plate (406) to limit and squeeze the bolts, so that the bolts are squeezed into the thread rolling work area to ensure the verticality of the bolts. The cylinder (502) is started, and the cylinder (502) pushes the extrusion plate (503) to move. The extrusion plate (503) squeezes the bolts between the fixed die rolling plate (208) and the movable die rolling plate (205). After squeezing in, the cylinder (502) drives the squeezing plate (503) to reset, and the squeezing plate (503) drives the tooth plate 1 (504) to move, and the tooth plate 1 (504) slides in the concave slide frame (506) through the convex slide plate 1 (505), and the tooth plate 1 (504) meshes with the fixed gear member (507), so that the fixed gear member (507) can rotate, so that the fixed gear member (507) drives the tooth plate 2 (508) to move toward the bolt, so that the tooth plate 2 (508) drives the limiting clamping plate (510) to limit the unprocessed bolts, thereby preventing multiple bolts from entering the processing area and affecting the processing effect; A cleaning mechanism (6) is provided on the top of the processing support frame (101), and the cleaning mechanism (6) comprises a cleaning box (601) fixedly connected to the top of the processing support frame (101); a return spring (602) is fixedly connected to the inner wall of the cleaning box (601); an end of the return spring (602) away from the cleaning box (601) is fixedly connected to a moving plate (603); a side wall of the moving plate (603) is fixedly connected to an L-shaped push plate (604); the side wall of the L-shaped push plate (604) is arranged in contact with the outer wall of the connecting rod (202); and a spray pipe (605) is fixedly connected to the side wall of the cleaning box (601); The side wall of the processing support frame (101) is provided with a reciprocating mechanism (7), and the reciprocating mechanism (7) comprises a hinge (701) fixedly connected to the side wall of the processing support frame (101); the side wall of the hinge (701) is rotatably connected to a reciprocating plate (702); a sliding groove (703) is provided on the side wall of the reciprocating plate (702); the inner wall of the sliding groove (703) is slidably connected to a rotating plate (704); the side wall of the rotating plate (704) is fixedly connected to one end of the rotating rod (103); the inner wall of the reciprocating plate (702) is slidably connected to a sliding rod (705); one end of the sliding rod (705) is fixedly connected to a reciprocating block (706); The reciprocating mechanism (7) further comprises a filtering dust shield (707) fixedly connected to the side wall of the processing support frame (101); the side wall of the processing support frame (101) is fixedly connected to an oil storage tank (708); the side wall of the oil storage tank (708) is fixedly connected to an oil suction pipe (709); one end of the oil suction pipe (709) is fixedly connected to a water pump (710); the bottom of the water pump (710) is fixedly connected to the top of the processing support frame (101); the input end of the water pump (710) is fixedly connected to the input end of the processing support frame (101); An oil outlet pipe (711) is connected, one end of the oil outlet pipe (711) is fixedly connected to a spray pipe (712), the inner wall of the spray pipe (712) is hollowed out, the outer wall of the spray pipe (712) is rotatably connected to the side wall of the reciprocating block (706), the top of the processing support frame (101) is fixedly connected to a limiting plate (713), the side wall of the limiting plate (713) is provided with a limiting groove (714), and the outer wall of the spray pipe (712) is slidably connected to the inner wall of the limiting groove (714); When the rotating disk (201) drives the connecting rod (202) to rotate, the movable die rolling plate (205) contacts the L-shaped push plate (604), and the L-shaped push plate (604) pushes the movable plate (603) to be squeezed into the cleaning box (601). The gas in the cleaning box (601) is transmitted to the injection pipe (605) through the extrusion, and the extruded gas is discharged through the injection pipe (605). The discharged gas cleans the movable die rolling plate (205) and cools it down, thereby increasing the service life of the device and achieving high-precision processing of rolling and knurling. When the rotating rod (103) drives the rotating plate (704) to slide in the slide groove (703), the reciprocating movable plate (702) is connected to the hinge (704) by the hinge (70 1) The axis moves, the reciprocating plate (702) drives the slide bar (705) to move, the slide bar (705) drives the reciprocating block (706) and the spray pipe (712) to move, the spray pipe (712) slides on the limit groove (714), so that the spray pipe (712) reciprocates linearly, the water pump (710) sucks the liquid in the oil storage tank (708) through the oil suction pipe (709), and discharges it into the spray pipe (712) through the oil outlet pipe (711), so that the spray pipe (712) can spray the liquid reciprocatingly in the processing area, prevent the processing effect from being affected by excessive heat during the processing, and clean the floating dust generated during the processing to prevent debris from falling everywhere.
2. The flat cup anti-skid bolt rod knurling thread rolling device according to claim 1, characterized in that: The lubrication mechanism (3) further comprises a gear (309) fixedly connected to the outer wall of the rotating rod (305); the top of the movable die rolling plate (205) is fixedly connected to an L-shaped connecting frame (310); the side wall of the L-shaped connecting frame (310) is fixedly connected to a reciprocating tooth plate (311); and the side wall of the reciprocating tooth plate (311) is meshingly connected to the side wall of the gear (309).
3. The flat cup anti-skid bolt rod knurling thread rolling device according to claim 2, characterized in that: A limiting mechanism (4) is arranged at the top of the processing support frame (101), the limiting mechanism (4) comprising a material discharge frame (401) fixedly connected to the top of the processing support frame (101), a placement slot plate (402) fixedly connected to the side wall of the material discharge frame (401), a support frame (403) fixedly connected to the top of the processing support frame (101), an inclined plate (404) fixedly connected to the side wall of the support frame (403), a downward pressure spring (405) fixedly connected to the bottom of the inclined plate (404), and an end of the downward pressure spring (405) away from the inclined plate (404) fixedly connected to the limiting plate (406).
4. The method for using the flat cup anti-skid bolt rod knurling thread rolling device according to any one of claims 1 to 3, characterized in that: The steps include: S1: First, place the bolts to be threaded with their big heads facing upwards one by one into the slot of the placement slot plate (402). After the slot is full, continue to place more bolts to move the bolt blanks toward the thread rolling work area. When the bolts are located at the bottom of the limit plate (406), the spring (405) is pressed down to allow the limit plate (406) to limit and squeeze the bolts. The cylinder (502) is started, and the cylinder (502) pushes the extrusion plate (503) to move. The extrusion plate (503) squeezes the bolts between the fixed die rolling plate (208) and the movable die rolling plate (205). After the bolts are squeezed in, the cylinder ( The extrusion plate (502) drives the extrusion plate (503) to reset, and the extrusion plate (503) drives the tooth plate 1 (504) to move, and the tooth plate 1 (504) slides in the concave slide frame (506) through the convex slide plate 1 (505), and the tooth plate 1 (504) is meshed with the fixed gear member (507), so that the fixed gear member (507) can rotate, so that the fixed gear member (507) drives the tooth plate 2 (508) to move toward the bolt, so that the tooth plate 2 (508) drives the limiting clamping plate (510) to limit the unprocessed bolt; S2: When the bolt enters the processing area, the servo motor (102) drives the rotating rod (103) to rotate, the rotating rod (103) drives the belt (105) to rotate via the pulley (104), the belt (105) drives the rotating shaft (106) and the rotating disk (201) to rotate, so that the rotating disk (201) pulls the push-pull rod (203) to reciprocate via the connecting rod (202), the push-pull rod (203) pulls the movable die rolling plate (205) to move via the push-pull hinge (204), and the movable die rolling plate (205) slides on the concave guide rail (207) via the convex slider (206), thereby rolling the bolts entering the processing area; S3: When the movable die rubbing plate (205) moves, the movable die rubbing plate (205) drives the L-shaped connecting frame (310) and the reciprocating tooth plate (311) to reciprocate. The reciprocating tooth plate (311) meshes with the gear (309), so that the gear (309) can rotate. The gear (309) drives the rotating rod (305) to rotate. When the oil inlet hole (306) on the rotating rod (305) is connected with the oil inlet hole (304), the lubricating liquid in the lubricating oil storage barrel (302) enters the rotating rod (305) and is discharged from the oil outlet hole (307). The lubricating oil is absorbed by the coating roller (308), so that the coating roller (308) can coat the movable die rubbing plate (205); S4: When the rotating disk (201) drives the connecting rod (202) to rotate, the movable die rubbing plate (205) contacts the L-shaped push plate (604), and the L-shaped push plate (604) pushes the movable plate (603) to be squeezed into the cleaning box (601), and the gas in the cleaning box (601) is transmitted to the injection pipe (605) through the extrusion, and the extruded gas is discharged through the injection pipe (605), and the discharged gas cleans the movable die rubbing plate (205) and cools it down; S5: When the rotating rod (103) drives the rotating plate (704) to slide in the sliding groove (703), the reciprocating plate (702) moves with the hinge (701) as the axis, the reciprocating plate (702) drives the sliding rod (705) to move, the sliding rod (705) drives the reciprocating block (706) and the spraying pipe (712) to move, and the spraying pipe (712) slides on the limiting groove (714), so that the spraying pipe (712) reciprocates in a straight line, and the water pump (710) sucks the liquid in the oil storage tank (708) through the oil suction pipe (709) and discharges it into the spraying pipe (712) through the oil outlet pipe (711), so that the spraying pipe (712) can spray the liquid reciprocatingly on the processing area.
