A water and electricity combined connector
By designing the cavity communication structure between the plug and socket in a combined hydropower connector, the direct circulation and heat dissipation of coolant is achieved, the problem of low heat dissipation efficiency in the existing technology is solved, the heat dissipation ability of the system is improved, and the small size of the system is supported. and lightweight.
Patent Information
- Application Number
- CN202411018793.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-07-29
AI Technical Summary
The existing combined hydropower connectors are difficult to meet the heat dissipation needs of high-frequency and miniaturized converters, resulting in low cooling efficiency and may cause serious heat generation or even burning of the system.
A water-to-power combined connector is designed, in which a cavity is formed inside the plug and the socket. Through the cavity communication, the coolant can flow directly and dissipate heat, and is connected when the plug and the socket are plugged into, so that the coolant can be at the plug. The circulation is made with the socket to enhance heat dissipation.
It significantly enhances the heat dissipation ability, solves the problem of low cooling efficiency of traditional hydropower combined connectors, and supports the development of miniaturization and lightweight systems.
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Figure CN118554196B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of connectors, and in particular to a water-electricity combined connector. Background Art
[0002] Traction converter systems and auxiliary converter systems with high-power heating units need to use water cooling to assist in heat dissipation when the original air cooling and auxiliary heat sinks cannot meet the heat dissipation requirements. Existing water cooling generally uses a solution that combines terminal blocks with fluid connectors. On this basis, in order to facilitate installation, use, maintenance and modular expansion, water-electric combined connectors are now often used to dissipate heat for traction converter systems and auxiliary converter systems.
[0003] The hydroelectric combined connector integrates the fluid connector and the electrical connector into one. By controlling the plugging and separation of the fluid connector and the electrical connector, the cooling liquid and electrical signals inside the locomotive inverter module system can be connected and disconnected. The hydroelectric combined connector has various forms, is easy to operate, has reliable connection, and is easy to maintain. It is currently the most widely used solution for traction inverter systems and auxiliary inverter systems in the rail transit field.
[0004] However, with the development of intelligent and high-speed electrified railways, traditional converters can no longer meet the requirements of lightweight and miniaturization in some special applications, so reducing volume and weight has become a new development trend. High frequency is the most commonly used method at this stage, but it is accompanied by an increase in AC loss of electrical connectors due to high frequency and a decrease in effective heat dissipation area due to miniaturization, which ultimately leads to serious heating or even burning of the system.
[0005] The existing water-electric combined connector only sets a fluid connector at a certain distance around the electrical connector for cooling, but cannot directly cool the heat-generating core part of the electrical connector. Due to the distance between the fluid connector and the electrical connector and the isolation of the connector housing, the cooling efficiency is low and the cooling effect is poor, which seriously limits the development of high power, miniaturization and lightweight of the system. Summary of the invention
[0006] In view of this, the purpose of the present application is to provide a water-electricity combination connector to solve the problem that the existing water-electricity combination connector is difficult to meet the heat dissipation requirements.
[0007] According to the present invention, a water-electricity combined connector is provided, wherein the water-electricity combined connector comprises: a fixed side module, provided with a plurality of plugs, a second cavity is formed inside the plug, the first end of the plug and the second end of the plug can be communicated through the second cavity, the first end of the plug can be communicated with the pipeline, and the first end of the plug can be conductively connected to the cable; a movable side module, provided with a plurality of sockets, a first cavity is formed inside the socket, the first end of the socket and the second end of the socket can be communicated through the first cavity, the first end of the socket can be communicated with the pipeline, and the first end of the socket can be conductively connected to the copper busbar of the converter power module; the second end of the plug can be plugged and matched with the second end of the socket, so that the second cavity of the plug is connected to the first cavity of the socket, and the plug is conductively connected to the socket.
[0008] Preferably, the socket comprises: a jack back sleeve, in which the first cavity is formed; a socket insulator, which is sleeved on the outside of the jack back sleeve; a jack spring, which is formed in a ring shape, and the jack spring is arranged inside the jack back sleeve, and the jack spring is located at the second end of the socket; a first adapter sleeve, which is installed at the end of the jack back sleeve, and the first adapter sleeve is located at the first end of the socket; a first sealing assembly, which is arranged inside the jack back sleeve, and the first sealing assembly is located between the jack spring and the first adapter sleeve, and the first sealing assembly can block the first cavity, and when the plug is plugged into the socket, the first sealing assembly no longer blocks the first cavity.
[0009] Preferably, the plug comprises: a pin, which has the second cavity formed therein; a plug insulator, which is sleeved on the outside of the pin, and an annular groove is formed between the plug insulator and the pin; a front shell, which is formed as a cylindrical structure, and the front shell is installed at the end of the pin, and the front shell is located at the second end of the plug; a second adapter sleeve, which is installed at the end of the pin, and the second adapter sleeve is located at the first end of the plug; a second sealing assembly, which is arranged in the front shell, and the second sealing assembly can block the second cavity, and when the plug is plugged into the socket, the second sealing assembly no longer blocks the second cavity.
[0010] Preferably, the first sealing assembly includes: a sealing rod, which is arranged inside the rear sleeve of the jack, the sealing rod is arranged along the axial direction of the rear sleeve of the jack, the end of the sealing rod close to the second end of the socket is formed as a stop end, and the end of the sealing rod away from the second end of the socket is formed as a fixed end, the stop end is formed as a columnar structure with a gradually decreasing diameter, the diameter of the stop end is smaller than the aperture of the rear sleeve of the jack, the fixed end is formed as a plate-like structure, the fixed end is clamped and installed in the rear sleeve of the jack, and a through hole is provided on the fixed end; a sealing ring, which is sleeved on the stop end of the sealing rod, the sealing ring can move along the axial direction of the sealing rod, and when the sealing ring is sleeved on the stop end at the largest diameter, the first sealing assembly can block the first cavity; a first spring, which is arranged between the sealing ring and the fixed end of the sealing rod, and the two ends of the first spring are respectively abutted against the sealing ring and the fixed end.
[0011] Preferably, the second sealing assembly includes: a sealing block, which is arranged in the front shell body, and the sealing block can move axially along the front shell body, a first inclined surface is formed inside the front shell body, and a second inclined surface is formed on the side of the sealing block, and when the first inclined surface abuts against the second inclined surface, the second sealing assembly can block the second cavity; a second spring, which is partially arranged inside the insertion pin, and a step portion is formed inside the insertion pin, and the second spring is arranged between the step portion and the sealing block, and both ends of the second spring abut against the sealing block and the step portion respectively.
[0012] Preferably, when the plug is plugged into the socket, the front shell is inserted into the rear sleeve of the socket, the end of the front shell abuts against the sealing ring, the first spring is compressed, and the sealing ring moves toward the fixed end of the sealing rod; the stop end of the sealing rod is inserted into the front shell, the stop end abuts against the sealing block, the second spring is compressed, and the sealing block moves away from the first inclined surface.
[0013] Preferably, when the plug is plugged into the socket, the end of the socket insulator is inserted into the annular groove, the end of the pin is inserted into the rear sleeve of the jack, and the jack spring is sleeved on the outside of the pin.
[0014] Preferably, the first adapter sleeve is threadedly connected to the rear sleeve of the jack, a first boss portion protruding radially is formed on the outside of the first adapter sleeve, the copper busbar can be clamped between the first boss portion and the end of the rear sleeve of the jack, and the end of the first adapter sleeve can be connected to the pipeline; the second adapter sleeve is threadedly connected to the pin, a second boss portion protruding radially is formed on the outside of the second adapter sleeve, the wiring terminal of the cable can be clamped between the second boss portion and the end of the pin, and the end of the second adapter sleeve can be connected to the pipeline.
[0015] Preferably, the fixed side module includes a fixed side mounting plate, and the plurality of plugs are mounted on the fixed side mounting plate; the movable side module includes a movable side mounting plate, and the plurality of sockets are mounted on the movable side mounting plate; the plurality of sockets are arranged in one-to-one correspondence with the plurality of plugs.
[0016] Preferably, a through hole is provided on the movable side mounting plate, a guide pin is provided on the converter power module, the guide pin is passed through the through hole, and a guide sleeve is provided on the fixed side mounting plate at a position corresponding to the through hole, and when the plug is plugged into the socket, the guide pin is passed through the guide sleeve.
[0017] The water-electricity combined connector of the embodiment of the present invention has a fixed side module provided with a plurality of plugs, a second cavity is formed inside the plug, the first end of the plug and the second end of the plug can be communicated through the second cavity, so that the coolant can flow from the first end of the plug to the second end of the plug through the second cavity, so that the coolant can absorb heat from the inside, thereby achieving better heat dissipation. The first end of the plug can be communicated with the pipeline, and the first end of the plug can be conductively connected to the cable, so that the coolant can be circulated while the coolant can be circulated. The movable side module is provided with a plurality of sockets, a first cavity is formed inside the socket, the first end of the socket and the second end of the socket can be communicated through the first cavity, so that the coolant can flow from the second end of the socket to the first end of the socket through the first cavity, so that the coolant can absorb heat from the inside, thereby achieving better heat dissipation. The first end of the socket can be communicated with the pipeline, and the first end of the socket can be conductively connected to the copper bus of the converter power module, so that the coolant can be circulated while the coolant can be circulated. The second end of the plug can be plugged into and matched with the second end of the socket, so that the second cavity of the plug is connected to the first cavity of the socket, so that the coolant can flow between the plug and the socket well. The plug and the socket are electrically connected, so that the coolant can directly dissipate heat from the plug and the socket while the plug and the socket are conducting electricity, thereby greatly enhancing the heat dissipation capacity, thereby effectively solving the problem that the existing water-electricity combined connector is difficult to meet the heat dissipation requirements.
[0018] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, preferred embodiments are specifically cited below and described in detail with reference to the attached drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 Schematic diagram of the water-electricity combined connector according to the present invention.
[0021] Figure 2 It is a schematic diagram of the socket of the water-electricity combined connector according to the present invention.
[0022] Figure 3 It is a schematic diagram of the plug of the water-electricity combined connector according to the present invention.
[0023] Figure 4 It is a schematic diagram of the plug and socket of the water-electricity combined connector according to the present invention.
[0024] Figure numerals: 1, socket; 10, first cavity; 11, jack back sleeve; 12, socket insulator; 13, jack spring; 14, first adapter sleeve; 140, first boss portion; 15, first sealing assembly; 16, sealing rod; 161, stop end; 162, fixed end; 163, through hole; 17, sealing ring; 18, first spring; 2, plug; 20, second cavity; 21, pin; 22, plug insulator; 220, annular groove; 23, front shell; 231, first inclined surface; 24, second adapter sleeve; 240, second boss portion; 25, second sealing assembly; 26, sealing block; 261, second inclined surface; 27, second spring; 28, step portion; 3, fixed side mounting plate; 30, guide sleeve; 4, movable side mounting plate; 5, guide pin; 6, error-proofing assembly; 100, fixed side module; 200, movable side module. DETAILED DESCRIPTION
[0025] The following specific embodiments are provided to help the reader obtain a comprehensive understanding of the methods, devices and / or systems described herein. However, after understanding the disclosure of the present application, various changes, modifications and equivalents of the methods, devices and / or systems described herein will be apparent. For example, the order of operations described herein is merely an example, and is not limited to the order set forth herein, but in addition to the operations that must occur in a particular order, changes that will be apparent after understanding the disclosure of the present application may be made. In addition, in order to improve clarity and brevity, descriptions of features known in the art may be omitted.
[0026] The features described herein may be implemented in different forms and should not be interpreted as being limited to the examples described herein. Rather, the examples described herein have been provided only to illustrate some of the many possible ways of implementing the methods, devices and / or systems described herein that will be apparent after understanding the disclosure of the present application.
[0027] Throughout the specification, when an element (such as a layer, a region, or a substrate) is described as being “on”, “connected to”, “bound to”, “over”, or “covering” another element, it may be directly “on”, “connected to”, “bound to”, “over”, or “covering” another element, or one or more other elements may be present between them. In contrast, when an element is described as being “directly on”, “directly connected to”, “directly bound to”, “directly over”, or “directly covering” another element, there may be no other elements present between them.
[0028] As used herein, the term "and / or" includes any one of the associated listed items and any combination of any two or more items.
[0029] Although terms such as "first," "second," and "third" may be used herein to describe various members, components, regions, layers, or portions, these members, components, regions, layers, or portions are not limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or portion from another member, component, region, layer, or portion. Therefore, without departing from the teachings of the examples described herein, the first member, component, region, layer, or portion referred to may also be referred to as the second member, component, region, layer, or portion.
[0030] For ease of description, spatial relational terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship of one element to another element as shown in the accompanying drawings. Such spatial relational terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the accompanying drawings. For example, if the device in the accompanying drawings is turned over, an element described as being "above" or "upper" relative to another element will subsequently be "below" or "lower" relative to the other element. Therefore, the term "above" includes both "above" and "below" orientations depending on the spatial orientation of the device. The device may also be positioned in other ways (e.g., rotated 90 degrees or in other orientations), and the spatial relational terms used herein will be interpreted accordingly.
[0031] The terms used herein are only used to describe various examples and are not used to limit the examples. Unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. The terms "include", "comprising" and "having" list the existence of the stated features, quantities, operations, components, elements and / or their combinations, but do not exclude the existence or addition of one or more other features, quantities, operations, components, elements and / or their combinations.
[0032] Variations in the shapes shown in the drawings may occur due to manufacturing techniques and / or tolerances. Therefore, the examples described herein are not limited to the specific shapes shown in the drawings but include variations in shapes that occur during manufacturing.
[0033] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have various configurations, other configurations are possible as will be apparent after understanding the disclosure of the present application.
[0034] The present invention provides a water-electricity combined connector, such as Figures 1 to 4 As shown, the water-electricity combined connector includes a fixed side module 100 and a movable side module 200 .
[0035] In the following description, reference will be made to Figures 1 to 4 The specific structure of the above components of the water-electricity combined connector and the connection relationship of the above components are specifically described.
[0036] like Figures 1 to 4 As shown, in the embodiment, a plurality of plugs 2 may be provided on the fixed side module 100. A second cavity 20 may be formed inside the plug 2. The first end of the plug 2 (which may be Figure 3 The right end shown in FIG. 1 ) and the second end of the plug 2 (which may be Figure 3The left end as shown) can be connected through the second cavity 20, so that the coolant can flow from the first end of the plug 2 to the second end of the plug 2 through the second cavity 20. Preferably, the coolant is an insulating coolant. The first end of the plug 2 can be connected to a pipeline for the coolant to flow in. And the first end of the plug 2 can be conductively connected to the cable. The active side module 200 can be installed on the converter power module, and the converter power module can be a power module of the traction converter system or the auxiliary converter system of the vehicle. A plurality of sockets 1 can be provided on the active side module 200. A first cavity 10 is formed inside the socket 1. The first end of the socket 1 (which can be as shown Figure 2 The right end shown in FIG. 1 is connected to the second end of the socket 1 (which can be Figure 2 The left end shown in the figure) can be connected through the first cavity 10, so that the coolant can flow from the second end of the socket 1 to the first end of the socket 1 through the first cavity 10. The first end of the socket 1 can be connected to the pipeline for flowing out the coolant. And the first end of the socket 1 can be conductively connected to the copper busbar of the converter power module. In addition, the second end of the plug 2 can be plugged and matched with the second end of the socket 1, so that the second cavity 20 of the plug 2 is connected to the first cavity 10 of the socket 1, so that the coolant can flow inside the plug 2 and the socket 1 to dissipate heat. And the plug 2 can be conductively connected to the socket 1, so that the cable is conductively connected to the copper busbar of the converter power module. In this way, while the plug 2 and the socket 1 are conducting, the coolant can directly dissipate heat from the inside of the plug 2 and the socket 1, greatly enhancing the heat dissipation capacity.
[0037] like Figure 1 As shown, in an embodiment, the fixed side module 100 may include a fixed side mounting plate 3. A plurality of plugs 2 may be provided on the fixed side mounting plate 3. The movable side module 200 may include a movable side mounting plate 4. A plurality of sockets 1 may be provided on the movable side mounting plate 4. Specifically, the shape and size of the fixed side mounting plate 3 and the movable side mounting plate 4 may be the same. Among them, the fixed side mounting plate 3 may be installed on a coolant pipeline, and the coolant pipeline may be connected to the plug 2 on the fixed side mounting plate 3. The movable side mounting plate 4 may be installed on a converter power module, and the socket 1 on the movable side mounting plate 4 may be connected to a copper busbar of the converter power module. Further preferably, as Figure 1 In the embodiment shown, four plugs 2 may be provided on the fixed side mounting plate 3, and four sockets 1 may be provided on the movable side mounting plate 4. The plugs 2 and the sockets 1 may be provided in a one-to-one correspondence, so that four plugs 2 and four sockets 1 can be plugged and matched simultaneously. Providing multiple plugs 2 to match multiple sockets 1 can further improve the heat dissipation capacity of the water-electricity combined connector.
[0038] More preferably, Figure 1As shown, in an embodiment, the active side module 200 can be installed on the liquid cooling plate of the converter power module. Specifically, a guide pin 5 (which can be threaded) can be installed on the liquid cooling plate of the converter power module, and the axial direction of the guide pin 5 can be perpendicular to the plate surface of the active side mounting plate 4. A through hole can be opened on the active side mounting plate 4, and the guide pin 5 can be inserted into the through hole to position the active side mounting plate 4. A guide sleeve 30 can be installed on the fixed side mounting plate 3, and the guide sleeve 30 can be threadedly connected to the fixed side mounting plate 3. The position of the guide sleeve 30 corresponds to the position of the guide pin 5, so that when the plug 2 is plugged in with the socket 1, the guide pin 5 can be inserted into the guide sleeve 30 to play a guiding role. Preferably, the number of the guide pin 5 and the guide sleeve 30 can be two, and the two guide sleeves 30 can be respectively arranged at the upper and lower parts of the fixed side mounting plate 3.
[0039] In addition, preferably, Figure 1 As shown, in the embodiment, an error-proofing component 6 may also be provided on the fixed side mounting plate 3 and the movable side mounting plate 4. Specifically, a plurality of first threaded holes may be provided on the side of the fixed side mounting plate 3 facing the movable side mounting plate 4, and a plurality of second threaded holes may be provided on the side of the movable side mounting plate 4 facing the fixed side mounting plate 3, wherein the first threaded holes are equal in number to the second threaded holes and are arranged in alignment. The error-proofing component 6 may be a rod with an external thread provided at the end, and the error-proofing component 6 may be installed in the first threaded hole or the second threaded hole. When in use, the operator may install the error-proofing component 6 in part of the first threaded hole on the fixed side mounting plate 3, and install the error-proofing component 6 in part of the second threaded hole on the movable side mounting plate 4, and make the setting positions of the error-proofing components 6 on the fixed side mounting plate 3 and the movable side mounting plate 4 arranged in groups not overlap. With such an arrangement, in the case of having multiple groups of fixed side modules 100 and movable side modules 200, incorrect docking of fixed side modules 100 and movable side modules 200 of different groups may be avoided. For example, in the case of Figure 1 In the illustrated embodiment, the threaded holes on the fixed side mounting plate 3 and the movable side mounting plate 4 are arranged in two vertical rows. The movable side mounting plate 4 is installed with the error-proofing component 6 in the second threaded hole in one row, while the fixed side mounting plate 3 is installed with the error-proofing component 6 in the first threaded hole in the other row, so that when the fixed side mounting plate 3 is docked with the movable side mounting plate 4, the error-proofing component 6 in the first threaded hole will not abut against the error-proofing component 6 in the second threaded hole, so as to confirm that the two are the fixed side mounting plate 3 and the movable side mounting plate 4 set in the same group. On the contrary, if the error-proofing component 6 abuts against each other during the docking process, it means that the fixed side module 100 and the movable side module 200 are not set in the same group. In this way, the operator can avoid docking errors.
[0040] Preferably, Figure 1 , Figure 2 and Figure 4 As shown, in an embodiment, the socket 1 may include a socket back sleeve 11, a socket insulator 12, a socket spring 13, a first adapter sleeve 14 and a first sealing assembly 15. The socket back sleeve 11 may be a tubular sleeve, a first cavity 10 is formed inside the socket back sleeve 11, and the coolant can flow in the socket back sleeve 11. The socket insulator 12 may be a jacket made of PPT (plastic). The socket insulator 12 may be sleeved on the outside of the socket back sleeve 11. The socket back sleeve 11 may be clamped inside the socket insulator 12 by a retaining ring, and the first end of the socket back sleeve 11 (which may be as shown in FIG. Figure 2 The right end shown in FIG. 1 ) may extend from the first end of the socket insulator 12 (which may be as shown in FIG. Figure 2 The socket insulator 12 can be mounted on the movable side mounting plate 4 by means of a retaining ring. The socket spring 13 can be formed in a ring shape. The socket spring 13 can be arranged inside the socket back cover 11. The socket spring 13 can be located at the second end of the socket 1 (i.e., as shown in FIG. 1 ). Figure 2 As shown, the jack spring 13 is arranged at the left end of the jack rear sleeve 11). The jack rear sleeve 11 may have an installation groove formed inside, and the jack spring 13 may be clamped in the installation groove. The first adapter sleeve 14 may be installed at the end of the jack rear sleeve 11. The first adapter sleeve 14 is located at the first end of the socket 1 (i.e., Figure 2 As shown in the figure, the first adapter sleeve 14 is installed at the right end of the socket rear sleeve 11). The first sealing component 15 can be arranged inside the socket rear sleeve 11. Preferably, the first sealing component 15 is arranged between the socket spring 13 and the first adapter sleeve 14. The first sealing component 15 can block the first cavity 10, so that the coolant cannot flow from the first end of the socket 1 to the second end. When the plug 2 is plugged into the socket 1, the first sealing component 15 no longer blocks the first cavity 10, so that the two ends of the socket 1 can be connected.
[0041] Further, preferably, Figure 1 , Figure 2 and Figure 4 As shown, in the embodiment, the first sealing assembly 15 may include a sealing rod 16, a sealing ring 17 and a first spring 18. The sealing rod 16 may be arranged inside the rear sleeve 11 of the jack. The sealing rod 16 may be arranged along the axial direction of the rear sleeve 11 of the jack. The end of the sealing rod 16 close to the second end of the socket 1 (i.e., Figure 2 The left end of the sealing rod 16 shown in FIG. 1 may be formed as a stop end 161. The end of the sealing rod 16 away from the second end of the socket 1 (i.e., as shown in FIG. 1 ) may be formed as a stop end 161. Figure 2 The right end of the sealing rod 16 shown in FIG. 1 may be formed as a fixed end 162. Preferably, the stop end 161 may be formed as a columnar structure with a gradually decreasing diameter. Specifically, the diameter of the stop end 161 may be as follows: Figure 2As shown, it gradually decreases from left to right. The diameter of the stop end 161 is smaller than the aperture of the jack rear sleeve 11, so that the coolant can flow between the stop end 161 and the inner wall of the jack rear sleeve 11. The fixed end 162 can be formed into a circular plate-shaped structure. The fixed end 162 can be fixed in the jack rear sleeve 11 by a retaining ring. In addition, a through hole 163 can be provided on the fixed end 162 for the circulation of coolant. The sealing ring 17 can be sleeved on the stop end 161 of the sealing rod 16, that is, the sealing ring 17 can be arranged between the inner wall of the jack rear sleeve 11 and the sealing rod 16. Preferably, an O-ring is arranged between the sealing ring 17 and the inner wall of the jack rear sleeve 11, and an O-ring is arranged between the sealing ring 17 and the stop end 161 to play a sealing role. In addition, the sealing ring 17 can move along the axial direction of the sealing rod 16. When the sealing ring 17 is sleeved at the largest diameter of the stop end 161, the first sealing assembly 15 can block the first cavity 10. When the sealing ring 17 moves to the smaller diameter of the stop end 161, the coolant can flow between the stop end 161 and the inner wall of the rear sleeve 11 of the jack. The first spring 18 can be arranged between the sealing ring 17 and the fixed end 162 of the sealing rod 16. The two ends of the first spring 18 can respectively abut against the sealing ring 17 and the fixed end 162, and are used to drive the sealing ring 17 to reset, so as to ensure that the first sealing assembly 15 can block the first cavity 10 under normal conditions.
[0042] Preferably, Figure 1 , Figure 3 and Figure 4 As shown, in the embodiment, the plug 2 may include a plug pin 21, a plug insulator 22, a front shell 23, a second adapter sleeve 24, and a second sealing assembly 25. The inside of the plug pin 21 may be formed with a second cavity 20, and the coolant can flow in the plug pin 21. The plug insulator 22 may be a PPT (plastic) material jacket. The plug insulator 22 may be sleeved on the outside of the plug pin 21. The plug pin 21 may be clamped in the inside of the plug insulator 22 by a retaining ring, and the first end of the plug pin 21 (which may be Figure 3 The right end shown in FIG. 1 may extend beyond the first end of the plug insulator 22 (which may be as shown in FIG. Figure 3 The first end of the plug insulator 22 (which may be Figure 3 The right end as shown in the figure) can be attached to the outer wall of the pin 21, and the second end of the plug insulator 22 (which can be as shown in the figure) can be attached to the outer wall of the pin 21. Figure 3 An annular groove 220 is formed between the left end of the plug 2 (as shown) and the outer wall of the plug pin 21. The front housing 23 can be formed into a cylindrical structure. The plug insulator 22 can be mounted on the fixed side mounting plate 3 by means of a retaining ring. The front housing 23 can be mounted on the end of the plug pin 21 (can be threaded). Preferably, the front housing 23 is arranged at the second end of the plug 2 (i.e., as shown in FIG. Figure 3As shown in FIG. 1 , the front housing 23 is disposed at the left end of the plug pin 21). An O-ring for sealing may be disposed between the front housing 23 and the inner wall of the plug pin 21. The second adapter sleeve 24 may be installed at the end of the plug pin 21. The second adapter sleeve 24 is located at the first end of the plug 2 (i.e., Figure 3 As shown, the second adapter sleeve 24 is installed at the right end of the pin 21). The second sealing component 25 can be partially arranged inside the front housing 23. The second sealing component 25 can block the second cavity 20, so that the coolant cannot flow from the first end of the plug 2 to the second end. When the plug 2 is plugged into the socket 1, the second sealing component 25 no longer blocks the second cavity 20, so that the two ends of the plug 2 can be connected.
[0043] Further, preferably, Figure 1 , Figure 3 and Figure 4 As shown, in the embodiment, the second sealing assembly 25 may include a sealing block 26 and a second spring 27. The sealing block 26 may be disposed inside the front housing 23. The sealing block 26 may move axially inside the front housing 23. Preferably, a first inclined surface 231 may be formed inside the front housing 23, that is, Figure 3 As shown, the inner diameter of the left end of the front shell 23 gradually increases from left to right to form a first inclined surface 231. The side of the sealing block 26 facing the first inclined surface 231 may be formed with a second inclined surface 261. The second inclined surface 261 is arranged parallel to the first inclined surface 231. When the first inclined surface 231 abuts against the second inclined surface 261, the second sealing assembly 25 can block the second cavity 20. Preferably, an O-ring for sealing may be arranged between the sealing block 26 and the inner wall of the front shell 23. The second spring 27 may be partially arranged inside the pin 21, that is, as shown in FIG. Figure 3 As shown, the right end of the second spring 27 can extend out of the right end of the front housing 23. A step portion 28 can be formed inside the plug pin 21, and the step portion 28 can be a convex edge radially protruding from the inner wall of the plug pin 21. The second spring 27 can be arranged between the step portion 28 and the sealing block 26, and the two ends of the second spring 27 can respectively abut against the sealing block 26 and the step portion 28, so as to drive the sealing block 26 to reset, so as to ensure that the second sealing assembly 25 can block the second cavity 20 under normal conditions.
[0044] Preferably, Figures 1 to 4As shown, in the embodiment, when the plug 2 is plugged into the socket 1, the end of the socket insulator 12 is inserted into the annular groove 220 of the plug 2. Specifically, the end of the pin 21 can be inserted into the socket back cover 11 of the socket 1, so that the end of the socket back cover 11 and the end of the socket insulator 12 are both inserted into the annular groove 220. Preferably, an O-ring for sealing can be provided between the outer wall of the socket insulator 12 and the inner wall of the plug insulator 22. In addition, the end of the pin 21 can be inserted into the inside of the socket spring 13 (that is, the socket spring 13 is sleeved on the outside of the pin 21), so that the end of the pin 21 presses the socket spring 13 in the radial direction, so as to facilitate the electrical conduction between the pin 21 and the socket back cover 11, thereby realizing the conductive connection between the plug 2 and the socket 1.
[0045] More preferably, Figures 1 to 4 As shown, in the embodiment, when the plug 2 is plugged into the socket 1, the front housing 23 is inserted into the rear housing 11 of the socket. Figure 4 As shown, the front shell 23 is inserted into the jack rear sleeve 11 together with the end of the pin 21. Preferably, the outer wall of the front shell 23 can be formed with an annular protrusion in the radial direction, and the protrusion abuts against the end face of the reduced diameter inside the jack rear sleeve 11, thereby limiting the insertion depth of the pin 21. An O-ring for sealing can also be provided between the front shell 23 and the inner wall of the jack rear sleeve 11. In addition, the end of the front shell 23 abuts against the sealing ring 17. During the process of inserting the front shell 23 into the jack rear sleeve 11, the sealing ring 17 is pushed by the front shell 23 to move in the direction close to the fixed end 162 of the sealing rod 16, and the first spring 18 is compressed. The diameter of the stop end 161 of the sealing rod 16 is smaller than the inner diameter of the front shell 23, and the stop end 161 is inserted into the front shell 23 and abuts against the sealing block 26. When the stopper end 161 is inserted into the front housing 23, the stopper end 161 pushes the sealing block 26 to move away from the first inclined surface 231, and the second spring 27 is compressed. In this case, the first cavity 10 of the socket 1 is connected to the second cavity 20 of the plug 2, and the coolant can flow from the first end of the plug 2 to the first end of the socket 1.
[0046] In addition, preferably, Figure 1 , Figure 2 and Figure 4 As shown, in the embodiment, the first end of the first adapter sleeve 14 (which can be Figure 2 The left end shown in FIG. 14 can be connected to the first end of the rear sleeve 11 (which can be as shown in FIG. Figure 2 The right end as shown) is threadedly connected, and the second end of the first adapter sleeve 14 (which can be Figure 2The first adapter sleeve 14 is a first adapter sleeve 14 having a first and second adapter ends (as shown in the right end) which can be connected to a pipeline thread. Specifically, the first end of the first adapter sleeve 14 can be formed with an external thread, and the first end of the jack rear sleeve 11 can be formed with an internal thread, and the first end of the first adapter sleeve 14 can be screwed into the first end of the jack rear sleeve 11. Preferably, an O-ring for sealing can be provided between the outer wall of the first adapter sleeve 14 and the inner wall of the jack rear sleeve 11. The second end of the first adapter sleeve 14 can be formed with an external thread for connection with a coolant pipeline. The first adapter sleeve 14 can be connected to the liquid cooling plate of the converter power module through the coolant pipeline, so that the coolant flowing into the socket 1 can flow into the liquid cooling plate. Preferably, the outer wall of the first adapter sleeve 14 can be formed with a first boss portion 140 protruding in the radial direction, and the first boss portion 140 can be an annular boss. When the first end of the first adapter sleeve 14 is screwed into the first end of the socket rear sleeve 11, the first boss portion 140 is close to the end of the socket rear sleeve 11, and the copper busbar of the converter power module can be clamped and fixed between the first boss portion 140 and the end of the socket rear sleeve 11 to achieve conductive connection between the socket 1 and the converter power module.
[0047] More preferably, Figure 1 , Figure 3 and Figure 4 As shown, in the embodiment, the first end of the second adapter sleeve 24 (which can be Figure 3 The left end shown in FIG. 1 may be connected to the first end of the pin 21 (which may be Figure 3 The right end as shown) is threadedly connected, and the second end of the first adapter sleeve 14 (which can be Figure 3 The left end shown in the figure) can be connected with the pipeline thread. Specifically, the first end of the second adapter sleeve 24 can be formed with an external thread, and the first end of the pin 21 can be formed with an internal thread, and the first end of the second adapter sleeve 24 can be screwed into the first end of the pin 21. Preferably, an O-ring for sealing can be provided between the outer wall of the second adapter sleeve 24 and the inner wall of the pin 21. The second end of the second adapter sleeve 24 can be formed with an external thread for connection with a coolant pipeline. The coolant can flow into the plug 2 through the coolant pipeline, and then flow from the plug 2 to the socket 1, so as to cool the plug 2 and the socket 1. Preferably, the outer wall of the second adapter sleeve 24 can be formed with a second boss portion 240 protruding in the radial direction, and the second boss portion 240 can be an annular boss. When the first end of the second adapter sleeve 24 is screwed into the first end of the pin 21, the second boss portion 240 is close to the end of the pin 21, and the cable terminal can be clamped and fixed between the second boss portion 240 and the end of the pin 21 to achieve a conductive connection between the plug 2 and the external cable, and then the converter power module is conductively connected to the external cable through the plug 2 and the socket 1.
[0048] During use, the water-electricity combined connector connects the converter power module to the external cable through the plug 2 and the socket 1, and a passage is provided in the plug 2 and the socket 1 to circulate the coolant, so as to dissipate heat from the inside of the plug 2 and the socket 1, thereby greatly enhancing the heat dissipation capacity of the water-electricity combined connector. Compared with the traditional water-electricity combined connector, which sets a fluid connector at a certain distance around the electrical connector for cooling, the water-electricity combined connector has a better cooling effect, thereby reducing the volume of components such as the cooling pump, so as to achieve the purpose of miniaturization and lightness of the overall system.
[0049] Finally, it should be noted that the above-described embodiments are only specific implementation methods of the present application, which are used to illustrate the technical solutions of the present application, rather than to limit them. The protection scope of the present application is not limited thereto. Although the present application is described in detail with reference to the above-described embodiments, ordinary technicians in the field should understand that any technician familiar with the technical field can still modify the technical solutions recorded in the above-described embodiments within the technical scope disclosed in the present application, or can easily think of changes, or make equivalent replacements for some of the technical features therein; and these modifications, changes or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application, and should be included in the protection scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims
1. A hydroelectric combined connector, arranged on a converter power module, It is characterized in that The water-electricity combined connector comprises: The fixed side module is provided with a plurality of plugs, wherein a second cavity is formed inside the plug, the first end of the plug and the second end of the plug can be communicated through the second cavity, the first end of the plug can be communicated with the pipeline, and the first end of the plug can be conductively connected with the cable; The active side module is provided with a plurality of sockets, wherein a first cavity is formed inside the socket, a first end of the socket and a second end of the socket can be communicated through the first cavity, the first end of the socket can be communicated with a pipeline, and the first end of the socket can be conductively connected to a copper busbar of the converter power module; The second end of the plug can be plugged into and matched with the second end of the socket, so that the second cavity of the plug is connected to the first cavity of the socket, and the plug is conductively connected to the socket; The socket comprises: The jack rear sleeve has the first cavity formed inside; A socket insulator is sleeved on the outside of the rear sleeve of the socket; A jack reed, formed in a ring shape, arranged inside the jack rear sleeve, and located at the second end of the socket; A first adapter sleeve, mounted on the end of the rear sleeve of the socket, the first adapter sleeve being located at the first end of the socket; A first sealing component is arranged inside the jack rear sleeve, the first sealing component is located between the jack spring and the first adapter sleeve, the first sealing component can block the first cavity, and when the plug is plugged into the socket, the first sealing component no longer blocks the first cavity; The plug comprises: The pin has the second cavity formed therein; A plug insulator is sleeved on the outside of the plug pin, and an annular groove is formed between the plug insulator and the plug pin; A front housing formed as a cylindrical structure, the front housing being mounted on the end of the pin, the front housing being located at the second end of the plug; A second adapter sleeve is mounted on the end of the pin, and the second adapter sleeve is located at the first end of the plug; a second sealing assembly, disposed in the front housing, the second sealing assembly being capable of sealing the second cavity, and when the plug is plugged into and mated with the socket, the second sealing assembly no longer seals the second cavity; When the plug is plugged into the socket, the end of the socket insulator is inserted into the annular groove, the end of the pin is inserted into the rear sleeve of the jack, and the jack spring is sleeved on the outside of the pin.
2. The water-electricity combined connector according to claim 1, It is characterized in that The first sealing assembly comprises: A sealing rod is arranged inside the rear sleeve of the jack, the sealing rod is arranged along the axial direction of the rear sleeve of the jack, the end of the sealing rod close to the second end of the socket is formed as a stop end, the end of the sealing rod away from the second end of the socket is formed as a fixed end, the stop end is formed as a columnar structure with a gradually decreasing diameter, the diameter of the stop end is smaller than the aperture of the rear sleeve of the jack, the fixed end is formed as a plate-like structure, the fixed end is clamped and installed in the rear sleeve of the jack, and a through hole is provided on the fixed end; a sealing ring, sleeved on the stop end of the sealing rod, the sealing ring being movable along the axial direction of the sealing rod, and the first sealing assembly being able to block the first cavity when the sealing ring is sleeved at the stop end at the position with the largest diameter; The first spring is arranged between the sealing ring and the fixed end of the sealing rod, and two ends of the first spring are respectively in contact with the sealing ring and the fixed end.
3. The water-electricity combined connector according to claim 2, It is characterized in that The second sealing assembly comprises: a sealing block, arranged in the front housing, the sealing block being able to move along the axial direction of the front housing, a first inclined surface being formed inside the front housing, a second inclined surface being formed on the side of the sealing block, and the second sealing assembly being able to block the second cavity when the first inclined surface abuts against the second inclined surface; The second spring is partially arranged inside the insertion pin. A step portion is formed inside the insertion pin. The second spring is arranged between the step portion and the sealing block. Two ends of the second spring are respectively in contact with the sealing block and the step portion.
4. The water-electricity combined connector according to claim 3, It is characterized in that When the plug is plugged into the socket, the front shell is inserted into the rear sleeve of the socket, the end of the front shell abuts against the sealing ring, the first spring is compressed, and the sealing ring moves toward the fixed end of the sealing rod; the stop end of the sealing rod is inserted into the front shell, the stop end abuts against the sealing block, the second spring is compressed, and the sealing block moves away from the first inclined surface.
5. The water-electricity combined connector according to claim 1, It is characterized in that The first adapter sleeve is threadedly connected to the rear sleeve of the jack, a first boss portion protruding radially is formed on the outside of the first adapter sleeve, the copper bar can be clamped between the first boss portion and the end of the rear sleeve of the jack, and the end of the first adapter sleeve can be connected to the pipeline; The second adapter sleeve is threadedly connected to the pin, and a second boss portion protruding radially is formed on the outside of the second adapter sleeve. The wiring terminal of the cable can be clamped between the second boss portion and the end of the pin, and the end of the second adapter sleeve can be connected to the pipeline.
6. The water-electricity combined connector according to claim 1, It is characterized in that The fixed side module includes a fixed side mounting plate, and the plurality of plugs are mounted on the fixed side mounting plate. The movable side module includes a movable side mounting plate, and the plurality of sockets are mounted on the movable side mounting plate. The plurality of sockets are arranged in one-to-one correspondence with the plurality of plugs.
7. The water-electricity combined connector according to claim 6, It is characterized in that A through hole is provided on the movable side mounting plate, a guide pin is provided on the converter power module, the guide pin is passed through the through hole, a guide sleeve is provided on the fixed side mounting plate at a position corresponding to the through hole, and when the plug is plugged into the socket, the guide pin is passed through the guide sleeve.
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