A printing production line quality tracking management system and its use method

Abstract

The present invention discloses a printing production line quality tracking management system and a method of using the same, and belongs to the field of printing production technology. A printing production line quality tracking management system includes a real-time monitoring module, a data acquisition and processing module, a production task tracking and analysis module, a color management module, and a user authority management module. In the present invention, an error mark is designed in the production task tracking and analysis. When the error printing is detected, the error mark is marked on the error paper as soon as possible, and a response reminder is given in the real-time monitoring module. The error mark is equipped with a camera scan. When the error mark is marked, the camera scan scans the printed page number in real time, and a visual display reminder is given in the real-time monitoring module. Through data record generation and error marking, printing data can be quickly generated and the error page number can be recorded, which is convenient for screening and removing the error printed paper in the later stage.

Description

Technical Field

[0001] The present invention relates to the technical field of printing production, and more particularly to a printing production line quality tracking management system and method. Background Art

[0002] The printing production line quality tracking management system is a software system designed to monitor and manage all aspects of the printing production line to ensure that the quality of printed products meets specific standards and requirements. This system combines real-time monitoring, data collection, quality analysis and report generation functions to provide a comprehensive management tool for printing plants. A good printing production line quality tracking management system can improve the controllability and quality of the printing process, reduce the defective product rate, and improve production efficiency.

[0003] Although the current printing production line quality tracking management system can detect defective printed paper in real time during the printing process using the quality tracking database and quality analysis tools, most of them only derive the final defective rate based on the detection and analyze the corresponding error causes. There is a lack of specific markings for these defective papers, which makes the later screening of those papers with printing errors more troublesome and consumes a lot of time and energy to dialectically pick them out. Summary of the invention

[0004] The purpose of the present invention is to provide a printing production line quality tracking management system and method to solve the problems raised in the above-mentioned background technology: although the current printing production line quality tracking management system can detect defective printed paper in real time during the printing process using a quality tracking database and quality analysis tools, most of them only derive the final defective rate based on the detection and analyze the corresponding error causes, lacking specific markings for these defective papers, resulting in the later screening of those papers with printing errors being more troublesome and consuming a lot of time and energy to dialectically pick them out.

[0005] A printing production line quality tracking and management system comprises a real-time monitoring module, a data acquisition and processing module, a production task tracking and analysis module, a color management module and a user authority management module. The real-time monitoring module provides real-time monitoring of the status of the printing production line and provides visual image information for the production task tracking and analysis module. The data acquisition and processing module collects and processes data on the printing production line and manages and analyzes the data through the production task tracking and analysis module. The production task tracking and analysis module comprises data record generation and error marking. The error marking is used to mark the erroneous paper as soon as an error printing is detected. The error marking process is responded to and reminded in the real-time monitoring module. The error marking is combined with the color management module to distinguish between correctly printed and incorrectly printed paper. The user authority management module is used to control the access rights of different users to the system.

[0006] Preferably, the real-time monitoring module is provided with a marking reminder, and the real-time monitoring module provides a visual monitoring window, the visual monitoring window includes a task progress display and a detection parameter display, the marking reminder uses a specific prompt sound reminder, and the visual monitoring window provided by the real-time monitoring module can visually display the operating status of the printing machine, and provide real-time reminders when marking, so that the staff can quickly view relevant data.

[0007] Preferably, the data acquisition and processing module includes data connection and data storage. The data connection obtains real-time data by interfacing with the printing machine and the sensor. The data storage is used to store historical and real-time production data and establish a quality tracking database. The data acquisition and processing module is set up to store and manage various data in the production process, and the established quality tracking database facilitates subsequent data comparison and facilitates the detection of potential problems when performing real-time analysis of the data.

[0008] Preferably, the data record generation is used to automatically generate a quality analysis report, and identify problems and improvement points in the quality analysis report, and the data record generation is combined with the real-time monitoring module to provide data visualization, the error mark is equipped with a camera scan, and the printed content is scanned by the camera, and when the error mark is marked, the camera scan scans the printed page number in real time, and a visual display reminder is performed in the real-time monitoring module. The printing data can be quickly generated through data record generation and error marking, and when a printing error is encountered, corresponding marking can be performed and the error page number can be recorded, so as to facilitate the later screening and removal of erroneous printed paper.

[0009] Preferably, the color management module includes color selection and monitoring comparison, the color selection is used to manage and maintain the color consistency of printed products, and the color selection is used for error marking to distinguish between correctly printed paper and incorrect paper, and the monitoring comparison provides real-time color monitoring and comparison functions. The color management module can not only effectively monitor the color accuracy of the paper, but also effectively perform color marking when errors occur in the printed content of the paper, which is convenient for later screening and distinction.

[0010] Preferably, the user authority management module includes basic information management and user authority settings, the basic information management is used to manage user accounts and passwords, and the user authority settings control different users' access rights to various modules of the system, wherein basic information management can help the system effectively distinguish user roles, including operators, administrators and maintenance personnel, and by setting permissions for different users, it is beneficial for each user role to perform its duties, have a clear division of labor, and reduce the burden on system operation.

[0011] Preferably, the method for using the system comprises the following steps:

[0012] S1. System login and permission management: The user enters the user name and password through the system login interface, and the system verifies the user's identity and grants corresponding permissions based on the user role;

[0013] S2. Real-time monitoring of the printing production line: Enter the real-time monitoring module to view the current status and operation of the printing production line and check the real-time data, including color, humidity and temperature parameters;

[0014] S3, Data Collection and Processing: Enter the data collection and processing module to view historical production data, analyze data, and detect potential problems or abnormal situations;

[0015] S4, Quality Tracking and Analysis: Enter the production task tracking and analysis module to query the quality data of specific printing tasks, compare color standards and control parameters, and generate quality trend reports through the visual monitoring window to identify problems and make improvement suggestions;

[0016] S5, Color Management: Enter the color management module, check color standards and device settings, adjust the color settings of the printing machine to meet the standards, and then monitor real-time color data to ensure color consistency;

[0017] S6. Production task tracking: The production task tracking and analysis module is used to check the progress and completion status of each printing task, associate the quality data of printed products with specific production tasks, track the history of tasks, and mark corresponding errors and record the error page numbers when printing errors are encountered;

[0018] S7, Real-time alarm: When there is an error in the color standard and equipment settings, an alarm will be issued to remind you. When the printed page number is scanned by the camera, a response reminder will be issued in the real-time monitoring module and marked in the visual monitoring window;

[0019] S8. Report generation and export: Generate quality analysis reports and production task reports using data records, and export reports to PDF, Excel or other formats for sharing and archiving as needed;

[0020] S9. System maintenance and updates: Regularly perform system maintenance, including database cleanup and system updates, collect user feedback, and improve and upgrade the system based on user feedback and production needs.

[0021] Compared with the prior art, the advantages of the present invention are:

[0022] In the present invention, an error mark is designed in the production task tracking and analysis. When the error printing is detected, the error mark is marked on the error paper at the first time, and a response reminder is given in the real-time monitoring module.

[0023] (2) In the present invention, the error mark is equipped with a camera scanner. When the error mark is marked, the camera scanner scans the printed page number in real time and displays a visual reminder in the real-time monitoring module. Through data record generation and error marking, printing data can be quickly generated and the error page number can be recorded, which is convenient for the later screening and removal of error printed paper.

[0024] (3) In the present invention, the color management module is combined to perform error marking to distinguish between correctly printed paper and incorrect paper. When errors occur in the printed content of the paper, color marking is effectively performed to facilitate subsequent screening and distinction. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the system composition of the present invention;

[0026] Figure 2 It is a schematic diagram of the overall method flow of the present invention. DETAILED DESCRIPTION

[0027] Example 1: Please refer to Figure 1 A printing production line quality tracking management system includes a real-time monitoring module, a data acquisition and processing module, a production task tracking and analysis module, a color management module and a user authority management module. The real-time monitoring module provides real-time monitoring of the status of the printing production line and provides visual image information for the production task tracking and analysis module. The data acquisition and processing module collects and processes data on the printing production line and manages and analyzes the data through the production task tracking and analysis module. The production task tracking and analysis module includes data record generation and error marking. The error marking is marked on the error paper as soon as the error printing is detected. The error marking process will respond to the reminder in the real-time monitoring module, and the error marking is combined with the color management module to distinguish between correctly printed and incorrectly printed paper. The user authority management module is used to control the access rights of different users to the system.

[0028] In this system, the real-time monitoring module is provided with a marking reminder, and the real-time monitoring module provides a visual monitoring window. The visual monitoring window includes a task progress display and a detection parameter display. The marking reminder uses a specific prompt sound reminder. The task progress displays the progress and status of the current printing task, and the detection parameter display is used to detect and display the printing color, ambient humidity and body temperature. The visual monitoring window provided by the real-time monitoring module can visualize the operating status of the printing machine and provide real-time reminders when marking, so that the staff can quickly view relevant data.

[0029] Specifically, enter the real-time monitoring module of the system, configure the parameters and display options of real-time monitoring in the settings menu, ensure that the mark reminder function is selected, in the real-time monitoring module, open the visual monitoring window, ensure that the options for task progress display and detection parameter display are enabled, then locate the task progress display area in the visual monitoring window, set the visual representation of the task progress, including a progress bar and a graphical chart, and ensure that the task status (in progress, completed, and faulty) is clearly displayed, and in the settings of the real-time monitoring module, enable the mark reminder function, select a specific prompt sound as the prompt sound effect for the mark reminder, and set the trigger condition for the configuration mark reminder, that is, when the camera scans the wrong printed paper, a trigger reminder is issued.

[0030] In this system, the data acquisition and processing module includes data connection and data storage. The data connection obtains real-time data by interfacing with the printing machine and sensors. The data storage is used to store historical and real-time production data and establish a quality tracking database. The quality tracking database established records detailed information for each printing task, including parameter settings, raw materials, start time and end time. It can also store color standards and quality control parameters, and provide data retrieval and query functions. The data acquisition and processing module is set up to store and manage various data in the production process, and the established quality tracking database is convenient for later data comparison, and it is convenient to detect potential problems when analyzing the data in real time.

[0031] In this system, data record generation is used to automatically generate quality analysis reports, and identify problems and improvement points in the quality analysis reports. Data record generation is combined with real-time monitoring modules to provide data visualization. Error marking is equipped with camera scanning. The printed content is scanned by camera. When error marking is performed, the camera scans the printed page number in real time and displays the reminder visually in the real-time monitoring module. The data visualization generated by data records displays quality data in the form of charts and graphs, and supports user-defined analysis and report generation. After the error mark scans the printed page number through camera scanning, the corresponding page number is displayed in the visual monitoring window. Printing data can be quickly generated through data record generation and error marking. When a printing error occurs, corresponding marking can be performed and the error page number can be recorded, which is convenient for the later screening and removal of erroneous printed paper.

[0032] Specifically, open the data acquisition and processing module in the system, configure the data connection, ensure successful interface with the printing machine and sensor, obtain various data on the printing production line in real time, record various data in the production process in real time in the quality tracking database, and generate detailed data records for each printing task. Then use the data record generation module to generate data visualization charts and graphs to show the quality data trend. Combined with the data provided by the real-time monitoring module, generate a quality analysis report to identify problems and improvement points. In the data record generation module, configure the error mark and camera scanning parameters, enable the camera scanning function, and scan the printed content in real time. When the system detects a printing error, it marks the corresponding position with an error mark, records the error page number, and displays and reminds the corresponding page number in the visual monitoring window. Then, the user generates a customized report through the data visualization generated by the data record, including data analysis of specific printing tasks and time periods, uses the data in the quality tracking database to compare historical data, and uses the error page number recorded by the error mark to filter out paper with printing errors.

[0033] In this system, the color management module includes color selection and monitoring comparison. Color selection is used to manage and maintain the color consistency of printed products, and color selection is used for error marking to distinguish between correctly printed paper and incorrect paper. Real-time color monitoring and comparison functions are provided through monitoring comparison. Color selection automatically adjusts the color settings of the printing machine to ensure compliance with color standards, and an alarm system is provided for monitoring comparison. When the color deviates from the standard, an alarm is issued to notify relevant personnel in a timely manner. The color management module can not only effectively monitor the color accuracy of the paper, but also effectively perform color marking when errors occur in the printed content of the paper, which is convenient for later screening and distinction.

[0034] In this system, the user authority management module includes basic information management and user authority settings. Basic information management is used to manage user accounts and passwords, and user authority settings control different users' access rights to various modules of the system. Basic information management can help the system effectively distinguish user roles, including operators, administrators, and maintenance personnel. By setting permissions for different users, it is beneficial for each user role to perform its duties, with clear division of labor, and reduce the burden on system operation.

[0035] Specifically, enter the color management module and select the color selection and monitoring comparison function. In the color selection function, set the color standard of the printed product to ensure consistency, configure automatic adjustment of the color settings of the printing machine to ensure compliance with the predetermined color standards, and in the monitoring comparison function, enable real-time color monitoring and comparison, configure the alarm system, and issue an alarm when the color deviates from the standard. In addition, the color selection and monitoring comparison functions are integrated with the error marking module. When the error marking module detects a printing error, it uses the color selection information to distinguish and color-mark the correctly printed paper and the incorrect paper for later screening and distinction. As for the user authority management module, the user authority management module sets the basic information management function. Users can add, edit or delete user accounts and passwords in the basic information management, and enter the user authority settings to set access rights to various modules of the system according to user roles.

[0036] It can be seen from the above system that the method of using the system includes the following steps:

[0037] S1. System login and permission management: The user enters the user name and password through the system login interface, and the system verifies the user's identity and grants corresponding permissions based on the user role;

[0038] S2. Real-time monitoring of the printing production line: Enter the real-time monitoring module to view the current status and operation of the printing production line and check the real-time data, including color, humidity and temperature parameters;

[0039] S3, Data Collection and Processing: Enter the data collection and processing module to view historical production data, analyze data, and detect potential problems or abnormal situations;

[0040] S4, Quality Tracking and Analysis: Enter the production task tracking and analysis module to query the quality data of specific printing tasks, compare color standards and control parameters, and generate quality trend reports through the visual monitoring window to identify problems and make improvement suggestions;

[0041] S5, Color Management: Enter the color management module, check color standards and device settings, adjust the color settings of the printing machine to meet the standards, and then monitor real-time color data to ensure color consistency;

[0042] S6. Production task tracking: The production task tracking and analysis module is used to view the progress and completion status of each printing task, associate the print quality data with the specific production task, track the task history, and mark the printing errors and record the error page number when they occur.

[0043] S7, Real-time alarm: When there is an error in the color standard and equipment settings, an alarm will be issued to remind you. When the printed page number is scanned by the camera, a response reminder will be issued in the real-time monitoring module and marked in the visual monitoring window;

[0044] S8. Report generation and export: Generate quality analysis reports and production task reports using data records, and export reports to PDF, Excel or other formats for sharing and archiving as needed;

[0045] S9. System maintenance and updates: Regularly perform system maintenance, including database cleanup and system updates, collect user feedback, and improve and upgrade the system based on user feedback and production needs.

[0046] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A printing production line quality tracking management system, including a real-time monitoring module, a data acquisition and processing module, a production task tracking and analysis module, a color management module and a user authority management module, characterized in that: The real-time monitoring module provides real-time monitoring of the status of the printing production line and provides visual image information for the production task tracking and analysis module. The data acquisition and processing module collects and processes data on the printing production line and manages and analyzes the data through the production task tracking and analysis module. The production task tracking and analysis module includes data record generation and error marking. The error marking marks the error paper as soon as the error printing is detected. The error marking process will respond to the real-time monitoring module. The error marking is combined with the color management module to distinguish between correctly printed and incorrectly printed paper. The user authority management module is used to control the access rights of different users to the system. The data record generation is used to automatically generate a quality analysis report, and identify problems and improvement points in the quality analysis report, and the data record generation is combined with the real-time monitoring module to provide data visualization, the error mark is equipped with a camera scan, and the printed content is scanned by the camera, and when the error mark is marked, the camera scan scans the printed page number in real time, and a visual display reminder is performed in the real-time monitoring module; The color management module includes color selection and monitoring comparison. The color selection is used to manage and maintain the color consistency of printed products, and the color selection is used for error marking, distinguishing correct printed paper from incorrect paper, and providing real-time color monitoring and comparison functions through the monitoring comparison.

2. A printing production line quality tracking management system according to claim 1, characterized in that: The real-time monitoring module is provided with a marking reminder, and the real-time monitoring module provides a visual monitoring window, wherein the visual monitoring window includes a task progress display and a detection parameter display, and the marking reminder uses a specific prompt tone reminder.

3. The printing production line quality tracking management system according to claim 1, characterized in that: The data acquisition and processing module includes a data connection and a data storage. The data connection obtains real-time data by interfacing with a printing machine and a sensor. The data storage is used to store historical and real-time production data and establish a quality tracking database.

4. The printing production line quality tracking management system according to claim 1, characterized in that: The user authority management module includes basic information management and user authority settings. The basic information management is used to manage user accounts and passwords, and the user authority settings control the access rights of different users to various modules of the system.

5. A method for using a printing production line quality tracking management system according to any one of claims 1 to 4, characterized in that: The following steps are involved: S1. System login and permission management: The user enters the user name and password through the system login interface, and the system verifies the user's identity and grants corresponding permissions based on the user role; S2. Real-time monitoring of the printing production line: Enter the real-time monitoring module to view the current status and operation of the printing production line and check the real-time data, including color, humidity and temperature parameters; S3, Data Collection and Processing: Enter the data collection and processing module to view historical production data, analyze data, and detect potential problems or abnormal situations; S4, Quality Tracking and Analysis: Enter the production task tracking and analysis module to query the quality data of specific printing tasks, compare color standards and control parameters, and generate quality trend reports through the visual monitoring window to identify problems and make improvement suggestions; S5, Color Management: Enter the color management module, check color standards and device settings, adjust the color settings of the printing machine to meet the standards, and then monitor real-time color data to ensure color consistency; S6. Production task tracking: The production task tracking and analysis module is used to check the progress and completion status of each printing task, associate the quality data of printed products with specific production tasks, track the history of tasks, and mark corresponding errors and record the error page numbers when printing errors are encountered; S7, Real-time alarm: When there is an error in the color standard and equipment settings, an alarm will be issued to remind you. When the printed page number is scanned by the camera, a response reminder will be issued in the real-time monitoring module and marked in the visual monitoring window; S8. Report generation and export: Generate quality analysis reports and production task reports using data records, and export reports to PDF, Excel or other formats for sharing and archiving as needed; S9. System maintenance and updates: Regularly perform system maintenance, including database cleanup and system updates, collect user feedback, and improve and upgrade the system based on user feedback and production needs.

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