A textile dye stirring device
By designing the matching structure of the guide groove, slider and scraper in the textile dye stirring device, and using an electric telescopic rod to drive the stirring barrel to rotate, automatic dye cleaning is achieved, solving the problem of manual cleaning in the prior art, and improving the accuracy and stability of dye mixing.
Patent Information
- Application Number
- CN202410659647.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-05-27
AI Technical Summary
The existing textile dye agitator cannot automatically clean the dye in the inner wall of the stirring barrel after use, which leads to manual cleaning, which is time-consuming and labor-intensive, and may lead to cross-contamination of dyes, affecting the accuracy and stability of subsequent dyes.
A textile dye stirring device is designed. By setting up structures such as guide grooves, sliders and scrapers, the sliders are driven upwards by using an electric telescopic rod to slide the bumps along the track of the guide grooves, and the stirring barrel is driven to rotate the stirring barrel counterclockwise by 175 degrees. The scraper scrapes away dye remaining on the inner wall during the rotation of the stirring barrel.
Automatic dye cleaning is realized, which reduces the cleaning work of operators, prevents dye cross-contamination, improves the accuracy and stability of dye mixing, and improves work efficiency.
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Figure CN118615935B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dye stirring, in particular to a textile dye stirring device. Background Art
[0002] In the process of textile dyeing, the yarn must first be mechanically treated and fully absorb the dye before it can proceed to subsequent steps such as weaving. After dyeing, the yarn can be used to make a variety of colorful fabrics, clothing, decorations and other textile products.
[0003] For example, the utility model with publication number CN212999694U discloses a printing dye stirring device, which relates to the field of printing technology, including a warehouse, the upper surface of the warehouse is fixedly connected with a forward and reverse motor, the output shaft of the forward and reverse motor is fixedly connected with a threaded rod, the bottom end of the threaded rod penetrates the warehouse and extends to the inside of the warehouse, the inside of the warehouse is fixedly connected with a partition adapted to the warehouse, the outer surface of the threaded rod is threadedly connected with a spiral ring, the outer surface of the spiral ring is fixedly connected with two symmetrical inclined rods, the bottom end of each inclined rod is fixedly connected with a movable rod, the bottom end of the movable rod penetrates the partition and extends to the outside of the partition, the bottom end of the movable rod is rotatably connected with a turntable, the bottom surface of the turntable is fixedly connected with a stirring rod in a circular array, the bottom end of the threaded rod is fixedly connected with a spiral stirring rod, and the bottom end of the spiral stirring penetrates the partition and extends to the outside of the partition. The printing dye stirring device can effectively mix the dye as a whole and improve the overall mixing effect.
[0004] When the above device is in use, the mixing effect of the dye is improved by the design of the forward and reverse motor and the threaded rod. However, after the above device is used, the dye on the inner wall of the mixing barrel cannot be scraped off. Therefore, the dye in the barrel needs to be cleaned manually, which is time-consuming and labor-intensive. In addition, some dyes are harmful to the human body. If the dye in the barrel is not cleaned in time, it may cause cross-contamination of the dye when it is used next time, affecting the accuracy and stability of the subsequent dyes, thereby reducing work efficiency. Therefore, a textile dye stirring device is proposed to solve the problems raised in the background technology. Summary of the invention
[0005] In order to solve the problem of inconvenience in scraping off the dye on the inner wall of the mixing barrel and reducing work efficiency raised in the above-mentioned background technology, the present invention provides a textile dye stirring device, which solves the problem of inconvenience in cleaning the residual dye on the inner wall of the mixing barrel by setting a guide groove, a slider and a scraper and other structures. The slider is driven upward by an electric telescopic rod, so that the protrusion slides along the track of the guide groove, and then drives the mixing barrel to rotate one hundred and seventy-five degrees counterclockwise. While the mixing barrel rotates, the scraper scrapes off the residual dye on the inner wall of the mixing barrel, thereby preventing it from affecting the mixing effect of the next batch of dyes, and at the same time reducing the cleaning work of the operator.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a textile dye stirring device, comprising an outer box, a stirring barrel movably connected inside the outer box, a support rod fixedly connected inside the stirring barrel, three first bevel gears fixedly connected outside the support rod, a motor fixedly connected to the top of the outer box, a rotating rod fixedly connected to the output shaft end of the motor, three groups of second bevel gears matched with the first bevel gears are arranged in an annular manner at 180 degrees inside the rotating rod, two of the second bevel gears form a group, and stirring blades are fixedly connected at opposite ends of the two second bevel gears, a guide groove is provided in an annular manner at 180 degrees on the outer wall of the stirring barrel, a scraping assembly is provided in an annular manner at 180 degrees on the inner wall of the stirring barrel, an electric telescopic rod is fixedly connected in an annular manner at 180 degrees in the middle of the outer box, a slider is fixedly connected to the top of the electric telescopic rod, a feeding funnel is fixedly connected to the top of the outer box, a discharging funnel is fixedly connected to the bottom of the stirring barrel, and a square block is fixedly connected in an annular manner at 180 degrees on the inner wall of the stirring barrel;
[0007] The scraping assembly comprises a limit block fixedly connected to the outer box, a scraper is movably connected inside the limit block, and opposite sides of the two scrapers are inclined, and the inclined surfaces of the scrapers are in contact with the inner wall of the mixing barrel;
[0008] The scraper is fixedly connected to a side of the scraper close to the stirring blade with a plurality of first spring pieces fixed to the limit block, and the first spring pieces are used to squeeze the scraper and keep the two scrapers moving in opposite directions. ;
[0009] The mixing barrel rotates to drive the square block to contact the scraper and squeeze it to shrink into the inside of the limit block. The top of the mixing barrel is provided with an arc groove, and the top of the limit block is fixedly connected with a round rod that moves inside the arc groove.
[0010] A feeding trough matching the bottom of the feeding funnel is provided on the top of the mixing barrel. The feeding trough coincides with the bottom of the feeding funnel in an initial state. The bottom of the inner cavity of the mixing barrel is inclined, and the mixing blade is spiral.
[0011] Preferably, the limiting block is movably connected with an inclined block inside, and one end of the inclined block close to the scraper is in the shape of an inclined surface, and the inclined surface of the inclined block abuts against the inclined surface of the scraper.
[0012] Preferably, one end of the inclined block away from the scraper is fixedly connected with a second elastic sheet fixed to the limit block, and the second elastic sheet is used for squeezing the inclined block and making the inclined block maintain a tendency to move toward the scraper.
[0013] Preferably, the curvature of the guide groove is one hundred and seventy-five degrees, and a straight groove is opened in an annular shape of one hundred and eighty degrees on the outer wall of the outer box. A protrusion movable inside the straight groove is provided on the opposite sides of the two sliders, and the two protrusions are movably clamped in the inside of the two guide grooves respectively.
[0014] Preferably, when the slider moves upward, it drives the protrusion to slide along the track of the guide groove, and drives the mixing barrel to rotate one hundred and seventy-five degrees counterclockwise through the guide groove. When the mixing barrel rotates, the straight groove is used to limit the circumferential position of the protrusion.
[0015] Preferably, the top end of the rotating rod passes through the outer wall of the mixing barrel and extends to the outside of the mixing barrel, the rotating rod is movably sleeved on the outside of the motor, the first bevel gear is meshed with the second bevel gear, and when the rotating rod rotates, the second bevel gear is driven to rotate by the first bevel gear.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The present invention solves the problem of inconvenience in cleaning the residual dye on the inner wall of the mixing barrel by arranging the cooperation of structures such as the guide groove, the slider and the scraper. The slider is driven upward by the electric telescopic rod, so that the protrusion slides along the track of the guide groove, thereby driving the mixing barrel to rotate counterclockwise by 175 degrees. While the mixing barrel rotates, the scraper scrapes off the residual dye on the inner wall of the mixing barrel, thereby preventing the mixing effect of the next batch of dyes from being affected, and at the same time reducing the cleaning work of the operator.
[0018] The present invention improves the stirring efficiency of the dye and the mixing effect by arranging the coordination of structures such as the first bevel gear, the second bevel gear and the stirring blade. When the rotating rod rotates, the second bevel gear and the stirring blade are driven to revolve around the motor, so that the stirring blade stirs the dye in the stirring barrel when it rotates. When the second bevel gear revolves, it is meshed with the first bevel gear to drive the stirring blade to rotate, thereby further stirring the dye, so that the dye is mixed more evenly.
[0019] The present invention facilitates scraping off the dye on the scraper by arranging the cooperation of structures such as the first spring piece, the inclined block and the second spring piece, so as to facilitate the next use. The mixing barrel is rotated to drive the square block to abut against the inclined surface of the scraper, and squeeze the scraper to shrink to the inside of the limit block. While the scraper moves, the inclined block scrapes off the dye on the scraper. When the square block releases the abutment against the scraper, the scraper is reset under the action of the elastic force of the first spring piece, so as to facilitate the operator's next use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a schematic diagram of the front cross-section structure of the present invention;
[0022] Figure 3 for Figure 2 Enlarged view of point A in the middle;
[0023] Figure 4 for Figure 2 Enlarged view of point B in the middle;
[0024] Figure 5 This is an enlarged view of the mixing barrel of the present invention.
[0025] Figure 6 It is a schematic diagram of the top cross-sectional structure of the present invention;
[0026] Figure 7 for Figure 6 Enlarged view of center C.
[0027] In the figure: 1. outer box; 2. mixing barrel; 3. support rod; 4. first bevel gear; 5. motor; 6. rotating rod; 7. second bevel gear; 8. mixing blade; 9. guide groove; 10. scraping assembly; 1001. limit block; 1002. scraper; 1003. first spring piece; 1004. inclined block; 1005. second spring piece; 11. electric telescopic rod; 12. slider; 13. straight slot; 14. feed funnel; 15. discharge funnel; 16. square block; 17. arc groove. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] like Figures 1 to 7As shown, the present invention provides a textile dye stirring device, comprising an outer box 1, a stirring barrel 2 is movably connected inside the outer box 1, a support rod 3 is fixedly connected inside the stirring barrel 2, three first bevel gears 4 are fixedly connected outside the support rod 3, a motor 5 is fixedly connected to the top of the outer box 1, a rotating rod 6 is fixedly connected to the output shaft end of the motor 5, three groups of second bevel gears 7 matching with the first bevel gears 4 are arranged in an annular manner at 180 degrees inside the rotating rod 6, two second bevel gears 7 form a group, and stirring blades 8 are fixedly connected at opposite ends of the two second bevel gears 7, a guide groove 9 is provided in an annular manner at 180 degrees on the outer wall of the stirring barrel 2, a scraping assembly 10 is arranged in an annular manner at 180 degrees inside the stirring barrel 2, an electric telescopic rod 11 is fixedly connected in an annular manner at 180 degrees in the middle of the outer box 1, a slider 12 is fixedly connected to the top of the electric telescopic rod 11, a feeding funnel 14 is fixedly connected to the top of the outer box 1, a discharging funnel 15 is fixedly connected to the bottom of the stirring barrel 2, and a square block 16 is fixedly connected in an annular manner at 180 degrees on the inner wall of the stirring barrel 2;
[0030] The scraping assembly 10 comprises a limit block 1001 fixedly connected to the outer box 1, and a scraper 1002 is movably connected inside the limit block 1001, and opposite sides of the two scrapers 1002 are inclined, and the inclined surfaces of the scrapers 1002 are in contact with the inner wall of the mixing barrel 2;
[0031] A plurality of first spring pieces 1003 fixedly connected to the limit block 1001 are fixedly connected to one side of the scraper 1002 close to the stirring blade 8. The first spring pieces 1003 are used to squeeze the scraper 1002 and keep the two scrapers 1002 moving in opposite directions.
[0032] After the mixing barrel 2 rotates, the square block 16 is driven to abut against the scraper 1002, and squeezes it to shrink into the inside of the limit block 1001. The top of the mixing barrel 2 is provided with an arc groove 17, and the top of the limit block 1001 is fixedly connected with a round rod that moves inside the arc groove 17;
[0033] A feeding trough is provided on the top of the mixing barrel 2 to match the bottom of the feeding funnel 14. The feeding trough coincides with the bottom of the feeding funnel 14 in the initial state. The bottom of the inner cavity of the mixing barrel 2 is inclined, and the mixing blade 8 is spiral.
[0034] The above scheme is adopted: the slider 12 is driven upward by the electric telescopic rod 11, so that the protrusion slides along the track of the guide groove 9, thereby driving the mixing barrel 2 to rotate 175 degrees counterclockwise. While the mixing barrel 2 rotates, the scraper 1002 scrapes the residual dye on the inner wall of the mixing barrel 2, thereby preventing the mixing effect of the next batch of dyes from being affected, and at the same time reducing the cleaning work of the operator;
[0035] One side of the scraper 1002 is in a bevel shape. The bevel shape can form an angle between the scraper 1002 and the inner wall of the mixing barrel 2, thereby helping to effectively scrape off the residual dye. At the same time, the bevel shape can also reduce the friction resistance between the scraper 1002 and the inner wall of the mixing barrel 2, thereby improving the scraping efficiency.
[0036] The bottom of the inner cavity of the stirring barrel 2 is in an inclined shape, which can make the mixed dye flow to the discharge funnel 15 more easily, thereby facilitating the discharge of the dye, and at the same time, prevent the dye from accumulating at the corners of the bottom of the inner cavity of the stirring barrel 2.
[0037] like Figure 2 , Figures 4 to 7 As shown, the internal movable connection of the limit block 1001 is provided with an inclined block 1004, the end of the inclined block 1004 close to the scraper 1002 is in the shape of an inclined surface, the inclined surface of the inclined block 1004 abuts against the inclined surface of the scraper 1002, and the end of the inclined block 1004 away from the scraper 1002 is fixedly connected with a second elastic piece 1005 fixedly connected to the limit block 1001, the second elastic piece 1005 is used for squeezing the inclined block 1004 and making the inclined block 1004 maintain the tendency to move toward the scraper 1002.
[0038] The above scheme is adopted: the second spring piece 1005 supports the inclined block 1004, and its function is that when the square block 16 squeezes the scraper 1002 to move toward the inside of the limit block 1001, the inclined block 1004 always maintains contact with the inclined surface of the scraper 1002 under the action of the elastic force of the second spring piece 1005, thereby effectively scraping off the dye on the scraper 1002. At the same time, the design of the inclined block 1004 can also always keep the limit block 1001 in a sealed state, thereby preventing the dye from entering the inside of the limit block 1001 through the gap and causing damage to the parts inside it.
[0039] like Figures 1 to 7 As shown, the arc of the guide groove 9 is one hundred and seventy-five degrees, and a straight groove 13 is opened in an annular shape at an angle of one hundred and eighty degrees on the outer wall of the outer box 1. The two sliders 12 are provided with a protrusion movable inside the straight groove 13 on the opposite side. The two protrusions are movably connected to the inside of the two guide grooves 9 respectively. When the slider 12 moves up, it drives the protrusion to slide along the trajectory of the guide groove 9, and drives the mixing barrel 2 to rotate counterclockwise by one hundred and seventy-five degrees through the guide groove 9. When the mixing barrel 2 rotates, the straight groove 13 is used to limit the circumferential position of the protrusion. The top end of the rotating rod 6 passes through the outer wall of the mixing barrel 2 and extends to the outside of the mixing barrel 2. The rotating rod 6 is movably sleeved on the outside of the motor 5, and the first bevel gear 4 is meshed with the second bevel gear 7. When the rotating rod 6 rotates, it drives the second bevel gear 7 to rotate by itself through the first bevel gear 4.
[0040] The above scheme is adopted: when the rotating rod 6 rotates, the second bevel gear 7 and the stirring blade 8 are driven to revolve around the motor 5, so that the stirring blade 8 stirs the dye in the stirring barrel 2 when it rotates. When the second bevel gear 7 revolves, it is meshed with the first bevel gear 4, thereby driving the stirring blade 8 to rotate, and then further stirring the dye, so that the dye is mixed more evenly.
[0041] The working principle and use process of the present invention are as follows: the operator pours the dye into the mixing barrel 2 through the feeding funnel 14 and the discharging trough, and then starts the motor 5 to drive the rotating rod 6 to rotate. While the rotating rod 6 rotates, it drives the stirring blade 8 and the second bevel gear 7 to revolve around the support rod 3, so that the dye in the mixing barrel 2 is stirred by the stirring blade 8. While the second bevel gear 7 revolves, it is meshed with the first bevel gear 4 to rotate, thereby driving the stirring blade 8 to rotate. While the stirring blade 8 rotates, the dye in the mixing barrel 2 is stirred again, so that the dye is mixed more evenly and delicately;
[0042] When the mixing operation is finished, the operator opens the discharge funnel 15, so that the dye inside the mixing barrel 2 is discharged through the discharge funnel 15, and then the operator starts the electric telescopic rod 11 to drive the slider 12 upward. While the slider 12 moves upward, it drives the protrusion on it to slide along the track of the guide groove 9, thereby driving the mixing barrel 2 to rotate 175 degrees counterclockwise through the guide groove 9. While the mixing barrel 2 rotates, the scraper 1002 scrapes off the dye on the inner wall of the mixing barrel 2, so as to facilitate the cleaning of the dye on the inner wall;
[0043] After the mixing barrel 2 rotates, the square block 16 on its inner wall abuts against the inclined surface of the scraper 1002 and squeezes the scraper 1002 to move toward the inside of the limit block 1001. While the scraper 1002 moves, the inclined block 1004 scrapes off the residual dye on the scraper 1002. When the round rod at the top of the limit block 1001 abuts against one end of the arc groove 17, the electric telescopic rod 11 drives the slider 12 to move downward, thereby driving the slider 12 to rotate one hundred and seventy-five degrees in the opposite direction through the guide groove 9. Then the square block 16 releases the abutment against the scraper 1002, so that the scraper 1002 is reset under the action of the elastic force of the first spring piece 1003 and fits against the inner wall of the mixing barrel 2 again. Then the residual dye flows out to the outside through the discharge funnel 15, and finally the operation is completed.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A textile dye stirring device, comprising an outer box (1), characterized in that: The outer box (1) is movably connected to a stirring barrel (2), the stirring barrel (2) is fixedly connected to a support rod (3), the support rod (3) is fixedly connected to three first bevel gears (4) on the outside, the top of the outer box (1) is fixedly connected to a motor (5), the output shaft end of the motor (5) is fixedly connected to a rotating rod (6), and the inner ring of the rotating rod (6) is provided with three groups of second bevel gears (7) matching with the first bevel gears (4) at an angle of 180 degrees, two of the second bevel gears (7) form a group, and the opposite ends of the two second bevel gears (7) are fixedly connected to stirring blades ( 8), the outer wall of the mixing barrel (2) is provided with a guide groove (9) at an angle of 180 degrees, the inner wall of the mixing barrel (2) is provided with a scraper assembly (10) at an angle of 180 degrees, the middle part of the outer box (1) is fixedly connected to an electric telescopic rod (11) at an angle of 180 degrees, the top of the electric telescopic rod (11) is fixedly connected to a sliding block (12), the top of the outer box (1) is fixedly connected to a feeding funnel (14), the bottom of the mixing barrel (2) is fixedly connected to a discharging funnel (15), and the inner wall of the mixing barrel (2) is fixedly connected to a square block (16) at an angle of 180 degrees; The scraping assembly (10) comprises a limit block (1001) fixedly connected to the outer box (1), a scraper (1002) being movably connected inside the limit block (1001), and opposite sides of the two scrapers (1002) are both inclined, and the inclined surfaces of the scrapers (1002) are in contact with the inner wall of the mixing barrel (2); A plurality of first spring pieces (1003) fixedly connected to the limit block (1001) are fixedly connected to one side of the scraper (1002) close to the stirring blade (8), wherein the first spring pieces (1003) are used to squeeze the scraper (1002) and keep the two scrapers (1002) moving in opposite directions; The mixing barrel (2) rotates to drive the square block (16) to abut against the scraper (1002), and squeezes it to shrink into the inside of the limit block (1001); an arc groove (17) is provided on the top of the mixing barrel (2); and a round rod that moves inside the arc groove (17) is fixedly connected to the top of the limit block (1001); The top of the stirring barrel (2) is provided with a feed trough which cooperates with the bottom end of the feed funnel (14); in the initial state, the feed trough coincides with the bottom end of the feed funnel (14); the bottom of the inner cavity of the stirring barrel (2) is in the shape of an inclined surface; and the stirring blade (8) is in the shape of a spiral.
2. The textile dye stirring device according to claim 1, characterized in that: The limiting block (1001) is movably connected internally with an inclined block (1004), and one end of the inclined block (1004) close to the scraper (1002) is in the shape of an inclined surface, and the inclined surface of the inclined block (1004) abuts against the inclined surface of the scraper (1002).
3. The textile dye stirring device according to claim 2, characterized in that: One end of the inclined block (1004) away from the scraper (1002) is fixedly connected to a second elastic piece (1005) fixed to the limit block (1001), and the second elastic piece (1005) is used to squeeze the inclined block (1004) and keep the inclined block (1004) moving towards the scraper (1002).
4. The textile dye stirring device according to claim 1, characterized in that: The guide groove (9) has an arc of 175 degrees, and a straight groove (13) is provided in an annular manner at an angle of 180 degrees on the outer wall of the outer box (1). A protrusion that moves inside the straight groove (13) is provided on opposite sides of the two sliders (12), and the two protrusions are respectively movably engaged in the inside of the two guide grooves (9).
5. The textile dye stirring device according to claim 1, characterized in that: When the slider (12) moves upward, it drives the protrusion to slide along the track of the guide groove (9), and drives the mixing barrel (2) to rotate counterclockwise by one hundred and seventy-five degrees through the guide groove (9). When the mixing barrel (2) rotates, the straight groove (13) is used to limit the circumferential position of the protrusion.
6. The textile dye stirring device according to claim 1, characterized in that: The top end of the rotating rod (6) penetrates the outer wall of the mixing barrel (2) and extends to the outside of the mixing barrel (2). The rotating rod (6) is movably sleeved on the outside of the motor (5). The first bevel gear (4) is meshed with the second bevel gear (7). When the rotating rod (6) rotates, the first bevel gear (4) drives the second bevel gear (7) to rotate.
Citation Information
Patent Citations
Printing dye stirring device
CN212999694U
Stirrer
CN111888998A
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CN216498891U