Solid phenolic curing agent synthesis reactor stirring device
Patent Information
- Application Number
- CN202522038786.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0004]本实用新型的目的在于提供固体酚类固化剂合成反应釜用搅拌装置,通过设置有剪切混合机构,解决了很难实现高效且充分的混合,以往的混合手段难以对反应釜内不同位置的物料进行有效置换,导致底部和顶部物料混合不均,影响产品质量的问题
[0015] 1. By incorporating a shearing and mixing mechanism, after solid phenolic curing agent synthesis raw materials are poured into the reactor through the slot at the top of the reactor, the motor inside the support frame drives the rotating rod to rotate, which in turn drives multiple rotor blades to rotate. This allows the rotor blades to mix and stir the solid phenolic curing agent synthesis raw materials inside the reactor. In conjunction with the fixed sleeves outside the multiple rotor blades and the multiple slots on the fixed sleeves, the raw materials are carried through the slots to the inside of the fixed sleeves. Under the rotation of the multiple rotor blades, the raw materials are sprayed out from the bottom of the fixed sleeves, replacing the materials at the bottom and top of the reactor. At the same time, the multiple rotor blades break up the solidified substances in the raw materials, thereby improving the mixing effect and efficiency of the raw materials.
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Figure CN224641093U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of solid phenolic curing agent materials and their preparation technology, and in particular relates to a stirring device for a synthesis reactor of solid phenolic curing agents. Background Technology
[0002] The stirring device used in the synthesis reactor of solid phenolic curing agents mainly belongs to the field of solid phenolic curing agent materials and their preparation. More specifically, it can be classified under the chemical equipment and reaction process enhancement technology branch. This field involves the synthesis process of chemical products, reaction equipment design, mass and heat transfer enhancement, etc. As the core component of the reactor, the stirring device directly affects the reaction efficiency, product quality and production safety. Therefore, it is a key part of chemical equipment technology to achieve reaction process optimization. In addition, since phenolic curing agents are often used in industries such as coatings, adhesives, and composite materials, their synthesis technology also overlaps with the field of materials science.
[0003] In the mixing process of raw materials for the synthesis of solid phenolic curing agents, it is usually difficult to achieve efficient and thorough mixing. Previous mixing methods are insufficient to effectively replace materials at different locations within the reactor, resulting in uneven mixing of materials at the bottom and top, which affects product quality. Utility Model Content
[0004] The purpose of this invention is to provide a stirring device for a reactor used in the synthesis of solid phenolic curing agents. By incorporating a shearing and mixing mechanism, it solves the problem that it is difficult to achieve efficient and thorough mixing. Previous mixing methods have difficulty in effectively replacing materials at different locations within the reactor, resulting in uneven mixing of materials at the bottom and top, which affects product quality.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model is a stirring device for a reaction vessel for the synthesis of solid phenolic curing agents, including a reaction vessel, on which a shearing mixing mechanism and a stirring mechanism are provided;
[0007] The shearing and mixing mechanism includes a support frame fixedly connected to the top of the reactor. A motor is fixedly connected to the inner wall of the support frame. A rotating rod is fixedly connected to the output end of the motor via a coupling. Several rotor blades are fixedly connected to the outer wall of the rotating rod. Several fixed rods are fixedly connected to the inner bottom wall of the reactor. A fixed sleeve is fixedly connected to the top of the fixed rods. Several slots are opened on the outer wall of the fixed sleeve. The rotor blades are all located inside the fixed sleeve.
[0008] Furthermore, the stirring mechanism includes a hollow rod rotatably connected to the top of the reactor, the bottom of which extends into the interior of the reactor, and the rotating rod is slidably connected to the inner wall of the hollow rod.
[0009] Furthermore, a second fixing rod is fixedly connected to the top of the reactor, a first bevel gear is fixedly connected to the outer wall of the hollow rod, a second fixing rod is rotatably connected to the outer wall of the second fixing rod, and the first bevel gear meshes with the second bevel gear.
[0010] Furthermore, a bevel gear three is fixedly connected to the outer wall of the rotating rod, and the bevel gear three meshes with the bevel gear two.
[0011] Furthermore, a connecting ring is fixedly connected to the outer wall of the hollow rod, and four scrapers are fixedly connected to the outer wall of the connecting ring, with all four scrapers in contact with the inner wall of the reactor.
[0012] Furthermore, a plurality of spiral stirring rods are fixedly connected to the bottom of the connecting ring, and the plurality of spiral stirring rods are distributed outside the fixed sleeve.
[0013] Furthermore, a discharge pipe is connected to the bottom of the reactor, and a valve is installed on the discharge pipe.
[0014] This utility model has the following beneficial effects:
[0015] 1. By incorporating a shearing and mixing mechanism, after solid phenolic curing agent synthesis raw materials are poured into the reactor through the slot at the top of the reactor, the motor inside the support frame drives the rotating rod to rotate, which in turn drives multiple rotor blades to rotate. This allows the rotor blades to mix and stir the solid phenolic curing agent synthesis raw materials inside the reactor. In conjunction with the fixed sleeves outside the multiple rotor blades and the multiple slots on the fixed sleeves, the raw materials are carried through the slots to the inside of the fixed sleeves. Under the rotation of the multiple rotor blades, the raw materials are sprayed out from the bottom of the fixed sleeves, replacing the materials at the bottom and top of the reactor. At the same time, the multiple rotor blades break up the solidified substances in the raw materials, thereby improving the mixing effect and efficiency of the raw materials.
[0016] 2. By setting up a stirring mechanism, during the mixing process of the raw materials inside the reactor, the bevel gear three on the rotating rod will drive the bevel gear two to rotate, and the bevel gear two will drive the bevel gear one to rotate, so that the connecting ring on the hollow rod drives the four scrapers to rotate and scrape the inner wall of the reactor, preventing the material from sticking to the inner wall of the reactor and affecting the mixing effect. In addition, multiple spiral stirring rods can stir and mix the materials, further improving the overall stirring effect.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the support frame of this utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the fixing rod 2 of this utility model;
[0022] Figure 4 for Figure 2 Enlarged structural diagram at point A;
[0023] Figure 5 for Figure 3 A magnified structural diagram at point B in the middle.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Reactor; 2. Shearing and mixing mechanism; 3. Stirring mechanism; 21. Support frame; 22. Motor; 23. Rotating rod; 24. Rotor blade; 25. Fixed rod one; 26. Fixed sleeve; 27. Slot; 31. Hollow rod; 32. Bevel gear one; 33. Fixed rod two; 34. Bevel gear two; 35. Bevel gear three; 36. Connecting ring; 37. Scraper; 38. Spiral stirring rod; 39. Discharge pipe; 39. Valve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 As shown, this utility model is a stirring device for a solid phenolic curing agent synthesis reactor, including a reactor 1, on which a shearing mixing mechanism 2 and a stirring mechanism 3 are provided;
[0028] The shearing and mixing mechanism 2 includes a support frame 21 fixedly connected to the top of the reactor 1. A motor 22 is fixedly connected to the inner wall of the support frame 21. A rotating rod 23 is fixedly connected to the output end of the motor 22 via a coupling. Several rotor blades 24 are fixedly connected to the outer wall of the rotating rod 23. Several fixed rods 25 are fixedly connected to the inner bottom wall of the reactor 1. A fixed sleeve 26 is fixedly connected to the top of the fixed rods 25. Several slots 27 are opened on the outer wall of the fixed sleeve 26. The rotor blades 24 are all located inside the fixed sleeve 26. Through the shearing and mixing mechanism 2, the rotating rod 23 drives... Multiple rotor blades 24 rotate, enabling them to mix and stir the solid phenolic curing agent synthesis raw materials inside the reactor 1. In conjunction with the fixed sleeve 26 outside the rotor blades 24 and the multiple slots 27 on the fixed sleeve 26, the raw materials are driven through the slots 27 into the fixed sleeve 26. Under the rotation of the rotor blades 24, the raw materials are ejected from the bottom of the fixed sleeve 26, replacing the materials at the bottom and top of the reactor 1. Simultaneously, the rotor blades 24 break up solidified substances in the raw materials, thereby improving the mixing effect and efficiency.
[0029] The stirring mechanism 3 includes a hollow rod 31 rotatably connected to the top of the reactor 1, with the bottom of the hollow rod 31 extending into the interior of the reactor 1. A rotating rod 23 is slidably connected to the inner wall of the hollow rod 31. A fixing rod 23 is fixedly connected to the top of the reactor 1. A bevel gear 1 32 is fixedly connected to the outer wall of the hollow rod 31. A fixing rod 23 is rotatably connected to the outer wall of the fixing rod 23. The bevel gear 1 32 meshes with the bevel gear 2 34. A bevel gear 35 is fixedly connected to the outer wall of the rotating rod 23, meshing with the bevel gear 2 34. A connecting ring 36 is fixedly connected to the outer wall of the hollow rod 31. Four scrapers 37 are fixedly connected to the outer wall of the connecting ring 36, and all four scrapers 37 are in contact with the inner wall of the reactor 1. Several spiral stirring rods 38 are fixedly connected to the bottom of the connecting ring 36. The spiral stirring rods 38 are distributed outside the fixed sleeve 26. The bottom of the reactor 1 is connected to a discharge pipe 39, and a valve 391 is installed on the discharge pipe 39. Through the stirring mechanism 3, the bevel gear 35 on the rotating rod 23 drives the bevel gear 24 to rotate. The bevel gear 23 drives the bevel gear 1 to rotate, so that the connecting ring 36 on the hollow rod 31 drives the four scrapers 37 to rotate and scrape the inner wall of the reactor 1, preventing the material from sticking to the inner wall of the reactor 1 and affecting the mixing effect. In addition, the multiple spiral stirring rods 38 can stir and mix the material, further improving the overall stirring effect.
[0030] A specific application of this embodiment is as follows: By setting up a shearing and mixing mechanism 2, after solid phenolic curing agent synthesis raw materials are poured into the reactor 1 through the slot at the top of the reactor 1, the motor 22 inside the drive support frame 21 drives the rotating rod 23 to rotate, which in turn drives multiple rotor blades 24 to rotate. This allows the rotor blades 24 to mix and stir the solid phenolic curing agent synthesis raw materials inside the reactor 1. With the help of the fixed sleeve 26 outside the multiple rotor blades 24 and the multiple slots 27 on the fixed sleeve 26, the raw materials are driven into the fixed sleeve 26 through the multiple slots 27. Under the rotation of the multiple rotor blades 24, the raw materials are sprayed out from the bottom of the fixed sleeve 26, replacing the materials at the bottom and top of the reactor 1. At the same time, the multiple rotor blades 24 break up the solidified substances in the raw materials, thereby improving the mixing effect and mixing efficiency of the raw materials.
[0031] With the stirring mechanism 3 in place, during the mixing of raw materials inside the reactor 1, the bevel gear 35 on the rotating rod 23 drives the bevel gear 24 to rotate, and the bevel gear 24 drives the bevel gear 1 to rotate, so that the connecting ring 36 on the hollow rod 31 drives the four scrapers 37 to rotate and scrape the inner wall of the reactor 1, preventing the material from sticking to the inner wall of the reactor 1 and affecting the mixing effect. In addition, the multiple spiral stirring rods 38 can stir and mix the material, further improving the overall stirring effect.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A stirring device for a reactor used in the synthesis of solid phenolic curing agents, characterized in that: It includes a reaction vessel (1), on which a shearing and mixing mechanism (2) and a stirring mechanism (3) are provided; The shearing and mixing mechanism (2) includes a support frame (21) fixedly connected to the top of the reactor (1). A motor (22) is fixedly connected to the inner wall of the support frame (21). A rotating rod (23) is fixedly connected to the output end of the motor (22) through a coupling. Several rotor blades (24) are fixedly connected to the outer wall of the rotating rod (23). Several fixing rods (25) are fixedly connected to the inner bottom wall of the reactor (1). A fixing sleeve (26) is fixedly connected to the top of the fixing rods (25). Several slots (27) are opened on the outer wall of the fixing sleeve (26). Several rotor blades (24) are located inside the fixing sleeve (26).
2. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 1, characterized in that, The stirring mechanism (3) includes a hollow rod (31) rotatably connected to the top of the reactor (1), the bottom of the hollow rod (31) extending into the interior of the reactor (1), and the rotating rod (23) slidably connected to the inner wall of the hollow rod (31).
3. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 2, characterized in that, The top of the reactor (1) is fixedly connected to a second fixed rod (33), the outer wall of the hollow rod (31) is fixedly connected to a first bevel gear (32), the outer wall of the second fixed rod (33) is rotatably connected to a second fixed rod (33), and the first bevel gear (32) meshes with the second bevel gear (34).
4. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 3, characterized in that, The outer wall of the rotating rod (23) is fixedly connected to a bevel gear three (35), which meshes with bevel gear two (34).
5. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 4, characterized in that, A connecting ring (36) is fixedly connected to the outer wall of the hollow rod (31), and four scrapers (37) are fixedly connected to the outer wall of the connecting ring (36). All four scrapers (37) are in contact with the inner wall of the reactor (1).
6. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 5, characterized in that, The bottom of the connecting ring (36) is fixedly connected to a plurality of spiral stirring rods (38), and the plurality of spiral stirring rods (38) are distributed on the outside of the fixed sleeve (26).
7. The stirring device for the synthesis reactor of solid phenolic curing agent according to claim 6, characterized in that, The bottom of the reactor (1) is connected to a discharge pipe (39), and a valve (391) is provided on the discharge pipe (39).