A keel leveling method
Through the coordination of fixed brackets and adjustment components, the problems of complex process, low efficiency and large error in the keel leveling method are solved, and efficient and precise control of keel flatness and position are achieved, and construction quality is improved.
Patent Information
- Application Number
- CN202410841691.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2044-06-27
AI Technical Summary
The existing keel leveling method has complex processes, low efficiency and large errors, resulting in low construction accuracy.
The fixed bracket and lateral adjustment assembly are used to clamp the steel beam. By adjusting the movement of the lateral and vertical adjustment components, the flatness and position accuracy of the keel are ensured, reducing the dependence of workers on manual adjustment.
It improves the efficiency and accuracy of keel leveling, reduces the process complexity, and ensures the controllability of construction quality.
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Figure CN118621959B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of building decoration, in particular to a keel leveling method. Background Art
[0002] In building interior decoration projects, it is often necessary to decorate and renovate suspended ceilings, partition walls and other parts. At this time, it is necessary to first locate and install the base keel on the surface of the main body of the building, and adjust the flatness of the keel, and then various decorative panels can be installed on the keel. Therefore, keel leveling is the key process to ensure the visual quality of the finishing layer.
[0003] At present, the traditional method of keel leveling is still to first use an ink fountain to pop out square position lines on the surface of the main body, and use a laser level to pop out horizontal elevation lines on the surrounding walls. Then, the keel is connected to the main body of the building according to the position lines. Finally, during the installation process, the elevation difference of the keel is visually observed, and the workers manually adjust the distance between the keel and the laser elevation line repeatedly to control the flatness of the keel. The shortcomings of this type of keel leveling device are: 1) Workers are required to use an ink fountain to pop out square position lines on the surface of the main body, and use a laser level to pop out horizontal elevation lines on the surrounding walls. The process is complicated, resulting in low efficiency of the leveling operation; 2) Subsequent construction is carried out by workers visually observing the elevation difference of the keel, resulting in large errors in leveling, affecting the accuracy of subsequent construction. Summary of the invention
[0004] The technical problem to be solved by the present invention is that the keel leveling method in the prior art has complex procedures, low leveling efficiency and large leveling error.
[0005] In order to solve the above technical problems, the present invention provides a keel leveling method, which comprises the following steps:
[0006] Step S1, installing and fixing the card tray and the lateral adjustment component, and adjusting the lateral adjustment component along the second direction;
[0007] Step S2, after the lateral adjustment component moves to a preset position along the second direction, the fixed bracket and the lateral adjustment component cooperate to clamp the steel beam;
[0008] Step S4, installing the vertical adjustment component, and adjusting the vertical adjustment component along the second direction;
[0009] Step S5, after the vertical adjustment component moves to a preset position along the second direction, placing the square tube component on the vertical adjustment component;
[0010] Step S6, after the square tube assembly is fixed, the keel is arranged on the upper end surface of the square tube assembly;
[0011] Step S7, adjusting the rising height of the vertical adjustment assembly along the first direction, and after the vertical adjustment assembly rises to a preset position along the first direction, ensuring that the keel is placed in an accurate position.
[0012] In one embodiment, the square tube assembly in step S5 includes a first square tube layer and a second square tube layer. The first square tube layer is first installed on the vertical adjustment assembly. After the first square tube assembly is fixed, the second square tube layer is arranged on the upper end surface of the first square tube assembly along the second direction.
[0013] In one embodiment, the keel in step S6 includes a main keel and a secondary keel, which are arranged one by one on the upper end surface of the second square hole layer, and the main keel and the secondary keel are leveled and fixed to ensure that the main keel and the secondary keel are placed accurately.
[0014] In one embodiment, there are multiple fixing brackets, lateral adjustment components and vertical adjustment components, and the multiple fixing brackets, lateral adjustment components and vertical adjustment components are respectively arranged on the steel beams at the four corners of the container.
[0015] In one embodiment, fasteners are also included. After the lateral adjustment assembly and the vertical adjustment assembly are installed, the fasteners are installed to fix them.
[0016] In one embodiment, it further includes a first rotating rod, which is connected to the lateral adjustment assembly. The first rotating rod is rotated to drive the lateral adjustment assembly to move along the second direction.
[0017] In one embodiment, it further includes a second rotating rod, which is connected to the vertical adjustment assembly. The second rotating rod is rotated to drive the vertical adjustment assembly to move along the first direction.
[0018] In one embodiment, the fixed card holder includes a main frame, a telescopic rod, a first sleeve and a second sleeve, a cavity extending along the second direction is provided inside the main frame, one end of the main frame is connected to the first sleeve extending along the second direction, and the other end of the main frame is provided with an opening connected to the cavity, one end of the telescopic rod is inserted into the cavity through the opening and can move relative to the main frame in the second direction, and the other end is connected to the second sleeve extending along the first direction, and an abutment is provided at the upper end of the opening.
[0019] In one embodiment, the lateral adjustment component is disposed in the first sleeve, and the lateral adjustment component includes a fixing member and a first screw. The first screw is inserted into the first sleeve along the second direction, and the fixing member is connected to one end of the first screw close to the abutment member. The abutment member and the fixing member cooperate with each other to clamp the steel beam.
[0020] In one embodiment, the vertical adjustment component is disposed in the second sleeve, and the vertical adjustment component includes a bracket and a second screw for fixing the square tube component unit. The second screw is inserted in the second sleeve along the first direction, and the bracket is connected to one end of the second screw facing the tube body.
[0021] Compared with the prior art, a keel leveling method according to an embodiment of the present invention has the following beneficial effects: the keel can be stably clamped and fixed on the steel beam of the building main body by cooperating with the fixed bracket and the lateral adjustment component, wherein the clamping distance between the lateral adjustment component and the fixed bracket can be adjusted, so that the fixed bracket and the lateral adjustment component can be fixed on steel beams of different sizes; the fixed bracket and the vertical adjustment screw can cooperate to adjust the height, distance from the wall and flatness of the keel according to actual needs, and the preset positions of the lateral adjustment component and the vertical adjustment component moving along the first direction or the second direction are both through the upper part, and the square tube component and the keel can reach the preset positions by moving the lateral adjustment component and the vertical adjustment component, thereby ensuring the efficiency and accuracy of the keel leveling, making the leveling quality controllable, and having less dependence on the worker's operating level. The present application effectively solves the problems of complex keel leveling process, low keel leveling efficiency and large keel leveling error in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a plan view of ceiling keel leveling of the present invention.
[0023] Figure 2 It is a cross-sectional view of the ceiling keel of the present invention.
[0024] Figure 3 It is a vertical sectional view of the ceiling keel of the present invention.
[0025] Figure 4 It is a leveling elevation view of the partition wall keel of the present invention.
[0026] Figure 5 It is a cross-sectional view of the partition wall keel of the present invention.
[0027] Figure 6 It is a vertical sectional view of the partition wall keel of the present invention.
[0028] In the figure, 1, fixed card holder; 11, main frame; 12, telescopic rod; 13, first sleeve; 14, second sleeve; 15, abutment member;
[0029] 2. lateral adjustment assembly; 21. first screw rod; 22. fixing member;
[0030] 3. Vertical adjustment assembly; 31. Second screw rod; 32. Bracket;
[0031] 4. A first rotating rod;
[0032] 5. Second rotating rod;
[0033] 6. Steel beams;
[0034] 7. square tube assembly; 71. first square tube layer; 72. second square tube layer;
[0035] 8. Keel; 81. Main keel; 82. Secondary keel; 83. Top keel; 84. Vertical keel; 85. Side keel; 86. Through-keel. DETAILED DESCRIPTION
[0036] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0037] In the description of the present invention, it should be understood that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element. The terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0038] In the description of the present invention, it should be understood that the terms "height", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like used in the present invention to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0039] In the description of the present invention, it should be understood that the terms "first" and "second" are used in the present invention for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features.
[0040] like Figures 1 to 6 As shown, an embodiment of the present invention preferably provides a keel leveling method, which includes the following steps:
[0041] Step S1, install the fixed card tray 1 and the lateral adjustment component 2, and adjust the lateral adjustment component 2 along the second direction; place the lateral adjustment component 2 on the fixed card tray 1, adjust the distance between the lateral adjustment component 2 and the fixed card tray 1 along the second direction according to actual needs, and ensure the stability of the connection between the lateral adjustment component 2 and the fixed card tray 1.
[0042] Step S2, after the lateral adjustment component 2 moves to the preset position along the second direction, the fixed bracket 1 and the lateral adjustment component 2 cooperate to clamp the steel beam 6; one end of the fixed bracket 1 is abutted against the steel beam 6 to be clamped, and after the lateral adjustment component 2 moves to the preset position, it is fixed with fasteners, and anti-slip pads are set on the fixed bracket 1 and the lateral adjustment component 2 to ensure that the fixed bracket 1 and the lateral adjustment component 2 will not fall off the steel beam 6.
[0043] Step S4, install the vertical adjustment component 3, and adjust the vertical adjustment component 3 along the second direction; install the vertical adjustment component 3 on the end of the fixed bracket 1 away from the lateral adjustment component 2, and use the telescopic rod 12 to adjust the distance between the vertical adjustment component 3 and the steel beam 6 along the second direction. After initially adjusting the distance between the vertical adjustment component 3 and the steel beam 6, the horizontality of the keel 8 can be fixed, which is convenient for subsequent further adjustment of the keel 8.
[0044] Step S5, after the vertical adjustment component 3 moves to the preset position along the second direction, place the square tube component 7 on the vertical adjustment component 3; respectively embed at least two square tube components 7 in the two vertical adjustment screws at the top or bottom of the steel beams 6 on both sides, and pull out the telescopic rods 12 that fix the card holder 1 one by one to ensure that the square tube components 7 are placed horizontally and stably.
[0045] Step S6, after the square tube component 7 is fixed, the keel 8 is arranged on the upper end surface of the square tube component 7; according to the preset keel 8 position line, the side walls of various keels 8 are closely attached to the outer wall of the square tube component 7 one by one.
[0046] Step S7, adjust the rising height of the vertical adjustment assembly 3 along the first direction, and after the vertical adjustment assembly 3 rises to the preset position along the first direction, ensure that the keel 8 is placed accurately. Adjust the rising height of the vertical adjustment assembly 3 along the first direction to align the horizontal height of the keel 8 with the horizontal elevation line marked on the steel beam 6, and fine-tune the vertical adjustment assembly 3 along the second direction to ensure that the overall horizontality and verticality of the keel 8 meet the design requirements.
[0047] As some embodiments of the present invention, the square tube assembly 7 in step S5 includes a first square tube layer 71 and a second square tube layer 72. The first square tube layer 71 is first installed on the vertical adjustment assembly 3. After the first square tube assembly 7 is fixed, the second square tube layer 72 is arranged on the upper end face of the first square tube assembly 7 along the second direction. The first square tube layer 71 is placed on the vertical adjustment assembly 3 to ensure that it is aligned with the vertical adjustment assembly 3 and fits tightly, and the first square tube layer 71 is fixed together with the vertical adjustment assembly 3. Ensure that the connection is firm, without shaking, and meet the design requirements. When the first square tube layer 71 is fixed, start to install the second square tube layer 72, and the second square tube layer 72 is arranged on the upper end face of the first square tube assembly 7 along the second direction to ensure that the second square tube layer 72 is aligned with the first square tube layer 71 and fits tightly. Use the same connector and method to fix the second square tube layer 72 to the first square tube layer 71.
[0048] As some embodiments of the present invention, the keel 8 in step S6 includes a main keel 81 and a secondary keel 82. The main keel 81 and the secondary keel 82 are arranged one by one on the upper end surface of the second square tube layer 82. After the main keel 81 and the secondary keel 82 are leveled and fixed, ensure that the main keel 81 and the secondary keel 82 are placed in the correct position. Through the arrangement of the main keel 81 and the secondary keel 82, the main keel 81 and the secondary keel 82 are placed one by one on the upper end surface of the second square tube layer 72. When placing, ensure that the contact surface between the main keel 81 and the secondary keel 82 and the second square tube layer 72 is flat, without hanging or warping. As the main load-bearing structure of the suspended ceiling, the accuracy of the position of the main keel 81 and the secondary keel 82 is crucial. The overall flatness of the keel 8 is further improved.
[0049] As some embodiments of the present invention, there are multiple fixed brackets, lateral adjustment components 2 and vertical adjustment components 3, and the multiple fixed brackets, lateral adjustment components 2 and vertical adjustment components 3 are respectively arranged on the steel beams 6 at the four corners of the container. By setting multiple fixed brackets, lateral adjustment components 2 and vertical adjustment components 3, fixed brackets, lateral adjustment components 2 and vertical adjustment components 3 are installed on the steel beams 6 at the four corners of the container. At the same time, by determining the installation position of each fixed bracket, lateral adjustment component 2 and vertical adjustment component 3 on the steel beams 6 at the four corners of the container, it is ensured that each installation position matches the structure and size of the container, so as to ensure the stability of the subsequent installation of the leveling keel 8 of each component.
[0050] As some embodiments of the present invention, fasteners are further included. After the lateral adjustment assembly 2 and the vertical adjustment assembly 3 are installed, the fasteners are installed to fix them. The application of the fasteners 4 on the lateral adjustment assembly 2 and the vertical adjustment assembly 3 is mainly to prevent the lateral adjustment assembly 2 and the vertical adjustment assembly 3 from accidentally rotating when they do not need to rotate, thereby maintaining the stability and safety of their positions.
[0051] As some embodiments of the present invention, a first rotating rod 4 is further included, and the first rotating rod 4 is connected to the lateral adjustment component 2. The first rotating rod 4 is rotated to drive the lateral adjustment component 2 to move along the second direction. The lateral adjustment component 2 can move along the second direction by cooperating with the first rotating rod 4, thereby ensuring the lateral adjustment function of the lateral adjustment component 2. This design has a simple structure and is easy to operate.
[0052] As some embodiments of the present invention, a second rotating rod 5 is further included, and the second rotating rod 5 is connected to the vertical adjustment component 3. The second rotating rod 5 is rotated to drive the vertical adjustment component 3 to move along the first direction. The vertical adjustment component 3 cooperates with the second rotating rod to enable the lateral adjustment component 2 to move along the second direction, thereby ensuring the lateral adjustment function of the lateral adjustment component 2. This design has a simple structure and is easy to operate.
[0053] As some embodiments of the present invention, the fixed card tray 1 includes a main frame 11, a telescopic rod 12, a first sleeve 13 and a second sleeve 14. The interior of the main frame 11 is provided with a cavity extending along the second direction, one end of the main frame 11 is connected to the first sleeve 13 extending along the second direction, and the other end of the main frame 11 is provided with an opening connected to the cavity. One end of the telescopic rod 12 is inserted into the cavity through the opening and can move relative to the main frame 11 in the second direction, and the other end is connected to the second sleeve 14 extending along the first direction, and an abutment 15 is provided at the upper end of the opening. The fixed card holder 1 provides a basis for the installation of the lateral adjustment component 2 and the vertical adjustment component 3 by setting a first sleeve 13 extending along the second direction and a second sleeve 14 extending along the first direction. At the same time, a cavity is set inside the main frame 11, and the telescopic rod 12 can be telescoped in the cavity, and an abutment member 15 is set at the upper end of the opening to change the distance between the second sleeve 14 and the main frame 11 by the telescopic rod 12. It is convenient for the subsequent adjustment of the vertical adjustment component 3.
[0054] As some embodiments of the present invention, the lateral adjustment component 2 is disposed in the first sleeve 13, and the lateral adjustment component 2 includes a fixing member 22 and a first screw rod 21, the first screw rod 21 is inserted in the first sleeve 13 along the second direction, and the fixing member 22 is connected to one end of the first screw rod 21 close to the abutment 15, and the abutment 15 and the fixing member 22 cooperate with each other to clamp the steel beam 6. The lateral adjustment component 2, through the cooperation of the fixing member 22 and the abutment 15, clamps and fixes the device on the main body of the building, wherein the first screw rod 21 is inserted in the first sleeve 13 along the second direction, so that the distance between the fixing member 22 and the abutment 15 can be adjusted, and the lateral adjustment component 2 provides a stable reference for the leveling operation of the vertical adjustment component 3.
[0055] As some embodiments of the present invention, the vertical adjustment component 3 is arranged in the second sleeve 14, and the vertical adjustment component 3 includes a bracket 32 and a second screw 31 for fixing the square tube component 7 unit, the second screw 31 is inserted in the second sleeve 14 along the first direction, and the bracket 32 is connected to the end of the second screw 31 facing the tube body. The vertical adjustment component 3 fixes the position of the square tube component 7 through the bracket 32, thereby ensuring the flatness of the keel 8 erected above the square tube component 7, wherein the second screw 31 is inserted in the second sleeve 14 along the first direction, so that the bracket 32 can move along the first direction, the first direction and the second direction are in the same plane and perpendicular to each other, ensuring that the movement of the square tube component 7 is always parallel to the main body of the building, thereby ensuring that the keel 8 erected above the square tube component 7 is set parallel to the main body of the building.
[0056] Embodiment 2, as Figures 4 to 6 The figure shown is only one of the embodiments of the present invention. The main difference between this embodiment and the first embodiment is that the type of keel 8 is different. This embodiment is used for leveling the partition wall keel 8. The keel 8 includes: a top keel 83, a vertical keel 84, a side keel 85 and a through-core keel 86. The top keel 83 is first nailed to the bottom surface of the steel beam 6 at the top of the box body, the vertical keel 84 is nailed to the surface of the box body floor, and then the side keel 85 is nailed to the side walls of the steel columns on both sides, and the vertical keel 84 is nailed between the top and vertical keels 84. Finally, the through-core keel 86 is inserted into the interior of multiple vertical keels 84, thereby installing the partition wall keel in place at one time without the need for repeated leveling.
[0057] In summary, an embodiment of the present invention provides a keel leveling method, which can be stably clamped and fixed on the steel beam 6 of the building body by cooperating with a fixed bracket 1 and a lateral adjustment component 2, wherein the clamping distance between the lateral adjustment component 2 and the fixed bracket 1 can be adjusted, so that the fixed bracket 1 and the lateral adjustment component 2 can be fixed on steel beams 6 of different sizes; the fixed bracket 1 and the vertical adjustment screw can cooperate to adjust the height, distance from the wall and flatness of the keel according to actual needs, and all leveling operations can be controlled by the scales marked on the components. By moving the lateral adjustment component 2 and the vertical adjustment component 3, the square tube component 7 and the keel can reach the preset position, thereby ensuring the efficiency and accuracy of the keel leveling, making the leveling quality controllable, and having less dependence on the worker's operating level. The present application effectively solves the problems of complex keel leveling process, low leveling efficiency and large leveling error in the prior art.
[0058] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and substitutions can be made without departing from the technical principles of the present invention. These improvements and substitutions should also be regarded as the scope of protection of the present invention.
Claims
1. A keel leveling method for leveling the keel in a container, characterized in that: The following steps are involved: Step S1, installing and fixing the card tray and the lateral adjustment component, and adjusting the lateral adjustment component along the second direction; Step S2, after the lateral adjustment component moves to a preset position along the second direction, the fixed bracket and the lateral adjustment component cooperate to clamp the steel beam; Step S4, installing the vertical adjustment component, and adjusting the vertical adjustment component along the second direction; Step S5, after the vertical adjustment component moves to a preset position along the second direction, placing the square tube component on the vertical adjustment component; Step S6, after the square tube assembly is fixed, the keel is arranged on the upper end surface of the square tube assembly; Step S7, adjusting the rising height of the vertical adjustment assembly along the first direction, and after the vertical adjustment assembly rises to a preset position along the first direction, ensuring that the keel is placed in an accurate position; The fixed card holder comprises a main frame, a telescopic rod, a first sleeve and a second sleeve, the main frame is provided with a cavity extending in the second direction inside, one end of the main frame is connected with the first sleeve extending in the second direction, the other end of the main frame is provided with an opening communicating with the cavity, one end of the telescopic rod is inserted into the cavity through the opening and can move relative to the main frame in the second direction, the other end is connected with the second sleeve extending in the first direction, and an abutment is provided at the upper end of the opening; The lateral adjustment assembly is arranged in the first sleeve, and the lateral adjustment assembly includes a fixing member and a first screw rod, the first screw rod is inserted into the first sleeve rod along the second direction, and one end of the first screw rod close to the abutment member is connected to the fixing member, and the abutment member and the fixing member cooperate with each other to clamp the steel beam; The vertical adjustment assembly is arranged in the second sleeve, and the vertical adjustment assembly includes a bracket and a second screw rod for fixing the square tube assembly unit, the second screw rod is inserted into the second sleeve along a first direction, and one end of the second screw rod facing the tube body is connected to the bracket; It also includes a first rotating rod, the first rotating rod is connected to the lateral adjustment assembly, and the first rotating rod is rotated to drive the lateral adjustment assembly to move along the second direction; The utility model further comprises a second rotating rod, wherein the second rotating rod is connected to the vertical adjustment assembly, and the second rotating rod is rotated to drive the vertical adjustment assembly to move along the first direction; The square tube assembly in step S5 includes a first square tube layer and a second square tube layer. The first square tube layer is first installed on the vertical adjustment assembly. After the first square tube layer is fixed, the second square tube layer is arranged on the upper end surface of the first square tube layer along the second direction.
2. A keel leveling method according to claim 1, characterized in that: The keels in step S6 include a main keel and a secondary keel. The main keel and the secondary keel are arranged one by one on the upper end surface of the second square channel layer, and the main keel and the secondary keel are leveled and fixed to ensure that the main keel and the secondary keel are placed accurately.
3. A keel leveling method according to claim 1, characterized in that: There are multiple fixing brackets, lateral adjustment components and vertical adjustment components, and the multiple fixing brackets, lateral adjustment components and vertical adjustment components are respectively arranged on the steel beams at the four corners of the container.
4. The keel leveling method according to claim 1, characterized in that: It also includes fasteners, which are installed to fix the lateral adjustment assembly and the vertical adjustment assembly after they are installed.
Citation Information
Patent Citations
Lock catch type connection light steel keel suspended ceiling structure and construction method
CN117803121A
Keel suspended ceiling structure
CN213329628U