A device for processing the inner chamfer and hole of a compressor piston

Through the equipment that integrates drilling and chamfering functions, the problem of the inability to drill and chamfer at the same time in the prior art is solved, which improves production efficiency and reduces costs, and achieves stable clamping of the piston and iron filing collection.

CN118635897BActive Publication Date: 2025-08-26BENGBU HAOYUAN COMPRESSOR MFG CO LTD
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Patent Information

Application Number
CN202411100531.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-08-26
Estimated Expiration
2044-08-12

AI Technical Summary

Technical Problem

In the prior art, the processing equipment of compressor pistons cannot perform drilling and chamfering operations at the same time, resulting in low production efficiency and increasing production costs.

Method used

A device that integrates drilling and chamfering functions is designed, including drilling components, chamfering components, clamping components, drive components, positioning components and chip removal components. The drilling and chamfering of the piston is synchronized through the motor, air pump and transmission system, and is equipped with automatic clamping and chip removal functions.

Benefits of technology

The drilling and chamfering of the piston is achieved simultaneously, which improves production efficiency, reduces production costs, and improves the stability and convenience of processing through automatic clamping and chip removal functions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an apparatus for machining chamfers and holes within compressor pistons, belonging to the field of compressors. The apparatus comprises: an operating table having a bracket fixedly disposed at the bottom thereof, the operating table being provided with a chamfering assembly; and a drilling assembly comprising a housing, a first piston cylinder, a first movable stopper, an electric valve, a second piston cylinder, a second movable stopper, a drill bit, and an air pump. The apparatus can simultaneously perform chamfering while drilling a hole in the piston body, eliminating the need for equipment replacement, thereby reducing production costs and improving work efficiency. The apparatus can also securely and conveniently clamp and position the piston body, facilitating ease of use. Iron filings generated during the machining process can also be collected for easy cleaning, thereby increasing practicality.
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Description

Technical Field

[0001] The present invention relates to the technical field of compressors, and in particular to a device for machining inner chamfers and holes of compressor pistons. Background Art

[0002] The compressor piston reciprocates in the cylinder and forms the compression volume component with the cylinder. It must have good sealing performance, sufficient strength and rigidity. The connection and positioning of the piston and the piston rod (or piston pin) must be reliable and light in weight.

[0003] In the existing technology, most of the processing equipment for compressor pistons can only drill holes or chamfer compressor pistons, which requires two devices to perform processing work and cannot perform two operations at the same time. This is time-consuming and labor-intensive, reduces work efficiency, increases production costs, and reduces practicality. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the present invention provides a device for machining chamfers and holes in compressor pistons.

[0005] An embodiment of the present invention provides an apparatus for machining inner chamfers and holes of a compressor piston, comprising:

[0006] An operating table, wherein a bracket is fixedly provided at the bottom of the operating table, and a chamfering component is provided on the operating table;

[0007] A drilling assembly, the drilling assembly includes a box body, a first piston cylinder, a first movable plug, an electric valve, a second piston cylinder, a second movable plug, a drill bit and an air pump, the box body is fixedly arranged on the operating table, a clamping assembly and a driving assembly are arranged in the box body, the first piston cylinder is fixedly arranged through the operating table, the electric valve is fixedly connected through the bottom end of the first piston cylinder, the first movable plug is slidably arranged in the first piston cylinder, the top of the first movable plug is fixedly provided with a first top column, the first top column is slidably arranged through the top of the first piston cylinder, the outer end of the first top column is fixedly arranged at the bottom of the second piston cylinder, the second piston cylinder The bottom end is provided with a pressure relief valve, the second movable plug is slidably arranged in the second piston cylinder, the top of the second movable plug is fixedly provided with a second top column, the top of the second top column is fixedly provided with a connecting plate, the drill bit is rotatably set on the top of the connecting plate, the air pump is fixedly installed at the bottom of the operating table, the output end of the air pump is fixedly connected with a three-way joint, the other two ends of the three-way joint are respectively fixedly connected with a connecting pipe and a pressurized pipe, the other end of the connecting pipe passes through the bottom end of the first piston cylinder and is fixed, the bottom end of the second piston cylinder is provided with a one-way valve, and the other end of the pressurized pipe is fixedly connected to the outer end of the one-way valve.

[0008] 7. The swiftly and minutely adjusting device for a wood-planer working table as claimed in claim 1, wherein said linking rod and said adjusting base are pivotally connected to each other with a bolt, and said bolt has a round shank to contact with said linking rod. said linking rod is pivotally connected to said linking rod at the bottom of said movable plate.

[0009] Furthermore, the clamping assembly includes two first racks, two vertical plates, a clamping plate, two second racks and two first gears, support columns are fixedly provided on both sides of the second piston cylinder, two second guide rods are fixedly provided in parallel in the box body, the two second guide rods respectively penetrate the support columns on the same side and slide, the two first racks are respectively fixedly provided at the outer ends of the two support columns, the two vertical plates respectively penetrate the top two ends of the box body and slide, the clamping plate is fixedly provided on the top of the two vertical plates, the two second racks are respectively fixedly provided on the inner sides of the bottom ends of the two vertical plates, two first round rods are fixedly provided in the box body, the two first round rods respectively penetrate the two first gears and rotate, and the two first gears are respectively meshed with the first rack and the second rack on the same side.

[0010] Furthermore, the driving assembly includes a motor, a first shaft, a first rectangular column and two second gears. The motor is arranged below the operating table. The first shaft is fixedly arranged at the output end of the motor. A first rectangular groove is provided on the top of the first shaft. The first rectangular column is slidably provided in the first rectangular groove. A second round rod is fixedly provided on the top of the first rectangular column. The second round rod passes through the connecting plate and is rotatably provided. The second round rod and the drill bit are both fixedly sleeved with a second gear, and the two second gears are meshed and connected.

[0011] Furthermore, the transmission assembly includes a second rotating shaft, a second rectangular column, a first bevel gear, a second bevel gear and a transmission belt, the second rotating shaft passes through the bottom end of the movable plate and is rotatably arranged, the outer ends of the first rotating shaft and the second rotating shaft are fixedly provided with pulleys, and the two pulleys are transmitted through a transmission belt, one end of the second rotating shaft is provided with a second rectangular groove, the second rectangular column is slidably arranged in the second rectangular groove, the outer end of the second rectangular column is fixedly provided with a third round rod, the second bevel gear is fixedly provided at the outer end of the third round rod, the first bevel gear is fixedly sleeved on the outside of the first shaft rod, the second bevel gear is meshed with the first bevel gear, the input end of the reduction gear box is fixedly provided with a cylinder, the cylinder and the third round rod are fixedly provided with a third gear, and the two third gears are meshed and connected.

[0012] Furthermore, it also includes a positioning component, which includes a moving tube, a positioning plate and a rubber stopper. A support plate is fixedly installed on the operating table, and the moving tube is slidably installed through the support plate. The positioning plate is fixedly sleeved on the moving tube, and the rubber stopper is fixedly installed on one side of the positioning plate. A limiting plate is fixedly installed on the outer end of the moving tube, and the outer end of the moving tube is connected to a chip removal component.

[0013] The transmission gear of the present invention is connected with the transmission gear of the present invention to the transmission gear of the present invention, and the transmission gear of the present invention is connected with the transmission gear of the present invention to the transmission gear of the present invention.

[0014] Furthermore, a non-slip pad is fixedly provided on the inner side of the clamping plate, a placement groove is provided on the top of the box body, the placement groove is cooperated with the clamping plate, the piston body is placed in the placement groove, and a controller is fixedly provided on the operating table, and the controller is electrically connected to the motor, air pump and electric valve.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. A drilling assembly and a driving assembly are provided. The motor can drive the drill bit to rotate through the first shaft, the first rectangular column and the two second gears, thereby rotating the piston body. The air pump applies pressure to the first piston cylinder through the three-way joint and the connecting pipe, pushing the first movable plug and the first push column to move upward. The first push column can drive the second piston cylinder and the drill bit to move upward to drill the piston body.

[0017] 2. The air pump can increase pressure into the second piston cylinder through the three-way joint and the pressure pipe, pushing the second movable plug and the second push column upward to extend the drill bit. When the drill bit is tightly pressed against the piston body, the piston body can support the drill bit. When the pressure in the second piston cylinder reaches a certain intensity, the pressure relief valve can automatically relieve pressure to ensure stability, so that the drill bit will not squeeze the piston body too hard and cause damage to the drill bit, thereby playing a buffering role.

[0018] 3. A chamfering assembly and a transmission assembly are set up. The motor can drive the third round rod to rotate through the first conical teeth and the second conical teeth. The third round rod drives the reciprocating screw to rotate at a low speed through two third gears and the reduction box. The reciprocating screw can drive the movable plate and the two milling cutters to move back and forth; at the same time, the third round rod can drive the first rotating shaft and the two milling cutters to rotate through the second rectangular column, the second rotating shaft and the transmission belt, thereby chamfering the piston body.

[0019] 4. A clamping assembly is provided. When the second piston cylinder moves upward to drill the piston body, the second piston cylinder can drive the two first racks to move upward through the two support columns. The two first racks move downward through the two first gears and the two second racks to drive the clamping plate to move downward, so that the piston body can be clamped stably and conveniently. When the drilling is completed and the second piston cylinder moves downward, the clamping plate can be driven upward by the two first racks, the two second racks and the two first gears to release the piston body, thereby realizing an automatic release operation.

[0020] 5. A positioning component is set. When the piston body is placed on the placement groove, one end of the piston body can be placed on the rubber stopper to position the piston body. At the same time, the piston body can be rotated by the rotating tube. After the processing is completed, the piston body can be directly taken out of the placement groove by pulling out the moving tube, which is convenient for use and increases practicality.

[0021] 6. A chip removal assembly is set up. The first conical tooth can drive the fan blade to rotate quickly through the third conical tooth and the second shaft. The fan blade can suck the iron chips in the piston body through the chip suction bucket, and then suck them into the collection box through the moving tube and hose. The iron chips generated during the processing can be collected for easy cleaning.

[0022] To sum up, the present invention can perform chamfering work at the same time as drilling the piston body, without the need to replace equipment, thereby reducing production costs and improving work efficiency. It can also firmly and conveniently clamp and position the piston body for easy use, and can also collect iron filings generated during the processing, which is convenient for cleaning and increases practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a three-dimensional diagram of an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0024] Figure 2 This is a cross-sectional view of a box in an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0025] Figure 3 This is a partial cross-sectional view of an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0026] Figure 4 This is a partial stereoscopic view of an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0027] Figure 5 This is a partial cross-sectional view of an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0028] Figure 6 This is a cross-sectional view of a mounting tube in an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0029] Figure 7 This is a three-dimensional view of a chip guide box in an apparatus for machining chamfers and holes in a compressor piston according to an embodiment of the present invention.

[0030] Figure 8 These are three-dimensional views from different perspectives of an apparatus for machining chamfers and holes inside a compressor piston, as described in an embodiment of the present invention.

[0031] In the above drawings: 1 operating table, 11 bracket, 2 drilling assembly, 21 box, 22 first piston cylinder, 23 first movable plug, 24 first top column, 25 electric valve, 26 second piston cylinder, 27 second movable plug, 28 second top column, 29 connecting plate, 210 drill bit, 211 air pump, 212 three-way joint, 213 connecting pipe, 214 pressure pipe, 215 one-way valve, 216 pressure relief valve, 217 placement groove, 3 clamping assembly, 31 support column, 32 first rack, 33 vertical plate, 34 clamping plate, 35 second rack, 36 first round rod, 37 first gear, 38 anti-slip pad, 39 second guide rod, 4 driving assembly, 41 motor, 42 first shaft, 43 first rectangular groove, 44 first rectangular column, 45 second round rod, 46 second gear, 5 Chamfering assembly, 51 movable plate, 52 movable hole, 53 reduction gearbox, 54 reciprocating screw, 55 limit rod, 56 mounting plate, 57 first guide rod, 58 first rotating shaft, 59 fixed plate, 510 milling cutter, 6 transmission assembly, 61 second rotating shaft, 62 second rectangular column, 63 third round rod, 64 second bevel gear, 65 first bevel gear, 66 cylinder, 67 third gear, 68 pulley, 69 transmission belt, 7 positioning assembly, 71 support plate, 72 movable tube, 73 positioning plate, 74 rubber stopper, 75 limit plate, 8 chip removal assembly, 81 collection box, 82 hose, 83 chip suction bucket, 84 mounting tube, 85 dust net, 86 second shaft, 87 fan blade, 88 third bevel gear, 89 baffle, 810 chip guide box, 9 piston body, 10 controller. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.

[0033] like Figures 1-8 As shown, an embodiment of the present invention provides a device for processing chamfers and holes in a compressor piston, comprising:

[0034] The operating table 1 has a bracket 11 fixedly provided at the bottom thereof, and a controller 10 fixedly provided on the operating table 1. The controller 10 is electrically connected to the motor 41, the air pump 211 and the electric valve 25. The controller 10 is a prior art and can control the start and shut down of the motor 41, the air pump 211 and the electric valve 25. A chamfering assembly 5 is provided on the operating table 1.

[0035] The drilling assembly 2 includes a box body 21, a first piston cylinder 22, a first movable plug 23, an electric valve 25, a second piston cylinder 26, a second movable plug 27, a drill bit 210 and an air pump 211. The box body 21 is fixedly arranged on the operating table 1. A placement groove 217 is provided on the top of the box body 21. The piston body 9 is placed in the placement groove 217. The first piston cylinder 22 is fixedly arranged through the operating table 1. The electric valve 25 is fixedly connected to the bottom end of the first piston cylinder 22. The first movable plug 23 is slidingly arranged. The first movable piston 23 is placed in the first piston cylinder 22, and the first top column 24 is fixedly provided on the top of the first piston cylinder 22. The first top column 24 is slidably provided on the top of the first piston cylinder 22. The outer end of the first top column 24 is fixedly provided on the bottom of the second piston cylinder 26. The bottom end of the second piston cylinder 26 is penetrated by a pressure relief valve 216. The pressure relief valve 216 is a prior art. When the air pressure in the second piston cylinder 26 reaches a certain intensity, the pressure relief valve 216 can automatically relieve the pressure. The second movable piston 27 is slidably provided on the second piston cylinder 26, a second top column 28 is fixedly provided on the top of the second movable piston 27, a connecting plate 29 is fixedly provided on the top of the second top column 28, a drill bit 210 is rotatably provided on the top of the connecting plate 29, an air pump 211 is fixedly installed on the bottom of the operating table 1, and the output end of the air pump 211 is fixedly connected to a three-way joint 212, and the other two ends of the three-way joint 212 are respectively fixedly connected to a connecting pipe 213 and a pressurizing pipe 214, and the other end of the connecting pipe 213 passes through the bottom end of the first piston cylinder 22 and is fixed. A one-way valve 215 is provided through the bottom end of the second piston cylinder 26. The one-way valve 215 allows air to enter the second piston cylinder 26 only from the pressure tube 214, and cannot enter the inner pressure tube 214 from the second piston cylinder 26, so that a certain pressure is always maintained in the second piston cylinder 26, and the second movable piston 26, the second push column 28 and the drill bit 210 can be lifted. The other end of the pressure tube 214 is fixedly connected to the outer end of the one-way valve 215. The pressure tube 214 is a soft tube and does not affect the lifting and lowering of the second piston cylinder 26.

[0036] The air pump 211 applies pressure to the first piston cylinder 22 through the three-way joint 212 and the connecting pipe 213, pushing the first movable piston 23 and the first push column 24 to move upward. The first push column 24 can drive the second piston cylinder 26 and the drill bit 210 to move upward to drill the piston body 9.

[0037] The tops of the first piston cylinder 22 and the second piston cylinder 26 are both provided with air outlet holes. When the first movable plug 23 and the second movable plug 27 slide up and down in the first piston cylinder 22 and the second piston cylinder 26, exhaust and intake can be carried out through the air outlet holes.

[0038] At the same time, the air pump 211 applies pressure to the second piston cylinder 26 through the three-way connector 212 and the pressure pipe 214, pushing the second movable plug 27 and the second push column 28 upward to extend the drill bit 210. When the drill bit 210 is tightly pressed against the piston body 9, the piston body 9 can press against the drill bit 210 and press against the second movable plug 27 through the second push column 28. When the pressure in the second piston cylinder 26 reaches a certain intensity, the pressure relief valve 216 can automatically perform a pressure relief operation to ensure stability, so that the drill bit 210 will not squeeze the piston body 9 too hard, causing damage to the drill bit 210, thereby playing a buffering role.

[0039] A driving assembly 4 is provided in the box body 21, and the driving assembly 4 includes a motor 41, a first shaft 42, a first rectangular column 44 and two second gears 46. The motor 41 is arranged below the operating table 1, and the first shaft 42 is fixedly arranged at the output end of the motor 41. A first rectangular groove 43 is provided on the top of the first shaft 42, and the first rectangular column 44 is slidably provided in the first rectangular groove 43, so that the first rectangular column 44 can slide up and down in the first rectangular groove 43 of the first shaft 42, and the transmission between the first shaft 42 and the first rectangular column 44, a second round rod 45 is fixedly provided on the top of the first rectangular column 44, and the second round rod 45 is rotatably provided through the connecting plate 29, and the second round rod 45 and the drill bit 210 are fixedly sleeved with a second gear 46, and the two second gears 46 are meshed and connected.

[0040] The motor 41 drives the first rectangular column 44 to rotate via the first shaft 42 , the first rectangular column 44 drives the second round rod 45 to rotate, and the second round rod 45 drives the drill bit 210 to rotate via two second gears 46 , thereby drilling the piston body 9 .

[0041] A clamping assembly 3 is provided in the box body 21, and the clamping assembly 3 includes two first racks 32, two vertical plates 33, a clamping plate 34, two second racks 35 and two first gears 37. Support columns 31 are fixedly provided on both sides of the second piston cylinder 26. Two second guide rods 39 are fixedly provided in parallel in the box body 21. The two second guide rods 39 respectively penetrate the support columns 31 on the same side and slide. The two second guide rods 39 guide the two support columns 31. The two first racks 32 are respectively fixed at the outer ends of the two support columns 31, and the two vertical plates 33 respectively penetrate the top two ends of the box body 21 and slide. The clamping plate 34 is fixedly set on the top of the two vertical plates 33. The middle part of the clamping plate 34 is arc-shaped and is arranged in cooperation with the piston body 9. The inner side of the clamping plate 34 is fixedly provided with an anti-slip pad 38 to prevent the piston body 9 from sliding and improve stability. The placement groove 217 is arranged in cooperation with the clamping plate 34 to clamp the piston body 9. The two second racks 35 are respectively fixed on the inner side of the bottom end of the two vertical plates 33. Two first round rods 36 are fixed in the box body 21. The two first round rods 36 respectively pass through the two first gears 37 and are rotatably arranged. The two first gears 37 are respectively meshed and connected with the first rack 32 and the second rack 35 on the same side.

[0042] When the second piston cylinder 26 moves upward to drill the piston body 9, the second piston cylinder 26 can drive the two first racks 32 to move upward through the two support columns 31, and the two first racks 32 can drive the two second racks 35 to move downward through the two first gears 37. The two second racks 35 can drive the clamping plates 34 to move downward through the two vertical plates 33 to clamp the piston body 9. When the drilling is completed and the second piston cylinder 26 moves downward, the clamping plates 34 can be driven upward by the two first racks 32, the two second racks 35 and the two first gears 37 to release the piston body 9, thereby realizing automatic clamping and releasing operations.

[0043] The chamfering assembly 5 includes a movable plate 51, a reduction gear box 53, a reciprocating screw 54, a first rotating shaft 58 and two milling cutters 510. A movable hole 52 is provided on the operating table 1. The movable plate 51 is slidably provided through the movable hole 52. The reduction gear box 53 is fixedly provided on the operating table 1. The reciprocating screw 54 is fixedly provided at the output end of the reduction gear box 53. The reciprocating screw 54 penetrates the movable plate 51 and is connected so that the reciprocating screw 54 rotates to drive the movable plate 51 to move back and forth. A limit rod 55 is fixedly provided at the outer end of the reciprocating screw 54. A mounting plate 56 is fixedly provided on the operating table 1. The limit rod 55 The other end is rotatably set on one side of the mounting plate 56, and two first guide rods 57 are fixedly set in parallel on one side of the mounting plate 56. The two first guide rods 57 are both inserted into the movable plate 51 for sliding arrangement. The other ends of the two first guide rods 57 are fixedly provided with support blocks, and the two support blocks are fixedly set on the operating table 1. The two first guide rods 57 guide and support the movable plate 51. The first rotating shaft 58 is rotatably set through the upper end of the movable plate 51, and a fixed plate 59 is fixedly set at one end of the first rotating shaft 58. The two milling cutters 510 are respectively fixed at the outer ends of the fixed plate 59.

[0044] A transmission assembly 6 is provided between the movable plate 51 and the motor 41. The transmission assembly 6 includes a second rotating shaft 61, a second rectangular column 62, a first bevel gear 65, a second bevel gear 64 and a transmission belt 69. The second rotating shaft 61 is rotatably provided through the bottom end of the movable plate 51. The outer ends of the first rotating shaft 58 and the second rotating shaft 61 are fixedly provided with pulleys 68. The two pulleys 68 are transmitted through a transmission belt 69. One end of the second rotating shaft 61 is provided with a second rectangular groove. The second rectangular column 62 is slidably provided in the second rectangular groove, so that the second rectangular column 62 can The transmission between the second rotating shaft 61 and the second rectangular column 62 slides back and forth in the second rectangular groove of the second rotating shaft 61. The outer end of the second rectangular column 62 is fixedly provided with a third round rod 63, and the second bevel gear 64 is fixedly provided at the outer end of the third round rod 63. The first bevel gear 65 is fixedly sleeved on the outer side of the first shaft 42. The second bevel gear 64 is meshed with the first bevel gear 65. The input end of the reduction box 53 is fixedly provided with a cylinder 66. The third gear 67 is fixedly provided on the cylinder 66 and the third round rod 63, and the two third gears 67 are meshed.

[0045] The motor 41 can drive the first bevel gear 65 to rotate, the first bevel gear 65 can drive the third round rod 63 to rotate through the second bevel gear 64, the third round rod 63 can drive the cylinder 66 to rotate through two third gears 67, the cylinder 66 drives the reciprocating screw 54 to rotate at a low speed through the reduction box 53, the reciprocating screw 54 can drive the movable plate 51 to move back and forth, and the movable plate 51 drives the two milling cutters 510 to move back and forth through the first rotating shaft 58.

[0046] At the same time, the third round rod 63 can drive the second rotating shaft 61 to rotate through the second rectangular column 62, and the second rotating shaft 61 can drive the first rotating shaft 58 and the two milling cutters 510 to rotate through two pulleys 68 and a transmission belt 69, thereby chamfering the piston body 9.

[0047] The reduction gear box 53 is provided to enable the movable plate 51 to move back and forth slowly, so that one back and forth cycle of the movable plate 51 is sufficient for the staff to perform drilling operations on both sides of the piston body 9 .

[0048] It also includes a positioning component 7, which includes a moving tube 72, a positioning plate 73 and a rubber stopper 74. A support plate 71 is fixedly provided on the operating table 1, and the moving tube 72 is slidably provided through the support plate 71. The positioning plate 73 is fixedly sleeved on the moving tube 72, and the rubber stopper 74 is fixedly provided on one side of the positioning plate 73. A limiting plate 75 is fixedly provided on the outer end of the moving tube 72, and the limiting plate 75 serves to limit the moving tube 72. The outer end of the moving tube 72 is connected to a chip removal component 8.

[0049] After the piston body 9 is placed on the placement groove 217, one end of the piston body 9 can be placed on the rubber stopper 74 to position the piston body 9. After the processing is completed, the piston body 9 can be directly removed from the placement groove 217 by pulling out the moving tube 72.

[0050] The chip removal assembly 8 includes a collection box 81, a hose 82, a chip suction bucket 83, a mounting tube 84, a dust screen 85, a second shaft 86, a fan blade 87 and a third bevel gear 88. The collection box 81 is fixedly arranged at the bottom of the operating table 1. A box door is installed on one side of the collection box 81 to facilitate cleaning of the iron chips in the collection box 81. The motor 41 is fixedly installed on one side of the collection box 81. The hose 82 passes through one side of the collection box 81 and is fixedly connected. The other end of the hose 82 is fixedly connected to the outer end of the moving tube 72. The chip suction bucket 83 is fixedly connected to the inner end of the moving tube 72. The mounting tube 84 passes through one side of the collection box 81 and is fixedly set. The dust screen 85 is fixedly set in the mounting tube 84. A horizontal plate is fixedly set in the mounting tube 84. The second shaft 86 passes through the horizontal plate and is rotatably set. The fan blade 87 is fixedly set at one end of the second shaft 86. The third bevel gear 88 is fixedly set at the other end of the second shaft 86. The third bevel gear 88 is meshed with the first bevel gear 65, and the third bevel gear 88 is smaller than the first bevel gear 65, thereby increasing the rotation speed of the fan blade 87 and increasing the suction force at the chip suction hopper 83. A baffle 89 is fixedly provided in the collection box 81, and the baffle 89 is tilted. Since the iron chips generated by the processing of the piston body 9 are not dust, the mass is relatively large, so that the baffle 89 can block the flying iron chips and make them fall to the inner bottom of the collection box 81, thereby avoiding entering the mounting pipe 84 and clogging the dustproof net 85. A chip guide box 810 is fixedly provided on the inner wall of the box body 21, and one end of the chip guide box 810 is fixedly set through the box body 21, and the chip guide box 810 is tilted. The chip guide box 810 can collect the iron chips that fall into the box body 21 and divert them to the outside of the box body 21 for easy cleaning. The drill bit 210 is movably set at the bottom of the chip guide box 810 without affecting the drilling work of the drill bit 210.

[0051] The first bevel gear 65 can drive the fan blade 87 to rotate rapidly through the third bevel gear 88 and the second shaft 86. The fan blade 87 can suck the iron chips in the piston body 9 through the chip suction bucket 83, and then suck them into the collection box 81 through the moving pipe 72 and the hose 82 to collect the iron chips.

[0052] The detailed working process of the present invention is as follows:

[0053] 1. When in use, the staff first places the piston body 9 in the placement groove 217, then puts one end of the piston body 9 on the rubber stopper 74, and pushes the movable tube 72 inward to the top to position the piston body 9. Then, the motor 41 and the air pump 211 are started through the controller 10. The motor 41 drives the first rectangular column 44 to rotate through the first shaft 42, and the first rectangular column 44 drives the second round rod 45 to rotate. The second round rod 45 can drive the drill bit 210 to rotate through the two second gears 46.

[0054] 2. The air pump 211 applies pressure to the first piston cylinder 22 through the three-way joint 212 and the connecting pipe 213, pushing the first movable piston 23 and the first push column 24 to move upward. The first push column 24 drives the second piston cylinder 26 and the drill bit 210 to move upward. The second piston cylinder 26 drives the two first racks 32 to move upward through the two support columns 31. The two first racks 32 drive the two second racks 35 to move downward through the two first gears 37. The two second racks 35 can drive the clamping plate 34 to move downward through the two vertical plates 33, thereby clamping and fixing the piston body 9.

[0055] 3. The air pump 211 can also apply pressure to the second piston cylinder 26 through the three-way connector 212 and the pressure pipe 214, pushing the second movable plug 27 and the second push column 28 upward, extending the drill bit 210, and pressing it against the piston body 9 to perform drilling. At the same time, the piston body 9 can press against the drill bit 210 and press against the second movable plug 27 through the second push column 28. When the pressure in the second piston cylinder 26 reaches a certain level, the pressure relief valve 216 can automatically perform a pressure relief operation to avoid squeezing and damaging the drill bit 210.

[0056] 4. At the same time, the motor 41 drives the third rod 63 to rotate through the first bevel gear 65 and the second bevel gear 64. The third rod 63 drives the cylinder 66 to rotate through the two third gears 67. The cylinder 66 drives the reciprocating screw 54 to rotate at a low speed through the reduction box 53. The reciprocating screw 54 can drive the movable plate 51 to move back and forth. The movable plate 51 drives the two milling cutters 510 to move back and forth through the first rotating shaft 58.

[0057] 5. The third round rod 63 can also drive the second rotating shaft 61 to rotate through the second rectangular column 62. The second rotating shaft 61 can drive the first rotating shaft 58 and the two milling cutters 510 to rotate through two pulleys 68 and a transmission belt 69. When the two milling cutters 510 are tightly pressed against the piston body 9, chamfering can be performed.

[0058] 6. At the same time, the first bevel gear 65 can drive the fan blade 87 to rotate rapidly through the third bevel gear 88 and the second shaft 86. The fan blade 87 can suck the iron chips in the piston body 9 through the chip suction bucket 83, and then suck them into the collection box 81 through the moving tube 72 and the hose 82 to collect the iron chips.

[0059] 7. Then, the staff opens the electric valve 25 through the controller 10 to relieve the pressure in the first piston cylinder 22, so that the second piston cylinder 26 and the drill bit 210 move downward under the action of gravity. The two first racks 32, the two second racks 35 and the two first gears 37 can drive the clamping plate 34 to move in the opposite direction to loosen the piston body 9. At this time, the piston body 9 can be rotated through the movable tube 72, and the drilling operation can be repeated on the other side of the piston body 9. After the processing is completed, the piston body 9 is loosened and the piston body 9 can be pulled out through the movable tube 72. Finally, the processed piston body 9 is removed and the processing of the next piston body 9 can be continued.

[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A device for processing chamfers and holes in compressor pistons, characterized in that: include: An operating table (1), wherein a bracket (11) is fixedly provided at the bottom of the operating table (1), and a chamfering assembly (5) is provided on the operating table (1); a drilling assembly (2), wherein the drilling assembly (2) comprises a box (21), a first piston cylinder (22), a first movable plug (23), an electric valve (25), a second piston cylinder (26), a second movable plug (27), a drill bit (210) and an air pump (211), wherein the box (21) is fixedly provided on the operating table (1), and the box (21 ) is provided with a clamping assembly (3) and a driving assembly (4), the first piston cylinder (22) is fixedly provided through the operating table (1), the electric valve (25) is fixedly connected through the bottom end of the first piston cylinder (22), the first movable plug (23) is slidably provided in the first piston cylinder (22), the top of the first movable plug (23) is fixedly provided with a first top column (24), the first top column (24) is slidably provided through the top of the first piston cylinder (22), the outer end of the first top column (24) is fixedly provided at the bottom of the second piston cylinder (26), the bottom end of the second piston cylinder (26) is provided with a pressure relief valve (216), the second movable plug (27) is slidably provided in the second piston cylinder (26), the top of the second movable plug (27) is fixedly provided with a second top column (28), the top of the second top column (28) is fixedly provided with a connecting plate (29), the drill bit (210) is rotatably provided on the top of the connecting plate (29), and the air pump (211) is fixedly installed on the operating table. At the bottom of the platform (1), the output end of the air pump (211) is fixedly connected to a three-way connector (212), and the other two ends of the three-way connector (212) are respectively fixedly connected to a connecting pipe (213) and a pressurizing pipe (214), the other end of the connecting pipe (213) passes through the bottom end of the first piston cylinder (22) and is fixedly arranged, the bottom end of the second piston cylinder (26) is passed through and a one-way valve (215) is arranged, and the other end of the pressurizing pipe (214) is fixedly connected to the outer end of the one-way valve (215); The chamfering assembly (5) comprises a movable plate (51), a reduction gear box (53), a reciprocating screw (54), a first rotating shaft (58) and two milling cutters (510); a movable hole (52) is provided through the operating table (1); the movable plate (51) is slidably provided through the movable hole (52); the reduction gear box (53) is fixedly provided on the operating table (1); the reciprocating screw (54) is fixedly provided at the output end of the reduction gear box (53); the reciprocating screw (54) is connected to the movable plate (51) through the movable plate (51); a limit rod (55) is fixedly provided at the outer end of the reciprocating screw (54); the operating table (1) is fixedly provided with a plurality of movable holes (52); and the movable hole (52) is provided with a plurality of movable holes (52). A mounting plate (56) is provided, the other end of the limiting rod (55) is rotatably provided on one side of the mounting plate (56), two first guide rods (57) are fixedly provided in parallel on one side of the mounting plate (56), the two first guide rods (57) are both slidably provided through the movable plate (51), the first rotating shaft (58) is rotatably provided through the upper end of the movable plate (51), a fixed plate (59) is fixedly provided at one end of the first rotating shaft (58), the two milling cutters (510) are respectively fixedly provided at the outer ends of the fixed plate (59), and a transmission assembly (6) is provided between the movable plate (51) and the motor (41); Wherein: the clamping assembly (3) includes two first racks (32), two vertical plates (33), a clamping plate (34), two second racks (35) and two first gears (37), support columns (31) are fixedly provided on both sides of the second piston cylinder (26), two second guide rods (39) are fixedly provided in parallel in the box body (21), the two second guide rods (39) respectively penetrate the support columns (31) on the same side and are slidably provided, and the two first racks (32) are respectively fixedly provided at the outer ends of the two support columns (31), The two vertical plates (33) are respectively slidably arranged at both ends of the top of the box body (21), the clamping plate (34) is fixedly arranged on the top of the two vertical plates (33), the two second racks (35) are respectively fixedly arranged on the inner sides of the bottom ends of the two vertical plates (33), and two first round rods (36) are fixedly arranged in the box body (21). The two first round rods (36) are respectively rotatably arranged through the two first gears (37), and the two first gears (37) are respectively meshed and connected with the first rack (32) and the second rack (35) on the same side; Wherein: the driving assembly (4) includes a motor (41), a first shaft (42), a first rectangular column (44) and two second gears (46); the motor (41) is arranged below the operating table (1); the first shaft (42) is fixedly arranged at the output end of the motor (41); a first rectangular groove (43) is arranged on the top of the first shaft (42); the first rectangular column (44) is slidably arranged in the first rectangular groove (43); a second round rod (45) is fixedly arranged on the top of the first rectangular column (44); the second round rod (45) passes through the connecting plate (29) and is rotatably arranged; the second round rod (45) and the drill bit (210) are both fixedly sleeved with a second gear (46); the two second gears (46) are meshed and connected; The transmission assembly (6) includes a second rotating shaft (61), a second rectangular column (62), a first bevel gear (65), a second bevel gear (64) and a transmission belt (69). The second rotating shaft (61) is rotatably arranged through the bottom end of the movable plate (51). The outer ends of the first rotating shaft (58) and the second rotating shaft (61) are fixedly provided with pulleys (68). The two pulleys (68) are transmitted through the transmission belt (69). One end of the second rotating shaft (61) is provided with a second rectangular groove. The second rectangular column (62) is slidably provided on the outer ends of the first rotating shaft (58) and the second rotating shaft (61). In the second rectangular groove, a third round rod (63) is fixedly provided at the outer end of the second rectangular column (62), the second bevel gear (64) is fixedly provided at the outer end of the third round rod (63), the first bevel gear (65) is fixedly sleeved on the outer side of the first shaft (42), the second bevel gear (64) is meshedly connected with the first bevel gear (65), a cylinder (66) is fixedly provided at the input end of the reduction box (53), and a third gear (67) is fixedly provided on both the cylinder (66) and the third round rod (63), and the two third gears (67) are meshedly connected.

2. The device for machining inner chamfers and holes of compressor pistons according to claim 1, characterized in that: in: The invention also includes a positioning assembly (7), wherein the positioning assembly (7) includes a moving tube (72), a positioning plate (73) and a rubber stopper (74); a support plate (71) is fixedly provided on the operating table (1); the moving tube (72) passes through the support plate (71) and is slidably provided; the positioning plate (73) is fixedly sleeved on the moving tube (72); the rubber stopper (74) is fixedly provided on one side of the positioning plate (73); a limiting plate (75) is fixedly provided on the outer end of the moving tube (72); and the outer end of the moving tube (72) is connected to a chip removal assembly (8).

3. The device for machining inner chamfers and holes of compressor pistons according to claim 2, characterized in that: in: The chip removal assembly (8) includes a collection box (81), a hose (82), a chip suction bucket (83), a mounting tube (84), a dust screen (85), a second shaft (86), a fan blade (87) and a third bevel gear (88), wherein the collection box (81) is fixedly arranged at the bottom of the operating table (1), the motor (41) is fixedly mounted on one side of the collection box (81), the hose (82) passes through one side of the collection box (81) and is fixedly connected, the other end of the hose (82) is fixedly connected to the outer end of the moving tube (72), the chip suction bucket (83) is fixedly connected to the inner end of the moving tube (72), the mounting tube (84) passes through one side of the collection box (81) and is fixedly arranged, and the dust screen (85) is fixedly arranged on the mounting tube (84). A transverse plate is fixedly provided in the mounting tube (84), the second shaft (86) is rotatably provided through the transverse plate, the fan blade (87) is fixedly provided at one end of the second shaft (86), the third bevel gear (88) is fixedly provided at the other end of the second shaft (86), the third bevel gear (88) is meshedly connected with the first bevel gear (65), a baffle (89) is fixedly provided in the collecting box (81), the baffle (89) is tilted, a chip guide box (810) is fixedly provided on the inner wall of the box body (21), one end of the chip guide box (810) is fixedly provided through the box body (21), the drill bit (210) is movably provided through the bottom of the chip guide box (810), and the chip guide box (810) is tilted.

4. The device for machining inner chamfers and holes of compressor pistons according to claim 3, characterized in that: in: An anti-slip pad (38) is fixedly provided on the inner side of the clamping plate (34), a placement groove (217) is provided on the top of the box body (21), the placement groove (217) is arranged in conjunction with the clamping plate (34), a piston body (9) is placed in the placement groove (217), a controller (10) is fixedly provided on the operating table (1), and the controller (10) is electrically connected to the motor (41), the air pump (211) and the electric valve (25).

Citation Information

Patent Citations

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