A warping control system

Abstract

The present application relates to a warping control system, which relates to the technical field of textiles, and includes an operation module 1, an operation module 2 and a central control module. The operation module 1 and the operation module 2 are not located on the same operation surface. After receiving the signal from the operation module 1 and the operation module 2, the central control module controls the drum to run at a high speed after X seconds, when X>0. The present application has the advantage of reducing the personal risk of operators.

Description

Technical Field

[0001] The present application relates to the technical field of textiles, and in particular to a warping control system. Background Art

[0002] In textile, there are slitting warping steps involved. Slitting warping: according to the arrangement cycle and the capacity of the creel, the total number of warps required for the fabric is divided into several equal strips, and they are wound one by one on the warping drum in parallel according to the width and length specified by the process, and finally all the warp strips are rewound onto the weaving beam. During the warping process, the drum runs at a high speed, so when starting the drum, there is a greater risk for the operator. Summary of the invention

[0003] In view of the shortcomings of the prior art, one of the purposes of the present application is to provide a warping control system, which has the advantage of reducing the personal risks of operators.

[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:

[0005] A warping control system comprises an operation module 1, an operation module 2 and a central control module. The operation module 1 and the operation module 2 are not located on the same operation surface. After receiving signals from the operation modules 1 and 2, the central control module controls the drum to run at high speed after X seconds, when X>0.

[0006] By adopting the above technical solution, that is, when it is necessary to control the rotation of the drum, both the operation module 1 and the operation module 2 are required to send signals to the central control module. After receiving the signals from the operation module 1 and the operation module 2, the central control module delays for X seconds, and only controls the drum to rotate at high speed after X seconds. Therefore, the probability of safety hazards caused by misoperation or one-handed operation can be greatly reduced.

[0007] In a preferred example, the present application can be further configured as follows: the angle between the operating surface where the operating module 1 is located and the operating surface where the operating module 2 is located is a, 180°≥a≥0°.

[0008] By adopting the above technical solution, that is, there is an angle between the operating surfaces, the probability of the operating module 1 and the operating module 2 sending signals to the central control module due to accidental touch or other reasons is greatly reduced.

[0009] In a preferred example, the present application can be further configured as follows: it also includes a protective cover, and the protective cover is used to cover the operating module one or the operating module two.

[0010] By adopting the above technical solution, the existence of the protective cover further reduces the probability that the operation module 1 and the operation module 2 send signals to the central control module due to misoperation or other reasons during use.

[0011] In a preferred example, the present application can be further configured as follows: it also includes a detection module, the detection module is used to detect whether the protective cover is closed, and the detection module is also used to detect the working state of the drum. If the drum is in a rotating state and the protective cover is not closed, an abnormality notification of the protective cover is performed.

[0012] By adopting the above technical solution, when the drum is in a rotating state, the protective cover is detected, and if the protective cover is not closed, a protective cover abnormality notification is issued.

[0013] In a preferred example, the present application can be further configured as follows: it also includes a database, and after the detection module issues an abnormality notification for the protective cover, the current operator and the abnormal state and abnormal time are written into the database.

[0014] By adopting the above technical solution, when the protective cover is not closed, the current operator, abnormal state and abnormal time are written into the database for query.

[0015] In a preferred example, the present application can be further configured as follows: it also includes an execution module, the execution module writes the damage information into the database, the detection module sends the protective cover abnormality notification to the execution module, and the execution module displays it.

[0016] By adopting the above technical solution, when the protective cover is not closed, the operator is notified through the execution module, and when the protective cover is damaged and cannot be closed, the operator sends the damage information to the database through the execution module.

[0017] In a preferred example, the present application can be further configured as follows: it also includes an identification module, and the identification module is used to identify whether there is an abnormality near the drum. If there is an abnormality, the operation of the drum is terminated.

[0018] By adopting the above technical solution and the existence of the identification module, the probability of safety accidents occurring during the operation of the drum is further reduced.

[0019] In a preferred example, the present application may be further configured as follows: when the drum rotates, the identification module performs area identification on the drum area.

[0020] By adopting the above technical solution, that is, when the drum is rotating, the identification module is used to mark the drum area, thereby reducing the rotation of the drum and providing a reminder to other personnel.

[0021] In a preferred example, the present application can be further configured as follows: it also includes a display module, and after the execution module writes the damage information into the database, it sends a pause prompt message to the detection module. After the detection module receives the pause prompt message, when the detection module detects that the drum is in a rotating state and the protective cover is not closed, the current operator and the abnormal state and abnormal time are written into the database, but the protective cover abnormality notification is not sent to the execution module. The display module reads the information in the database for display.

[0022] By adopting the above technical solution, when the protective cover fails and cannot be closed, the operator's notification is cancelled, but it is still written into the database and displayed by the display module, so that the central control personnel can understand the status in real time and can also obtain information on whether the protective cover has been repaired in time. DETAILED DESCRIPTION

[0023] The present application discloses a warping control system, including a protective cover, an operation module 1, an operation module 2, a detection module, a database, an execution module, an identification module, a display module and a central control module. The protective cover is used to cover the operation module 1 or the operation module 2. The operation module 1 and the operation module 2 are not on the same operation surface. After receiving the signal from the operation module 1 and the operation module 2, the central control module controls the drum to run at high speed after X seconds, X>0, in the present application, X=3, and when X is 0-3 seconds, the drum runs at low speed or does not run. The angle between the operation surface where the operation module 1 is located and the operation surface where the operation module 2 is located is a, 180°≥a≥0°. In the present embodiment, a=90°. In the present application, the operation module 1 and the operation module 2 can use button switches or other structures.

[0024] The detection module is used to detect whether the protective cover is closed. The detection module is also used to detect the working state of the drum. If the drum is in a rotating state and the protective cover is not closed, a protective cover abnormality notification is issued. The detection module can be a pressure sensor, a micro switch, etc. that contacts the protective cover when the protective cover is closed.

[0025] After the detection module issues a protective cover abnormality notification, the current operator, abnormal state, and abnormal time are written into the database. The detection module also sends the protective cover abnormality notification to the execution module, which displays it. After the operator receives the information displayed by the execution module, he confirms the status of the protective cover. If the protective cover is damaged, the operator operates the execution module to write the damage information into the database and sends a pause prompt message to the detection module. After the detection module receives the pause prompt message, when the detection module detects that the drum is in a rotating state and the protective cover is not closed, the current operator, abnormal state, and abnormal time are written into the database, but the protective cover abnormality notification is not sent to the execution module. The display module reads the information in the database for display. That is, during the production process, when the protective cover is not damaged, data can be recorded when the protective cover is not closed, so that the operator can be assessed. At the same time, when the protective cover is damaged, the display screen displays the information written into the database, which also helps the central control duty personnel to dispatch maintenance personnel to inspect the protective cover.

[0026] The identification module is used to identify whether there is an abnormality near the drum. If there is an abnormality, the operation of the drum is terminated. When the drum is rotating, the identification module marks the drum area. When the drum is not rotating, the drum area is not identified. The identification module can use multiple laser rangefinders to enclose a warning area. When the drum is running, if a person or object enters the warning area, the operation of the drum is terminated. At the same time, the lasers emitted by multiple laser rangefinders on the ground can form an area mark, and then form a prompt effect. In order to further enhance the warning effect, a light strip can be set on the ground, or a prompt light strip can be set by projection. When the laser rangefinder is working, the corresponding light strip or prompt light strip is in a lit state.

[0027] The implementation principle of this embodiment is: in production, through multiple operation confirmations and monitoring of the entry area when the drum is working, the probability of production safety accidents occurring to operators in production can be reduced.

[0028] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A warping control system, characterized in that: The invention comprises an operation module 1, an operation module 2 and a central control module. The operation module 1 and the operation module 2 are not located on the same operation surface. After receiving the signals from the operation module 1 and the operation module 2, the central control module controls the drum to run at a high speed after X seconds, when X>0. When the drum is in the range of 0-X seconds, the drum does not run. The invention also comprises an identification module. The identification module is used to identify whether there is an abnormality near the drum. If there is an abnormality, the operation of the drum is terminated. When the drum rotates, the identification module identifies the drum area. When the drum does not rotate, the drum area is not identified. The identification module uses multiple laser rangefinders to enclose a warning area. When the drum is running, if a person or an object enters the warning area, the operation of the drum is terminated. The lasers emitted by the multiple laser rangefinders on the ground can form an area identification and a prompt effect.

2. A warping control system according to claim 1, characterized in that: The angle between the operating surface where the operating module 1 is located and the operating surface where the operating module 2 is located is a, and 180°≥a≥0°.

3. A warping control system according to claim 1, characterized in that: It also includes a protective cover, which is used to cover the operating module one or the operating module two.

4. A warping control system according to claim 3, characterized in that: It also includes a detection module, which is used to detect whether the protective cover is closed. The detection module is also used to detect the working state of the drum. If the drum is in a rotating state and the protective cover is not closed, an abnormality notification of the protective cover is issued.

5. A warping control system according to claim 4, characterized in that: It also includes a database. After the detection module issues a protective cover abnormality notification, the current operator, abnormal status, and abnormal time are written into the database.

6. A warping control system according to claim 5, characterized in that: It also includes an execution module, which writes the damage information into a database, and the detection module sends a protective cover abnormality notice to the execution module, which is displayed.

7. A warping control system according to claim 6, characterized in that: It also includes a display module. After the execution module writes the damage information into the database, it sends a pause prompt message to the detection module. After the detection module receives the pause prompt message, when the detection module detects that the drum is in a rotating state and the protective cover is not closed, the current operator and the abnormal state and abnormal time are written into the database, but the protective cover abnormality notification is not sent to the execution module. The display module reads the information in the database for display.