A film-sticking device for the surface of foam plastic sound insulation board

By introducing detection and cleaning components, induction components and tensioning components into the foam plastic sound insulation panel filming device, the bubble problem caused by fast film pasting is solved, the insulation and sound insulation effect are improved, and the workload of operators is reduced.

CN118700527BActive Publication Date: 2025-03-18CHANGZHOU ZHENYU BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202411032575.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-03-18
Estimated Expiration
2044-07-30

AI Technical Summary

Technical Problem

When applying film to the surface of the foam plastic sound insulation insulation board, the working speed of the film device causes the gas between the protective film and the insulation board to be discharged in time, forming bubbles, affecting the insulation and sound insulation effect, and increasing the workload of the operator.

Method used

A film sticking device including a detection cleaning assembly, an induction assembly and a tension assembly is designed. The inspection and cleaning component can automatically pick bubbles and compact the surface, the sensing component can sense the number of bubbles and adjust the film speed, and the tensioning component ensures that the protective film is coated under appropriate tension.

Benefits of technology

It effectively solves the problems of reducing insulation and sound insulation caused by bubble formation, reduces the workload of operators, and improves the working efficiency of the film sticking device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of laminating devices, and more particularly, relates to a foam plastic sound insulation board surface film laminating device, comprising a base, a conveying roller structure is provided on the surface of the base, support seats are fixedly connected to the front and rear sides of the upper side wall of the base, two connecting plates are fixedly connected to the upper side wall of the support seat, the same material shaft is rotatably connected between the two connecting plates, a protective film is provided on the outer fixed sleeve of the material shaft, and the upper side walls of the two support seats are connected to the same first guide roller. When bubbles are generated between the insulation board and the protective film due to reasons such as fast lamination speed, the present invention can automatically break the bubbles, and then press the raised parts of the bubbles to restore the surface of the insulation board to a flat state, thereby ensuring the insulation and sound insulation performance of the insulation board, and no manual cleaning is required, reducing the workload of operators.
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Description

Technical Field

[0001] The invention belongs to the technical field of laminating devices, and in particular relates to a surface film pasting device for a foam plastic sound insulation board. Background Art

[0002] Foam plastic sound insulation board is a building material with excellent performance. It can effectively prevent the transfer of heat, significantly reduce the loss of indoor heat, reduce heating energy consumption, and absorb and block the spread of sound, providing a quiet environment for the room. In order to improve the protective performance of foam plastic sound insulation board, it is usually necessary to stick a layer of protective film on the foam plastic sound insulation board after it is produced. The protective film made of biomass conversion material has the properties of sustainability, low carbon emission, biodegradability, and reduced dependence on oil, so it is widely used on insulation board. Due to the chemical properties of biomass materials, The chemical properties may lead to insufficient adhesion to the surface of the insulation board, which is prone to falling off or warping. Therefore, before the protective film made of biomass conversion material is affixed to the insulation board, it needs to be coated with glue. For example, a polystyrene foam sound insulation board surface film pasting device proposed in the authorization publication number CN208428782U allows the protective film and the EPS insulation board to fit seamlessly. On the one hand, it avoids the entry of air and loss of viscosity. On the other hand, it allows the EPS insulation board to fit seamlessly with the object of use during use, is not easy to fall off, and greatly extends the service life.

[0003] The existing film pasting device still has the following problems when pasting the film on the foam plastic sound insulation board:

[0004] When the protective film is applied to the surface of the foam plastic sound insulation board, the factory usually controls the film application device to run at a specific speed to ensure its working efficiency. However, when the film application device works at a faster speed, the gas between the protective film and the foam plastic sound insulation board will not be discharged in time, and small bubbles will be generated on the surface of the foam plastic sound insulation board. These bubbles will form gaps between the protective film and the foam plastic sound insulation board, causing the paths of heat conduction and sound propagation to change, thereby reducing the insulation and sound insulation effects, and also affecting the flatness and overall appearance of the foam plastic sound insulation board. At this time, the operator is required to use a sharp needle to poke a very small hole on the surface of the bubble to release the gas, and compact the bubble with the help of a pressure roller, which undoubtedly increases the workload of the operator, but if the working speed of the film application device is greatly reduced, its working efficiency will be seriously affected.

[0005] Therefore, a foam plastic sound insulation board surface film pasting device is proposed to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a foam plastic sound insulation board surface film pasting device in view of the above problems.

[0007] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a foam plastic sound insulation board surface film pasting device, comprising a base, a conveying roller structure is provided on the surface of the base, a support seat is fixedly connected to the front and rear sides of the upper side wall of the base, two connecting plates are fixedly connected to the upper side wall of the support seat, a same material shaft is rotatably connected between the two connecting plates, a protective film is provided on the outer fixed sleeve of the material shaft, the upper side walls of the two support seats are connected to the same first guide roller, a tensioning assembly is provided between the first guide roller and the connecting plate, a second guide roller is fixedly connected to the upper side wall of the base, a pressing roller structure is provided between the two support seats, the left end of the protective film passes through the first guide roller and the second guide roller, and is located below the pressing roller structure, a glue spraying assembly located above the protective film is fixedly connected to the upper side wall of the base, the upper side walls of the two support seats are connected to the same detection and cleaning assembly, the detection and cleaning assembly is located above the protective film, the front side wall of the base is fixedly connected to a PLC controller and a sensing assembly, and the detection and cleaning assembly is electrically connected to the sensing assembly through the PLC controller.

[0008] Preferably, the detection and cleaning assembly includes a mounting frame and a plurality of vertical cylinders, the mounting frame is fixedly connected to the upper side walls of the two support seats, the plurality of vertical cylinders are evenly distributed on the lower side walls of the mounting frame, a square cylinder is inserted in the vertical cylinder, the lower end of the square cylinder extends out of the vertical cylinder, a thorn needle is inserted in the square cylinder, the lower end of the thorn needle can extend out of the square cylinder, the upper end of the thorn needle is fixedly connected to a horizontal plate, the upper side wall of the horizontal plate is fixedly connected to a bent plate, the same spring is fixedly connected between the bent plate and the square cylinder, the upper inner wall of the bent plate is fixedly connected to a permanent magnetic plate, and the inner wall of the square cylinder is fixedly connected to a support located between the bent plate and the horizontal plate A support plate, the upper side wall of the support plate is fixedly connected with an electromagnetic block, the upper end of the square tube is fixedly connected with a fixing plate, the lower side wall of the fixing plate is fixedly connected with a wheel frame through a bracket, the inner wall of the wheel frame is rotatably connected with a metal wheel, the side wall of the metal wheel is sleeved with an insulating layer, the outer wall of the metal wheel is fixedly connected with a metal baffle, the inner wall of the wheel frame is fixedly connected with an arc seat, the arc seat is electrically connected to an external power supply, the inner wall of the arc seat is fixedly connected with two baffles, the inner wall of the vertical tube is inlaid with a metal block, and the metal block is electrically connected to the electromagnetic block and the induction component through a PLC controller.

[0009] Preferably, the upper side wall of the base is fixedly connected to a dust cleaning box via a bracket, the lower side wall of the dust cleaning box is fixedly connected to a plurality of dust cleaning heads with lower ports inclined to the left, the front side wall of the base is fixedly connected to a connecting seat, the upper side wall of the connecting seat is fixedly connected to an air pump, the air outlet end of the air pump is fixedly connected to an air outlet pipe, and the upper end of the air outlet pipe is connected to the right side wall of the dust cleaning box.

[0010] Preferably, the induction assembly includes an induction box and an induction tube, the induction box is fixedly connected to the front side wall of the base, the induction box is connected to the air outlet pipe through the induction tube, a control valve is arranged in the induction tube, an air pressure hole is opened on the left side wall of the induction box, a piston plate is fixedly connected to the left inner wall of the induction box through a spring, a stopper is fixedly connected to the lower inner wall of the induction box, a micro-porous plate located on the right side of the stopper is inlaid on the lower side wall of the induction box, a horizontal box is fixedly connected to the left side wall of the piston plate, a horizontal tube is connected to the right side wall of the horizontal box, and the right end of the horizontal tube extends The piston plate is output, the lower side wall of the horizontal box is fixedly connected to an elastic airbag, the lower side wall of the elastic airbag is fixedly connected to a convex seat, the lower inner wall of the induction box is inlaid with a plurality of trigger switches, the pressing part of the trigger switch is connected to an arc block, the trigger switch is electrically connected to the conveying roller structure and the pressing roller structure through the PLC controller, the lower inner wall of the induction box is fixedly connected to a vertical plate, the right side wall of the vertical plate is fixedly connected to an extrusion switch, the front side wall of the base is fixedly connected to a buzzer, and the extrusion switch is electrically connected to the buzzer through the PLC controller.

[0011] Preferably, the tensioning assembly includes an electric push rod and a working cylinder, the electric push rod is fixedly connected to the upper side wall of the rear connecting plate, the working cylinder is fixedly connected to the output end of the electric push rod, a lifting plate is slidably arranged in the working cylinder, the same spring is fixedly connected between the lifting plate and the working cylinder, the upper side wall of the lifting plate is fixedly connected to an electric contact frame, the electric contact frame is electrically connected to an external power supply, two electric contact blocks are inlaid on the right inner wall of the working cylinder, the electric contact block located on the upper side is electrically connected to the forward circuit of the electric push rod, and the electric contact block located on the lower side is electrically connected to the reverse circuit of the electric push rod, the upper side wall of the lifting plate is fixedly connected to a lifting rod, the upper end of the lifting rod extends out of the working cylinder and is connected to a tensioning roller.

[0012] Preferably, the glue spraying assembly includes a fixing seat and a glue sol machine, the fixing seat is fixedly connected to the rear side wall of the base, the glue sol machine is fixedly connected to the upper side wall of the fixing seat, the side wall of the base is fixedly connected to a glue spraying cylinder through a bracket, the lower side wall of the glue spraying cylinder is fixedly connected to a plurality of glue spraying heads, and the glue sol machine delivers glue to the glue spraying cylinder through a delivery pump.

[0013] Preferably, the lower side wall of the horizontal box is fixedly connected with a connecting tube, a connecting block is inserted in the connecting tube, the lower side wall of the connecting block is fixedly connected with a bent rod, the same spring is fixedly connected between the connecting seat and the lower inner wall of the connecting tube, the lower end of the bent rod passes through the connecting tube and is fixedly connected to the side wall of the convex seat.

[0014] Preferably, a plurality of contact wheels are fixedly connected to the left and right sides of the lower end of the square tube, and the plurality of contact wheels on both sides are arranged to be inclined toward the outside.

[0015] Compared with the existing technology, the advantages of a foam plastic sound insulation board surface film sticking device are:

[0016] 1. Through the detection and cleaning components set up, when bubbles are generated between the insulation board and the protective film due to the fast bonding speed, the bubbles can be automatically burst, and then the raised parts of the bubbles can be pressed to restore the surface of the insulation board to a flat state, thereby ensuring the insulation and sound insulation performance of the insulation board, and no manual cleaning is required, reducing the workload of operators.

[0017] 2. The induction component can sense the amount of bubbles on the surface of the insulation board. When it senses that there are many bubbles on the surface of the insulation board, the working speed of the film laminating device can be automatically slowed down to avoid bubbles between the protective film and the insulation board that cannot be discharged in time due to the film laminating device working too fast, thus ensuring the working performance of the film laminating device.

[0018] 3. By setting up the tensioning component, when the protective film is attached to the surface of the insulation board, the protective film can always be kept under appropriate tension conditions for film attachment, avoiding the problem of wrinkles in the gluing and pressing stage due to too low tension, thereby ensuring the quality of the insulation board. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of a foam plastic sound insulation board surface film pasting device provided by the present invention;

[0020] Figure 2 It is a partial enlarged view of a base in a foam plastic sound insulation board surface film pasting device provided by the present invention;

[0021] Figure 3 It is a structural schematic diagram of a sensing component in a foam plastic sound insulation and heat preservation board surface film pasting device provided by the present invention;

[0022] Figure 4 It is a schematic diagram of the surface structure of a horizontal box in a foam plastic sound insulation and heat preservation board surface film pasting device provided by the present invention;

[0023] Figure 5 It is a structural schematic diagram of a detection and cleaning component in a surface film-sticking device for a foam plastic sound insulation and heat preservation board provided by the present invention;

[0024] Figure 6 It is a schematic diagram of the internal structure of a vertical tube and a square tube in a surface film-sticking device for a foam plastic sound insulation and heat preservation board provided by the present invention;

[0025] Figure 7 It is a schematic diagram of the installation method of the metal wheel in the surface film laminating device of the foam plastic sound insulation board provided by the present invention;

[0026] Figure 8 It is a schematic diagram of the distribution relationship of multiple vertical tubes in a foam plastic sound insulation and heat preservation board surface film laminating device provided by the present invention;

[0027] Fig. 9 It is a structural schematic diagram of a tensioning component in a surface film laminating device of a foam plastic sound insulation and heat preservation board provided by the present invention;

[0028] Fig.10 The present invention provides a schematic diagram of the positional relationship of glue spraying components in a surface film laminating device for a foam plastic sound insulation board.

[0029] In the figure: 1 base, 2 conveying roller structure, 3 support seat, 4 connecting plate, 5 material shaft, 6 protective film, 7 first guide roller, 8 second guide roller, 9 pressing roller structure, 10 detection and cleaning component, 101 mounting frame, 102 vertical cylinder, 11 square cylinder, 12 needle, 13 horizontal plate, 14 bent plate, 15 permanent magnetic plate, 16 support plate, 17 electromagnetic block, 18 fixed plate, 19 wheel frame, 20 metal wheel, 21 insulating layer, 22 metal stopper, 23 arc seat, 24 stopper, 25 metal block, 26 dust cleaning box, 27 dust cleaning head, 28 connecting seat, 29 air pump, 30 air outlet pipe, 31 induction component, 311 induction Box, 312 induction tube, 32 control valve, 33 piston plate, 34 block seat, 35 microporous plate, 36 horizontal box, 37 horizontal tube, 38 elastic airbag, 39 convex seat, 40 trigger switch, 41 arc block, 42 ​​vertical plate, 43 extrusion switch, 44 buzzer, 45 tensioning assembly, 451 electric push rod, 452 working cylinder, 46 lifting plate, 47 electric contact frame, 48 electric contact block, 49 lifting rod, 50 tensioning roller, 51 glue spraying assembly, 511 fixed seat, 512 sol machine, 52 glue spraying cylinder, 53 glue spraying head, 54 connecting cylinder, 55 connecting block, 56 bending rod, 57 contact wheel, 58PLC controller. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0031] like Figure 1-Figure 10As shown, a foam plastic sound insulation board surface film pasting device includes a base 1, a conveying roller structure 2 is provided on the surface of the base 1, support seats 3 are fixedly connected to the front and rear sides of the upper side wall of the base 1, two connecting plates 4 are fixedly connected to the upper side wall of the support seat 3, a same material shaft 5 is rotatably connected between the two connecting plates 4, a protective film 6 is provided on the outer fixed sleeve of the material shaft 5, the upper side walls of the two support seats 3 are connected to the same first guide roller 7, a tensioning assembly 45 is provided between the first guide roller 7 and the connecting plate 4, and the upper side wall of the base 1 is fixedly connected to the second guide roller 8. A lamination roller structure 9 is provided between the two support seats 3. The left end of the protective film 6 passes through the first guide roller 7 and the second guide roller 8 and is located below the lamination roller structure 9. The upper side wall of the base 1 is fixedly connected with a spray assembly 51 located above the protective film 6. The upper side walls of the two support seats 3 are connected with the same detection and cleaning assembly 10, which is located above the protective film 6. The front side wall of the base 1 is fixedly connected with a PLC controller 58 and a sensing assembly 31, and the detection and cleaning assembly 10 is electrically connected with the PLC controller 58 and the sensing assembly 31.

[0032] The detection and cleaning component 10 includes a mounting frame 101 and a plurality of vertical cylinders 102. The mounting frame 101 is fixedly connected to the upper side walls of the two support seats 3. The plurality of vertical cylinders 102 are evenly distributed on the lower side walls of the mounting frame 101. A square cylinder 11 is inserted into the vertical cylinder 102. The lower end of the square cylinder 11 extends out of the vertical cylinder 102. A thorn needle 12 is inserted into the square cylinder 11. The lower end of the thorn needle 12 can extend out of the square cylinder 11. The upper end of the thorn needle 12 is fixedly connected to a horizontal plate 13. The upper side wall of the horizontal plate 13 is fixedly connected to a bent plate 14. The same spring is fixedly connected between the bent plate 14 and the square cylinder 11. A permanent magnetic plate 15 is fixedly connected to the upper inner wall of the bent plate 14. A support plate 16 located between the bent plate 14 and the horizontal plate 13 is fixedly connected to the inner wall of the square cylinder 11. An electromagnetic block 17 is fixedly connected to the upper side wall of the support plate 16. A fixed plate 18 is fixedly connected to the upper end of the square cylinder 11. The lower side wall of the fixed plate 18 A wheel frame 19 is fixedly connected through a bracket, and a metal wheel 20 is rotatably connected to the inner wall of the wheel frame 19. An insulating layer 21 is provided on the side wall of the metal wheel 20. A metal stopper 22 is fixedly connected to the outer wall of the metal wheel 20. An arc seat 23 is fixedly connected to the inner wall of the wheel frame 19. The arc seat 23 is electrically connected to an external power supply. Two blocks 24 are fixedly connected to the inner wall of the arc seat 23. A metal block 25 is inlaid on the inner wall of the vertical cylinder 102. The metal block 25 is electrically connected to the electromagnetic block 17 and the induction component 31 through the PLC controller 58. When bubbles are generated between the insulation board and the protective film 6 due to the fast fitting speed, the bubbles can be automatically burst, and then the raised parts of the bubbles are pressed to restore the surface of the insulation board to a flat state, thereby ensuring the thermal insulation and sound insulation performance of the insulation board, and no manual cleaning is required, thereby reducing the workload of the operator.

[0033] The upper side wall of the base 1 is fixedly connected to a cleaning box 26 through a bracket, the lower side wall of the cleaning box 26 is fixedly connected to a plurality of cleaning heads 27 with lower ports inclined to the left, the front side wall of the base 1 is fixedly connected to a connecting seat 28, the upper side wall of the connecting seat 28 is fixedly connected to an air pump 29, the air outlet end of the air pump 29 is fixedly connected to an air outlet pipe 30, the upper end of the air outlet pipe 30 is connected to the right side wall of the cleaning box 26, so as to clean the dust on the surface of the insulation board.

[0034] The induction assembly 31 includes an induction box 311 and an induction tube 312. The induction box 311 is fixedly connected to the front side wall of the base 1. The induction box 311 is connected to the air outlet pipe 30 through the induction tube 312. A control valve 32 is arranged in the induction tube 312. An air pressure hole is opened on the left side wall of the induction box 311. The left inner wall of the induction box 311 is fixedly connected to a piston plate 33 through a spring. The lower inner wall of the induction box 311 is fixedly connected to a stopper 34. The lower side wall of the induction box 311 is inlaid with a microporous plate 35 located on the right side of the stopper 24. The left side wall of the piston plate 33 is fixedly connected to a horizontal box 36. The right side wall of the horizontal box 36 is connected to a horizontal tube 37. The right end of the horizontal tube 37 extends out of the piston plate 33. The lower side wall of the horizontal box 36 is fixedly connected to an elastic air bag 38. The lower side wall of the elastic air bag 38 is fixedly connected to a convex seat 39. A plurality of trigger switches 40 are embedded on the lower inner wall of the box 311, and the pressing part of the trigger switch 40 is connected to the arc block 41. The trigger switch 40 is electrically connected to the conveying roller structure 2 and the pressing roller structure 9 through the PLC controller 58. A vertical plate 42 is fixedly connected to the lower inner wall of the induction box 311, and a squeezing switch 43 is fixedly connected to the right side wall of the vertical plate 42. A buzzer 44 is fixedly connected to the front side wall of the base 1. The squeezing switch 43 is electrically connected to the buzzer 44 through the PLC controller 58, and can sense the amount of bubbles on the surface of the insulation board. When it is sensed that there are many bubbles on the surface of the insulation board, the working speed of the film laminating device can be automatically slowed down to avoid bubbles generated when the bubbles between the protective film 6 and the insulation board are not discharged in time due to the film laminating device working too fast, thereby ensuring the working performance of the film laminating device.

[0035] The tensioning assembly 45 includes an electric push rod 451 and a working cylinder 452. The electric push rod 451 is fixedly connected to the upper side wall of the rear connecting plate 4. The working cylinder 452 is fixedly connected to the output end of the electric push rod 451. A lifting plate 46 is slidably arranged in the working cylinder 452. The same spring is fixedly connected between the lifting plate 46 and the working cylinder 452. An electric contact frame 47 is fixedly connected to the upper side wall of the lifting plate 46. The electric contact frame 47 is electrically connected to an external power supply. Two electric contact blocks 48 are embedded in the right inner wall of the working cylinder 452. The upper electric contact block 48 is electrically connected to the forward circuit of the electric push rod 451, and the lower electric contact block 48 is electrically connected to the reverse circuit of the electric push rod 451. A lifting rod 49 is fixedly connected to the upper side wall of the lifting plate 46. The upper end of the lifting rod 49 extends out of the working cylinder 452 and is connected to Tensioning roller 50. When the tension of the protective film 6 is relatively small, the tensioning roller 50 will drive the electric contact frame 47 to move upward and release the upper electric contact block 48 under the elastic force of the spring. The upper electric contact block 48 is electrically connected to the positive circuit of the electric push rod 451, and the electric contact frame 47 is electrically connected to the external power supply, so that the electric push rod 451 can be controlled to drive the working cylinder 452 and the tensioning roller 50 to move upward, thereby increasing the tensioning force of the protective film 6. On the contrary, when the tension of the protective film 6 is too large, the electric push rod 451 will drive the tensioning roller 50 to move downward. This structure can keep the protective film 6 under appropriate tension conditions when it is attached to the surface of the insulation board for film pasting, thereby avoiding the problem of wrinkles on the protective film 6 during the glue coating and pressing stage due to too small tension, thereby ensuring the film pasting quality of the insulation board.

[0036] The glue spraying assembly 51 includes a fixed seat 511 and a glue sol machine 512. The fixed seat 511 is fixedly connected to the rear side wall of the base 1. The glue sol machine 512 is fixedly connected to the upper side wall of the fixed seat 511. The side wall of the base 1 is fixedly connected to a glue spraying cylinder 52 through a bracket. The lower side wall of the glue spraying cylinder 52 is fixedly connected to multiple glue spraying heads 53. The glue sol machine 512 delivers glue to the glue spraying cylinder 52 through a delivery pump, and can spray the glue evenly onto the protective film 6.

[0037] The lower side wall of the cross box 36 is fixedly connected with a connecting tube 54, a connecting block 55 is inserted in the connecting tube 54, and the lower side wall of the connecting block 55 is fixedly connected with a bent rod 56. The same spring is fixedly connected between the connecting seat 28 and the lower inner wall of the connecting tube 54. The lower end of the bent rod 56 passes through the connecting tube 54 and is fixedly connected to the side wall of the convex seat 39. When the gas in the elastic airbag 38 is discharged, the convex seat 39 will return to its initial position.

[0038] A plurality of contact wheels 57 are fixedly connected to the left and right sides of the lower end of the square cylinder 11. The plurality of contact wheels 57 on both sides are tilted outwardly, so that when the lower end of the square cylinder 11 passes through the bubble, the square cylinder 11 can be moved upward quickly.

[0039] The operating principle of the present invention is now described as follows: when the film pasting device is working, the insulation board is conveyed to the right through the conveying roller structure 2. When the insulation board moves to the bottom of the second guide roller 8, the protective film 6 guided by the second guide roller 8 will be located above the insulation board. When the protective film 6 passes under the glue spraying tube 52, the glue will be sprayed evenly to the protective film 6 through the glue spraying head 53. When the protective film 6 and the insulation board pass under the pressing roller structure 9 (the transmission modes of the conveying roller structure 2 and the pressing roller structure 9 are both existing mature technologies and will not be described in detail in this article), the protective film 6 and the insulation board are pressed together by the pressing roller structure 9. When the conveying speed of the conveying roller structure 2 and the pressing roller structure 9 is too fast, a small amount of gas between the protective film 6 and the insulation board will not be discharged in time. After the protective film 6 and the insulation board are pressed together, the gas will form bubbles between the protective film 6 and the insulation board.

[0040] When the bubble passes directly under the detection and cleaning component 10, the contact wheel 57 at the lower end of the bubble will contact the bubble. The bubble is a convex structure, and the middle point of the bubble is at the highest position. When the bubble moves to the right, the bubble will gradually push the square tube 11 upwards. The square tube 11 will drive the wheel frame 19 and the metal wheel 20 to move upwards through the fixing plate 18 and the bracket. The metal wheel 20 fits the inner wall of the vertical tube 102. When the metal wheel 20 moves upward, the metal wheel 20 rotates clockwise along the inner wall of the vertical tube 102. During the rotation, the metal wheel 20 will bring The movable metal stopper 22 rotates together with the insulating layer 21. When the metal stopper 22 rotates upward, it will contact the upper stopper 24, so that the metal wheel 20 stops rotating. At this time, the insulating layer 21 will rotate and contact the vertical cylinder 102. When the square cylinder 11 leaves the highest point in the center of the bubble, the square cylinder 11 will move downward under the action of gravity. In the process of moving downward, the square cylinder 11 will drive the metal wheel 20 to rotate counterclockwise. Referring to the above principle, when the metal wheel 20 moves downward, the metal part of the metal wheel 20 will contact the inner wall of the square cylinder 11. When the square tube 11 drops to a distance of one centimeter from the insulation board, the square tube 11 will drive the metal wheel 20 to contact the metal block 25. At this time, the arc seat 23 is electrically connected to the external power supply, and the external current is transmitted to the metal wheel 20 through the metal stop rod 22. When the metal wheel 20 and the metal block 25 are in contact, the external current is transmitted to the metal block 25, and the metal block 25 is electrically connected to the PLC controller 58. The metal block 25 transmits an electrical signal to the PLC controller 58. After receiving the electrical signal, the PLC controller 58 The electromagnetic block 17 will be controlled to contact the external power supply for one second. After being powered on, the electromagnetic block 17 will generate magnetic attraction, thereby attracting the permanent magnetic plate 15 to move downward. The permanent magnetic plate 15 drives the needle 12 to move downward through the curved plate 14 and the horizontal plate 13, so that the needle 12 extends out of the square tube 11, and the needle 12 is used to pierce a very small hole on the surface of the bubble. Under the subsequent lamination of the lamination roller structure 9, the gas in the bubble will be discharged through the puncture point, thereby ensuring the thermal insulation and sound insulation performance of the insulation board, and no manual cleaning is required, reducing the workload of the operator;

[0041] At the same time, the PLC controller 58 will also energize the control valve 32 for one second. When the insulation board is filmed, the air pump 29 is always in the open state. The air pump 29 delivers the high-pressure gas to the dust cleaning box 26 through the air outlet pipe 30 and discharges it through the dust cleaning head 27 to further clean the dust remaining on the surface of the insulation board. When the control valve 32 is energized and opened for one second, the gas delivered by the air pump 29 will be delivered to the induction box 311 through the induction tube 312, so that the air pressure in the space on the right side of the piston plate 33 increases. Under the action of the air pressure, the piston plate 33 will drive the horizontal box 36 and the convex box 36 to move. The convex seat 39 moves to the left together, and before the piston plate 33 moves, the external gas will be first transported to the elastic airbag 38 through the cross pipe 37 and the cross box 36, so that the elastic airbag 38 is inflated, and the elastic airbag 38 will drive the convex seat 39 to move downward, so that the convex seat 39 contacts the lower inner wall of the sensing box 311. When the control valve 32 is opened for one second, the piston plate 33 will only move a short position to the left. After the control valve 32 is opened ten times, the piston plate 33 will drive the convex seat 39 to contact the trigger switch 40 on the far right, and the convex seat 39 will squeeze the rightmost side. The arc block 41 above the trigger switch 40, through the cooperation between the convex seat 39 and the arc block 41, the arc block 41 will move downward, thereby squeezing the trigger switch 40, and the trigger switch 40 will send an electrical signal to the PLC controller 58. After receiving the electrical signal, the PLC controller 58 will control the conveying power of the conveying roller structure 2 and the pressing roller structure 9 to reduce, thereby reducing the film-laminating speed of the insulation board, avoiding the bubbles generated because the film-laminating device works too fast and the bubbles between the protective film 6 and the insulation board cannot be discharged in time. When the convex seat 39 squeezes the two trigger switches 40 on the left, the film-sticking speed of the insulation board will be further reduced. When the bubbles are not caused by the excessive film-sticking speed, the horizontal box 36 will continue to move to the left to press the squeezing switch 43. The squeezing switch 43 will control the buzzer 44 through the PLC controller 58 to remind the operator to find other reasons for the bubbles in the film-sticking of the insulation board. The gas inside the induction box 311 can be slowly discharged through the microporous plate 35, thereby allowing the insulation board to have a small amount of bubbles within a reasonable range when the film-sticking speed is faster.

[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A foam plastic sound insulation board surface film pasting device, comprising a base (1), characterized in that: The surface of the base (1) is provided with a conveying roller structure (2), the front and rear sides of the upper side wall of the base (1) are fixedly connected to support seats (3), the upper side wall of the support seat (3) is fixedly connected to two connecting plates (4), the same material shaft (5) is rotatably connected between the two connecting plates (4), the outer fixed sleeve of the material shaft (5) is provided with a protective film (6), the upper side walls of the two support seats (3) are connected to the same first guide roller (7), a tensioning assembly (45) is provided between the first guide roller (7) and the connecting plate (4), the upper side wall of the base (1) is fixedly connected to a second guide roller (8), a pressing roller structure (9) is provided between the two support seats (3), the left end of the protective film (6) passes through the first guide roller (7), and the tensioning assembly (45) is provided between the first guide roller (7) and the connecting plate (4). The upper side wall of the base (1) is fixedly connected to a glue spraying assembly (51) located above the protective film (6); the upper side walls of the two support seats (3) are connected to the same detection and cleaning assembly (10); the detection and cleaning assembly (10) is located above the protective film (6); the front side wall of the base (1) is fixedly connected to a PLC controller (58) and a sensing assembly (31); the detection and cleaning assembly (10) is electrically connected to the PLC controller (58) and the sensing assembly (31); the detection and cleaning assembly (10) comprises a mounting frame (101) and a plurality of vertical cylinders (102); the mounting frame (101) is fixedly connected to the two support seats (3) The upper side wall of the mounting frame (101), a plurality of vertical cylinders (102) are evenly distributed on the lower side wall of the mounting frame (101), a square cylinder (11) is inserted into the vertical cylinder (102), the lower end of the square cylinder (11) extends out of the vertical cylinder (102), a pricking needle (12) is inserted into the square cylinder (11), and the lower end of the pricking needle (12) can extend out of the square cylinder (11), the upper end of the pricking needle (12) is fixedly connected to a horizontal plate (13), the upper side wall of the horizontal plate (13) is fixedly connected to a bent plate (14), the same spring is fixedly connected between the bent plate (14) and the square cylinder (11), the upper inner wall of the bent plate (14) is fixedly connected to a permanent magnetic plate (15), and the inner wall of the square cylinder (11) is fixedly connected to a support located between the bent plate (14) and the horizontal plate (13). The support plate (16) is fixedly connected to an electromagnetic block (17) on its upper side wall, the upper end of the square tube (11) is fixedly connected to a fixing plate (18), the lower side wall of the fixing plate (18) is fixedly connected to a wheel frame (19) via a bracket, the inner wall of the wheel frame (19) is rotatably connected to a metal wheel (20), the side wall of the metal wheel (20) is sleeved with an insulating layer (21), the outer wall of the metal wheel (20) is fixedly connected to a metal stopper (22), the inner wall of the wheel frame (19) is fixedly connected to an arc seat (23), the arc seat (23) is electrically connected to an external power source, the inner wall of the arc seat (23) is fixedly connected to two stoppers (24), and the inner wall of the vertical tube (102) is inlaid with a metal block (25).The metal block (25) is electrically connected to the electromagnetic block (17) and the induction component (31) via a PLC controller (58); the upper side wall of the base (1) is fixedly connected to a dust cleaning box (26) via a bracket; the lower side wall of the dust cleaning box (26) is fixedly connected to a plurality of dust cleaning heads (27) with lower ports tilted to the left; the front side wall of the base (1) is fixedly connected to a connecting seat (28); the upper side wall of the connecting seat (28) is fixedly connected to an air pump (29); the air outlet end of the air pump (29) is fixedly connected to an air outlet pipe (30); the air outlet pipe (30) ) is connected to the right side wall of the dust cleaning box (26), the induction assembly (31) comprises an induction box (311) and an induction tube (312), the induction box (311) is fixedly connected to the front side wall of the base (1), the induction box (311) is connected to the air outlet pipe (30) via the induction tube (312), a control valve (32) is provided in the induction tube (312), an air pressure hole is provided on the left side wall of the induction box (311), a piston plate (33) is fixedly connected to the left inner wall of the induction box (311) via a spring, and the lower end of the induction box (311) is provided with a pressure hole. The inner wall of the side is fixedly connected to a stopper (34); the lower side wall of the induction box (311) is inlaid with a microporous plate (35) located on the right side of the stopper (24); the left side wall of the piston plate (33) is fixedly connected to a horizontal box (36); the right side wall of the horizontal box (36) is connected to a horizontal tube (37); the right end of the horizontal tube (37) extends out of the piston plate (33); the lower side wall of the horizontal box (36) is fixedly connected to an elastic airbag (38); the lower side wall of the elastic airbag (38) is fixedly connected to a convex seat (39); the lower inner wall of the induction box (311) is inlaid with a plurality of A trigger switch (40) is provided, wherein the pressing portion of the trigger switch (40) is connected to an arc block (41), the trigger switch (40) is electrically connected to a conveying roller structure (2) and a pressing roller structure (9) via a PLC controller (58), a vertical plate (42) is fixedly connected to the lower inner wall of the induction box (311), a squeezing switch (43) is fixedly connected to the right side wall of the vertical plate (42), a buzzer (44) is fixedly connected to the front side wall of the base (1), and the squeezing switch (43) is electrically connected to the buzzer (44) via a PLC controller (58).

2. A foam plastic sound insulation board surface film sticking device according to claim 1, characterized in that: The tensioning assembly (45) comprises an electric push rod (451) and a working cylinder (452), wherein the electric push rod (451) is fixedly connected to the upper side wall of the rear connecting plate (4), and the working cylinder (452) is fixedly connected to the output end of the electric push rod (451). A lifting plate (46) is slidably arranged in the working cylinder (452), and the lifting plate (46) and the working cylinder (452) are fixedly connected to the same spring. The upper side wall of the lifting plate (46) is fixedly connected to an electric contact frame (47). The electric contact frame (47) is electrically connected to an external power source, and the right inner wall of the working cylinder (452) is inlaid with two electric contact blocks (48). The electric contact block (48) on the upper side is electrically connected to the forward circuit of the electric push rod (451), and the electric contact block (48) on the lower side is electrically connected to the reverse circuit of the electric push rod (451). The upper side wall of the lifting plate (46) is fixedly connected to a lifting rod (49), and the upper end of the lifting rod (49) extends out of the working cylinder (452) and is connected to a tensioning roller (50).

3. The device for applying film to the surface of a foam plastic sound insulation board according to claim 1, characterized in that: The glue spraying assembly (51) comprises a fixing seat (511) and a glue sol machine (512); the fixing seat (511) is fixedly connected to the rear side wall of the base (1); the glue sol machine (512) is fixedly connected to the upper side wall of the fixing seat (511); a glue spraying barrel (52) is fixedly connected to the side wall of the base (1) via a bracket; a plurality of glue spraying heads (53) are fixedly connected to the lower side wall of the glue spraying barrel (52); and the glue sol machine (512) delivers glue to the glue spraying barrel (52) via a delivery pump.

4. The device for applying film to the surface of a foam plastic sound insulation board according to claim 1, characterized in that: A connecting tube (54) is fixedly connected to the lower side wall of the transverse box (36), a connecting block (55) is inserted into the connecting tube (54), a bent rod (56) is fixedly connected to the lower side wall of the connecting block (55), a same spring is fixedly connected between the connecting seat (28) and the lower inner wall of the connecting tube (54), and the lower end of the bent rod (56) passes through the connecting tube (54) and is fixedly connected to the side wall of the convex seat (39).

5. The device for applying film to the surface of a foam plastic sound insulation board according to claim 1, characterized in that: A plurality of contact wheels (57) are fixedly connected to the left and right sides of the lower end of the square tube (11), and the plurality of contact wheels (57) on the two sides are arranged to be inclined outward.

Citation Information

Patent Citations

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