Non-powered steam discharge device for sludge centrifugal dewatering machine sludge storage hopper

By designing a non-powered steam emission device for the sludge centrifugal dewatering machine's storage hopper, the steam inside the storage hopper is drawn to the outside of the workshop using a siphon effect, solving the problems of steam condensation and water accumulation in the storage hopper and environmental pollution, and achieving clean treatment of sludge transportation.

CN118724415BActive Publication Date: 2025-12-26MCC CAPITAL ENGINEERING & RESEARCH INC LTD
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Patent Information

Application Number
CN202410769235.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-12-26
Estimated Expiration
2044-06-14

AI Technical Summary

Technical Problem

Steam condensation and water accumulation in the sludge storage hopper of the sludge centrifugal dewatering machine lead to an increase in the sludge moisture content. Water splashing during unloading causes environmental pollution, and the sludge may also pollute roads during transportation.

Method used

Design a non-powered steam discharge device for the sludge storage hopper of a sludge centrifugal dewatering machine. The device utilizes the siphon effect in the filtrate riser to draw the steam in the sludge storage hopper to the outside of the workshop. The separation and discharge of steam and filtrate are achieved through a steam release device and a filtrate discharge pipe.

Benefits of technology

It effectively solves the problem of steam condensation and water accumulation in the sludge storage hopper, avoids increased sludge moisture content and environmental pollution during unloading, and reduces road pollution during sludge transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a sludge centrifugal dewatering machine storage hopper unpowered steam discharging device, which comprises a filtrate vertical pipe, a top end of the filtrate vertical pipe being communicated with a sludge centrifugal dewatering machine storage hopper, and the top end of the filtrate vertical pipe being further communicated with a filtrate outlet of the sludge centrifugal dewatering machine through a water seal structure; the filtrate discharged from the sludge centrifugal dewatering machine generates siphon action in the process of flowing in the filtrate vertical pipe to suck steam in the sludge centrifugal dewatering machine storage hopper; a steam releaser for separating steam and filtrate is communicated and arranged at a bottom end of the filtrate vertical pipe; a steam release pipe and a filtrate discharge pipe are communicated and arranged on the steam releaser; steam is discharged to outside of a workshop through the steam release pipe; and filtrate is discharged to a filtrate storage pool through the filtrate discharge pipe. The application utilizes the siphon action generated in the process of the filtrate discharged from the sludge centrifugal dewatering machine flowing in the filtrate vertical pipe to suck the steam in the storage hopper, discharges the steam in the storage hopper to outside of the workshop, and solves the problem of condensate water in the storage hopper.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of sludge centrifugal treatment, and particularly relates to a sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device. BACKGROUND

[0002] The sludge generated by the sludge centrifugal dewatering machine can be directly stored in the sludge storage hopper arranged below the sludge centrifugal dewatering machine. From the aspect of clean production, the sludge storage hopper should be of a closed structure. In order to facilitate unloading and external transportation, the sludge storage hopper is generally hoisted on the second floor of the sludge treatment room, so that the sludge can be directly unloaded into the sludge transport vehicle on the first floor of the sludge treatment room for external transportation. The sludge centrifugal dewatering machine uses the principle of high-speed rotation centrifugal separation to realize solid-liquid separation and sludge dewatering. The temperature of the generated sludge is higher than the ambient temperature, especially in winter. A large amount of steam is generated by the evaporation of the sludge in the sludge storage hopper. Since the first floor of the sludge treatment room is a semi-open room, the room temperature is relatively low in winter. The sludge storage hopper is hoisted on the second floor of the sludge treatment room, and the storage bin of the sludge storage hopper is actually located on the upper part of the first floor of the sludge treatment room. The temperature difference between the inside and outside of the sludge storage hopper is large. The steam in the sludge storage hopper condenses into water on the four walls of the sludge storage hopper, resulting in water accumulation around the sludge storage hopper. The water accumulation in the sludge storage hopper causes three problems. First, the water accumulation increases the water content of the dewatered sludge. Second, the water accumulation splashes during the unloading of the sludge storage hopper, polluting the environment on the first floor of the sludge treatment room. Even worse, the water splashes on the operators, causing harm to the operators. Third, the water accumulation leaks and splashes on the transportation road during the transportation of the sludge transport vehicle, polluting the road environment.

[0003] In addition, during the process of discharging the filtrate generated by the sludge centrifugal dewatering machine on the second floor of the sludge treatment room to the filtrate pool on the first floor, the filtrate stand pipe will form air resistance due to the siphon effect, causing the discharge of the filtrate from the sludge centrifugal dewatering machine to be blocked, and even water will overflow from the upper edge of the filtrate discharge port. Generally, a siphon breaking pipe needs to be arranged at the top of the filtrate stand pipe to eliminate the air resistance generated during the discharge of the filtrate from the filtrate stand pipe, so that the filtrate from the sludge centrifugal dewatering machine can be smoothly discharged.

[0004] Therefore, the present application is proposed by the present inventor on the basis of years of experience and practice in the relevant industry, so as to overcome the defects of the prior art. SUMMARY

[0005] The present application aims to provide a sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device. The siphon effect generated during the flow of the filtrate from the sludge centrifugal dewatering machine in the filtrate stand pipe is used to suck the steam in the sludge storage hopper, so as to discharge the steam in the sludge storage hopper to the outside of the workshop, solve the problem of water accumulation caused by the condensation of the steam in the sludge storage hopper, and further solve the problems of the increase of the water content of the sludge caused by the water accumulation in the sludge storage hopper, the environmental pollution caused by the splashing of the sludge storage hopper during unloading, and the pollution of the road environment caused by the transportation of the sludge.

[0006] The present application is achieved in the following manner. A sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device comprises,

[0007] a filtrate vertical pipe, a top end of the filtrate vertical pipe is communicated with the sludge centrifugal dewatering machine storage hopper, and the top end of the filtrate vertical pipe is further communicated with the filtrate outlet of the sludge centrifugal dewatering machine through a water seal structure, and the filtrate discharged by the sludge centrifugal dewatering machine generates siphon action in the process of flowing in the filtrate vertical pipe to suck the steam in the sludge centrifugal dewatering machine storage hopper;

[0008] a steam releaser for separating steam and filtrate, which is communicated with the bottom end of the filtrate vertical pipe, and a steam release pipe and a filtrate discharge pipe are communicated with the steam releaser, steam is discharged to the outside of the workshop through the steam release pipe, and filtrate is discharged to a filtrate storage pool through the filtrate discharge pipe.

[0009] In a preferred embodiment of the present application, the water seal structure is communicated with the filtrate outlet of the sludge centrifugal dewatering machine through a filtrate communication pipe.

[0010] In a preferred embodiment of the present application, the water seal structure is an S-shaped water seal structure, and the water storage depth of the S-shaped water seal structure is greater than or equal to 300 mm.

[0011] In a preferred embodiment of the present application, the water seal structure is a P-shaped water seal structure.

[0012] In a preferred embodiment of the present application, a Y-shaped tee structure is arranged at the top end of the filtrate vertical pipe, a first end of the Y-shaped tee structure is communicated with the sludge centrifugal dewatering machine storage hopper, a second end of the Y-shaped tee structure is communicated with the filtrate outlet of the sludge centrifugal dewatering machine, and a third end of the Y-shaped tee structure is communicated with the top end of the filtrate vertical pipe.

[0013] In a preferred embodiment of the present application, the first end of the Y-shaped tee structure is communicated with the sludge centrifugal dewatering machine storage hopper through a steam suction pipe.

[0014] In a preferred embodiment of the present application, the steam releaser is located 1.5 m above the ground of the sludge treatment room.

[0015] In a preferred embodiment of the present application, the outlet end of the steam release pipe is higher than the second layer ground of the sludge treatment room by more than 2 m, and the pipe diameter of the steam release pipe is smaller than the pipe diameter of the filtrate vertical pipe.

[0016] In a preferred embodiment of the present application, a steam outlet is arranged on the side surface of the steam releaser, an upwardly inclined steam transition pipe is arranged at the steam outlet, the steam transition pipe is connected with the steam release pipe, a liquid discharge port is arranged at the bottom end of the steam releaser, and the liquid discharge port is communicated with the filtrate discharge pipe.

[0017] In a preferred embodiment of the present application, the included angle between the steam transition pipe and the horizontal plane is 45°.

[0018] In a preferred embodiment of the present application, the pipe diameter size of the water seal structure, the Y-shaped tee structure, the filtrate vertical pipe and the filtrate discharge pipe is greater than or equal to the pipe diameter size of the filtrate outlet of the sludge centrifugal dewatering machine.

[0019] In a preferred embodiment of the present application, when the number of sludge centrifugal dewatering machines is more than one, the filtrate communication pipe corresponding to each sludge centrifugal dewatering machine is connected to the water seal structure through a first communication pipe, and the steam suction pipe of the sludge storage hopper of each sludge centrifugal dewatering machine is connected to the Y-shaped tee structure through a second communication pipe; the pipe diameter size of the first communication pipe and the second communication pipe is the same as that of the filtrate vertical pipe.

[0020] From the above, the sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device of the present application has the following beneficial effects:

[0021] The present application utilizes the difference in elevation between the second layer sludge centrifugal dewatering machine and the first layer filtrate storage tank in the sludge treatment room, and utilizes the siphon effect generated during the flow of the filtrate discharged by the sludge centrifugal dewatering machine in the filtrate vertical pipe to suck the steam in the sludge storage hopper, and discharges the steam in the sludge storage hopper to the outside of the workshop, thereby solving the problem of condensate water in the sludge storage hopper, and further solving the problems of increased moisture content of the sludge caused by the condensate water in the sludge storage hopper, environmental pollution caused by the splashing of the sludge during unloading of the sludge storage hopper, and environmental pollution of the road during the transportation of the sludge. BRIEF DESCRIPTION OF DRAWINGS

[0022] The following drawings are only intended to illustrate and explain the present application, and do not limit the scope of the present application.

[0023] Among them:

[0024] Figure 1 It is a schematic diagram of the sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device of the present application.

[0025] Figure 2 It is a connection schematic diagram at the steam releaser of the present application.

[0026] In the figure:

[0027] 1, filtrate communication pipe;

[0028] 2, water seal structure;

[0029] 3, Y-shaped tee structure;

[0030] 4, steam suction pipe;

[0031] 5, filtrate vertical pipe;

[0032] 6, steam releaser;

[0033] 7. Steam release pipe; 701. Steam transition pipe;

[0034] 8. Filtrate discharge pipe;

[0035] 9. Filtrate outlet of sludge centrifugal dewatering machine;

[0036] 10. Sludge storage hopper of sludge centrifugal dewatering machine;

[0037] 11. First floor of sludge treatment room;

[0038] 12. Second floor of sludge treatment room. DETAILED DESCRIPTION

[0039] In order to have a clearer understanding of the technical features, objects and effects of the present application, the specific embodiments of the present application will be described with reference to the accompanying drawings.

[0040] The specific embodiments of the present application described herein are for the purpose of explanation and illustration only and are not to be construed as in any way limiting the present application. Those skilled in the art will be able to conceive any possible modifications based on the present application under the teaching of the present application, which should be considered to fall within the scope of the present application. It should be noted that when an element is referred to as being "provided on" another element, it can be directly on the other element or there can be an intervening element. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or there can be an intervening element. The terms "mounting", "connection", "coupling" should be interpreted broadly, for example, they can be mechanical connection or electrical connection, or internal connection of two elements, or direct connection or indirect connection through an intermediate medium. Those skilled in the art can understand the specific meanings of the above terms according to the specific circumstances. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not indicate the only embodiment.

[0041] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0042] As shown in Figure 1 , Figure 2 The present application provides a sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device, comprising,

[0043] The filtrate vertical pipe 5 is communicated with the sludge centrifugal dewatering machine storage hopper 10 (prior art, generally hoisted on the second floor slab 12 of the sludge treatment room) at the top end of the filtrate vertical pipe 5, and is communicated with the filtrate outlet 9 (prior art, located on the second floor of the sludge treatment room, higher than the sludge centrifugal dewatering machine storage hopper) of the sludge centrifugal dewatering machine through the water seal structure 2 at the top end of the filtrate vertical pipe 5, and the filtrate discharged from the sludge centrifugal dewatering machine generates siphon effect in the process of flowing in the filtrate vertical pipe 5 to suck the steam in the sludge centrifugal dewatering machine storage hopper; the filtrate generated by the sludge centrifugal dewatering machine flows into the filtrate vertical pipe 5, and the filtrate flows downward in the filtrate vertical pipe 5 to generate negative pressure at the upper part of the filtrate vertical pipe 5, that is, siphon effect can be generated.

[0044] The steam releaser 6 for separating steam and filtrate is communicated at the bottom end of the filtrate vertical pipe 5, and the steam release pipe 7 and the filtrate discharge pipe 8 are communicated on the steam releaser 6, the steam is discharged to the outside of the workshop (prior art) through the steam release pipe 7, and the filtrate is discharged to the filtrate storage pool (prior art, located below the first floor ground of the sludge treatment room) through the filtrate discharge pipe 8.

[0045] The present application utilizes the height difference between the sludge centrifugal dewatering machine on the second floor of the sludge treatment room and the filtrate storage pool on the first floor to solve the problem of steam condensation and water accumulation in the storage hopper, and further solve the problems of high water content of sludge, environmental pollution caused by the spraying of sludge during unloading of the storage hopper, and environmental pollution caused by sludge transportation.

[0046] Further, the water seal structure 2 is communicated with the filtrate outlet of the sludge centrifugal dewatering machine through the filtrate communication pipe 1.

[0047] Further, the water seal structure 2 is selected in combination with the amount of filtrate generated by the sludge centrifugal dewatering machine.

[0048] In example one, as shown in Figure 1 The water seal structure 2 is an S-shaped water seal structure, and the water storage depth of the S-shaped water seal structure is greater than or equal to 300 mm. The inlet end of the filtrate communication pipe 1 is connected with the filtrate outlet of the sludge centrifugal dewatering machine, the outlet end of the filtrate communication pipe 1 is connected with the S-shaped water seal structure, and the pipe diameter of the filtrate communication pipe 1 should be consistent with the pipe diameter of the filtrate outlet of the sludge centrifugal dewatering machine.

[0049] In example two, the water seal structure 2 is a P-shaped water seal structure.

[0050] Further, as shown in Figure 1As shown, the top end of the filtrate vertical pipe 5 is provided with a Y-shaped tee structure 3, the first end of the Y-shaped tee structure 3 is communicated with the sludge centrifugal dewatering machine storage hopper, the second end of the Y-shaped tee structure 3 is communicated with the filtrate outlet of the sludge centrifugal dewatering machine, and the third end of the Y-shaped tee structure 3 is communicated with the top end of the filtrate vertical pipe 5.

[0051] Further, the first end of the Y-shaped tee structure 3 is communicated with the sludge centrifugal dewatering machine storage hopper through the steam suction pipe 4.

[0052] In the embodiment one, the outlet end of the S-shaped water seal structure is connected with the filtrate vertical pipe 5 through the second end of the Y-shaped tee structure 3. The inlet end of the steam suction pipe 4 is connected with the sludge centrifugal dewatering machine storage hopper, and the outlet end of the steam suction pipe 4 is connected with the first end of the Y-shaped tee structure 3; the pipe diameter of the steam suction pipe 4 is DN150.

[0053] Further, the steam release device 6 is installed at the lower half (bottom end) of the filtrate vertical pipe 5. Preferably, the steam release device 6 is located at 1.5 meters above the ground of the sludge treatment room.

[0054] When there is a high enough drop between the Y-shaped tee structure 3 at the top end of the filtrate vertical pipe 5 and the steam release device 6, the steam release device 6 can be replaced by a Y-shaped tee type steam release device.

[0055] Further, the outlet end of the steam release pipe 7 is higher than the ground of the second floor of the sludge treatment room by more than 2 meters; the pipe diameter of the steam release pipe 7 is smaller than the pipe diameter of the filtrate vertical pipe 5.

[0056] Further, as shown, Figure 2 the side of the steam release device 6 is provided with a steam outlet, the steam outlet is provided with a steam transition pipe 701 which is inclined upward, the steam transition pipe 701 is connected with the steam release pipe 7, the steam release pipe 7 discharges the steam separated by the steam release device 6 to the outside of the sludge treatment room; the bottom end of the steam release device 6 is provided with a liquid discharge port which is communicated with the filtrate discharge pipe 8.

[0057] Preferably, the included angle between the steam transition pipe 701 and the horizontal plane is 45°.

[0058] Further, the pipe diameter size of the water seal structure 2 (S-shaped water seal structure), the Y-shaped tee structure 3, the filtrate vertical pipe 5 and the filtrate discharge pipe 8 is greater than or equal to the pipe diameter size of the filtrate outlet of the sludge centrifugal dewatering machine. The specific pipe diameter should be determined according to the calculation of the filtrate flow rate of the filtrate vertical pipe 5 which is 0.5-0.8 m / h.

[0059] Further, when the number of sludge centrifugal dewatering machines is more than one, the filtrate communication pipe 1 corresponding to each sludge centrifugal dewatering machine should be connected to the inlet of the S-shaped water seal structure through a first communication pipe, and the steam suction pipe 4 corresponding to the sludge storage hopper of each sludge centrifugal dewatering machine should be connected to the Y-shaped three-way structure 3 through a second communication pipe. The pipe diameter of the first and second communication pipes is the same as that of the filtrate vertical pipe 5.

[0060] When the sludge centrifugal dewatering machine is running, the dewatered sludge enters the sludge storage hopper from the sludge outlet of the sludge centrifugal dewatering machine. Since there is a temperature difference between the sludge in the sludge storage hopper and the ambient temperature, steam is generated in the sludge. At the same time, the filtrate generated by the sludge centrifugal dewatering machine enters the filtrate communication pipe 1, and then flows into the water seal structure 2 (S-shaped water seal structure) and then into the filtrate vertical pipe 5. The filtrate flows downward in the filtrate vertical pipe 5. In the process, negative pressure is generated at the upper part of the filtrate vertical pipe 5. The steam in the sludge storage hopper is sucked into the filtrate vertical pipe 5 through the Y-shaped three-way structure 3 via the steam suction pipe 4, and then enters the steam release device 6 along with the filtrate. The steam release device 6 separates the steam and the filtrate. The steam is discharged to the outside of the workshop through the steam release pipe 7, and the filtrate is discharged to the filtrate storage tank through the filtrate discharge pipe 8.

[0061] In order to make the negative pressure generated by the filtrate vertical pipe 5 be used for sucking the steam in the sludge storage hopper as much as possible, the water seal structure 2 (S-shaped water seal structure) is arranged between the top of the filtrate vertical pipe 5 and the filtrate communication pipe 1 to isolate the air, so as to ensure that the air in the filtrate outlet of the sludge centrifugal dewatering machine enters the filtrate communication pipe 1.

[0062] As described above, the sludge centrifugal dewatering machine sludge storage hopper unpowered steam discharge device has the following beneficial effects:

[0063] The present application utilizes the difference in height between the second layer sludge centrifugal dewatering machine and the first layer filtrate storage tank in the sludge treatment room, and uses the siphon effect generated by the filtrate flowing in the filtrate vertical pipe to suck the steam in the sludge storage hopper, and then discharges the steam in the sludge storage hopper to the outside of the workshop, thereby solving the problem of condensate water in the sludge storage hopper, and further solving the problems of increased moisture content of sludge caused by the condensate water in the sludge storage hopper, environmental pollution caused by the splashing of sludge during unloading of the sludge storage hopper, and environmental pollution caused by sludge transportation.

[0064] The above description is only a specific embodiment of the present application and is not intended to limit the scope of the present application. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present application shall fall within the scope of the present application.

Claims

1. A sludge centrifugal dewatering machine sludge hopper unpowered steam venting device characterized by, The application relates to a centrifugal dewatering machine for sludge, which comprises a sludge centrifugal dewatering machine, a sludge storage hopper, a filtrate vertical pipe, a steam releaser and a filtrate discharge pipe. The water seal structure is communicated with the filtrate outlet of the sludge centrifugal dewatering machine through a filtrate communication pipe. The water seal structure is an S-shaped water seal structure, and the water storage depth of the S-shaped water seal structure is greater than or equal to 300 mm.

2. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus as claimed in claim 1, wherein, The water seal structure is a P-shaped water seal structure.

3. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus as claimed in claim 2, wherein, The top end of the filtrate vertical pipe is provided with a Y-shaped three-way structure, the first end of the Y-shaped three-way structure is communicated with the sludge storage hopper, the second end of the Y-shaped three-way structure is communicated with the filtrate outlet of the sludge centrifugal dewatering machine, and the third end of the Y-shaped three-way structure is communicated with the top end of the filtrate vertical pipe.

4. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 2, wherein, The first end of the Y-shaped three-way structure is communicated with the sludge storage hopper through a steam suction pipe.

5. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus as claimed in claim 3 or 4, characterized in that, The steam releaser is located 1.5 m above the first floor of the sludge treatment room.

6. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 5, wherein, The outlet end of the steam release pipe is higher than the second floor of the sludge treatment room by more than 2 m; and the pipe diameter of the steam release pipe is smaller than that of the filtrate vertical pipe.

7. The sludge centrifuge dewatering machine storage hopper unpowered steam discharge apparatus as claimed in claim 1, wherein, The steam releaser is provided with a steam outlet on the side, the steam outlet is provided with a steam transition pipe which is inclined upward, the steam transition pipe is connected with the steam release pipe; and the bottom end of the steam releaser is provided with a liquid discharge port which is communicated with the filtrate discharge pipe.

8. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 7, wherein, The included angle between the steam transition pipe and the horizontal plane is 45 degrees.

9. The sludge centrifuge dewatering machine hopper unpowered steam venting device of claim 8, wherein, The pipe diameter of the water seal structure, the Y-shaped three-way structure, the filtrate vertical pipe and the filtrate discharge pipe is greater than or equal to the pipe diameter of the filtrate outlet of the sludge centrifugal dewatering machine.

10. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 9, wherein, When the number of the sludge centrifugal dewatering machines is more than one, the filtrate communication pipe corresponding to each sludge centrifugal dewatering machine is connected with the water seal structure through a first communication pipe, and the steam suction pipe of each sludge storage hopper is connected with the Y-shaped three-way structure through a second communication pipe; the pipe diameter of the first communication pipe and the second communication pipe is the same as that of the filtrate vertical pipe.

11. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 5, wherein, ​ 12. The sludge centrifugal dewatering machine storage hopper unpowered steam discharge apparatus of claim 6, wherein, ​

Citation Information

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