A rotary table for lightweight outer trim part surface flame treatment
By designing the limiting and cooling mechanism of the rotary workbench and using vacuum suction cups to fix the exterior trim and perform step-by-step cooling, the quality problem caused by rapid cooling of the exterior trim after flame treatment is solved, and the quality of the exterior trim is improved.
Patent Information
- Application Number
- CN202411036345.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2044-07-31
AI Technical Summary
In the prior art, the exterior panels are rapidly cooled after flame treatment, resulting in substandard quality.
A rotary workbench including a fixing seat, a limiting mechanism and a cooling mechanism is designed. The exterior decoration parts are fixed by a vacuum suction cup, and the staggered air supply components 1 and 2 are used for step-by-step cooling to avoid rapid cooling.
The exterior panels are cooled step by step, which improves the quality of the exterior panels and avoids quality problems caused by rapid cooling.
Smart Images

Figure CN118752759B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of exterior decoration processing, and in particular to a rotary workbench for flame treatment of the surface of lightweight exterior decorations. Background Art
[0002] In the factory, when processing automobile exterior panels, other accessories need to be adhered to the exterior panels by gluing. In order to meet the strong bonding requirements of the plastic parts on the exterior panels, the surface of the exterior panels needs to be processed through a flame treatment process. After the exterior panels are flame treated, they need to be cooled.
[0003] In the prior art, the exterior trim panels are generally rapidly cooled by a cooling device. However, rapid cooling may affect the quality of the exterior trim panels, causing the quality of the exterior trim panels to fail to meet the standards. Therefore, the above problem needs to be solved. Summary of the Invention
[0004] The object of the present invention is to provide a rotary workbench for flame treatment of the surface of lightweight exterior parts, so as to overcome the above-mentioned defects in the prior art.
[0005] A rotary workbench for flame treatment of the surface of lightweight exterior parts comprises a fixed seat, a limiting mechanism, and a cooling mechanism. A right-angle motor is mounted at the bottom of the fixed seat, and a rotating seat connected to the output shaft of the right-angle motor is disposed above the fixed seat. A plurality of connecting frames are arranged on the sides of the rotating seat.
[0006] Each connecting frame is provided with a limiting mechanism for fixing the exterior parts to be flame treated;
[0007] The cooling mechanism is arranged on a fixing frame on the side of the fixing seat and is used for performing step-by-step cooling treatment on the exterior decoration parts after the flame treatment.
[0008] Preferably, the connecting frame includes a bracket and a top frame, the bracket is formed by connecting a plurality of connecting plates, two top frames are provided and are obliquely symmetrically arranged on both sides of the bracket, and a panel is provided between the two top frames.
[0009] Preferably, the limiting mechanism includes a contour block and a vacuum suction cup. The panel is provided with a plurality of contour blocks for pre-positioning the exterior trim. The vacuum suction cup is provided in a plurality and is arranged on a suction cup rack on the panel. The vacuum suction cup is connected to the vacuum generator through a pipe.
[0010] Preferably, the suction cup frame is an inverted "L"-shaped structure.
[0011] Preferably, the fixing frame includes a bottom plate and a side plate, the bottom plate is arranged on the side of the fixing seat, and the side plate is arranged obliquely on the upper end of the bottom plate.
[0012] Preferably, the cooling mechanism includes an air supply component 1, an air supply component 2, an air pump 1 and an air pump 2. The air supply component 1 and the air supply component 2 have the same structure but different sizes. The air supply component 1 is provided with several units and forms a row and is located on the inner side of the side panel. The air supply component 2 is provided with several units and forms another row and is located on the inner side of the side panel. The air supply component 1 and the air supply component 2 are staggered. The air outlet pipe 1 on the air supply component 1 is connected to the main pipe 1, the main pipe 1 is connected to the outlet of the air pump 1 through the air supply pipe 1, the inlet of the air pump 1 is connected to the refrigeration device, the air outlet pipe 2 on the air supply component 2 is connected to the main pipe 2, the main pipe 2 is connected to the outlet of the air pump 2 through the air supply pipe 2, and the inlet of the air pump 2 is connected to the refrigeration device.
[0013] Preferably, the air supply component includes a bellows, an air outlet scoop and a torsion spring. The bellows is connected to the end of the air outlet scoop. Both sides of the air outlet scoop are rotatably connected to a fixed plate on the side of the air outlet scoop through a rotating shaft. The air outlet scoop is connected to the bellows. A baffle is provided on one side of the air outlet at the bottom of the air outlet scoop. The torsion spring is sleeved on the rotating shaft and one end of it is connected to the air outlet scoop. The other end of the torsion spring is connected to the fixed plate.
[0014] Preferably, the bottom plate is an "L"-shaped structure.
[0015] A method for operating a rotary table for flame treatment of the surface of lightweight exterior parts, comprising the following steps:
[0016] S1. Place the exterior trim to be flame-treated on a contoured block on the panel and fix the exterior trim by suction using multiple vacuum suction cups;
[0017] S2. The output shaft of the right-angle motor drives the rotating seat, the connecting frame, and the exterior trim thereon to rotate to the industrial robot. The flame gun on the end effector of the industrial robot performs a flame treatment on the surface of the exterior trim. After the flame treatment of the exterior trim is completed, the output shaft of the right-angle motor is controlled to drive the exterior trim to rotate to the cooling mechanism.
[0018] S3. First, the air pump 1 of air supply assembly 1 pumps the cold air through the air outlet duct 1, main pipe 1, and air supply duct 1 into the bellows. The cold air is then blown toward the surface of the exterior trim panel through the air outlet scoop. Then, the output shaft of the right-angle motor is controlled to drive the exterior trim panel to rotate to air supply assembly 2.
[0019] S4. The air pump 2 of the air supply assembly 2 sends the cold air through the air outlet pipe 2, the main pipe 2 and the air supply pipe 2 into the corrugated pipe, and then blows it to the surface of the exterior panel through the air outlet hopper.
[0020] The present invention has the following advantages:
[0021] When the present invention is in use, the exterior decorative panel is first pre-cooled by the air supply component one, and then the exterior decorative panel is secondary cooled by the air supply component two. When the cold air is in the air outlet scoop, part of the cold air will be blown toward the baffle of the air outlet scoop, thereby causing the air outlet scoop to swing, and the air outlet scoop is reset by the torsion spring on the rotating shaft, so that the hot air is diffused from both sides, thereby completing the step-by-step cooling of the exterior decorative panel, avoiding rapid cooling of the exterior decorative parts, and greatly improving the quality of the exterior decorative panel. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic structural diagram of the present invention as a whole.
[0023] Figure 2 It is a structural schematic diagram of the rotating seat, connecting frame and limiting mechanism of the present invention.
[0024] Figure 3 It is a structural schematic diagram of the connecting frame and the limiting mechanism of the present invention.
[0025] Figure 4 for Figure 3 A partial enlarged view of point A in the middle.
[0026] Figure 5 This is a structural diagram of the air supply component 1 of the present invention.
[0027] Figure 6 It is a structural schematic diagram of the air outlet scoop of the present invention.
[0028] Among them: 1. Fixed seat; 2. Right-angle motor; 3. Rotating seat; 4. Connecting frame; 41. Bracket; 42. Top frame; 43. Panel; 5. Limiting mechanism; 51. Profiling block; 52. Vacuum suction cup; 53. Suction cup frame; 6. Fixed frame; 61. Bottom plate; 62. Side plate; 7. Cooling mechanism; 71. Air supply component 1; 711. Bellows; 712. Air outlet hopper; 713. Rotating shaft; 714. Fixed plate; 715. Baffle; 716. Torsion spring; 72. Air supply component 2; 73. Air outlet pipe 1; 74. Main pipe 1; 741. Air supply pipe 1; 75. Air pump 1; 76. Air outlet pipe 2; 77. Main pipe 2; 771. Air supply pipe 2; 78. Air pump 2. DETAILED DESCRIPTION
[0029] The specific implementation methods of the present invention will be further explained in detail below through the description of embodiments with reference to the accompanying drawings to help those skilled in the art have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present invention.
[0030] Example 1
[0031] like Figure 1 and 2As shown, a rotary workbench for flame treatment of the surface of lightweight exterior parts includes a fixed base 1, a limiting mechanism 5 and a cooling mechanism 7. A right-angle motor 2 is installed at the bottom of the fixed base 1, and a rotating base 3 connected to the output shaft of the right-angle motor 2 is provided above the fixed base 1. Several connecting frames 4 are evenly distributed on the side of the rotating base 3, and each connecting frame 4 is provided with a limiting mechanism 5 for fixing the exterior parts to be flame treated. The cooling mechanism 7 is provided on the fixing frame 6 on the side of the fixed base 1 and is used to perform step-by-step cooling treatment on the exterior parts after flame treatment. The fixing frame 6 includes a bottom plate 61 and a side plate 62. The bottom plate 61 is an "L"-shaped structure and is provided on the side of the fixed base 1. The side plate 62 is inclined at the upper end of the bottom plate 61.
[0032] In addition, if Figure 3 and 4 As shown, the limiting mechanism 5 includes a contour block 51 and a vacuum suction cup 52. The panel 43 is provided with a plurality of contour blocks 51 for pre-positioning the exterior decoration. The vacuum suction cup 52 is provided with a plurality of suction cups 52 and is arranged on a suction cup frame 53 with an inverted "L" shape structure on the panel 43. The vacuum suction cup 52 is connected to the vacuum generator through a pipe.
[0033] In addition, if Figure 5 and 6 As shown, the cooling mechanism 7 includes an air supply component 1 71, an air supply component 2 72, an air pump 1 75 and an air pump 2 78. The air supply component 1 71 and the air supply component 2 72 have the same structure but different sizes. The air supply component 1 71 is provided with several units and forms a row and is located on the inner side of the side plate 62. The air supply component 2 72 is provided with several units and forms another row and is located on the inner side of the side plate 62. The air supply component 1 71 and the air supply component 2 72 are staggered. The air outlet pipe 1 73 on the air supply component 1 71 is connected to the main pipe 1 74. The main pipe 1 74 is connected to the outlet of the air pump 1 75 through the air supply pipe 1 741. The inlet of the air pump 1 75 is connected to the refrigeration device. The air outlet pipe 2 76 on the air supply component 2 72 is connected to the main pipe 2 77. The main pipe 2 77 is connected to the outlet of the air pump 2 78 through the air supply pipe 2 771. The inlet of the air pump 2 78 is connected to the refrigeration device.
[0034] In addition, the air supply component 71 includes a bellows 711, an air outlet scoop 712 and a torsion spring 716. The bellows 711 is connected to the end of the air outlet pipe 73. The two sides of the air outlet scoop 712 are rotatably connected to the fixed plate 714 on the side of the air outlet pipe 73 through the rotating shaft 713. The air outlet scoop 712 is connected to the bellows 711. A baffle 715 is provided on one side of the air outlet at the bottom of the air outlet scoop 712. The torsion spring 716 is mounted on the rotating shaft 713 and one end of it is connected to the air outlet scoop 712. The other end of the torsion spring 716 is connected to the fixed plate 714.
[0035] Example 2
[0036] A rotary workbench for flame treatment of the surface of lightweight exterior parts, comprising a fixed base 1, a limiting mechanism 5 and a cooling mechanism 7. A right-angle motor 2 is installed at the bottom of the fixed base 1, and a rotating base 3 connected to the output shaft of the right-angle motor 2 is provided above the fixed base 1. Several connecting frames 4 are evenly distributed on the sides of the rotating base 3. The connecting frames 4 include a bracket 41 and a top frame 42. The bracket 41 is formed by interconnecting several connecting plates. The top frame 42 is provided with two and is obliquely symmetrically arranged on both sides of the bracket 41. A panel 43 is provided between the two top frames 42. Each panel 43 is provided with a limiting mechanism 5 for fixing the exterior parts to be flame treated. The cooling mechanism 7 is provided on a fixed frame 6 on the side of the fixed base 1 and is used to perform step-by-step cooling treatment on the exterior parts after flame treatment. The fixed frame 6 includes a bottom plate 61 and a side plate 62. The bottom plate 61 is an "L"-shaped structure and is provided on the side of the fixed base 1. The side plate 62 is obliquely provided at the upper end of the bottom plate 61.
[0037] In addition, the limiting mechanism 5 includes a contour block 51 and a vacuum suction cup 52. The panel 43 is provided with a plurality of contour blocks 51 for pre-positioning the exterior decoration. The vacuum suction cup 52 is provided with a plurality of suction cups 52 and is arranged on a suction cup frame 53 with an inverted "L" shape structure on the panel 43. The vacuum suction cup 52 is connected to the vacuum generator through a pipe.
[0038] In addition, the cooling mechanism 7 includes an air supply component 1 71, an air supply component 2 72, an air pump 1 75 and an air pump 2 78. The air supply component 1 71 and the air supply component 2 72 have the same structure but different sizes. The air supply component 1 71 is provided with several units and forms a row and is located on the inner side of the side plate 62. The air supply component 2 72 is provided with several units and forms another row and is located on the inner side of the side plate 62. The air supply component 1 71 and the air supply component 2 72 are staggered. The air outlet pipe 1 73 on the air supply component 1 71 is connected to the main pipe 1 74. The main pipe 1 74 is connected to the outlet of the air pump 1 75 through the air supply pipe 1 741. The inlet of the air pump 1 75 is connected to the refrigeration device. The air outlet pipe 2 76 on the air supply component 2 72 is connected to the main pipe 2 77. The main pipe 2 77 is connected to the outlet of the air pump 2 78 through the air supply pipe 2 771. The inlet of the air pump 2 78 is connected to the refrigeration device.
[0039] In addition, the air supply component 71 includes a bellows 711, an air outlet scoop 712 and a torsion spring 716. The bellows 711 is connected to the end of the air outlet pipe 73. The two sides of the air outlet scoop 712 are rotatably connected to the fixed plate 714 on the side of the air outlet pipe 73 through the rotating shaft 713. The air outlet scoop 712 is connected to the bellows 711. A baffle 715 is provided on one side of the air outlet at the bottom of the air outlet scoop 712. The torsion spring 716 is mounted on the rotating shaft 713 and one end of it is connected to the air outlet scoop 712. The other end of the torsion spring 716 is connected to the fixed plate 714.
[0040] Specific implementation and principle:
[0041] In practical application of the present invention, the exterior decoration part whose surface is to be flame treated is placed on the contour block 51 on the panel 43, and the exterior decoration part is fixed by adsorption through a plurality of vacuum suction cups 52;
[0042] Then, the output shaft of the right-angle motor 2 at the bottom of the fixed base 1 is controlled to drive the rotating base 3, the connecting frame 4 and the exterior decoration parts thereon to rotate to the industrial robot. The flame gun on the end effector of the industrial robot is used to flame treat the surface of the exterior decoration panel. After the flame treatment of the exterior decoration panel surface is completed, the output shaft of the right-angle motor 2 at the bottom of the fixed base 1 is controlled to drive the rotating base 3, the connecting frame 4 and the exterior decoration parts thereon to rotate to the cooling mechanism 7.
[0043] Next, the air pump 1 75 of the air supply assembly 1 71 first pumps the cold air through the air outlet duct 1 73, the main pipe 1 74, and the air supply duct 1 741 into the bellows 711, and then blows toward the surface of the exterior panel through the air outlet scoop 712. When the cold air is in the air outlet scoop 712, some of the cold air will blow toward the baffle 715 of the air outlet scoop 712, causing the air outlet scoop 712 to swing. The air outlet scoop 712 is then reset by the torsion spring 716 on the rotating shaft 713. When the air supply assembly 1 71 completes cooling the exterior trim, the output shaft of the right-angle motor 2 at the bottom of the control fixing base 1 drives the exterior trim to rotate to the air supply assembly 2 72.
[0044] Next, the cold air is pumped by the second air pump 78 of the second air supply assembly 72 through the second air outlet pipe 76, the second main pipe 77, and the second air supply pipe 771 into the bellows 711. The cold air is then blown toward the surface of the exterior panel through the air outlet scoop 712. When the cold air is in the air outlet scoop 712, some of it is blown toward the baffle 715 of the air outlet scoop 712, causing the air outlet scoop 712 to swing. The torsion spring 716 on the rotating shaft 713 then resets the air outlet scoop 712.
[0045] This completes the step-by-step cooling of the exterior trim, preventing the exterior trim from being rapidly cooled, which would result in poor quality of the exterior trim.
[0046] In summary, the present invention first pre-cools the exterior trim through the air supply component 1 71, and then performs secondary cooling on the exterior trim through the air supply component 2 72. When the cold air is in the air outlet scoop 712, part of the cold air will be blown toward the baffle 715 of the air outlet scoop 712, thereby causing the air outlet scoop 712 to swing, and the air outlet scoop 712 is reset through the torsion spring 716 on the rotating shaft 713, so that the hot air is diffused from both sides, thereby completing the step-by-step cooling of the exterior trim, avoiding rapid cooling of the exterior trim, and greatly improving the quality of the exterior trim.
[0047] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the concept and technical solution of the present invention, or the present utility invention and technical solution are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.
Claims
1. A rotary workbench for flame treatment of the surface of lightweight exterior parts, characterized by: The invention comprises a fixed seat (1), a limiting mechanism (5) and a cooling mechanism (7); a right-angle motor (2) is installed at the bottom of the fixed seat (1); a rotating seat (3) connected to the output shaft of the right-angle motor (2) is provided above the fixed seat (1); and a plurality of connecting frames (4) are evenly distributed on the side surfaces of the rotating seat (3); Each connecting frame (4) is provided with a limiting mechanism (5) for fixing the exterior decoration to be flame-treated; The cooling mechanism (7) is arranged on a fixing frame (6) on the side of the fixing seat (1) and is used to perform step-by-step cooling treatment on the exterior decoration parts after the flame treatment; The fixing frame (6) includes a bottom plate (61) and a side plate (62), wherein the bottom plate (61) is arranged on the side of the fixing seat (1), and the side plate (62) is arranged obliquely on the upper end of the bottom plate (61); The cooling mechanism (7) includes an air supply component 1 (71), an air supply component 2 (72), an air delivery pump 1 (75) and an air delivery pump 2 (78). The air supply component 1 (71) and the air supply component 2 (72) have the same structure but different sizes. The air supply component 1 (71) is provided with several air supply components and is arranged in a row on the inner side of the side plate (62). The air supply component 2 (72) is provided with several air supply components and is arranged in another row on the inner side of the side plate (62). The air supply component 1 (71) and the air supply component 2 (72) are staggered. The air outlet pipe 1 (73) on the air supply component 1 (71) is connected to the main pipe 1 (74), the main pipe 1 (74) is connected to the outlet of the air pump 1 (75) through the air supply pipe 1 (741), the inlet of the air pump 1 (75) is connected to the refrigeration device, the air outlet pipe 2 (76) on the air supply component 2 (72) is connected to the main pipe 2 (77), the main pipe 2 (77) is connected to the outlet of the air pump 2 (78) through the air supply pipe 2 (771), and the inlet of the air pump 2 (78) is connected to the refrigeration device; The air supply component (71) includes a bellows (711), an air outlet scoop (712) and a torsion spring (716). The bellows (711) is connected to the end of the air outlet pipe (73). Both sides of the air outlet scoop (712) are rotatably connected to the fixed plate (714) on the side of the air outlet pipe (73) through a rotating shaft (713). The air outlet scoop (712) is connected to the bellows (711). A baffle (715) is provided on one side of the air outlet at the bottom of the air outlet scoop (712). The torsion spring (716) is sleeved on the rotating shaft (713) and one end of the torsion spring (716) is connected to the fixed plate (714).
2. The rotary workbench for flame treatment of the surface of lightweight exterior parts according to claim 1, characterized in that: The connecting frame (4) includes a bracket (41) and a top frame (42). The bracket (41) is formed by connecting a plurality of connecting plates. The top frame (42) is provided with two brackets and is obliquely symmetrically arranged on both sides of the bracket (41). A panel (43) is provided between the two top frames (42).
3. The rotary workbench for flame treatment of the surface of lightweight exterior parts according to claim 2, characterized in that: The limiting mechanism (5) comprises a profiling block (51) and a vacuum suction cup (52); the panel (43) is provided with a plurality of profiling blocks (51) for pre-positioning the exterior decoration; the vacuum suction cup (52) is provided with a plurality of profiling blocks (51) and is arranged on a suction cup frame (53) on the panel (43); and the vacuum suction cup (52) is connected to a vacuum generator via a pipeline.
4. The rotary workbench for flame treatment of the surface of lightweight exterior parts according to claim 3, characterized in that: The suction cup frame (53) is an inverted "L"-shaped structure.
5. The rotary workbench for flame treatment of the surface of lightweight exterior parts according to claim 1, characterized in that: The bottom plate (61) is an "L"-shaped structure.
6. A method for operating a rotary table for flame treatment of the surface of lightweight exterior parts, using the rotary table for flame treatment of the surface of lightweight exterior parts according to claim 3, characterized in that: The following steps are involved: S1, placing the exterior decoration part whose surface is to be flame-treated on the contour block (51) on the panel (43), and fixing the exterior decoration part by adsorption using a plurality of vacuum suction cups (52); S2, the output shaft of the right-angle motor (2) drives the rotating seat (3), the connecting frame (4) and the exterior decoration parts thereon to rotate to the industrial robot, and the flame gun on the end effector of the industrial robot is used to flame treat the surface of the exterior decoration panel. When the flame treatment of the surface of the exterior decoration panel is completed, the output shaft of the right-angle motor (2) is controlled to drive the exterior decoration parts to rotate to the cooling mechanism (7); S3, first, the air pump 1 (75) of the air supply component 1 (71) is used to send the cold air through the air outlet pipe 1 (73), the main pipe 1 (74) and the air supply pipe 1 (741) into the bellows (711), and then blown to the surface of the outer decorative panel through the air outlet hopper (712), and then the output shaft of the right-angle motor (2) is controlled to drive the outer decorative panel to rotate to the air supply component 2 (72); S4. The air pump 2 (78) of the air supply assembly 2 (72) is used to send the cold air through the air outlet pipe 2 (76), the main pipe 2 (77) and the air supply pipe 2 (771) into the bellows (711), and then blown toward the surface of the exterior panel through the air outlet hopper (712).
Citation Information
Patent Citations
Carton packaging box surface film laminating machine capable of improving flatness
CN114311840A
Flame surface treatment device for inner and outer plates of automobile lightweight bonding product
CN116278064A