A power controller
By introducing sensing components, detection components and switching components into the power controller, the controller damage caused by touch impact in the factory environment is solved, real-time monitoring and maintenance of the equipment is achieved, and the normal operation and production continuity of the equipment are ensured.
Patent Information
- Application Number
- CN202411096760.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2044-08-12
AI Technical Summary
The factory environment is complex, and it may cause a touch impact on the power controller during use, causing damage to the controller, which will affect the normal use of the equipment.
A power controller is designed, including induction components, detection components and switching components. The sensing component is used for limit fixation and detection of offset, the detection component is used for detection of damage, and the switching component is used to switch controls to continue running when damaged.
Through real-time monitoring and detection, damage to the power controller can be discovered and dealt with in a timely manner, preventing it from affecting the normal use of factory equipment, and ensuring continuous operation of factory machinery and avoiding downtime affecting production.
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Figure CN118760340B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit equipment, and in particular to a power controller. Background Art
[0002] A power controller is an electronic device used to control electrical equipment. Its main function is to achieve power control of electrical equipment in order to save energy, protect equipment, and ensure safety. The principle of the power controller is mainly to adjust the power of the equipment by controlling voltage and current.
[0003] Technically speaking, the power controller consists of two parts, hardware and software, mainly including circuit boards, power supplies, control chips, etc. Through these components, the power controller can realize power control of different electrical equipment. The application of power controllers is becoming more and more extensive, such as household electricity and factory machinery. However, the factory environment is relatively complex. During use, the power controller may be impacted by contact, causing damage to the power controller, which in turn affects the normal use of the machinery. Summary of the invention
[0004] The purpose of the present invention is to provide a power controller to solve the problem that the above-mentioned factory environment is relatively complex and that contact impact may occur to the power controller during use, thereby causing damage to the power controller and leading to inaccurate detection.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a power controller, comprising: a control element 1 and a wire, the control element 1 is connected to the wire, the control element 1 is used to control the power of different electrical devices, the control element 1 adjusts the power of the device by controlling voltage and current, and the wire is used to transmit current;
[0006] Also includes:
[0007] The sensing component is connected to the control component 1 and is used to limit and fix the control component 1. When the control component 1 is subjected to a large collision, the displacement of the control component 1 can be sensed by the sensing component;
[0008] A detection component, the detection component is connected to the control component 1, and when the control component 1 is subjected to a large collision, the detection component is used to detect whether the control component 1 is damaged;
[0009] The switching component is arranged on one side of the control member 1, and when the control member 1 is subjected to a large collision, the switching component switches the control member 1.
[0010] Among them, the control component is externally connected to a control box, a box cover is provided on the top of the control box, a fixing bolt is connected to the box cover and the control box, the control box and the box cover are used together to protect the control component, and an alarm is connected to the box cover.
[0011] The sensing component includes a horizontal plate, a connecting plate is connected to the horizontal plate, a sensing element 1 is connected to the horizontal plate, and a sensing element 2 and a sensing element 3 are connected to the connecting plate.
[0012] The sensing member 1 includes a movable groove, in which two pressure sensors 1 are connected, and the two pressure sensors 1 are both connected to a clamping plate 1, and the control member 1 is arranged between the two clamping plates 1.
[0013] Among them, the sensing component 2 includes a slide groove, and two pressure sensors 2 are connected in the slide groove, and the pressure sensors 2 are horizontally connected in the slide groove. The two pressure sensors 2 are connected to a clamping plate 2, and the clamping plate 2 is connected to the control component 1.
[0014] Among them, the sensing component three includes two pressure sensors three, the two pressure sensors three are vertically connected in the slide slot, the two pressure sensors three are connected with clamping plates three, and the control component one is arranged between the two clamping plates three.
[0015] The detection component includes a detection cavity, which is connected in the control box, a positive electrode is connected in the detection cavity, and the positive electrode is connected to the control component, and a voltage tester is connected to the detection cavity.
[0016] The detection cavity is connected with a sliding rheostat, the sliding rheostat is connected with a sliding sheet, the sliding sheet is connected with a moving block, and the moving block is connected with a moving piece.
[0017] The moving part includes a motor, which is connected in the detection cavity. A lead screw is connected to the output shaft of the motor, and the lead screw is connected to the moving block.
[0018] The switching component includes a second control component, which is connected in the control box.
[0019] The present invention has at least the following beneficial effects: by setting a sensing component, a detection component and a switching component, the sensing component is connected to the control component one, the sensing component is used to limit and fix the control component one, when the control component one is subjected to a large collision, the displacement of the control component one can be sensed by the sensing component, the sensing component can monitor in real time whether the control component one has a large displacement, the detection component is connected to the control component one, when the control component one is subjected to a large collision, the detection component is used to detect whether the control component one is damaged, thereby facilitating the staff to repair it in time and preventing the control component one from being damaged and affecting the normal use of the factory equipment, the switching component is arranged on one side of the control component one, when the control component one is subjected to a large collision, the switching component switches the control component one, the damaged control component one can be turned off by setting the switching component, the factory machinery can continue to work by the switching component, thereby preventing the factory machinery from stopping and affecting the factory production speed. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0021] Figure 2 It is a side sectional view of the control box of the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of the sensing component of the present invention;
[0023] Figure 4 This is a schematic diagram of the structure of the transverse plate and the connecting plate of the present invention;
[0024] Figure 5 It is a schematic diagram of the structures of the induction element 1, the induction element 2 and the induction element 3 of the present invention;
[0025] Figure 6 This is a schematic diagram of the structure of the detection component of the present invention;
[0026] Figure 7 It is a side sectional view of the detection cavity of the present invention;
[0027] Figure 8 It is a schematic diagram of the structure of the moving part of the present invention.
[0028] In the figure: 1. control box; 2. electric wires; 3. box cover; 4. fixing bolt; 5. alarm; 6. control part 1; 7. induction component; 71. connecting plate; 72. induction part 1; 721. clamping plate 1; 722. pressure sensor 1; 73. induction part 2; 731. clamping plate 2; 732. pressure sensor 2; 74. induction part 3; 741. clamping plate 3; 742. pressure sensor 3; 8. horizontal plate; 9. switching component; 10. connecting bolt; 11. moving groove; 12. slide groove; 13. detection component; 131. detection cavity; 132. sliding rheostat; 133. moving part; 14. voltage tester; 15. positive electrode; 16. motor; 17. lead screw; 18. moving block; 19. slide. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] Embodiment 1
[0031] See also Figures 1 to 8The present invention provides a technical solution: a power controller, comprising: a control element 6 and a wire 2, wherein the control element 6 is connected to the wire 2, the control element 6 is used to control the power of different electrical devices, the control element 6 adjusts the power of the device by controlling the voltage and current, and the wire 2 is used to transmit the current;
[0032] Also includes:
[0033] The sensing component 7 is connected to the control part 1 6. The sensing component 7 is used to limit and fix the control part 1 6. When the control part 1 6 is subjected to a large collision, the deviation of the control part 1 6 can be sensed by the sensing component 7. The sensing component 7 can monitor in real time whether the control part 1 has a large deviation;
[0034] Detection component 13, the detection component 13 is connected to the control component 6. When the control component 6 is subjected to a large collision, the detection component 13 is used to detect whether the control component 6 is damaged, thereby facilitating the staff to repair it in time and preventing the control component 6 from being damaged and affecting the normal use of the factory equipment;
[0035] The switching component 9 is arranged on one side of the control component 6. When the control component 6 is subjected to a large collision, the switching component 9 switches the control component 6. By setting the switching component 9, the damaged control component 6 can be turned off. The factory machinery can continue to work through the switching component 9, thereby preventing the factory machinery from stopping and affecting the factory production speed.
[0036] The control unit 6 is externally connected to a control box 1, a box cover 3 is provided on the top of the control box 1, a fixing bolt 4 is connected to the box cover 3 and the control box 1, the control box 1 and the box cover 3 are used together to protect the control unit 6, to prevent large dust from falling into the control unit 6 and thus affecting the use of the control unit 6, an alarm 5 is connected to the box cover 3, when the control unit 6 fails, the box cover 3 can be disassembled, so as to facilitate the maintenance of the control unit 6, when the control unit 6 is fixed, the alarm 5 sounds an alarm, so as to facilitate the staff to repair the control unit 6 in time.
[0037] The sensing assembly 7 includes a transverse plate 8, to which a connecting plate 71 is connected, and to which a connecting bolt 10 is connected. The transverse plate 8 can be connected to the control box 1 through the connecting bolt 10. A sensing member 1 72 is connected to the transverse plate 8, and a sensing member 2 73 and a sensing member 3 74 are connected to the connecting plate 71. The sensing member 1 72, the sensing member 2 73 and the sensing member 3 74 can be fixed by setting the transverse plate 8 and the connecting plate 71. The sensing member 1 72 is used to detect whether the control member 1 6 has a lateral collision movement, the sensing member 2 73 is used to detect whether the control member 1 6 has a front-back collision movement, and the sensing member 3 74 is used to detect whether the control member 1 6 has a vertical collision movement.
[0038] The sensing member 72 includes a movable groove 11, and two pressure sensors 722 are connected in the movable groove 11. The pressure sensors 722 can be fixed by setting the movable groove 11. The two pressure sensors 722 are connected with a clamping plate 721, and the control member 6 is arranged between the two clamping plates 721. When the control member 6 is moved by a lateral collision, the control member 6 squeezes the clamping plate 721, and then the clamping plate 721 squeezes the pressure sensor 722. The normal value of the pressure sensor 722 is between "1 and 2". When the squeezing force of the control member 6 on the pressure sensor 722 exceeds "2", the detection component 13 is started.
[0039] The sensing member 2 73 includes a slide groove 12, and two pressure sensors 2 732 are connected in the slide groove 12. The pressure sensors 2 732 can be fixed by setting the slide groove 12, and the pressure sensors 2 732 are horizontally connected in the slide groove 12. The two pressure sensors 2 732 are connected to a clamping plate 2 731, and the clamping plate 2 731 is connected to the control member 1 6. When the control member 1 6 is moved by a horizontal collision, the control member 1 6 drives the clamping plate 2 731 to move, and then the clamping plate 2 731 squeezes the pressure sensor 2 732. The normal value of the pressure sensor 2 732 is between "1 and 2". When the squeezing force of the control member 2 on the pressure sensor 2 732 exceeds "2", the detection component 13 is started.
[0040] The sensing member 3 74 includes two pressure sensors 3 742, and the two pressure sensors 3 742 are vertically connected in the slide slot 12. The two pressure sensors 3 742 are connected with clamping plates 3 741, and the control member 1 6 is arranged between the two clamping plates 3 741. When the control member 1 6 is subjected to vertical collision and movement, the control member 1 6 squeezes the clamping plates 3 741, and then the clamping plates 3 741 squeeze the pressure sensors 3 742. The normal value of the pressure sensor 3 742 is between "1 and 2". When the squeezing force of the control member 1 6 on the pressure sensor 3 742 exceeds "2", the detection component 13 is activated.
[0041] The detection component 13 includes a detection cavity 131, which is connected to the control box 1. A positive electrode 15 is connected to the detection cavity 131, and the positive electrode 15 is connected to the control component 6. A voltage tester 14 is connected to the detection cavity 131. The current through the positive electrode 15 flows into the detection cavity 131, and the current of the positive electrode 15 is detected. The voltage can be detected by the voltage tester 14. The voltage of the control component 6 is about 4.8 volts during normal use. When the voltage tested by the voltage tester 14 is less than 4.8 volts, the alarm 5 and the switching component 9 are activated.
[0042] A sliding rheostat 132 is connected in the detection cavity 131, a slider 19 is connected to the sliding rheostat 132, a moving block 18 is connected to the sliding rheostat 132, a moving member 133 is connected to the moving block 18, the sliding rheostat 132 is connected to the voltage tester 14, and the resistance of the sliding rheostat 132 is changed by the slider 19. When the control member 6 is offset, the movement of the slider 19 can reduce the resistance of the sliding rheostat 132 and increase the current of the positive electrode 15. When the control member 6 is not offset, the movement of the slider 19 can increase the resistance of the sliding rheostat 132 and reduce the current of the positive electrode 15, so that the current of the wire 2 of the control member 6 is kept within a normal range.
[0043] The moving part 133 includes a motor 16, which is connected in the detection chamber 131. A screw rod 17 is connected to the output shaft of the motor 16, and the screw rod 17 is connected to the moving block 18. When the control part 6 has a large deviation, the motor 16 is started, and the motor 16 drives the screw rod 17 to rotate. The rotation of the screw rod 17 drives the moving block 18 to move, and then the moving block 18 can drive the slider to move automatically, and then the resistance value of the sliding rheostat 132 can be automatically changed.
[0044] Embodiment 2
[0045] The switching component 9 includes a control component 2, which is connected to the control box 1. When the voltage tester 14 detects that the voltage of the control component 6 is less than 4.8 volts, the control component 6 is automatically turned off and the control component 2 is started, so that the factory machinery can operate normally, thereby ensuring the production speed.
[0046] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0047] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A power controller, comprising: A control element (6) and an electric wire (2), wherein the control element (6) is connected to the electric wire (2), the control element (6) is used to control the power of different electrical devices, the control element (6) adjusts the power of the device by controlling voltage and current, and the electric wire (2) is used to transmit current; It is characterized by: also including: A sensing component (7), the sensing component (7) being connected to the control component 1 (6), the sensing component (7) being used to limit and fix the control component 1 (6), and when the control component 1 (6) is subjected to a large collision, the displacement of the control component 1 (6) can be sensed by the sensing component (7); A detection component (13), the detection component (13) being connected to the control component 1 (6), and when the control component 1 (6) is subjected to a large collision, the detection component (13) is used to detect whether the control component 1 (6) is damaged; A switching component (9), the switching component (9) being arranged on one side of the control member 1 (6), and when the control member 1 (6) is subjected to a large collision, the switching component (9) switches the control member 1 (6); The control element 1 (6) is externally connected to a control box (1), a top of the control box (1) is provided with a box cover (3), a fixing bolt (4) is connected to the box cover (3) and the control box (1), the control box (1) and the box cover (3) are used together to protect the control element 1 (6), and an alarm (5) is connected to the box cover (3); The sensing component (7) comprises a transverse plate (8), a connecting plate (71) is connected to the transverse plate (8), a sensing element 1 (72) is connected to the transverse plate (8), and a sensing element 2 (73) and a sensing element 3 (74) are connected to the connecting plate (71); The sensing member 1 (72) comprises a movable groove (11), two pressure sensors 1 (722) are connected in the movable groove (11), the two pressure sensors 1 (722) are both connected to a clamping plate 1 (721), and the control member 1 (6) is arranged between the two clamping plates 1 (721); The second sensing member (73) comprises a slide groove (12), the slide groove (12) is connected with two second pressure sensors (732), and the second pressure sensors (732) are transversely connected in the slide groove (12), the two second pressure sensors (732) are connected with a second clamping plate (731), and the second clamping plate (731) is connected with the first control member (6); The sensing component three (74) includes two pressure sensors three (742), the two pressure sensors three (742) are vertically connected in the slide groove (12), the two pressure sensors three (742) are connected to a clamping plate three (741), and the control component one (6) is arranged between the two clamping plates three (741).
2. The power controller according to claim 1, characterized in that: The detection component (13) comprises a detection chamber (131), the detection chamber (131) is connected to the control box (1), a positive electrode (15) is connected to the detection chamber (131), and the positive electrode (15) is connected to the control element 1 (6), and a voltage tester (14) is connected to the detection chamber (131).
3. The power controller according to claim 2, characterized in that: The detection cavity (131) is connected to a sliding rheostat (132), the sliding rheostat (132) is connected to a sliding sheet (19), the sliding sheet (19) is connected to a moving block (18), and the moving block (18) is connected to a moving member (133).
4. The power controller according to claim 3, characterized in that: The moving member (133) comprises a motor (16), the motor (16) is connected in the detection chamber (131), a screw rod (17) is connected to the output shaft of the motor (16), and the screw rod (17) is connected to the moving block (18).
5. The power controller according to claim 1, characterized in that: The switching component (9) comprises a second control component, and the second control component is connected inside the control box (1).
Citation Information
Patent Citations
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