A dust removal chamber for optimizing the dust removal effect of flue gas
By diverting smoke and dust through a dust-guiding hose and a dust collector bag, and using the waste heat of the smoke and dust to heat water, combined with the servo motor-driven lifting and the track-driven vibration of the dust collector plate, the problems of low cleaning efficiency and water waste in the dust collection chamber are solved, achieving efficient cleaning and waste heat utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- QINGDAO FUSION PHOTOELECTRIC TECH CO LTD
- Filing Date
- 2024-07-22
- Publication Date
- 2026-04-21
AI Technical Summary
Existing dust removal chambers consume a lot of manpower and resources when cleaning smoke and dust, waste water resources seriously, make it difficult to utilize the waste heat of smoke and dust, and have low cleaning efficiency of dust removal plates.
The system uses a dust-guiding hose and a dust collector bag to divert smoke and dust, and uses the waste heat of the smoke and dust to heat water. It combines a servo motor to drive the screw to lift and a track to drive the dust collector plate to vibrate, thus achieving indirect water injection and cleaning.
It reduces the adhesion of smoke and dust to the inner wall of the dust collector, saves water resources, makes full use of the residual heat of the smoke and dust, improves cleaning efficiency, and removes dust from the dust collector plates.
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Figure CN118768257B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of carrier glass processing technology, specifically to a dust removal chamber that optimizes flue gas dust removal efficiency. Background Technology
[0002] In the production of carrier glass, flue gas needs to be dusted before being discharged. Currently, dust removal chambers are used to remove dust from the flue gas. Although these chambers can purify the flue gas, some dust still adheres to the inner walls of the chamber. This dust is usually removed periodically, requiring a lot of manpower and resources. Some large factories use advanced automatic cleaning boxes with cleaning rollers and water to clean the flue gas, which greatly speeds up the cleaning process. However, these automatic cleaning boxes continuously produce water during operation, which wastes water resources. Furthermore, directly purifying the flue gas also wastes the residual heat contained in the flue gas, making it difficult to fully utilize the residual heat resources of the flue gas itself. In addition, the surface of the dust removal plates is also covered with dust after purification. Automatic cleaning boxes can only clean the inner walls, but they are difficult to clean the dust removal plates, resulting in limited overall cleaning efficiency for the dust removal chamber. Therefore, this paper proposes a dust removal chamber that optimizes the flue gas dust removal effect to solve the above problems. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides a dust removal chamber that optimizes flue gas dust removal, thus solving the problems mentioned in the background section.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a dust removal chamber for optimizing flue gas dust removal, comprising a dust removal chamber, a spring, a dust removal plate, and a drive block. The spring is installed inside the dust removal chamber, the dust removal plate is installed inside the spring, and the drive block is installed on the right side of the dust removal plate. A smoke inlet chamber is fixedly fitted onto the right surface of the dust removal chamber. A dust guide hose is installed at the bottom of the smoke inlet chamber, and a dust collection bag is installed at the other end of the dust guide hose. Hot water chambers are provided on the front, back, and right sides of the right side of the dust removal chamber, and valves are provided on the lower side of the hot water chambers.
[0005] Optionally, a mounting frame is fixedly installed inside the dust removal chamber. A servo motor is fixedly installed on the top of the mounting frame. A lead screw is fixedly installed on the output shaft of the servo motor. A threaded sleeve is threaded onto the outer surface of the lead screw. Connecting rods are fixedly installed on the front, back, and right side of the threaded sleeve. A drive box is fixedly installed at the other end of the connecting rod. A water tank is fixedly installed on the top of the drive box. A water guide pipe is installed inside the water tank. A rotating wheel is installed at the bottom of the drive box. A first eccentric wheel is fixedly sleeved on the middle of the rotating rod of the rotating wheel. A support column is fixedly installed on the top of the drive box. A limit block is fixedly installed at the other end of the support column. A return spring is provided on the outer surface of the support column. An indirect water outlet tank is movably installed on the outer surface of the support column. A water guide chamber is fixedly sleeved on the front of the indirect water outlet tank. A brush is installed on the front of the water guide chamber. A cleaning roller is installed at the bottom of the drive box.
[0006] Optionally, an indirect water inlet is provided on the rear side of the indirect water outlet tank, and the indirect water inlet is located directly below the bottom of the water guide pipe.
[0007] Optionally, the mounting bracket has through slots at the front, back, and right side, and the through slots at the front, back, and right side of the mounting bracket are adapted to the connecting rod.
[0008] Optionally, the interior of the indirect water outlet tank is provided with a movable groove adapted to a limiting block, the diameter of which is larger than the diameter of the support column.
[0009] Optionally, a drive wheel is fixedly sleeved on the upper side of the outer surface of the lead screw, a track is driven to the outer surface of the drive wheel, a driven wheel is driven to the left side of the inner cavity of the track, and a second eccentric wheel is fixedly installed at the bottom of the driven wheel.
[0010] Optionally, the outer surfaces of both the drive wheel and the driven wheel are provided with limit grooves, and the track drive is connected in the limit grooves.
[0011] This invention provides a dust removal chamber that optimizes flue gas dust removal efficiency, and has the following beneficial effects:
[0012] 1. This dust removal chamber, which optimizes flue gas dust removal, can be connected to the dust collector bag via a dust guide hose. Utilizing its lightweight and high-temperature resistant characteristics, it allows some flue gas to enter the dust collector bag. The segmented approach can divert the flue gas, reducing the contact between the flue gas and the inner wall of the dust removal chamber, thus reducing the amount of dust adhering to the inner wall and facilitating the cleaning of the dust removal chamber.
[0013] 2. This dust removal chamber, designed to optimize flue gas dust removal, utilizes the residual heat of the flue gas by injecting water into the hot water chamber. This hot water facilitates the removal of adhered dust, improving cleaning quality. The residual heat of the flue gas is also fully utilized. A servo motor drives a lead screw, which in turn moves a threaded sleeve, causing the connecting rod to move the drive box. When the rotating wheel moves against the inner wall of the dust removal chamber, the first eccentric wheel lifts the drive box, aligning the indirect water inlet with the water pipe for indirect water injection. This achieves simultaneous cleaning and water conservation, saving water resources.
[0014] 3. The dust removal chamber with optimized flue gas dust removal effect can drive the drive wheel to rotate through the rotation of the lead screw. The drive wheel can drive the track to drive the driven wheel, which in turn drives the driven wheel to drive the second eccentric wheel to rotate. The second eccentric wheel then drives the drive block, which in turn causes the spring to drive the dust removal plate to vibrate. This can effectively remove the dust adsorbed on the surface of the dust removal plate while cleaning the inner wall of the dust removal chamber. Attached Figure Description
[0015] Figure 1 This is a side view of the structure of the present invention;
[0016] Figure 2 This is a schematic diagram of the internal structure of the dust removal chamber of the present invention;
[0017] Figure 3 This is a three-dimensional structural diagram of the mounting bracket of the present invention;
[0018] Figure 4 This is a three-dimensional structural diagram of the internal structure of the drive box of the present invention;
[0019] Figure 5 This is a three-dimensional structural diagram of the indirect water inlet of the present invention;
[0020] Figure 6 This is a three-dimensional structural schematic diagram of the second eccentric wheel of the present invention.
[0021] In the diagram: 1. Dust removal chamber; 2. Smoke inlet; 3. Dust guide hose; 4. Dust collector bag; 5. Hot water chamber; 6. Valve; 7. Mounting bracket; 8. Servo motor; 9. Lead screw; 10. Screw sleeve; 11. Connecting rod; 12. Drive box; 13. Water tank; 14. Rotary wheel; 15. First eccentric wheel; 16. Support column; 17. Limit block; 18. Return spring; 19. Indirect water outlet tank; 20. Water guide chamber; 21. Brush; 22. Water guide pipe; 23. Indirect water inlet hole; 24. Spring; 25. Dust collector plate; 26. Drive wheel; 27. Track; 28. Driven wheel; 29. Second eccentric wheel; 30. Drive block; 31. Cleaning roller. Detailed Implementation
[0022] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0023] Please see Figure 1 , Figure 2 and Figure 6 This invention provides a technical solution: a dust removal chamber for optimizing flue gas dust removal, comprising a dust removal chamber 1, a spring 24, a dust removal plate 25, and a drive block 30. The spring 24 is installed inside the dust removal chamber 1, the dust removal plate 25 is installed inside the spring 24, and the drive block 30 is installed on the right side of the dust removal plate 25. A smoke inlet chamber 2 is fixedly sleeved on the right surface of the dust removal chamber 1. A dust guide hose 3 is installed at the bottom of the smoke inlet chamber 2. The dust guide hose 3 is formed by splicing two hoses at both ends. The diameter of the lower end of the dust guide hose 3 is smaller than that of the upper end, which facilitates disassembly and assembly by the user and allows for flexible adjustment of its position. It can accurately guide the smoke and dust into the inner cavity of the dust removal bag 4. The other end of the dust guide hose 3 is equipped with a dust removal bag 4. Hot water chambers 5 are provided on the front, back, and right sides of the right side inside the dust removal chamber 1. A valve 6 is provided on the lower side of the hot water chamber 5.
[0024] Please see Figures 2 to 5An installation frame 7 is fixedly installed inside the dust removal chamber 1. The installation frame 7 has through slots on its front, back, and right sides. These through slots are adapted to the connecting rod 11, allowing for limiting the connection rod 11 and thus making the lifting process of the drive box 12 more stable and preventing the screw sleeve 10 from overturning during lifting. A servo motor 8 is fixedly installed on the top of the installation frame 7. A lead screw 9 is fixedly installed on the output shaft of the servo motor 8. A screw sleeve 10 is threaded onto the outer surface of the lead screw 9. Connecting rods 11 are fixedly installed on the front, back, and right sides of the screw sleeve 10. A drive unit is fixedly installed at the other end of the connecting rod 11. The drive box 12, with its three drive boxes 12, can directly clean the three sides of the dust inlet inside the dust removal chamber 1, effectively improving the dust cleaning efficiency. A water tank 13 is fixedly installed on the top of the drive box 12. A water inlet is opened on one side of the water tank 13, which coincides with the valve 6, facilitating water filling and improving convenience. A water guide pipe 22 is installed inside the water tank 13. An indirect water inlet 23 is opened on the rear side of the indirect water outlet tank 19, located directly below the bottom of the water guide pipe 22. When the first eccentric wheel 15 lifts the indirect water outlet tank 19, the indirect water inlet 23 will rise accordingly. Furthermore, it overlaps with the water guide pipe 22 to achieve indirect water outlet. A rotating wheel 14 is installed at the bottom of the drive box 12, and a first eccentric wheel 15 is fixedly sleeved on the middle of the rotating rod of the rotating wheel 14. A support column 16 is fixedly installed on the top of the drive box 12. The support column 16 can support the return spring 18 to prevent it from bending and breaking when it deforms. A limit block 17 is fixedly installed at the other end of the support column 16. The return spring 18 is provided on the outer surface of the support column 16. The return spring 18 can restore the elastic deformation to reset the indirect water outlet tank 19, thereby allowing indirect water inlet. Hole 23 and water guide pipe 22 are indirectly overlapped to achieve indirect water output and save water resources. An indirect water outlet tank 19 is movably installed on the outer surface of the support column 16. An active groove adapted to a limit block 17 is opened inside the indirect water outlet tank 19. The diameter of the limit block 17 is larger than the diameter of the support column 16. The limit block 17 can limit the indirect water outlet tank 19 to prevent it from detaching from the outer surface of the support column 16, thus improving the overall integrity of the device. A water guide chamber 20 is fixedly sleeved on the front of the indirect water outlet tank 19. A brush 21 is installed on the front of the water guide chamber 20. A cleaning roller 31 is installed at the bottom of the drive box 12.
[0025] Please see Figure 2 and Figure 6A drive wheel 26 is fixedly sleeved on the upper side of the outer surface of the lead screw 9. Limiting grooves are opened on the outer surfaces of both the drive wheel 26 and the driven wheel 28. The track 27 is driven and connected in the limiting groove. The limiting groove can limit the track 27, making the track 27 drive more smoothly and preventing the track 27 from detaching from the outer surfaces of the drive wheel 26 and the driven wheel 28. The track 27 is driven and connected to the outer surface of the drive wheel 26. The driven wheel 28 is driven and connected to the left side of the inner cavity of the track 27. A second eccentric wheel 29 is fixedly installed at the bottom of the driven wheel 28. The second eccentric wheel 29 is located on the right side of the drive block 30, which can accurately drive the drive block 30, thereby achieving the purpose of vibrating the dust removal plate 25.
[0026] In summary, this dust removal chamber with optimized flue gas dust removal effect can divert a small portion of the flue gas and dust using the dust guide hose 3 and dust collector bag 4, reducing the amount of flue gas adhering to the inner wall of the dust removal chamber 1. When cleaning the inner wall of the dust removal chamber 1 is required, water needs to be injected into the hot water chamber 5. The residual heat of the flue gas is used to heat the water, and then the servo motor 8 is started to rotate the lead screw 9. The lead screw 9 drives the screw sleeve 10 to rise and fall, which in turn drives the connecting rod 11 to drive the drive box 12 to rise and fall. When the rotating wheel 14 drives on the inner wall of the dust removal chamber 1, the first eccentric wheel 15 will lift the drive box 12, allowing the indirect water inlet to be opened. 23 overlaps with the water guide pipe 22 to achieve indirect water injection. Together with the brush 21 and the cleaning roller 31, it can achieve the purpose of cleaning while throttling. At the same time, the rotation of the lead screw 9 can drive the drive wheel 26 to rotate. The drive wheel 26 drives the track 27 to drive the driven wheel 28. The driven wheel 28 drives the second eccentric wheel 29 to rotate, so that the second eccentric wheel 29 drives the drive block 30, which causes the spring 24 to drive the dust removal plate 25 to vibrate. This can effectively remove the dust adsorbed on the surface of the dust removal plate 25 while cleaning the inner wall of the dust removal chamber 1.
[0027] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Moreover, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal chamber for optimizing flue gas dust removal, comprising a dust removal chamber (1), a spring (24), a dust removal plate (25), and a driving block (30), wherein the spring (24) is installed inside the dust removal chamber (1), the dust removal plate (25) is installed on the inner side of the spring (24), and the driving block (30) is installed on the right side of the dust removal plate (25), characterized in that: The right surface of the dust removal chamber (1) is fixedly fitted with a smoke inlet chamber (2), and a dust guide hose (3) is installed at the bottom of the smoke inlet chamber (2). A dust removal bag (4) is installed at the other end of the dust guide hose (3). Hot water chambers (5) are opened on the front, back and right sides of the right side of the dust removal chamber (1). A valve (6) is installed on the lower side of the hot water chamber (5). A mounting frame (7) is fixedly installed inside the dust removal chamber (1). A servo motor (8) is fixedly installed on the top of the mounting frame (7). A lead screw (9) is fixedly installed on the output shaft of the servo motor (8). A threaded sleeve (10) is threaded onto the outer surface of the lead screw (9). Connecting rods (11) are fixedly installed on the front, back, and right side of the threaded sleeve (10). A drive box (12) is fixedly installed at the other end of the connecting rod (11). A water tank (13) is fixedly installed on the top of the drive box (12). A water inlet is opened on one side of the water tank (13), which coincides with the valve (6). A water guide pipe (22) is installed inside the water tank (13). A rotating wheel (14) is installed at the bottom of the drive box (12). A first eccentric wheel (15) is fixedly sleeved on the middle of the rotating rod of the rotating wheel (14). A support column (16) is fixedly installed on the top of the drive box (12). A limit block (17) is fixedly installed at the other end of the support column (16). A reset spring (18) is provided on the outer surface of the support column (16). An indirect water outlet tank (19) is movably installed on the outer surface of the support column (16). A water guide chamber (20) is fixedly sleeved on the front of the indirect water outlet tank (19). A brush (21) is installed on the front of the water guide chamber (20). A cleaning roller (31) is installed at the bottom of the drive box (12). The indirect water outlet tank (19) has an indirect water inlet hole (23) on its rear side, and the indirect water inlet hole (23) is located directly below the bottom of the water guide pipe (22).
2. The dust removal chamber for optimizing flue gas dust removal effect according to claim 1, characterized in that: The mounting bracket (7) has through slots at the front, back and right side, and the through slots at the front, back and right side are adapted to the connecting rod (11).
3. The dust removal chamber for optimizing flue gas dust removal effect according to claim 1, characterized in that: The indirect water outlet tank (19) has an internal movable groove that is compatible with the limiting block (17), and the diameter of the limiting block (17) is larger than the diameter of the support column (16).
4. The dust removal chamber for optimizing flue gas dust removal effect according to claim 1, characterized in that: A drive wheel (26) is fixedly sleeved on the upper side of the outer surface of the lead screw (9). A track (27) is drivenly connected to the outer surface of the drive wheel (26). A driven wheel (28) is drivenly connected to the left side of the inner cavity of the track (27). A second eccentric wheel (29) is fixedly installed at the bottom of the driven wheel (28). The second eccentric wheel (29) is located on the right side of the drive block (30). The second eccentric wheel (29) is used to drive the drive block (30).
5. A dust removal chamber for optimizing flue gas dust removal effect according to claim 4, characterized in that: The outer surfaces of both the drive wheel (26) and the driven wheel (28) are provided with limiting grooves, and the track (27) is driven and connected in the limiting grooves.
Citation Information
Patent Citations
Electric bag composite deduster
CN102755808A
Energy-saving and environment-friendly equipment shell for discharging dust in flue gas
CN211659622U