A new demoulding and pouring device for conductive slip rings

By designing a conductive slip ring casting device with detachable molds and connectors, the problems of complex structure and high cost of traditional slip ring bodies are solved, and a low-cost and efficient production process is achieved.

CN118769447BActive Publication Date: 2025-09-30JIUJIANG JINGDA MEASUREMENT TECH
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Patent Information

Application Number
CN202410813017.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-23
Publication Date
2025-09-30
Estimated Expiration
2044-06-23

AI Technical Summary

Technical Problem

The traditional laminated slip ring structure cannot meet the requirements of a large number of loops and limited space, and has high production costs, complex processes and long cycles.

Method used

The conductive slip ring body is formed by vacuum pouring epoxy resin using a detachable first mold and second mold design, combined with fixing parts and connecting parts, to simplify the process.

Benefits of technology

It reduces production costs, shortens production cycles and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a novel demolding and pouring device for a conductive slip ring, relating to the technical field of pouring devices. The device comprises a conductive slip ring body, wherein a ring assembly mold is sleeved on the conductive slip ring body, and the ring assembly mold is used for molding epoxy resin on the conductive slip ring body. A first mold is sleeved on the conductive slip ring body, and a second mold is mounted on the first mold. The second mold and the conductive slip ring body are sleeved and connected. A fixing member is used to connect the first mold and the second mold, and a connecting member is used to connect the second mold and the conductive slip ring body. The conductive slip ring body is inserted into a cavity formed by the first mold and the second mold, and the conductive slip ring body and the ring assembly mold are fixed using the connecting member. Finally, epoxy resin is used for vacuum casting molding, and the conductive slip ring body is finely processed after high-temperature curing, thereby reducing process complexity and production costs.
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Description

Technical Field

[0001] The invention relates to the technical field of casting devices, in particular to a novel demoulding casting device for a conductive slip ring. Background Art

[0002] A slip ring is a device used to transmit electrical power and electrical signals between two ends of continuous relative rotation. Its working principle is to achieve accurate transmission and connection of electrical signals between the stator and rotor parts of the slip ring through relative rotation.

[0003] For slip rings with a large number of loops and relatively limited space, which require a compact structure, laminated slip ring structures are usually unable to meet the requirements. However, traditional cast slip rings also have the disadvantages of complex molding processes, multiple tooling and auxiliary tools, high production costs, and long production cycles. Summary of the Invention

[0004] The object of the present invention is to provide a novel demoulding and casting device for a conductive slip ring. The novel demoulding and casting device for a conductive slip ring can realize the casting of the conductive slip ring body by adopting a simple structure through the design of a detachable first mold and a second mold, thereby reducing the use of tooling and auxiliary tools, thereby reducing production costs and shortening the production cycle.

[0005] The present invention provides a novel demoulding and casting device for a conductive slip ring, comprising a conductive slip ring body, a ring assembly mold sleeved on the conductive slip ring body, and the ring assembly mold is used for molding epoxy resin on the conductive slip ring body:

[0006] The ring assembly mold includes a first mold, a second mold, a fixing part and a connecting part;

[0007] The first mold is sleeved on the conductive slip ring body, the second mold is installed on the first mold, the second mold and the conductive slip ring body are sleeved and connected, the fixing part is used to connect the first mold and the second mold, and the connecting part is used to connect the second mold and the conductive slip ring body.

[0008] Preferably, the fixing member includes a fixing plate, a mounting plate and a screw;

[0009] The fixing plate is fixedly connected to the first mold, the mounting plate is fixedly connected to the second mold, and the fixing plate is connected to the mounting plate via the screw rod.

[0010] Preferably, a plug-in plate is fixedly connected to the second mold, and the plug-in plate is connected to the first mold by snap-fitting.

[0011] Preferably, the conductive slip ring body further comprises a central shaft, a ring sheet and a first bearing seat;

[0012] The ring sheets are equidistantly distributed on the central shaft, the first bearing seat is threadedly connected to the top end of the central shaft, and the second mold is connected to the first bearing seat through the connecting piece.

[0013] Preferably, the connecting member is a bolt.

[0014] Preferably, the inner walls of the first mold and the second mold are provided with a plurality of inwardly concave annular grooves at equal intervals, and the ribs between the annular grooves are chamfered at 45 degrees on both sides.

[0015] Preferably, an injection molding component is installed at the bottom of the central shaft, and the injection molding component is used for injecting epoxy resin;

[0016] The injection molding assembly includes a second bearing seat, a feed pipe and an opening and closing member;

[0017] The second bearing seat is threadedly connected to the center shaft, the second bearing seat is installed in the cavity formed by the first mold and the second mold, the feed pipe is fixedly connected to the second bearing seat, the feed pipe introduces epoxy resin into the cavity formed by the first mold and the second mold, and the opening and closing part is used to control the opening and closing of the feed pipe.

[0018] Preferably, the opening and closing member includes a rotating shaft, a sealing plate and a slot;

[0019] The rotating shaft is fixedly connected to the second bearing seat, the sealing plate is rotatably connected to the rotating shaft, the slots are symmetrically arranged on the sealing plate, and when the slots and the feed pipe coincide with each other, the feed pipe is in an open state.

[0020] The present invention provides a novel demoulding and pouring device for a conductive slip ring through improvements. Compared with the prior art, the present invention has the following improvements and advantages:

[0021] Through the coordinated use of the first mold, the second mold, the fixing parts, the connecting parts, etc., after the first mold and the second mold are preliminarily connected, the first mold and the second mold are fixed by the fixing parts, and then the conductive slip ring body is inserted into the cavity formed by the first mold and the second mold, and the conductive slip ring body and the ring assembly mold are fixed by using the connecting parts. Finally, vacuum casting is performed using epoxy resin, and the conductive slip ring body is finely processed and formed after high-temperature curing, thereby reducing the complexity of the process and reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the structure of the present invention;

[0023] Figure 2 Schematic diagram of the structure of the first mold, the second mold and the fixing member in the present invention;

[0024] Figure 3 A schematic structural diagram of the first mold, the first bearing seat, and the second bearing seat in the present invention;

[0025] Figure 4 Schematic diagram of the structure of the first bearing seat, the central shaft and the ring piece in the present invention;

[0026] Figure 5 It is a structural schematic diagram of the second bearing seat, rotating shaft and sealing plate in the present invention.

[0027] Description of reference numerals:

[0028] 1- conductive slip ring body, 11- center axis, 12- ring piece, 13- first bearing seat, 2- ring mold, 21- first mold, 22- second mold, 221- plug-in board, 23- fixing part, 231- fixing plate, 232- mounting plate, 233- screw, 24- connecting part, 3- injection molding component, 31- second bearing seat, 32- feed pipe, 33- opening and closing part, 331- rotating shaft, 332- sealing plate, 333- slot. DETAILED DESCRIPTION

[0029] In this embodiment, if Figure 1 and Figure 2 As shown, a novel demoulding and casting device for a conductive slip ring includes a conductive slip ring body 1. A ring assembly mold 2 is sleeved on the conductive slip ring body 1. The ring assembly mold 2 is used to mold epoxy resin on the conductive slip ring body 1. The ring assembly mold 2 includes a first mold 21, a second mold 22, a fixing part 23 and a connecting part 24. The first mold 21 is sleeved on the conductive slip ring body 1, and the second mold 22 is installed on the first mold 21. The second mold 22 and the conductive slip ring body 1 are sleeved and connected. The fixing part 23 is used to connect the first mold 21 and the second mold 22. The connecting part 24 is used to connect the second mold 22 and the conductive slip ring body 1.

[0030] Thus, the first mold 21 and the second mold 22 are connected together, and the first mold 21 and the second mold 22 are fixed by the fixing piece 23. Then, the conductive slip ring body 1 is inserted into the cavity formed by the first mold 21 and the second mold 22. The conductive slip ring body 1 and the ring assembly mold 2 are fixed by using the connecting piece 24. Finally, vacuum casting is performed using epoxy resin. After high-temperature curing, the conductive slip ring body 1 is finely processed and formed, thereby reducing the complexity of the process and reducing the production cost.

[0031] Furthermore, the first mold 21 and the second mold 22 are connected together to form a cavity for wrapping the conductive slip ring body 1. The first mold 21 and the second mold 22 are both semicircular structures. The connection strength between the first mold 21 and the second mold 22 is increased by the fixing part 23, and the connecting part 24 realizes the fixation between the conductive slip ring body 1 and the ring assembly mold 2.

[0032] In some embodiments, as Figure 2 As shown, the fixing member 23 includes a fixing plate 231, a mounting plate 232 and a screw 233. The fixing plate 231 is fixedly connected to the first mold 21, and the mounting plate 232 is fixedly connected to the second mold 22. The fixing plate 231 is connected to the mounting plate 232 through the screw 233.

[0033] Furthermore, the fixing plates 231 are symmetrically distributed on the first mold 21 , and the mounting plates 232 are symmetrically distributed on the second mold 22 . Two screws 233 connect the corresponding fixing plates 231 and mounting plates 232 , thereby realizing the connection between the first mold 21 and the second mold 22 .

[0034] In some embodiments, as Figure 2 As shown, a plug-in board 221 is fixedly connected to the second mold 22 , and the plug-in board 221 is connected to the first mold 21 by snapping.

[0035] Furthermore, two plug-in plates 221 are distributed on the second mold 22 , and a slide groove is provided in the first mold 21 . The provision of the plug-in plates 221 realizes the preliminary connection between the first mold 21 and the second mold 22 .

[0036] In some embodiments, as Figure 3 and Figure 4 As shown, the conductive slip ring body 1 also includes a central shaft 11, a ring piece 12 and a first bearing seat 13. The ring pieces 12 are evenly distributed on the central shaft 11. The first bearing seat 13 is threadedly connected to the top of the central shaft 11. The second mold 22 is connected to the first bearing seat 13 through a connector 24.

[0037] Furthermore, the ring piece 12 is arranged on the outer wall of the central shaft 11, and the top end of the central shaft 11 is connected to the first bearing seat 13 through a thread, and the cross section of the first bearing seat 13 is T-shaped.

[0038] In some embodiments, as Figure 2 As shown, the connecting member 24 is a bolt, and the connecting member 24 is designed to be simple to use.

[0039] In some embodiments, as Figure 1 As shown, the inner walls of the first mold 21 and the second mold 22 are provided with a plurality of inwardly concave annular grooves at equal intervals, and the ribs between the annular grooves are chamfered at 45 degrees on both sides.

[0040] Furthermore, inwardly concave annular grooves are provided in the first mold 21 and the second mold 22 to match the outer periphery of the ring sheet 12 , which is beneficial for the epoxy resin to be evenly attached to the outer wall of the conductive slip ring body 1 .

[0041] In some embodiments, as Figure 4 and Figure 5 As shown, an injection molding component 3 is installed at the bottom of the central shaft 11. The injection molding component 3 is used for injecting epoxy resin. The injection molding component 3 includes a second bearing seat 31, a feed pipe 32 and an opening and closing piece 33. The second bearing seat 31 is threadedly connected to the central shaft 11. The second bearing seat 31 is installed in a cavity composed of the first mold 21 and the second mold 22. The feed pipe 32 is fixedly connected to the second bearing seat 31. The feed pipe 32 introduces epoxy resin into the cavity composed of the first mold 21 and the second mold 22. The opening and closing piece 33 is used to control the opening and closing of the feed pipe 32.

[0042] Furthermore, the second bearing seat 31 and the first bearing seat 13 are located on the same vertical line. Two feed pipes 32 are distributed in the second bearing seat 31 , and the design of the opening and closing member 33 prevents dust from entering the two feed pipes 32 .

[0043] In some embodiments, as Figure 1 and Figure 5 As shown, the opening and closing member 33 includes a rotating shaft 331, a sealing plate 332 and a slot 333. The rotating shaft 331 is fixedly connected to the second bearing seat 31, the sealing plate 332 and the rotating shaft 331 are rotatably connected, and the slot 333 is symmetrically opened on the sealing plate 332. When the slot 333 and the feed pipe 32 coincide with each other, the feed pipe 32 is in an open state.

[0044] Furthermore, the sealing plate 332 is connected to the rotating shaft 331 through a bearing, and the slots 333 are symmetrically distributed along the sealing plate 332. When the sealing plate 332 and the two feed pipes 32 are fitted together, the feed pipes 32 are in a closed state.

[0045] Working principle:

[0046] First, the first bearing seat 13 and the second bearing seat 31 are respectively installed at the upper and lower ends of the central shaft 11. The plug-in plate 221 is inserted into the slide groove of the first mold 21, and then the first mold 21 and the second mold 22 are preliminarily connected. The corresponding fixing plate 231 and the mounting plate 232 are connected using two screws 233 to fix the first mold 21 and the second mold 22. Then, the conductive slip ring body 1 is inserted into the cavity formed by the first mold 21 and the second mold 22. The conductive slip ring body 1 and the first bearing seat 13 are fixed using the connector 24. The sealing plate 332 on the rotating shaft 331 is rotated so that the slots 333 in the sealing plate 332 coincide with the two feed pipes 32. At this time, the feed pipes 32 and the cavities in the first mold 21 and the second mold 22 are in a connected state. Finally, epoxy resin is introduced into the cavity formed by the first mold 21, the second mold 22 and the conductive slip ring body 1 through the feed pipe 32 in the second bearing seat 31. After high-temperature curing, the conductive slip ring body 1 is finely processed and formed.

Claims

1. A novel demoulding and casting device for a conductive slip ring, comprising a conductive slip ring body (1), characterized in that: A ring assembly mold (2) is sleeved on the conductive slip ring body (1), and the ring assembly mold (2) is used for molding epoxy resin on the conductive slip ring body (1): The ring assembly mold (2) comprises a first mold (21), a second mold (22), a fixing member (23) and a connecting member (24); The first mold (21) is sleeved on the conductive slip ring body (1), the second mold (22) is installed on the first mold (21), the second mold (22) and the conductive slip ring body (1) are sleeved and connected, the fixing member (23) is used to connect the first mold (21) and the second mold (22), and the connecting member (24) is used to connect the second mold (22) and the conductive slip ring body (1); The conductive slip ring body (1) further includes a central shaft (11), a ring sheet (12) and a first bearing seat (13); The ring pieces (12) are equidistantly distributed on the central shaft (11); the first bearing seat (13) is threadedly connected to the top end of the central shaft (11); and the second mold (22) is connected to the first bearing seat (13) via the connecting piece (24); An injection molding component (3) is installed at the bottom of the central shaft (11), and the injection molding component (3) is used for injecting epoxy resin; The injection molding assembly (3) includes a second bearing seat (31), a feed pipe (32) and an opening and closing member (33); The second bearing seat (31) is threadedly connected to the central shaft (11), the second bearing seat (31) is installed in the cavity formed by the first mold (21) and the second mold (22), the feed pipe (32) is fixedly connected to the second bearing seat (31), the feed pipe (32) introduces epoxy resin into the cavity formed by the first mold (21) and the second mold (22), and the opening and closing member (33) is used to control the opening and closing of the feed pipe (32); The opening and closing member (33) includes a rotating shaft (331), a sealing plate (332) and a slot (333); The rotating shaft (331) is fixedly connected to the second bearing seat (31), the sealing plate (332) and the rotating shaft (331) are rotatably connected, the slots (333) are symmetrically arranged on the sealing plate (332), and when the slots (333) and the feed pipe (32) coincide with each other, the feed pipe (32) is in an open state.

2. A novel demoulding and pouring device for a conductive slip ring according to claim 1, characterized in that: The fixing member (23) includes a fixing plate (231), a mounting plate (232) and a screw (233); The fixing plate (231) is fixedly connected to the first mold (21), and the mounting plate (232) is fixedly connected to the second mold (22). The fixing plate (231) is connected to the mounting plate (232) via the screw rod (233).

3. A novel demoulding and pouring device for a conductive slip ring according to claim 1, characterized in that: A plug-in plate (221) is fixedly connected to the second mold (22), and the plug-in plate (221) and the first mold (21) are connected by snap-fitting.

4. A novel demoulding and pouring device for a conductive slip ring according to claim 1, characterized in that: The connecting member (24) is a bolt.

5. The novel demoulding and pouring device for a conductive slip ring according to claim 1, characterized in that: The inner walls of the first mold (21) and the second mold (22) are both provided with a plurality of inwardly concave annular grooves at equal intervals, and the ribs between the annular grooves are chamfered at 45 degrees on both sides.

Citation Information

Patent Citations

  • Vacuum pouring equipment for epoxy resin insulator

    CN115946276A

  • Microminiature is led formula of soaking of electrical slip ring ring body subassembly and is poured into a mould device

    CN207682759U