A safety auxiliary equipment for commutator segment production
Through the design of auxiliary positioning mechanism and telescopic material removal mechanism, the safety hazards and welding overflow problems during commutator segment welding are solved, and the safety is improved and the difficulty of grinding is reduced.
Patent Information
- Application Number
- CN202411009995.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2044-07-26
AI Technical Summary
In the existing commutator segment production process, there are safety hazards during welding and welding flashes that increase the difficulty of grinding.
An auxiliary positioning mechanism and a telescopic material removal mechanism are adopted. The auxiliary positioning mechanism clamps the commutator segments through an isosceles trapezoidal plate, and the telescopic material removal mechanism removes welding residues through a silicon carbide brush and a grinding brush.
It improves the safety of the welding process, prevents welding overflow, and reduces the difficulty of subsequent grinding.
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Figure CN118801188B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of commutator segments, and in particular to a safety auxiliary device for commutator segment production. Background Art
[0002] Commutator segments are key components used in motors and generators to convert alternating current (AC) to direct current (DC). During the production process, safety equipment may be required, especially during welding and surface treatment, to ensure worker safety and product quality. Spot welding involves welding the two sides of the commutator segments together to form a commutator segment assembly.
[0003] In the prior art, when spot welding commutator segments, due to the high degree of precision required, workers are usually required to manually align the commutator shaft with the clamping point, and then use a positioning sensor to determine the welding position before welding. However, if the positioning sensor fails and the equipment is mistakenly turned on, the worker is too close to the equipment at this time. The impact force of the welding can easily hit the commutator segment towards the worker, endangering his personal safety.
[0004] In addition, during welding, the welding needle usually contacts the workpiece and the welding material, and the welding area is heated by electric current to fuse the welding material and the workpiece together to form a welded joint. However, after each welding is completed, the welding material is easily adhered to the vicinity of the welding needle, making it easy to melt the remaining welding material together during the next welding, causing overflow at the welding point. After cooling and solidification, there will be obvious bulges in the welding point area, which makes it difficult to polish later.
[0005] In view of this, the present invention proposes a safety auxiliary device for commutator segment production to remedy and improve the shortcomings of the prior art. Summary of the Invention
[0006] In order to solve the above technical problems, the present invention provides a safety auxiliary equipment for commutator segment production that can improve the safety of the equipment; can improve the clamping effect; and can prevent welding overflow from increasing the difficulty of grinding, so as to solve the corresponding technical problems raised in the above background technology.
[0007] To achieve the above objectives, the present invention adopts the following technical solutions: a safety auxiliary device for commutator segment production, comprising a mounting frame, a welder fixedly mounted on the top of the mounting frame, a rotating column rotatably connected to the side of the mounting frame close to the welder, a rotating shaft clamp slidably connected to the middle of the rotating column, and the safety auxiliary device for commutator segment production further comprising: an auxiliary positioning mechanism and a telescopic material removal mechanism, the auxiliary positioning mechanism being located at the bottom of the mounting frame, and the telescopic material removal mechanism being located in the middle of the mounting frame;
[0008] The auxiliary positioning mechanism is used to center the rotating shaft of the commutator and can adjust the clamping force;
[0009] The telescopic material removal mechanism is used to scrape and collect residual welding material while feeding.
[0010] Preferably, the auxiliary positioning mechanism includes a support plate fixedly connected to the top edge of the mounting frame, the support plate is slidably connected to a sliding plate on the side close to the rotating shaft clamp, a pair of connecting columns are slidably connected to both sides of the inner wall of the sliding plate, a pair of connecting columns are fixedly connected to a reset spring on the side close to each other, and the connecting columns are fixedly connected to a clamping plate on the side away from the sliding plate, and an arc groove is provided on the side where the two clamping plates are close to each other, and multiple pairs of fixing rods are fixedly connected to the inner wall of the clamping plate along the curvature of the arc groove, and the outer wall of each pair of the fixing rods is movably sleeved with an alloy leaf spring, and multiple alloy leaf springs are fixedly connected to a semicircular block on the side away from the clamping plate.
[0011] Preferably, the auxiliary positioning mechanism also includes a two-way threaded rod rotatably connected to the middle of the support plate, the top of the two-way threaded rod is fixedly connected to a handwheel, and the upper and lower sides of the two-way threaded rod are threadedly connected to adjustment blocks, and the two adjustment blocks are slidably connected to the inner wall of the support plate on one side close to the two-way threaded rod, and the adjustment block is slidably connected to the limit plate on the side away from the two-way threaded rod, and the two limit plates are fixedly connected to the outer wall of the support plate on the one side close to the two-way threaded rod.
[0012] Preferably, the auxiliary positioning mechanism also includes an electric push rod fixedly mounted on the bottom side of the mounting frame away from the rotating shaft clamp, the output end of the electric push rod is fixedly connected to a U-shaped frame, one side of the U-shaped frame is fixedly connected to the middle part of the sliding plate, the other side of the U-shaped frame is fixedly connected to a rear bracket, a pair of trapezoidal blocks are slidably connected to the top of the rear bracket, the bottom of the rear bracket is slidably connected to a bottom plate, and a front bracket is fixedly mounted on the side of the bottom plate away from the electric push rod.
[0013] Preferably, the telescopic material removal mechanism includes a rack plate fixedly connected to the top of the sliding plate, the top of the rack plate is meshed with a gear, a one-way threaded rod is fixedly connected to the center of the gear, the one-way threaded rod rotates on the side away from the gear and passes through the top of the support plate, and the one-way threaded rod is threadedly connected to the telescopic plate on the outer wall away from the gear.
[0014] Preferably, the telescopic material removal mechanism also includes a material pocket box fixedly connected to the edge of the telescopic plate, an open groove is provided on the side of the telescopic plate away from the support plate, a silicon carbide brush is fixedly connected to one side of the inner wall of the telescopic plate, and a grinding brush is fixedly connected to the other side of the inner wall of the telescopic plate.
[0015] Preferably, a welding needle is fixedly installed at the bottom of the welder, and a pressure plate is slidably connected to the outer wall of the bottom of the welding needle.
[0016] Preferably, the material pocket box is located below the silicon carbide brush and the grinding brush, and the width of the material pocket box is consistent with that of the open groove.
[0017] Preferably, the two adjustment blocks are both bent in an L-shape and symmetrically arranged, and the sides of the adjustment blocks close to each other are both arranged as isosceles trapezoidal plates.
[0018] Compared with the prior art, the present invention has the following beneficial effects:
[0019] 1. Through the setting of the auxiliary positioning mechanism, during the feeding process of the commutator segments, the setting of the isosceles trapezoidal plate on the side where the two adjustment blocks are close to each other can be used in conjunction with the splint to achieve an intermittent clamping effect, automatically assisting the commutator segments to be fed in on point without the need for manual alignment by employees. Therefore, when the positioning sensor fails, the staff can remotely control the equipment to shut down, thereby improving the safety of the equipment. In addition, if the size of the commutator segments changes, the distance between the adjustment blocks can be moved away or closer together through the bidirectional threaded rod to adapt to different commutator segment sizes.
[0020] 2. Through the arrangement of arc-shaped semicircular blocks and alloy leaf springs, when the semicircular blocks come into contact with the steering shaft, the mutual squeezing force between the multiple semicircular blocks, combined with the squeezing method of the alloy leaf springs toward the axis, can effectively clamp the commutator shaft in the center. In addition, the elastic force of the alloy leaf springs and the arc-shaped surface of the semicircular blocks can prevent the shaft from being scratched during clamping, thereby improving the clamping effect.
[0021] 3. Through the setting of the telescopic material removal mechanism, when the telescopic plate moves toward the direction of the welder, the bottom of the pressure plate is polished by the grinding brush to make its bottom flat, and the unsolidified welding material remaining at the bottom of the welding needle is brushed off by the silicon carbide brush. Combined with the setting of the open groove and the pocket box, the open groove can prevent the residue from falling from the side to the bottom working area during the brushing process. The pocket box can collect the residue falling from the end of the brush head when the telescopic plate is retracted, and recycle it to avoid the residual welding material melting during welding, resulting in overflow of the welding point, which increases the difficulty of grinding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;
[0023] Figure 2 This is a structural diagram of the connection of the adjustment block shown in the present invention;
[0024] Figure 3 This is a schematic diagram of the rear-view stereoscopic structure of the present invention;
[0025] Figure 4 The present invention shows Figure 1 A schematic diagram of the structure enlarged in the middle;
[0026] Figure 5 It is a structural schematic diagram of the splint connection shown in the present invention;
[0027] Figure 6 The present invention shows Figure 5 The enlarged structural diagram at B in the middle;
[0028] Figure 7 This is a schematic structural diagram of the bidirectional threaded rod connection shown in the present invention;
[0029] Figure 8 It is a structural schematic diagram of the connection of the telescopic plate shown in the present invention;
[0030] Figure 9 This is a schematic structural diagram of the connection of the silicon carbide brush shown in the present invention.
[0031] The numbers in the figure are:
[0032] 1. Mounting frame; 2. Front bracket; 3. Shaft clamp; 4. Rotating column; 5. Welding machine;
[0033] 6. Auxiliary positioning mechanism; 61. Bottom plate; 62. Trapezoidal block; 63. Rear bracket; 64. Electric push rod; 65. U-shaped frame; 66. Sliding plate; 67. Adjusting block; 68. Limiting plate; 69. Handwheel; 610. Support plate; 611. Return spring; 612. Connecting column; 613. Clamping plate; 614. Semicircular block; 615. Fixing rod; 616. Bidirectional threaded rod; 617. Alloy leaf spring; 618. Arc groove;
[0034] 7. Telescopic material removal mechanism; 71. Telescopic plate; 72. Welding needle; 73. One-way threaded rod; 74. Rack plate; 75. Material pocket box; 76. Press plate; 77. Silicon carbide brush; 78. Grinding brush; 79. Open slot; 710. Gear. DETAILED DESCRIPTION
[0035] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0036] Embodiments of the Invention
[0037] Please refer to Figures 1 to 9As shown, a safety auxiliary device for commutator segment production includes a mounting frame 1, a welder 5 is fixedly mounted on the top of the mounting frame 1, a rotating column 4 is rotatably connected to the side of the mounting frame 1 close to the welder 5, and a rotating shaft clamp 3 is slidably connected to the middle of the rotating column 4. The safety auxiliary device for commutator segment production also includes: an auxiliary positioning mechanism 6 and a telescopic material removal mechanism 7. The auxiliary positioning mechanism 6 is located at the bottom of the mounting frame 1, and the telescopic material removal mechanism 7 is located in the middle of the mounting frame 1;
[0038] The auxiliary positioning mechanism 6 is used to center the rotating shaft of the commutator and can adjust the clamping force;
[0039] The telescopic material removal mechanism 7 is used to scrape and collect the residual welding material while feeding;
[0040] The auxiliary positioning mechanism 6 includes a support plate 610 fixedly connected to the top edge of the mounting frame 1, and a sliding plate 66 is slidably connected to the side of the support plate 610 close to the rotating shaft clamp 3, and a pair of connecting columns 612 are slidably connected to the inner wall of the sliding plate 66. A reset spring 611 is fixedly connected to the side of the pair of connecting columns 612 close to each other, and a clamping plate 613 is fixedly connected to the side of the connecting columns 612 away from the sliding plate 66. An arc groove 618 is provided on the side of the two clamping plates 613 close to each other. A plurality of pairs of fixing rods 615 are fixedly connected to the inner wall of the clamping plate 613 along the curvature of the arc groove 618. The outer wall of each pair of fixing rods 615 is movably sleeved with an alloy leaf spring 617, and a plurality of alloy leaf springs 617 are fixedly connected to a semicircular block 614 on the side away from the clamping plate 613;
[0041] The auxiliary positioning mechanism 6 also includes a bidirectional threaded rod 616 rotatably connected to the middle part of the support plate 610, a handwheel 69 is fixedly connected to the top of the bidirectional threaded rod 616, and adjustment blocks 67 are threadedly connected to the upper and lower sides of the bidirectional threaded rod 616. The sides of the two adjustment blocks 67 close to the bidirectional threaded rod 616 are slidably connected to the inner wall of the support plate 610, and the sides of the adjustment blocks 67 away from the bidirectional threaded rod 616 are slidably connected to the limit plates 68. The sides of the two limit plates 68 close to the bidirectional threaded rod 616 are fixedly connected to the outer wall of the support plate 610.
[0042] The auxiliary positioning mechanism 6 also includes an electric push rod 64 fixedly mounted on the bottom of the mounting frame 1 on the side away from the rotating shaft clamp 3, the output end of the electric push rod 64 is fixedly connected to a U-shaped frame 65, one side of the U-shaped frame 65 is fixedly connected to the middle of the sliding plate 66, and the other side of the U-shaped frame 65 is fixedly connected to a rear bracket 63, a pair of trapezoidal blocks 62 are slidably connected to the top of the rear bracket 63, and a bottom plate 61 is slidably connected to the bottom of the rear bracket 63, and the front bracket 2 is fixedly mounted on the side of the bottom plate 61 away from the electric push rod 64;
[0043] The two adjustment blocks 67 are both bent in an L-shape and symmetrically arranged, and the sides of the adjustment blocks 67 close to each other are both arranged as isosceles trapezoidal plates;
[0044] Silicon carbide is a very hard material with good wear resistance and high temperature resistance, and is suitable for scraping welding materials. The side of the rotating column 4 away from the rotating shaft clamp 3 is fixedly mounted on the external driving motor.
[0045] The effects achieved by this embodiment are as follows: In the prior art, if the positioning sensor fails, causing the equipment to be mistakenly turned on, the staff is close to the equipment at this time, and the impact force of welding can easily hit the commutator segments towards the staff, endangering their personal safety. Compared with the prior art, through the implementation of this embodiment, the auxiliary positioning mechanism 6 is set up so that during the feeding process of the commutator segments, the two adjustment blocks 67 can be used as isosceles trapezoidal plates on one side close to each other, and the splint 613 can be used to achieve an intermittent clamping effect, automatically assisting the point-to-point feeding of the commutator segments without the need for manual alignment by employees. Therefore, when the positioning sensor fails, the staff can remotely control the equipment to shut down, thereby improving the safety of the equipment.
[0046] Further examples:
[0047] Please refer to Figure 1 、 Figure 3 、 Figure 8 and Figure 9 As shown, the telescopic removal mechanism 7 includes a rack plate 74 fixedly connected to the top of the sliding plate 66, the top of the rack plate 74 is meshed with a gear 710, and the center of the gear 710 is fixedly connected to a one-way threaded rod 73. The one-way threaded rod 73 rotates through the top of the support plate 610 away from the side of the gear 710, and the outer wall of the one-way threaded rod 73 away from the gear 710 is threadedly connected to the telescopic plate 71;
[0048] The telescopic material removal mechanism 7 also includes a material pocket box 75 fixedly connected to the edge of the telescopic plate 71. An open groove 79 is formed on the side of the telescopic plate 71 away from the support plate 610. A silicon carbide brush 77 is fixedly connected to one side of the inner wall of the telescopic plate 71, and a grinding brush 78 is fixedly connected to the other side of the inner wall of the telescopic plate 71.
[0049] A welding needle 72 is fixedly mounted on the bottom of the welding device 5, and a pressure plate 76 is slidably connected to the outer wall of the bottom of the welding needle 72;
[0050] The material pocket box 75 is located below the silicon carbide brush 77 and the grinding brush 78, and the width of the material pocket box 75 is consistent with the width of the open groove 79;
[0051] The silicon carbide brush 77 corresponds to the position of the welding needle 72 , the grinding brush 78 corresponds to the position of the pressing plate 76 , and both the silicon carbide brush 77 and the grinding brush 78 are located in the middle of the open groove 79 .
[0052] The effects achieved by this embodiment are as follows: In the prior art, after each welding is completed, welding material is easily adhered near the welding needle 72, making it easy to melt the remaining welding material together during the next welding, causing overflow at the welding point. After cooling and solidification, there will be obvious bulges in the welding point area, which makes it difficult to grind later. Compared with the prior art, through the implementation of this embodiment, a telescopic material removal mechanism 7 is set to be able to grind the bottom of the pressure plate 76 through the grinding brush 78 when the telescopic plate 71 moves toward the welder 5 to make its bottom flat, and the unsolidified welding material remaining at the bottom of the welding needle 72 is brushed off by the silicon carbide brush 77. In combination with the setting of the open groove 79 and the material pocket box 75, the open groove 79 can collect residues during the brushing process to prevent residues from falling from the side to the bottom working area.
[0053] The complete usage steps and working principle of the above embodiment are as follows:
[0054] In the initial state, the two clamping plates 613 are at positions away from each other, the telescopic plate 71 is at a position away from the welder 5, and the return spring 611 and the semicircular block 614 are both in a naturally relaxed state.
[0055] When in use, first place the commutator between the two trapezoidal blocks 62, with the part of the commutator segment to be welded facing one side of the welder 5, then start the electric push rod 64 through the external control system, and the electric push rod 64 pushes the U-shaped frame 65 to move toward the welder 5. When the U-shaped frame 65 moves, it can synchronously push the sliding plate 66 and the rear bracket 63 to move. When the sliding plate 66 moves, it can drive the connecting column 612 and the clamping plate 613 to move synchronously as a whole. Since the adjustment blocks 67 are symmetrically arranged and the sides close to each other are set to be equal, the adjustment blocks 67 are symmetrically arranged and the sides close to each other are set to be equal. The waist trapezoidal plate, so the two connecting columns 612 are squeezed close to each other when they contact the adjustment block 67, and the distance of closeness can be adjusted according to the size of the commutator segment. The position of the adjustment block 67 is then adjusted, and the semicircular block 614 on the clamping plate 613 and the commutator shaft are squeezed against each other. Since the outer wall of the semicircular block 614 is provided with an alloy leaf spring 617, and the alloy leaf spring 617 and the semicircular block 614 are distributed along the arc of the arc groove 618, the commutator shaft can be clamped in the center under the elastic force of the alloy leaf spring 617, and can be To prevent the shaft from being scratched, the rear bracket 63 is pushed to move by the electric push rod 64, and the top trapezoidal block 62 and the commutator segments are pushed together to the position of the shaft clamp 3, so that the shaft is clamped during the movement, which can prevent the commutator segments from slipping due to inertia. The shaft is clamped in the center so that its end can smoothly enter the shaft clamp 3. At this time, the clamping plate 613 has reached the edge of the adjustment block 67. Therefore, under the elastic force of the reset spring 611, the clamping plate 613 returns to its initial state and disengages from the shaft, while the shaft has been clamped by the shaft clamp 3, starting. The welder 5 moves downward to perform spot welding, and then cooperates with the external drive motor to drive the rotating column 4 to rotate and change the spot welding position. During the feeding process of the commutator segments, the adjustment block 67 is used to achieve the effect of intermittent clamping, automatically feeding the commutator segments to the points without the need for manual alignment by employees, which can improve safety. If the size of the commutator segments changes, the hand wheel 69 can be turned to drive the bidirectional threaded rod 616 to rotate, so that the distance between the adjustment blocks 67 is moved away from or closer to each other to adapt to different sizes. The limit plate 68 can keep the adjustment block 67 moving smoothly.
[0056] Please refer to the above working process Figures 1 to 7 .
[0057] Furthermore, when the sliding plate 66 moves toward one side of the welder 5, it can synchronously drive the rack plate 74 to move. After the rack plate 74 engages the gear 710, the gear 710 drives the one-way threaded rod 73 to rotate. Since the telescopic plate 71 is threadedly connected to the outer wall of the one-way threaded rod 73, the rotation of the one-way threaded rod 73 can drive the telescopic plate 71 to move toward the welder 5. When the telescopic plate 71 moves, it drives the grinding brush 78 and the silicon carbide brush 77 to move synchronously toward the pressure plate 76 and the welding needle 72. The bottom of the pressure plate 76 is polished by the grinding brush 78 to make its bottom flat, and the unsolidified welding material remaining at the bottom of the welding needle 72 is brushed away by the silicon carbide brush 77. In combination with the arrangement of the open groove 79 and the material pocket box 75, the open groove 79 can prevent the residue from falling from the side to the bottom working area during the brushing process, and the material pocket box 75 can collect the residue falling from the end of the brush head when the telescopic plate 71 is retracted for recycling, which can effectively prevent the residual welding material from melting during welding and causing overflow of the welding point;
[0058] Please refer to the above working process Figure 1 、 Figure 3 and Figures 8 and 9 .
[0059] Summary: Through the setting of the auxiliary positioning mechanism 6, during the feeding process of the commutator segments, the setting of the isosceles trapezoidal plate on the side where the two adjustment blocks 67 are close to each other can be used, and the clamping plate 613 can be used to achieve the effect of intermittent clamping, and automatically assist in the point-to-point feeding of the commutator segments without the need for manual alignment by employees. Secondly, through the setting of the telescopic removal mechanism 7, when the telescopic plate 71 moves toward the direction of the welder, the bottom of the pressure plate is polished by the grinding brush 78 to make its bottom flat, and the unsolidified welding material remaining at the bottom of the welding needle is brushed off by the silicon carbide brush 77. In combination with the setting of the open groove 79 and the material pocket box 75, the open groove 75 can prevent residue from falling from the side to the bottom working area during the brushing process, and the material pocket box 79 can collect the residue falling from the end of the brush head when the telescopic plate is retracted for recycling.
[0060] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A safety auxiliary device for commutator segment production, a device for assisting commutator segment production, comprising a mounting frame (1), a welder (5) fixedly mounted on the top of the mounting frame (1), a rotating column (4) rotatably connected to the side of the mounting frame (1) close to the welder (5), a rotating shaft clamp (3) slidably connected to the middle of the rotating column (4), characterized in that: The safety auxiliary equipment for commutator segment production further comprises: an auxiliary positioning mechanism (6) and a telescopic material removal mechanism (7), wherein the auxiliary positioning mechanism (6) is located at the bottom of the mounting frame (1), and the telescopic material removal mechanism (7) is located in the middle of the mounting frame (1); The auxiliary positioning mechanism (6) is used to center the rotating shaft of the commutator and can adjust the clamping force; The telescopic material removal mechanism (7) is used to scrape and collect residual welding material while feeding; The auxiliary positioning mechanism (6) includes a support plate (610) fixedly connected to the top edge of the mounting frame (1), the support plate (610) is slidably connected to a sliding plate (66) on one side close to the rotating shaft clamp (3), a pair of connecting columns (612) are slidably connected to both sides of the inner wall of the sliding plate (66), a pair of connecting columns (612) are fixedly connected to a return spring (611) on one side close to each other, the connecting columns (612) are fixedly connected to a clamping plate (613) on one side away from the sliding plate (66), an arc groove (618) is provided on the two sides close to each other, and the inner wall of the clamping plate (613) is fixedly connected to multiple pairs of fixed rods (615) along the curvature of the arc groove (618), the outer wall of each pair of the fixed rods (615) is movably sleeved with an alloy leaf spring (617), and the multiple alloy leaf springs (617) are fixedly connected to a semicircular block (614) on one side away from the clamping plate (613).
2. A safety auxiliary equipment for commutator segment production according to claim 1, characterized in that: The auxiliary positioning mechanism (6) further comprises a bidirectional threaded rod (616) rotatably connected to the middle of the support plate (610), a hand wheel (69) being fixedly connected to the top of the bidirectional threaded rod (616), and adjusting blocks (67) being threadedly connected to the upper and lower sides of the bidirectional threaded rod (616), and the two adjusting blocks (67) being slidably connected to the inner wall of the support plate (610) on one side close to the bidirectional threaded rod (616), and the adjusting blocks (67) being slidably connected to the limiting plate (68) on one side away from the bidirectional threaded rod (616), and the two limiting plates (68) being fixedly connected to the outer wall of the support plate (610) on one side close to the bidirectional threaded rod (616).
3. The safety auxiliary equipment for commutator segment production according to claim 1, characterized in that: The auxiliary positioning mechanism (6) further comprises an electric push rod (64) fixedly mounted on the bottom of the mounting frame (1) on a side away from the rotating shaft clamp (3); an output end of the electric push rod (64) is fixedly connected to a U-shaped frame (65); one side of the U-shaped frame (65) is fixedly connected to the middle of the sliding plate (66); the other side of the U-shaped frame (65) is fixedly connected to a rear bracket (63); a pair of trapezoidal blocks (62) are slidably connected to the top of the rear bracket (63); a bottom plate (61) is slidably connected to the bottom of the rear bracket (63); and a front bracket (2) is fixedly mounted on a side of the bottom plate (61) away from the electric push rod (64).
4. The safety auxiliary equipment for commutator segment production according to claim 1, characterized in that: The telescopic material removal mechanism (7) includes a rack plate (74) fixedly connected to the top of the sliding plate (66), the top of the rack plate (74) is meshedly connected to a gear (710), the center of the gear (710) is fixedly connected to a one-way threaded rod (73), the one-way threaded rod (73) is rotated on the side away from the gear (710) and penetrates the top of the support plate (610), and the outer wall of the one-way threaded rod (73) away from the gear (710) is threadedly connected to the telescopic plate (71).
5. A safety auxiliary device for commutator segment production according to claim 4, characterized in that: The telescopic material removal mechanism (7) also includes a material pocket box (75) fixedly connected to the edge of the telescopic plate (71), an open groove (79) is provided on the side of the telescopic plate (71) away from the support plate (610), a silicon carbide brush (77) is fixedly connected to one side of the inner wall of the telescopic plate (71), and a grinding brush (78) is fixedly connected to the other side of the inner wall of the telescopic plate (71).
6. The safety auxiliary equipment for commutator segment production according to claim 1, characterized in that: A welding needle (72) is fixedly mounted on the bottom of the welding device (5), and a pressure plate (76) is slidably connected to the outer wall of the bottom of the welding needle (72).
7. The safety auxiliary equipment for commutator segment production according to claim 5, characterized in that: The pocket material box (75) is located below the silicon carbide brush (77) and the grinding brush (78), and the pocket material box (75) is consistent with the width of the open groove (79).
8. The safety auxiliary equipment for commutator segment production according to claim 2, characterized in that: The two adjustment blocks (67) are both bent in an L-shape and symmetrically arranged, and the sides of the adjustment blocks (67) that are close to each other are both arranged as isosceles trapezoidal plates.
Citation Information
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