Long distance integral lifting ton bag conveyor

By designing a pushing mechanism and locking mechanism in the long -range lifting tons, the tension of the conveyor belt is dynamically adjusted, and the drum -shaped roller design is used to solve the wear and safety problems caused by the tightness of the conveyor belt tension. , Achieve more efficient and secure material transportation.

CN118811375BActive Publication Date: 2025-01-21HENAN PINGYUAN MINING MASCH CO

Patent Information

Application Number
CN202411302148.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-01-21
Estimated Expiration
2044-09-18

AI Technical Summary

Technical Problem

During the use of the long-distance overall lifting ton bag conveyor, the conveyor belt expands and contracts due to changes in the ambient temperature, and the load distribution is uneven due to human operation, which leads to excessive or too small tension, thereby accelerating wear. and increase energy consumption, which may cause safety accidents.

Method used

A long-distance integral lifting ton bag conveyor including a propulsion mechanism and a locking mechanism is designed. The propulsion mechanism adjusts the tension of the conveyor belt through components such as the first transmission shaft, gears, and connecting rods, and the locking mechanism locks the adjusted state through components such as pull rods, racks, and springs to prevent changes in tension. At the same time, a drum-shaped roller design with a large diameter in the middle and small diameters at both ends is used to achieve uniform contact and guidance of the conveyor belt and prevent deviation.

Benefits of technology

By dynamically adjusting the tension of the conveyor belt, the problem of excessive tightness or too small is avoided, extending the service life of the conveyor belt, reducing energy consumption, and improving the safety and stability of the conveyor.

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Abstract

The present invention relates to the field of ton bag conveyors, and in particular to long-distance integral lifting ton bag conveyors. During the use of the long-distance integral lifting ton bag conveyor, the change in ambient temperature will cause the conveyor belt to expand and contract. After long-term use, the conveyor belt will gradually wear or age. In addition, during the use of the ton bag conveyor, due to human operation and other reasons, the load distribution on the conveyor is prone to unevenness, which will cause the local tension of the conveyor belt to be too high. It includes a frame, and a propulsion mechanism is provided at one end of the inner side of the frame. The propulsion mechanism includes a first transmission shaft, the first transmission shaft is rotatably connected to the frame, and the end of the first transmission shaft away from the frame is fixedly connected to a first rotating wheel. When the tension of the conveyor belt is reduced or too large, the tension of the conveyor belt is adjusted by the propulsion mechanism. After the adjustment is completed, the propulsion mechanism is locked by the locking mechanism to prevent the adjusted conveyor belt from becoming more or less tensile again.
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Description

Technical Field

[0001] The invention relates to the field of conveyors, in particular to a long-distance integral lifting ton bag conveyor. Background Art

[0002] Long-distance integral lifting bag conveyor is a kind of conveying equipment specially designed for long-distance and large-tonnage material handling. With the acceleration of industrialization and automation, the efficiency of logistics transportation and material handling has become a key factor for enterprises to improve productivity and reduce costs. Traditional manual handling and short-distance conveying equipment have been unable to meet the needs of large-scale, long-distance and high-efficiency material handling. Therefore, long-distance integral lifting bag conveyor came into being and became an indispensable logistics equipment in modern industrial production.

[0003] The long-distance integral lifting ton bag conveyor has the ability to continuously and stably transport materials over a long distance. It is suitable for large factories, warehouses, docks and other places that need to transport materials over long distances. Through the advanced lifting mechanism, the overall lifting of the conveyor is realized, which is convenient for docking with equipment or platforms at different heights, and improves the flexibility and efficiency of material handling. However, the long-distance integral lifting ton bag conveyor will cause the thermal expansion and contraction of the conveyor belt due to changes in ambient temperature during use. After long-term use, the conveyor belt will gradually wear or age. In addition, the load distribution on the conveyor is prone to unevenness due to human operation and other reasons during use, which will cause the local tension of the conveyor belt to be too high. Excessive tension will accelerate the wear of the conveyor belt and components such as the drive roller and the driven roller, thereby increasing the resistance of the conveyor during operation, resulting in increased energy consumption. Being in a high tension state for a long time will shorten the service life of the conveyor belt, which may cause the conveyor belt to break and cause safety accidents. If the tension of the conveyor belt is too low or there is a loose phenomenon, it will cause the conveyor belt to slip, resulting in material accumulation or scattering, affecting the conveying efficiency. In extreme cases, it will cause the conveyor belt to derail, resulting in the occurrence of serious safety accidents. Summary of the invention

[0004] (1) Technical issues to be resolved

[0005] In order to overcome the shortcomings of excessive or insufficient tension of the conveyor belt during the operation of a long-distance integral lifting ton bag conveyor, the technical problem to be solved by the present invention is to provide a long-distance integral lifting ton bag conveyor.

[0006] (2) Technical solution

[0007] In order to solve the above technical problems, the present invention provides a long-distance integral lifting ton bag conveyor, comprising a frame, a propulsion mechanism is arranged at one end inside the frame, the propulsion mechanism comprises a first transmission shaft, the first transmission shaft is rotatably connected to the frame, the first transmission shaft is fixedly connected to a first rotating wheel at one end away from the frame, a first gear is fixedly connected to an outer side surface of a middle portion of the first transmission shaft, the first gear is meshedly connected to a second gear, the second gear is fixedly connected to a second transmission shaft, the second transmission shaft is rotatably connected to the frame, the second transmission shaft is fixedly connected to a turntable at one end away from the second gear, and the turntable is away from the second transmission shaft. One side of the moving shaft is rotatably connected to the first connecting rod through the eccentric shaft, and the other end of the first connecting rod is rotatably connected to a propulsion slider, and the propulsion slider is slidably connected to a slide rail, and the lower surface of the slide rail is fixedly connected to a propulsion bracket, both sides of the propulsion bracket are fixedly connected to the inner wall of the frame, and the upper surface of the propulsion bracket is fixedly connected to a support plate, and the support plate is rotatably connected to the second transmission shaft, and the propulsion slider is fixedly connected to a second connecting rod on the side close to the turntable, and the other end of the second connecting rod is fixedly connected to a roller bracket, and both sides of the roller bracket are fixedly connected to guide sliders, and the guide slider is slidably connected to the slide groove on the frame, and the inner side of the roller bracket is rotatably connected to a third roller.

[0008] Preferably, the frame is fixedly connected to a first protection box on an outer wall of one side of the first rotating wheel, a locking mechanism is arranged in the first protection box, the locking mechanism includes a first pull rod, the first pull rod is slidably connected to the side of the first protection box, one end of the first pull rod located inside the first protection box is fixedly connected to a first rack, the first rack is meshingly connected to the first gear, a first spring is fixedly connected to the side of the first rack away from the first gear, the other end of the first spring is fixedly connected to the first protection box, the first protection box is slidably connected to a first limit block at the position of the first pull rod, a groove is provided on the first pull rod, and the groove is slidably connected to the first limit block in the unlocked state.

[0009] The transmission gear of the present invention is a gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a first gear and a second gear selected from the group consisting of a

[0010] Preferably, the frame is fixedly connected to a second protection box on the outer wall of one side of the second rotating wheel, a second pull rod is slidably connected to the side of the second protection box, the second pull rod is fixedly connected to a third rack at one end located inside the second protection box, the third rack is meshingly connected to the third gear, a second spring is fixedly connected to the side of the third rack away from the third gear, the other end of the second spring is fixedly connected to the second protection box, the second protection box is slidably connected to a second limit block at the position of the second pull rod, the second pull rod is provided with a groove, and the groove is slidably connected to the second limit block in the unlocked state.

[0011] Preferably, first rollers are rotatably connected to both ends of the inner side of the frame, baffles are fixedly connected to both sides of the first rollers, a transmission belt is sleeved between the two first rollers, a reducer is fixedly connected to one end of one of the first rollers, the reducer is fixedly connected to the side wall of the frame, a motor is fixedly connected to the side of the reducer, the input end of the reducer is fixedly connected to the output end of the motor, a number of roller fixing blocks are symmetrically fixedly connected to both sides of the inner side of the frame, a second roller is rotatably connected between every two of the roller fixing blocks, and the second roller is rotatably connected between two of the roller fixing blocks on the inner side of the frame near the propulsion mechanism.

[0012] Preferably, a toggle mechanism is provided on the frame located at another first roller away from the motor, and the toggle mechanism is symmetrically arranged on the frame. The toggle mechanism includes a toggle rod, and the toggle rod is slidably connected to a slideway on the upper surface of the frame. The lower end of the toggle rod is rotatably connected to a fourth connecting rod, and the middle part of the fourth connecting rod is rotatably connected to a toggle bracket, one end of the toggle bracket is fixedly connected to the side of the frame, and the end of the fourth connecting rod away from the toggle rod is rotatably connected to a fifth connecting rod, and the other end of the fifth connecting rod is fixedly connected to a pushing block.

[0013] Preferably, the second roller and the third roller both adopt a drum-shaped design with a large diameter in the middle and small diameters at both ends, and the length of each small diameter portion is one fifth of the total length of the roller.

[0014] Preferably, a plurality of lifting support frames are fixedly connected to the outer walls on both sides of the frame, a hydraulic cylinder is fixedly connected to the inner side of the lifting support frame, a lifting support rod is fixedly connected to the output end of the hydraulic cylinder, and a foot is fixedly connected to the other end of the lifting support rod.

[0015] Preferably, a torsion spring is provided at the connection between the fourth connecting rod and the fifth connecting rod.

[0016] Preferably, the inner wall of the clamping block is adhered with a wear-resistant and corrosion-resistant material made of ceramic.

[0017] (3) Beneficial effects

[0018] 1. When the tension of the conveyor belt is reduced or too large, the tension of the conveyor belt is adjusted through the propulsion mechanism. After the adjustment is completed, the propulsion mechanism is locked by the locking mechanism to prevent the tension of the adjusted conveyor belt from becoming larger or smaller again. After the adjustment is completed, the clamping block locks and locks the second transmission shaft to further prevent the rotation of the third roller, thereby ensuring that the tension of the conveyor belt does not change during the use of the ton bag conveyor;

[0019] 2. At the first roller far away from the motor, a toggle mechanism is installed on the edge of the conveyor belt. When the conveyor belt deviates, the edge of the conveyor belt pushes the toggle rod. Through the action of the connecting rod and the torsion spring, the pushing block pushes the edge of the conveyor belt back to the original track to achieve automatic deviation correction. The baffles on both sides of the first roller close to the motor also play a guiding role to help prevent the conveyor belt from deviating. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0021] Figure 2 It is a structural schematic diagram of one end of the frame of the present invention;

[0022] Figure 3It is a schematic diagram of the structure of the mechanism at the other end of the frame of the present invention;

[0023] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 It is a schematic diagram of the cross-sectional structure of the locking mechanism of the present invention;

[0025] Figure 6 It is a schematic diagram of the partial structure of the third roller of the present invention;

[0026] Figure 7 It is a schematic diagram of the structure of the propulsion mechanism and the clamping mechanism of the present invention;

[0027] Figure 8 It is a structural schematic diagram of the propulsion mechanism of the present invention;

[0028] Fig. 9 It is a schematic diagram of the structure of the clamping mechanism of the present invention;

[0029] Fig.10 It is a schematic diagram of the structure of the toggle mechanism of the present invention;

[0030] Fig.11 It is a schematic diagram of the second roller structure of the present invention.

[0031] The markings in the accompanying drawings are: 1-frame, 101-first roller, 102-second roller, 103-third roller, 104-motor, 105-reducer, 106-baffle, 107-lifting support frame, 108-hydraulic cylinder, 109-lifting support rod, 110-foot, 111-roller fixing block, 2-conveyor belt, 3-propelling mechanism, 301-first rotating wheel, 302-first transmission shaft, 303-first gear, 304-second gear, 305-second transmission shaft, 306-turntable, 307-first connecting rod, 308-propelling slider, 309-slide rail, 310-second connecting rod, 311-roller bracket, 312-propelling bracket, 313-first protection box, 314-guide slider, 4-clamping mechanism, 401-second rotating wheel, 402-third transmission shaft, 403-third gear, 404-fourth gear, 405-second rack, 406-rotating wheel, 407-third connecting rod, 408-clamping block, 409-fixed plate, 410-clamping bracket, 411-second protective box, 5-locking mechanism, 501-first rack, 502-first spring, 503-first pull rod, 504-first limit block, 505-third rack, 506-second spring, 507-second pull rod, 508-second limit block, 6-sliding mechanism, 601-sliding rod, 602-fourth connecting rod, 603-sliding bracket, 604-fifth connecting rod, 605-pushing block, 606-third protective box. DETAILED DESCRIPTION

[0032] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. Example 1

[0033] A long-distance integral lifting ton bag conveyor, such as Figure 1 , Figure 6 , Figure 8 As shown, it includes a frame 1, and a propulsion mechanism 3 is arranged at one end of the inner side of the frame 1. The propulsion mechanism 3 includes a first transmission shaft 302, the first transmission shaft 302 is rotatably connected to the frame 1, the first transmission shaft 302 is fixedly connected to the first rotating wheel 301 at one end away from the frame 1, the first gear 303 is fixedly connected to the outer side of the middle part of the first transmission shaft 302, the first gear 303 is meshedly connected to the second gear 304, the second gear 304 is fixedly connected to the second transmission shaft 305, the second transmission shaft 305 is rotatably connected to the frame 1, the second transmission shaft 305 is fixedly connected to the end away from the second gear 304 with a rotating disk 306, the rotating disk 306 is rotatably connected to the first connecting rod 307 at one side away from the second transmission shaft 305 through an eccentric shaft, and the other end of the first connecting rod 307 A propulsion slider 308 is rotatably connected to the propulsion slider 308, and a slide rail 309 is slidably connected to the propulsion bracket 312 on the lower surface of the slide rail 309. Both sides of the propulsion bracket 312 are fixedly connected to the inner wall of the frame 1, and a support plate is fixedly connected to the upper surface of the propulsion bracket 312. The support plate is rotatably connected to the second transmission shaft 305. The propulsion slider 308 is fixedly connected to the second connecting rod 310 on the side close to the turntable 306, and the other end of the second connecting rod 310 is fixedly connected to a roller bracket 311. Both sides of the roller bracket 311 are fixedly connected to guide sliders 314, and the guide slider 314 is slidably connected to the slide groove on the frame 1. The inner side of the roller bracket 311 is rotatably connected to the third roller 103, and the tension of the conveyor belt 2 is adjusted by moving the third roller 103.

[0034] like Figure 3 , Figure 4 , Figure 5As shown, the frame 1 is fixedly connected to the first protection box 313 on the outer wall of one side of the first rotating wheel 301, and a locking mechanism 5 is arranged in the first protection box 313. The locking mechanism 5 includes a first pull rod 503, and the first pull rod 503 is slidably connected to the side of the first protection box 313. The first pull rod 503 is located inside the first protection box 313. One end thereof is fixedly connected to the first rack 501, and the first rack 501 is meshedly connected to the first gear 303. A first spring 502 is fixedly connected to the side of the first rack 501 away from the first gear 303, and the other end of the first spring 502 is fixedly connected to the first protection box 313. The first protection box 313 is located at the position of the first pull rod 503 and slides. The first pull rod 503 is movably connected with a first limit block 504, and two grooves are provided on the first pull rod 503. The first limit block 504 is pulled outward to make the end of the first limit block 504 slide out of the groove of the first pull rod 503 to remove the limit on the first pull rod 503. In the unlocked state, the groove is slidably connected to the first limit block 504, and the groove plays a locking role for the first pull rod 503. The first pull rod 503 can be locked by the cooperation of the first limit block 504 and the groove provided on the first pull rod 503, so that the second transmission shaft 305 is further locked by the engagement of the first gear 303 with the second gear 304, so as to prevent the third roller 103 from sliding again after the adjustment is completed.

[0035] like Figure 7-Figure 9 As shown, a clamping mechanism 4 is provided on the upper surface of the propulsion bracket 312 near the second gear 304, and the clamping mechanism 4 includes a second rotating wheel 401, the second rotating wheel 401 is fixedly connected to the third transmission shaft 402, the third transmission shaft 402 is rotatably connected to the frame 1, the third transmission shaft 402 is fixedly connected to the outer side of the third transmission shaft 403, the third transmission shaft 402 is fixedly connected to the fourth gear 404 at one end away from the third gear 403, the fourth gear 404 is meshed with the second rack 405, the second rack 405 is slidably connected to the clamping bracket 410 through a sliding groove, the bottom surface of the clamping bracket 410 is fixedly connected to the upper surface of the propulsion bracket 312, and the clamping bracket 410 is rotatably connected to the third transmission shaft 402 through a support. Next, the second rack 405 is symmetrically meshed with a rotating wheel 406 on one side away from the fourth gear 404, and the other end of the rotating wheel 406 is rotatably connected to a third connecting rod 407, and the third connecting rod 407 is rotatably connected to a clamping block 408. Arc grooves are provided on opposite sides of the two clamping blocks 408, and the inner walls of the arc grooves of the clamping blocks 408 are attached with wear-resistant and corrosion-resistant materials such as ceramics. The meshing of the second rack 405 and the two rotating wheels 406 drives the two clamping blocks 408 to clamp the second transmission shaft 305 to lock the second transmission shaft 305. The end of the clamping block 408 is rotatably connected to a fixed plate 409, and the fixed plate 409 is fixedly connected to a clamping bracket 410 via a support rod on the side away from the clamping block 408.

[0036] like Figure 3 , Figure 4 As shown, the frame 1 is fixedly connected to the outer wall of one side of the second rotating wheel 401 with a second protection box 411, and the second protection box 411 is slidably connected to the second pull rod 507 on the side, and the second pull rod 507 is located inside the second protection box 411 and fixedly connected to the third rack 505 at one end, and the third rack 505 is meshed with the third gear 403. The side of the third rack 505 away from the third gear 403 is fixedly connected to the second spring 506, and the other end of the second spring 506 is fixedly connected to the second protection box 411. The second protection box 411 is located at the second pull rod 507. The second limit block 508 is slidably connected to the position, and two grooves are provided on the second pull rod 507. In the unlocked state, the grooves are slidably connected to the second limit block 508, and the second limit block 508 locks the second pull rod 507 by cooperating with the grooves. The second limit block 508 is pulled outward to make the end of the second limit block 508 slide out of the groove of the second pull rod 507 to remove the limitation of the second pull rod 507, and the third transmission shaft 402 can be locked by the engagement of the third rack 505 on the side of the second pull rod 507 with the third gear 403.

[0037] like Figure 1 , Figure 2 , Figure 6 As shown, first rollers 101 are rotatably connected at both ends of the inner side of the frame 1, a transmission belt 2 is sleeved between the two first rollers 101, baffles 106 are fixedly connected at both sides of one of the first rollers 101, a reducer 105 is fixedly connected at one end of the first roller 101, the reducer 105 is fixedly connected to the side wall of the frame 1, a motor 104 is fixedly connected to the side of the reducer 105, an input end of the reducer 105 is fixedly connected to an output end of the motor 104, a number of roller fixing blocks 111 are symmetrically fixedly connected at both sides of the inner side of the frame 1, a second roller 102 is rotatably connected between every two roller fixing blocks 111, and a second roller 102 is also rotatably connected between two roller fixing blocks 111 on the inner side of the frame 1 near the propulsion mechanism 3.

[0038] like Fig.10 As shown, a toggle mechanism 6 is provided on the frame 1 at another first roller 101 away from the motor 104, and the toggle mechanism 6 is symmetrically arranged on the frame 1. The toggle mechanism 6 includes a toggle rod 601, which is slidably connected to the slideway on the upper surface of the frame 1, and the lower end of the toggle rod 601 is rotatably connected to the fourth connecting rod 602, and the middle part of the fourth connecting rod 602 is rotatably connected to the toggle bracket 603, one end of the toggle bracket 603 is fixedly connected to the side of the frame 1, and the end of the fourth connecting rod 602 away from the toggle rod 601 is rotatably connected to the fifth connecting rod 604, a torsion spring is provided at the connection between the fourth connecting rod 602 and the fifth connecting rod 604, and the other end of the fifth connecting rod 604 is fixedly connected to the pushing block 605.

[0039] like Fig.11As shown, the second roller 102 and the third roller 103 are both drum-shaped in design with a large diameter in the middle and small diameters at both ends, and the length of each small diameter portion is one fifth of the total length of the roller.

[0040] like Figure 1 As shown, a plurality of lifting support frames 107 are fixedly connected to the outer walls on both sides of the frame 1, a hydraulic cylinder 108 is fixedly connected to the inner side of the lifting support frame 107, a lifting support rod 109 is fixedly connected to the output end of the hydraulic cylinder 108, and a foot 110 is fixedly connected to the other end of the lifting support rod 109. Example 2

[0041] Working principle: When using a long-distance integral lifting ton bag conveyor to transport goods, put the goods on the conveyor belt 2, start the motor 104, the output end of the motor 104 drives the input end of the reducer 105 to rotate, the output end of the reducer 105 drives the first roller 101 to rotate, the first roller 101 drives the conveyor belt 2 to move, and the conveyor belt 2 drives the remaining first roller 101, second roller 102, and third roller 103 to rotate synchronously to achieve continuous transportation of materials.

[0042] During long-term operation and carrying of materials, the conveyor belt 2 is stretched, worn and affected by external environmental factors, causing its original tension state to gradually weaken. The tension state of the conveyor belt 2 can be adjusted at any time according to the actual situation of use. When the tension state of the conveyor belt 2 needs to be adjusted, the motor 104 is turned off, and the second limit block 508 is pulled outward so that the second limit block 508 releases the restriction on the second pull rod 507. The second pull rod 507 is pulled outward. While the second pull rod 507 moves outward, it drives the third rack 505 to move outward and squeezes the second spring 506. The second spring 506 is compressed and pushes the second limit block 508 inward so that the second limit block 508 can be inserted into the groove at the end of the second pull rod 507. 406, and the third gear 403 is unlocked. At this time, the second rotating wheel 401 is rotated counterclockwise, and the second rotating wheel 401 drives the third transmission shaft 402 to rotate counterclockwise, and the third transmission shaft 402 drives the third gear 403 to rotate counterclockwise, and the third transmission shaft 402 drives the fourth gear 404 to rotate counterclockwise. The fourth gear 404 drives the second rack 405 to move linearly to the right through engagement, and the second rack 405 drives the rotating wheel 406 to rotate counterclockwise. The counterclockwise rotation of the rotating wheel 406 drives the two third connecting rods 407 to open to both sides, and the third connecting rod 407 drives the two clamping blocks 408 to open, thereby canceling the clamping effect on the second transmission shaft 305.

[0043] The first limit block 504 is then pulled outward to cancel the limit on the first pull rod 503 by the first limit block 504, and the first pull rod 503 drives the first rack 501 to move outward, and the first rack 501 squeezes the first spring 502, and the first spring 502 is compressed, and then the first limit block 504 is pushed inward to insert the first limit block 504 into the groove at the end of the first pull rod 503. At this time, the first rack 501 is no longer engaged with the first gear 303, and the lock on the first gear 303 is released, and the first rotating wheel 301 is rotated, and the first rotating wheel 301 drives the first transmission shaft 302, and the first transmission shaft 302 drives the first gear 303 to rotate, and the first gear 303 is released. The second gear 304 is driven to rotate through meshing, the second gear 304 drives the second transmission shaft 305 to rotate, the second transmission shaft 305 drives the turntable 306 to rotate, the turntable 306 drives the first connecting rod 307 to move, the first connecting rod 307 drives the propulsion slider 308 to make a linear motion in the slide rail 309, the propulsion slider 308 drives the second connecting rod 310 to move, the second connecting rod 310 drives the roller bracket 311 to move, the roller bracket 311 drives and guides the slider 314 to make a linear motion in the slide groove on the frame 1, the roller bracket 311 drives the third roller 103 to make a linear motion, and the left and right movement of the third roller 103 is used to adjust the tension of the conveyor belt 2.

[0044] After the third roller 103 is adjusted to a suitable position, the first limit block 504 is pulled outward, the first spring 502 rebounds, and the spring drives the first rack 501 to move into the first protection box, the first rack 501 engages with the first gear 303, and pushes the first limit block 504 inward, so that the first limit block 504 is inserted into another groove of the first pull rod 503 to complete the locking of the first gear 303; the second rotating wheel 401 is rotated clockwise, the second rotating wheel 401 drives the third transmission shaft 402 to rotate clockwise, the third transmission shaft 402 drives the third gear 403 to rotate clockwise, the third transmission shaft 402 drives the fourth gear 404 to rotate clockwise, and the fourth gear 404 drives the third gear 303 to rotate clockwise through meshing. The second rack 405 makes a linear motion to the left, and the second rack 405 drives the rotating wheel 406 to rotate, and the rotating wheel 406 drives the two third connecting rods 407 to rotate towards each other, and the third connecting rod 407 drives the clamping block 408 to close, thereby completing the clamping of the second transmission shaft 305; at this time, the second limit block 508 is pulled outward again, so that the second limit block 508 slides out of the groove at the end of the second pull rod 507, and the second spring 506 rebounds, and the second spring 506 drives the third rack 505 to move, and the third rack 505 meshes with the third gear 403, and then the second limit block 508 is pushed inward so that the second limit block 508 is inserted into another groove of the second pull rod 507 to complete the locking of the third gear 403.

[0045] When the conveyor belt 2 at the first roller 101 at one end of the frame 1 deviates, the edge of the conveyor belt 2 pushes the toggle rod 601 outward to move the other end of the fourth connecting rod 602 toward the inside of the frame 1, the fourth connecting rod 602 drives the fifth connecting rod 604 to rotate and squeeze the torsion spring, the fifth connecting rod 604 drives the push block 605 to move toward one side of the first roller 101, the push block 605 pushes the edge of the conveyor belt 2 to return to the original track, and the toggle mechanism 6 can be reset under the action of the torsion spring rebound force. The baffles 106 on both sides of the first roller 101 at the other end of the frame 1 continuously provide guiding force to the conveyor belt 2 to prevent the conveyor belt 2 from deviating.

[0046] According to the principle that the conveyor belt 2 runs tight but not loose, the second roller 102 and the third roller 103 both adopt a drum-shaped design with a large diameter in the middle and small diameters at both ends. The length of each small diameter portion is one fifth of the total length of the roller. The design of the drum roller can make the contact between the roller and the conveyor belt 2 or the working surface more uniform, reducing wear and deformation caused by uneven force. In the conveying equipment, the drum roller can achieve slight squeezing and guiding of the material, making the material more stable and less likely to deviate during the conveying process.

[0047] Each hydraulic cylinder 108 is connected to a hydraulic station, and the overall conveyor can be electronically controlled to complete lifting operations to meet the conveying requirements of different heights and positions.

[0048] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. Long-distance integral lifting ton bag conveyor, characterized by: The invention comprises a frame (1), wherein a propulsion mechanism (3) is arranged at one end of the inner side of the frame (1), wherein the propulsion mechanism (3) comprises a first transmission shaft (302), wherein the first transmission shaft (302) is rotatably connected to the frame (1), wherein one end of the first transmission shaft (302) away from the frame (1) is fixedly connected to a first rotating wheel (301), wherein a first gear (303) is fixedly connected to an outer side surface of a middle portion of the first transmission shaft (302), wherein the first gear (303) is meshingly connected to a second gear (304), wherein the second gear (304) is fixedly connected to a second transmission shaft (305), wherein the second transmission shaft (305) is rotatably connected to the frame (1), wherein one end of the second transmission shaft (305) away from the second gear (304) is fixedly connected to a rotating disk (306), and wherein a side of the rotating disk (306) away from the second transmission shaft (305) is rotatably connected to a first connecting rod (301) via an eccentric shaft. 307), the other end of the first connecting rod (307) is rotatably connected to a propulsion slider (308), the propulsion slider (308) is slidably connected to a slide rail (309), the lower surface of the slide rail (309) is fixedly connected to a propulsion bracket (312), both sides of the propulsion bracket (312) are fixedly connected to the inner wall of the frame (1), the upper surface of the propulsion bracket (312) is fixedly connected to a support plate, the support plate is rotatably connected to the second transmission shaft (305), the propulsion slider (308) is fixedly connected to a second connecting rod (310) on one side close to the rotating disk (306), the other end of the second connecting rod (310) is fixedly connected to a roller bracket (311), both sides of the roller bracket (311) are fixedly connected to guide sliders (314), the guide sliders (314) are slidably connected to the slide grooves on the frame (1), and the inner side of the roller bracket (311) is rotatably connected to a third roller (103); The frame (1) is fixedly connected to a first protection box (313) on an outer wall of one side of the first rotating wheel (301), and a locking mechanism (5) is arranged in the first protection box (313), and the locking mechanism (5) comprises a first pull rod (503), and the first pull rod (503) is slidably connected to the side of the first protection box (313); one end of the first pull rod (503) located inside the first protection box (313) is fixedly connected to a first rack (501), and the first rack (501) is meshingly connected to the first gear (303); a side of the first rack (501) away from the first gear (303) is fixedly connected to a first spring (502), and the other end of the first spring (502) is fixedly connected to the first protection box (313); the first protection box (313) is slidably connected to a first limit block (504) at the position of the first pull rod (503), and a groove is provided on the first pull rod (503), and the groove is slidably connected to the first limit block (504) in an unlocked state.

2. The long-distance integral lifting ton bag conveyor according to claim 1 is characterized in that: A clamping mechanism (4) is provided on the upper surface of the propulsion bracket (312) near the second gear (304), and the clamping mechanism (4) includes a second rotating wheel (401), the second rotating wheel (401) is fixedly connected to a third transmission shaft (402), the third transmission shaft (402) is rotatably connected to the frame (1), a third gear (403) is fixedly connected to the outer side of the third transmission shaft (402), an end of the third transmission shaft (402) away from the third gear (403) is fixedly connected to a fourth gear (404), the fourth gear (404) is meshedly connected to a second rack (405), and the second rack (405) is slidably connected to the clamping bracket (401) through a slide groove. 10), the bottom surface of the clamping bracket (410) is fixedly connected to the upper surface of the propulsion bracket (312), the clamping bracket (410) is rotatably connected to the third transmission shaft (402) through a support, the second rack (405) is symmetrically meshed with a rotating wheel (406) on the side away from the fourth gear (404), the other end of the rotating wheel (406) is rotatably connected to a third connecting rod (407), the third connecting rod (407) is rotatably connected to a clamping block (408), the end of the clamping block (408) is rotatably connected to a fixing plate (409), and the fixing plate (409) is fixedly connected to the clamping bracket (410) through a support rod on the side away from the clamping block (408).

3. The long-distance integral lifting ton bag conveyor according to claim 2 is characterized in that: The frame (1) is fixedly connected to a second protection box (411) on an outer wall of one side of the second rotating wheel (401); a second pull rod (507) is slidably connected to the side of the second protection box (411); one end of the second pull rod (507) located inside the second protection box (411) is fixedly connected to a third rack (505); the third rack (505) is meshingly connected to the third gear (403); a second spring (506) is fixedly connected to the side of the third rack (505) away from the third gear (403); the other end of the second spring (506) is fixedly connected to the second protection box (411); the second protection box (411) is slidably connected to a second limit block (508) at the position of the second pull rod (507); a groove is provided on the second pull rod (507); in an unlocked state, the groove is slidably connected to the second limit block (508).

4. The long-distance integral lifting ton bag conveyor according to claim 1 is characterized in that: First rollers (101) are rotatably connected to both ends of the inner side of the frame (1), a conveyor belt (2) is sleeved between the two first rollers (101), baffles (106) are fixedly connected to both sides of one of the first rollers (101), a reducer (105) is fixedly connected to one end of the first roller (101), the reducer (105) is fixedly connected to the side wall of the frame (1), a motor (104) is fixedly connected to the side of the reducer (105), an input end of the reducer (105) is fixedly connected to an output end of the motor (104), a plurality of roller fixing blocks (111) are symmetrically fixedly connected to both sides of the inner side of the frame (1), a second roller (102) is rotatably connected between every two of the roller fixing blocks (111), and the second roller (102) is rotatably connected between two of the roller fixing blocks (111) on the inner side of the frame (1) near the propulsion mechanism (3).

5. The long-distance integral lifting ton bag conveyor according to claim 4 is characterized in that: A toggle mechanism (6) is provided on the frame (1) at another position of the first roller (101) away from the motor (104); the toggle mechanism (6) is symmetrically arranged on the frame (1); the toggle mechanism (6) comprises a toggle rod (601); the toggle rod (601) is slidably connected to a slideway on the upper surface of the frame (1); the lower end of the toggle rod (601) is rotatably connected to a fourth connecting rod (602); the middle part of the fourth connecting rod (602) is rotatably connected to a toggle bracket (603); one end of the toggle bracket (603) is fixedly connected to a side surface of the frame (1); one end of the fourth connecting rod (602) away from the toggle rod (601) is rotatably connected to a fifth connecting rod (604); the other end of the fifth connecting rod (604) is fixedly connected to a push block (605).

6. The long-distance integral lifting ton bag conveyor according to claim 5 is characterized in that: The second roller (102) and the third roller (103) both adopt a drum-shaped design with a large diameter in the middle and small diameters at both ends, and the length of each small diameter portion is one fifth of the total length of the roller.

7. The long-distance integral lifting ton bag conveyor according to claim 1 is characterized in that: A plurality of lifting support frames (107) are fixedly connected to the outer walls on both sides of the frame (1), a hydraulic cylinder (108) is fixedly connected to the inner side of the lifting support frame (107), a lifting support rod (109) is fixedly connected to the output end of the hydraulic cylinder (108), and a foot (110) is fixedly connected to the other end of the lifting support rod (109).

8. The long-distance integral lifting ton bag conveyor according to claim 6 is characterized in that: A torsion spring is provided at the connection between the fourth connecting rod (602) and the fifth connecting rod (604).

9. The long-distance integral lifting ton bag conveyor according to claim 3 is characterized in that: The inner wall of the clamping block (408) is adhered with a wear-resistant and corrosion-resistant material made of ceramic.

Citation Information

Patent Citations

  • Automatic logistics conveying line

    CN111806954A

  • Raw material conveying fan for vegetable oil production

    CN111846969A

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