A diode braid appearance inspection device

By designing a diode braided appearance inspection device including detection rods, lights and fans, the problem of easy missing in the prior art relying on visual inspection is solved, and multiple inspections and detection effects are improved, and the accuracy and reliability of detection are improved.

CN118817605BActive Publication Date: 2025-05-16DAYA SEMICON
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Patent Information

Application Number
CN202411053218.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-05-16
Estimated Expiration
2044-08-02

AI Technical Summary

Technical Problem

In the prior art, the appearance inspection of diode braiding mainly relies on visual inspection, which is prone to omissions, and it is difficult to achieve multiple inspections, and it is impossible to avoid omissions.

Method used

A diode braided appearance inspection device is designed, including a base, a conveying assembly and a plurality of inspection components. The conveying assembly drives the gears and the winding rollers through the motor to realize the conveying and detection of the braiding. The detection components include a detection rod, light and a fan. The detection rod passes through the damaged area, light illumination and fan blowing to achieve the improvement of multiple inspections and detection effects.

Benefits of technology

Through the inspection of the detection rod, the lighting of the light and the blowing of the fan, the holes and damage on the braid can be effectively discovered, the accuracy and reliability of the detection can be improved, and the detection rod is highly adjustable and adapted to detection in different situations.

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Abstract

The present invention provides a diode braid appearance inspection device, which relates to the technical field of inspection devices, and includes: a base, which is placed on a workbench, and a conveying assembly is fixed on the base. The inspection can be achieved by passing a detection rod through the damaged part. Compared with direct visual inspection, when the detection rod passes through the damaged part for inspection, it can be better discovered by the staff, and the inspection effect is good. During the inspection, the extrusion force of the detection rod on the braid can be adjusted, and the adjustability is high; the inspection can be achieved by a lamp tube. During the inspection process, when the light passes through the damaged part, it will illuminate the base, which is convenient for the staff to observe; the present application is provided with a third detection assembly. On the one hand, the braid can be blown by the wind force generated by the fan. When there is damage on the braid, the damaged part will open under the action of the wind force, which is convenient for the staff to observe; on the other hand, because the fan position is adjustable, the detection blind spot can be eliminated.
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Description

Technical Field

[0001] The present invention relates to the technical field of inspection devices, and in particular to a diode braid appearance inspection device. Background Art

[0002] A braided diode refers to a diode in which multiple diodes are separated and arranged in parallel between two ribbon-shaped connecting rods. After the diode braiding process is completed, before the diodes are arranged on the braid, the appearance of the braid needs to be inspected.

[0003] At present, most inspections are carried out through visual inspection, mainly to check whether there are holes and damages on the tape. Visual inspection is prone to omissions, and it is not possible to achieve multiple inspections through structural improvements to avoid omissions.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a diode braid appearance inspection device is provided to achieve a more practical purpose. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides a diode braid appearance inspection device to solve the problem that currently most inspections are carried out by visual inspection method, mainly to detect whether there are holes and damages on the braid. Visual inspection is prone to omissions, and it is impossible to achieve multiple inspections through structural improvements to avoid omissions.

[0006] The invention provides a diode braid appearance inspection device, which specifically comprises a base, wherein the base is placed on a workbench and a conveying component is fixed on the base.

[0007] Furthermore, the conveying assembly is composed of a first seat body, a first frame body, a first electric cylinder, a first fixed seat, a first winding roller, a second seat body, a second frame body, a second electric cylinder, a second fixed seat, a second winding roller, a first gear, a motor, a second gear and a connecting plate. The first seat body is fixed to the top surface of the base, and the top surface of the base is located on the outside of the first seat body. A first frame body with a concave structure is fixed to the top surface of the base. A first electric cylinder is fixed to the bottom end surface of the inner wall of the first frame. A first fixed seat with a concave structure is fixed to one end below the first electric cylinder. A first winding roller is rotatably connected between the first fixed seat and the first seat body.

[0008] Furthermore, a second seat body is fixed to the top surface of the base, a second frame body with a concave structure is fixed to the top surface of the base outside the second seat body, a second electric cylinder is fixed to the bottom end surface of the inner wall of the second frame, a second fixed seat with a concave structure is fixed to one end below the second electric cylinder, a second winding roller is fixed between the second fixed seat and the second seat body, a braid is wound on the first winding roller, and the other end of the braid is fixed to the second winding roller.

[0009] Furthermore, a first gear is fixed on the second winding roller, a motor is fixed on the front end surface of the inner wall of the second frame, a second gear is fixed on the rotating shaft of the motor, and the second gear is meshed with the first gear.

[0010] Furthermore, a connecting plate with a rectangular plate-like structure is fixed between the first frame and the second frame, and a first detection component is installed on the connecting plate. The first detection component consists of a detection rod, a mounting rod and a counterweight block. The detection rods are plugged into the connecting plate in a linear array, and the lower ends of all the detection rods are in contact with the top surface of the braid.

[0011] Furthermore, the detection rod is a bent rod structure.

[0012] Furthermore, four cylindrical rod-shaped mounting rods are welded to the top surface of the connecting plate, and two rectangular block-shaped counterweights are slidably connected to the four mounting rods, and the bottom end surface of the lower counterweight is in contact with the top surface of the detection rod.

[0013] Furthermore, a second detection component is installed on the connecting plate, and the second detection component is composed of a guide rod, a cover body, a lighting lamp, a first threaded rod and a rubber sleeve. Two guide rods with cylindrical rod-like structures are slidably connected to the connecting plate, and the lower ends of the two guide rods are welded to the top surface of the cover body. The cover body is a square cover-like structure, and a lighting lamp is installed in the cover body, and the lighting lamp is electrically connected to the external power supply.

[0014] Furthermore, a first threaded rod is threadedly connected to the connecting plate, and one lower end of the first threaded rod is rotatably connected to the top surface of the cover body, the bottom surface of the cover body contacts the top surface of the braid, and the front and rear widths of the cover body are equal to the width of the braid.

[0015] Furthermore, a rubber sleeve is adhered to the handle of the first threaded rod, and the outer wall of the rubber sleeve is in elastic contact with the outer walls of the two guide rods.

[0016] Furthermore, a third detection component is fixed to the top surface of the base, and the third detection component is composed of a sliding seat, a mounting block, a fan, a motor and a second threaded rod. The sliding seat is fixed to the top surface of the base, and a mounting block with a rectangular block structure is slidably connected to the sliding seat. A fan is fixed to the top surface of the mounting block, and the fan is located below the braid.

[0017] Furthermore, a motor is fixed to the front end surface of the sliding seat, a second threaded rod is fixed to the rotating shaft of the motor, the second threaded rod is rotatably connected to the sliding seat, and the second threaded rod is threadedly connected to the mounting block.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] Through the setting of the first detection component, the present application can realize detection by passing the detection rod through the damaged part. Compared with direct visual detection, when the detection rod passes through the damaged part for detection, it can be better discovered by the staff, the detection effect is good, and during the detection, the squeezing force of the detection rod on the tape can be adjusted, and the adjustability is high.

[0020] The present application can realize detection through the lamp tube by setting up the second detection component. During the detection process, when the light passes through the damaged part, it will illuminate the base to facilitate observation by the staff.

[0021] Through the setting of the third detection component, the present application can, on the one hand, realize the blowing of the braid through the wind force generated by the fan. When there is damage on the braid, the damaged part will open under the action of the wind, making it convenient for staff to observe; on the other hand, because the position of the fan is adjustable, blind spots in detection can be eliminated. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0023] In the attached picture:

[0024] Figure 1 It shows an axial structural schematic diagram of a diode braid appearance inspection device according to the present invention;

[0025] Figure 2 It shows a schematic diagram of the main structure of the diode braid appearance inspection device according to the present invention;

[0026] Figure 3 A schematic diagram of the top view of the diode braid appearance inspection device according to the present invention is shown;

[0027] Figure 4 It is shown that according to the present invention Figure 3 A schematic diagram of the enlarged structure at point A;

[0028] Figure 5 It shows a schematic diagram of the axial structure of the diode braid appearance inspection device after the cover body is cut open according to the present invention;

[0029] Figure 6 It shows a schematic diagram of the axial structure of the first detection assembly according to the present invention;

[0030] Figure 7 It shows a schematic diagram of the main structure of the second detection component after partial cutaway according to the present invention;

[0031] Figure 8 It is shown that according to the present invention Figure 7 Schematic diagram of the axial structure.

[0032] Reference numerals list

[0033] 1. Base;

[0034] 2. Conveying assembly; 201. first seat; 202. first frame; 203. first electric cylinder; 204. first fixed seat; 205. first winding roller; 206. second seat; 207. second frame; 208. second electric cylinder; 209. second fixed seat; 210. second winding roller; 211. first gear; 212. motor; 213. second gear; 214. connecting plate;

[0035] 3. Taping;

[0036] 4. First detection assembly; 401. Detection rod; 402. Mounting rod; 403. Counterweight;

[0037] 5. Second detection assembly; 501. Guide rod; 502. Cover; 503. Illuminating lamp; 504. First threaded rod; 505. Rubber sleeve;

[0038] 6. The third detection component; 601. The sliding seat; 602. The mounting block; 603. The fan; 604. The motor; 605. The second threaded rod. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] Unless otherwise defined, all terms (including technical and scientific terms) used in the embodiments of the present invention have the same meanings as commonly understood by those skilled in the art to which the present invention belongs. It should also be understood that terms such as those defined in common dictionaries should be interpreted as having meanings consistent with their meanings in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless the embodiments of the present invention clearly define such meanings.

[0041] The words "first", "second" and similar words used in the embodiments of the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. The words "one", "one" or "the" and similar words do not indicate a quantity limitation, but indicate the existence of at least one. Similarly, the words "include" or "comprise" and similar words mean that the elements or objects appearing in front of the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. In the following description, the spatial and directional terms such as "upper", "lower", "front", "back", "top", "bottom", "vertical" and "horizontal" may be used to describe the embodiments of the present invention, but it should be understood that these terms are only for the convenience of describing the embodiments shown in the figures, and do not require the actual device to be constructed or operated in a specific orientation. In the following description, the use of terms such as "connect", "couple", "fix" and "attach" may refer to the direct connection between two elements or structures without other elements or structures, or may refer to the indirect connection between two elements or structures through an intermediate element or structure, unless otherwise clearly stated in this article.

[0042] Embodiment 1:

[0043] As attached Figure 1 To Attachment Figure 8 As shown:

[0044] The present invention provides a diode braid appearance inspection device, comprising: a base 1, the base 1 is placed on a workbench, and a conveying component 2 is fixed on the base 1.

[0045] Among them, the conveying component 2 is composed of a first seat body 201, a first frame body 202, a first electric cylinder 203, a first fixed seat 204, a first winding roller 205, a second seat body 206, a second frame body 207, a second electric cylinder 208, a second fixed seat 209, a second winding roller 210, a first gear 211, a motor 212, a second gear 213 and a connecting plate 214. The first seat body 201 is fixed to the top surface of the base 1, and the top surface of the base 1 is located on the outside of the first seat body 201 and a first frame body 202 with a concave structure is fixed thereon. A first electric cylinder 203 is fixed to the bottom end surface of the inner wall of the first frame body 202, and a first fixed seat 204 with a concave structure is fixed at one end below the first electric cylinder 203. A first winding roller 205 is rotatably connected between the first fixed seat 204 and the first seat body 201.

[0046] Among them, a second base body 206 is fixed on the top surface of the base 1, and a second frame body 207 with a concave structure is fixed on the top surface of the base 1 outside the second base body 206. A second electric cylinder 208 is fixed on the bottom end surface of the inner wall of the second frame body 207, and a second fixed seat 209 with a concave structure is fixed at one end below the second electric cylinder 208. A second winding roller 210 is fixed between the second fixed seat 209 and the second base body 206, and a braid 3 is wound on the first winding roller 205, and the other end of the braid 3 is fixed on the second winding roller 210.

[0047] A first gear 211 is fixed on the second winding roller 210 , a motor 212 is fixed on the front end surface of the inner wall of the second frame 207 , a second gear 213 is fixed on the rotating shaft of the motor 212 , and the second gear 213 meshes with the first gear 211 .

[0048] Among them, a connecting plate 214 with a rectangular plate-like structure is fixed between the first frame 202 and the second frame 207, and a first detection component 4 is installed on the connecting plate 214. The first detection component 4 is composed of a detection rod 401, a mounting rod 402 and a counterweight block 403. The detection rods 401 are plugged into the connecting plate 214 in a linear array, and the lower ends of all the detection rods 401 are in contact with the top surface of the braid 3. When the detection rods 401 are used for detection, if the braid 3 is damaged, the detection rods 401 will pass through the damaged part, and the staff can find it in time.

[0049] The detection rod 401 is a bent rod structure. During use, the bent rod structure of the detection rod 401 can prevent the detection rod 401 from being separated from the connecting plate 214 and causing the detection rod 401 to fall.

[0050] Among them, four cylindrical rod-shaped mounting rods 402 are welded to the top surface of the connecting plate 214, and two rectangular block-shaped counterweights 403 are slidably connected to the four mounting rods 402. The bottom end surface of a counterweight 403 below is in contact with the top surface of the detection rod 401. Under the action of the gravity of the counterweight 403, the pressure of the detection rod 401 on the braid 3 will increase. If there is damage on the braid 3, the detection rod 401 will pass through the damaged part to complete the detection.

[0051] Among them, a second detection component 5 is installed on the connecting plate 214, and the second detection component 5 is composed of a guide rod 501, a cover body 502, a lighting lamp 503, a first threaded rod 504 and a rubber sleeve 505. Two guide rods 501 with cylindrical rod-like structures are slidably connected to the connecting plate 214, and one end of the lower end of the two guide rods 501 is welded to the top surface of the cover body 502. The cover body 502 is a square cover-like structure, and a lighting lamp 503 is installed in the cover body 502, and the lighting lamp 503 is electrically connected to an external power supply.

[0052] Among them, a first threaded rod 504 is threadedly connected to the connecting plate 214, and the lower end of the first threaded rod 504 is rotatably connected to the top surface of the cover body 502, and the bottom surface of the cover body 502 is in contact with the top surface of the braid 3. The front and rear widths of the cover body 502 are equal to the width of the braid 3. When detection is required by light, the power of the lighting lamp 503 is turned on, and then the first threaded rod 504 is rotated, and the bottom of the cover body 502 is adjusted to contact with the top of the braid 3 through the first threaded rod 504. At this time, through the illumination of the lighting lamp 503, if there is damage on the braid 3, the light passing through the damaged part can prompt the staff.

[0053] Among them, a third detection component 6 is fixed to the top surface of the base 1, and the third detection component 6 is composed of a sliding seat 601, a mounting block 602, a fan 603, a motor 604 and a second threaded rod 605. The sliding seat 601 is fixed to the top surface of the base 1, and a mounting block 602 with a rectangular block structure is slidably connected to the sliding seat 601. A fan 603 is fixed to the top surface of the mounting block 602, and the fan 603 is located below the braid 3.

[0054] Among them, a motor 604 is fixed on the front end face of the sliding seat 601, and a second threaded rod 605 is fixed on the rotating shaft of the motor 604. The second threaded rod 605 is rotatably connected to the sliding seat 601, and the second threaded rod 605 is threadedly connected to the mounting block 602. When detection is required through the fan 603, the fan 603 is controlled to rotate, and then the motor 604 is controlled to rotate reciprocatingly. When the fan 603 rotates, the wind force generated by the fan 603 contacts the braid 3. At this time, if the edge of the braid 3 is damaged, the damaged part can be blown away under the action of the wind force of the fan 603, which is convenient for personnel to observe. Through the reciprocating rotation of the motor 604, it can be ensured that the wind force is completely in contact with each position of the braid 3 to avoid dead angles.

[0055] Embodiment 2:

[0056] On the basis of Example 1, a rubber sleeve 505 is adhered to the handle of the first threaded rod 504, and the outer wall of the rubber sleeve 505 is in elastic contact with the outer walls of the two guide rods 501. During use, the two guide rods 501 squeeze the rubber sleeve 505 to prevent the first threaded rod 504 from loosening after adjustment, thereby causing the relative positions of the cover body 502 and the braid 3 to shift, ultimately affecting the detection results.

[0057] The specific usage and function of this embodiment are as follows:

[0058] The motor 212 is controlled to rotate. When the motor 212 rotates, the rotation of the second winding roller 210 can be realized through the rotation of the first gear 211 and the second gear 213. When the second winding roller 210 rotates, the braid 3 can be wound onto the second winding roller 210. When the detection rod 401 is used for detection, if there is damage on the braid 3, the detection rod 401 will pass through the damaged part, and the staff can find it in time. When it is necessary to improve the detection effect of the detection rod 401, a counterweight block 403 can be installed on the mounting rod 402. Under the action of the gravity of the counterweight block 403, the pressure of the detection rod 401 on the braid 3 will increase. If there is damage on the braid 3, the detection rod 401 will pass through the damaged part to complete the detection. When it is necessary to detect by light During inspection, the power of the lighting lamp 503 is turned on, and then the first threaded rod 504 is rotated. The bottom of the cover body 502 is adjusted to contact with the top of the braid 3 through the first threaded rod 504. At this time, through the illumination of the lighting lamp 503, if there is damage on the braid 3, the light passing through the damaged part can prompt the staff; when it is necessary to use the fan 603 for inspection, the fan 603 is controlled to rotate, and then the motor 604 is controlled to rotate back and forth. When the fan 603 rotates, the wind force generated by the fan 603 contacts the braid 3. At this time, if there is damage at the edge of the braid 3, the damaged part can be blown away under the action of the wind force of the fan 603, which is convenient for personnel to observe. The reciprocating rotation of the motor 604 can ensure that the wind force is in complete contact with each position of the braid 3 to avoid dead angles.

[0059] The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The protection scope of the present invention shall be based on the protection scope of the claims.

Claims

1. A diode braid appearance inspection device, characterized in that: include: A base (1), the base (1) being placed on a workbench, a conveying assembly (2) being fixed on the base (1); the conveying assembly (2) being composed of a first base body (201), a first frame body (202), a first electric cylinder (203), a first fixed seat (204), a first winding roller (205), a second base body (206), a second frame body (207), a second electric cylinder (208), a second fixed seat (209), a second winding roller (210), a first gear (211), a motor (212), a second gear (213) and a connecting plate (214); the first base body (201) being fixed on the top surface of the base (1); a first frame body (202) having a concave structure being fixed on the top surface of the base (1) and located outside the first base body (201); a first electric cylinder (203) being fixed on the bottom end surface of the inner wall of the first frame body (202); A first fixed seat (204) with a concave structure is fixed at one end below an electric cylinder (203), and a first winding roller (205) is rotatably connected between the first fixed seat (204) and the first seat body (201); a second seat body (206) is fixed at the top surface of the base (1), a second frame body (207) with a concave structure is fixed at the top surface of the base (1) and is located outside the second seat body (206); a second electric cylinder (208) is fixed at the bottom end surface of the inner wall of the second frame body (207); a second fixed seat (209) with a concave structure is fixed at one end below the second electric cylinder (208), a second winding roller (210) is fixed between the second fixed seat (209) and the second seat body (206), and a braid (3) is wound around the first winding roller (205), and the other end of the braid (3) is fixed to the second winding roller (210); A connecting plate (214) having a rectangular plate-like structure is fixed between the first frame (202) and the second frame (207); a first detection assembly (4) is mounted on the connecting plate (214); the first detection assembly (4) is composed of a detection rod (401), a mounting rod (402) and a counterweight (403); the detection rods (401) are plugged into the connecting plate (214) in a linear array, and the lower ends of all the detection rods (401) are in contact with the top surface of the braid (3); Four cylindrical rod-shaped mounting rods (402) are welded to the top surface of the connecting plate (214), two rectangular block-shaped counterweights (403) are slidably connected to the four mounting rods (402), and the bottom end surface of one of the lower counterweights (403) contacts the top surface of the detection rod (401); A second detection assembly (5) is installed on the connecting plate (214), and the second detection assembly (5) is composed of a guide rod (501), a cover body (502), a lighting lamp (503), a first threaded rod (504), and a rubber sleeve (505). Two guide rods (501) of cylindrical rod-shaped structures are slidably connected to the connecting plate (214), and one lower end of the two guide rods (501) is welded to the top surface of the cover body (502). The cover body (502) is a square cover-shaped structure. A lighting lamp (503) is installed in the cover body (502), and the lighting lamp (503) is electrically connected to an external power supply. A first threaded rod (504) is threadedly connected to the connecting plate (214); a lower end of the first threaded rod (504) is rotatably connected to the top surface of the cover body (502); the bottom surface of the cover body (502) contacts the top surface of the braid (3); and the front and rear widths of the cover body (502) are equal to the width of the braid (3); A rubber sleeve (505) is adhered to the handle of the first threaded rod (504), and the outer wall of the rubber sleeve (505) is in elastic contact with the outer walls of the two guide rods (501); A third detection assembly (6) is fixed to the top surface of the base (1), and the third detection assembly (6) is composed of a sliding seat (601), a mounting block (602), a fan (603), a motor (604), and a second threaded rod (605). The sliding seat (601) is fixed to the top surface of the base (1), and a mounting block (602) with a rectangular block structure is slidably connected to the sliding seat (601). A fan (603) is fixed to the top surface of the mounting block (602), and the fan (603) is located below the braid (3). A motor (604) is fixed to the front end surface of the sliding seat (601), a second threaded rod (605) is fixed to the rotating shaft of the motor (604), the second threaded rod (605) is rotatably connected to the sliding seat (601), and the second threaded rod (605) is threadedly connected to the mounting block (602).

2. A diode braid appearance inspection device as claimed in claim 1, characterized in that: A first gear (211) is fixed on the second winding roller (210), a motor (212) is fixed on the front end surface of the inner wall of the second frame (207), a second gear (213) is fixed on the rotating shaft of the motor (212), and the second gear (213) is meshed with the first gear (211).

3. A diode braid appearance inspection device as claimed in claim 1, characterized in that: The detection rod (401) is a bent rod structure.

Citation Information

Patent Citations

  • Full-automatic appearance detecting and braiding all-in-one machine

    CN114590435A

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    CN116147465A