Waste recycling equipment for construction projects

By designing waste recycling equipment for construction projects, and using the coordinated work of lifting drive mechanism, installation box, horizontal straightening mechanism, crushing mechanism and vibration shock mechanism, the problems of low separation efficiency between steel bars and concrete and irregular shape of steel bars are solved, the regularization of steel bars and efficient screening of concrete slags are achieved, and the recycling efficiency is improved.

CN118847869BActive Publication Date: 2025-04-25JIANGSU TIEJUN SOFTWARE TECH CO LTD +1
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Patent Information

Application Number
CN202411141909.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-04-25
Estimated Expiration
2044-08-20

AI Technical Summary

Technical Problem

The prior art has low efficiency in the separation process between steel bars and concrete, irregular steel bar shapes lead to difficulty in recycling and transportation, and low manual processing efficiency.

Method used

A waste recycling equipment for construction engineering is designed, including a lifting drive mechanism, installation box, horizontal straightening mechanism, crushing mechanism and vibration shock mechanism. Through the coordinated work of these components, multi-plane straightening of steel bars, crushing separation of concrete and screening of concrete slags are achieved.

Benefits of technology

The regularity of the steel bars is improved, which is convenient for transportation and processing; it realizes efficient crushing and separation of residual concrete on the steel bars, and effectively screens the concrete slag through the screening plate, improving recycling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a waste recycling device for construction engineering, which relates to the technical field of construction waste recycling, and comprises: a frame, a panel is installed on the frame, the upper end surface of the panel is connected to a limit frame, and a screening plate for filtering concrete debris is provided on the panel in the limit frame area; a lifting drive mechanism, the lifting drive mechanism is installed on the panel, the lifting drive mechanism comprises a lifting plate capable of lifting and moving, the lifting plate is connected with an installation box, and the installation box can be used for vertical straightening of steel bars; a horizontal straightening mechanism, the horizontal straightening mechanism is installed on the installation box and is used for horizontally straightening the steel bars. The invention can perform preliminary straightening of steel bars bent in multiple planes through the coordinated arrangement of the lifting drive mechanism, the installation box and the horizontal straightening mechanism, so that the recovered steel bars are more regular, which is convenient for the transportation and subsequent processing of the steel bars.
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Description

Technical Field

[0001] The invention relates to the technical field of construction waste recycling, and in particular to waste recycling equipment for construction engineering. Background Art

[0002] In building demolition projects, concrete and steel bars in construction waste can be recycled. During recycling, the concrete wrapped around the steel bars needs to be separated from the steel bars to achieve the recycling of the steel bars. The concrete is then crushed into the required particle size and reused as a building base material.

[0003] At present, hydraulic crushing pliers are often used to separate steel bars from concrete. Since most steel bars are irregularly curved, hydraulic crushing pliers can only crush and remove larger concrete blocks on the steel bars, and some concrete will still remain on the steel bars. This part of concrete is currently often removed by manual knocking, which has low processing efficiency. In addition, since the recycled steel bars are irregularly curved, the messy steel bars occupy a large volume, which makes recycling and transportation more difficult, and is also not conducive to the subsequent processing of steel bars. Usually, manual preliminary straightening of the steel bars is also used to facilitate the subsequent transportation and processing of the steel bars. Obviously, it is difficult to efficiently carry out large-scale concrete steel bar recycling operations. Therefore, a waste recycling equipment for construction projects is needed to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to provide a waste recycling device for construction engineering to solve the problems existing in the prior art mentioned in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A construction waste recycling device, comprising:

[0007] A frame, wherein a panel is mounted on the frame, an upper end surface of the panel is connected to a limit frame, and a screening plate for filtering concrete debris is provided on the panel within the limit frame area;

[0008] A lifting drive mechanism, the lifting drive mechanism is installed on the panel, the lifting drive mechanism includes a lifting plate capable of lifting and lowering movement, the lifting plate is connected with an installation box, and the installation box can be used for vertical straightening of steel bars;

[0009] A horizontal straightening mechanism, which is installed on the installation box and is used to horizontally straighten the steel bars;

[0010] A crushing mechanism, the crushing mechanism is installed in the installation box, the crushing mechanism comprises a crushing roller and crushing convex blocks, the crushing convex blocks are evenly distributed on the surface of the crushing roller, and the crushing mechanism is used to crush and clean the residual concrete on the surface of the steel bar;

[0011] The vibrating mechanism is installed in the crushing roller and is used for auxiliary removal of concrete on the surface of the steel bars and auxiliary filtering of concrete debris.

[0012] Preferably, the horizontal straightening mechanism includes a transverse frame, a connecting frame and a push plate that slide horizontally in the installation box, the connecting frame is installed at both ends of the transverse frame, the push plate is installed at the lower end of the connecting frame, a slide groove is provided at the bottom of the push plate, a telescopic plate is vertically slidably connected in the slide groove at the bottom of the push plate, a spring is provided in the slide groove for pushing the telescopic plate downward, and a second hydraulic cylinder for driving the transverse frame to slide is installed on the installation box.

[0013] Preferably, partitions are provided at both ends of the installation box, the crushing roller is rotatably connected to the partitions, the two axial ends of the crushing roller are connected to gears through one-way bearings, a driving block is installed on the transverse frame, and a rack that can mesh with the gear is installed on the driving block.

[0014] Preferably, the vibration mechanism includes a connecting strip, a vibration column and a driving ring, a plurality of through grooves are provided inside the crushing roller, a through hole connected to the corresponding through grooves is provided on the arc surface of the crushing roller, the connecting strip is slidably connected in the through groove, a plurality of the vibration columns are connected to the connecting strip, and the vibration columns are slidably connected in the through hole, a spring for pushing the vibration column to slide to the outside of the crushing roller is provided in the through groove, and a driving ring for driving the connecting strip to slide and storing energy for the spring is installed on the installation box.

[0015] Preferably, the lifting drive mechanism includes a guide column connected to the four sides of the panel, an upper connecting plate and a lifting plate, the upper connecting plate is connected to the upper end of the guide column, the lifting plate is slidably connected to the guide column, and a first hydraulic cylinder for driving the lifting plate to lift and lower is installed on the upper connecting plate.

[0016] Preferably, a lower cover plate is installed at the bottom of the installation box, an opening is provided on the lower cover plate, and the crushing roller is partially exposed from the opening.

[0017] Preferably, the sieve plate is detachably mounted on the panel.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1. The present invention can perform preliminary straightening of multi-plane bent steel bars through the coordinated arrangement of a lifting drive mechanism, an installation box and a horizontal straightening mechanism, so that the recovered steel bars are more regular and convenient for the transportation and subsequent processing of the steel bars.

[0020] 2. The present invention can achieve the crushing and separation of residual concrete on the steel bars through the coordinated setting of the horizontal straightening mechanism and the crushing mechanism, and can also achieve the screening of concrete debris in cooperation with the screening plate. Moreover, through the coordinated setting of the crushing mechanism and the vibrating mechanism, the recycled waste and the screening plate can be vibrated while the crushing mechanism is working, thereby promoting the separation of concrete from the steel bars and the screening of concrete debris. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 and Figure 2 It is a schematic diagram of the overall structure of the present invention from different viewing angles.

[0022] Figure 3 It is a schematic diagram of the installation of the screening plate in the present invention.

[0023] Figure 4 It is a schematic diagram of the bottom structure of the installation box of the present invention.

[0024] Figure 5 It is a schematic diagram of the structure of the horizontal straightening mechanism and the crushing mechanism of the present invention.

[0025] Figure 6 For the present invention Figure 5 Schematic diagram of the local enlarged structure at point A in the middle.

[0026] Figure 7 For the present invention Figure 5 Schematic diagram of the local enlarged structure at point B in the middle.

[0027] Figure 8 It is a schematic diagram of the structure of the connecting strip and the vibration column of the present invention.

[0028] Fig. 9 It is a schematic diagram of the drive ring structure of the present invention.

[0029] In the figure: 1. frame; 2. panel; 3. limit frame; 4. screening plate; 5. lifting drive mechanism; 51. guide column; 52. upper connecting plate; 53. lifting plate; 54. first hydraulic cylinder; 6. mounting box; 61. partition; 62. lower cover plate; 7. horizontal straightening mechanism; 71. transverse frame; 72. connecting frame; 73. push plate; 74. telescopic plate; 75. second hydraulic cylinder; 8. crushing mechanism; 81. crushing roller; 82. crushing protrusion; 83. gear; 84. driving block; 85. rack; 9. vibrating mechanism; 91. connecting strip; 92. vibrating column; 93. driving ring. DETAILED DESCRIPTION

[0030] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0031] See also Figure 1-9, the present invention provides the following technical solutions:

[0032] A waste recycling device for construction engineering comprises: a frame 1, a panel 2 is installed on the frame 1, the upper end surface of the panel 2 is connected to a limit frame 3, the limit frame 3 is set as a "U"-shaped structure, which is used to limit reinforced concrete within a certain area, and can cooperate with a horizontal straightening mechanism 7 to horizontally straighten the steel bars; a screening plate 4 for filtering concrete debris is provided on the panel 2 in the area of ​​the limit frame 3, and the screening plate 4 is detachably installed on the panel 2. According to the use requirements of the concrete debris, the screening plates 4 with different filtering apertures can be replaced to achieve screening of concrete debris with different particle sizes.

[0033] A lifting drive mechanism 5 is installed on the panel 2. The lifting drive mechanism 5 includes a lifting plate 53 that can move up and down. The lifting plate 53 is connected with an installation box 6, and the installation box 6 can be used for vertical straightening of steel bars. The lifting drive mechanism 5 includes a guide column 51 connected to the four sides of the panel 2, an upper connecting plate 52 and a lifting plate 53. The upper connecting plate 52 is connected to the upper end of the guide column 51. The lifting plate 53 is slidably connected to the guide column 51. A first hydraulic cylinder 54 for driving the lifting plate 53 to move up and down is installed on the upper connecting plate 52. The setting of the lifting drive mechanism 5 can drive the installation box 6 to move up and down, so that the bottom of the installation box 6 presses down the steel bars to straighten the steel bars, and can drive the crushing mechanism 8 to contact the reinforced concrete waste.

[0034] A lower cover plate 62 is installed at the bottom of the installation box 6. The lower cover plate 62 is provided with an opening, and the crushing roller 81 is partially exposed from the opening. The arrangement of the lower cover plate 62 enables the installation box 6 to have a better downward pressing and straightening effect on the steel bars.

[0035] A horizontal straightening mechanism 7 is installed on the installation box 6 and is used to horizontally straighten the steel bars; the horizontal straightening mechanism 7 includes a transverse frame 71, a connecting frame 72 and a push plate 73 that slide horizontally in the installation box 6, the connecting frame 72 is installed at both ends of the transverse frame 71, the push plate 73 is installed at the lower end of the connecting frame 72, a slide groove is provided at the bottom of the push plate 73, a telescopic plate 74 is vertically slidably connected in the slide groove at the bottom of the push plate 73, a spring is provided in the slide groove for pushing the telescopic plate 74 downward, and a second hydraulic cylinder 75 for driving the transverse frame 71 to slide is installed on the installation box 6; the horizontal straightening mechanism 7 can also provide driving force for the crushing mechanism 8 while moving, without the need to add independent power equipment, so that the entire recycling equipment has a compact structure and is more energy-saving and environmentally friendly.

[0036] A crushing mechanism 8 is installed in the installation box 6. The crushing mechanism 8 includes a crushing roller 81 and a crushing protrusion 82. The crushing protrusion 82 is evenly distributed on the surface of the crushing roller 81. The crushing mechanism 8 is used to crush and clean the residual concrete on the surface of the steel bar; partitions 61 are provided at both ends of the installation box 6, and the crushing roller 81 is rotatably connected to the partition 61. The two axial ends of the crushing roller 81 are connected to a gear 83 through a one-way bearing. A driving block 84 is installed on the transverse frame 71, and a rack 85 that can mesh with the gear 83 is installed on the driving block 84; the purpose of setting the one-way bearing is that the rack 85 can only drive the crushing roller 81 to rotate during the squeezing process of the push plate 73 on the steel bar, so as to avoid the reversal of the crushing roller 81 so as to cause motion interference between the drive ring 93 and the connecting strip 91; the crushing mechanism 8 can grind and crush the residual concrete on the steel bar, so as to separate the concrete from the steel bar.

[0037] A vibration mechanism 9 is installed in the crushing roller 81. The vibration mechanism 9 is used for auxiliary removal of concrete on the surface of the steel bars and auxiliary filtering of concrete debris; the vibration mechanism 9 includes a connecting strip 91, a vibration column 92 and a driving ring 93. The crushing roller 81 is provided with a plurality of through grooves, and the arc surface of the crushing roller 81 is provided with through holes connected to the corresponding through grooves. The connecting strip 91 is slidably connected to the through grooves, and a plurality of the vibration columns 92 are connected to the connecting strip 91, and the vibration columns 92 are slidably connected to the through holes. A spring is provided in the through groove for pushing the impact column 92 to slide to the outside of the crushing roller 81. A driving ring 93 is installed on the mounting box 6 for driving the connecting strip 91 to slide and storing energy for the spring. The driving ring 93 is a circular ring with an opening, and an extended guide plate is provided at one end of the opening. When the crushing roller 81 rotates, it will drive the impact column 92 to knock the waste and the screening plate 4, and cooperate with the crushing of the crushing roller 81 to separate the concrete and the steel bars, and the screening plate 4 generates vibration to promote the concrete debris to pass through the screening plate 4, thereby promoting the screening of the concrete debris.

[0038] The working process of the present invention is as follows:

[0039] First, the reinforced concrete waste crushed by the hydraulic crushing pliers is placed on the screening plate 4, and the first hydraulic cylinder 54 is started. The first hydraulic cylinder 54 drives the lifting plate 53 to move downward, and the lifting plate 53 drives the installation box 6 to move downward. The lower cover plate 62 and the crushing roller 81 on the bottom of the installation box 6 squeeze the steel bars to achieve vertical straightening of the steel bars; after the installation box 6 is pressed down to a certain distance, the first hydraulic cylinder 54 stops running, and the second hydraulic cylinder 75 drives the transverse frame 71 to move horizontally. The transverse frame 71 drives the push plate 73 and the telescopic plate 74 to move through the connecting frame 72. The push plate 73 and the telescopic plate 74 cooperate with the limit frame 3 to squeeze the steel bars to achieve horizontal straightening of the steel bars, so that the steel bars are corrected to a relatively straight state, which is convenient for subsequent transportation and processing.

[0040] During the horizontal movement of the transverse frame 71, the transverse frame 71 drives the rack 85 to move horizontally through the driving block 84. When the rack 85 passes through the position of each gear 83, it will drive the gear 83 to rotate. The gear 83 drives the crushing roller 81 to rotate through the one-way bearing, so that the crushing protrusion 82 on the crushing roller 81 crushes the residual concrete blocks on the steel bars; during the rotation of the crushing roller 81, the crushing roller 81 drives the connecting strip 91 and the vibration column 92 arranged inside it to rotate, and the two ends of the connecting strip 91 slide in the driving ring 93. When the two ends of the connecting strip 91 rotate to the opening of the driving ring 93, the spring in the crushing roller 81 pushes the connecting strip 91 to slide rapidly in the through groove, so that the vibration column 92 pops out rapidly to vibrate the waste and the screening plate 4, thereby promoting the separation of concrete and steel bars, and at the same time promoting the screening of concrete debris.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste recycling device for construction engineering, characterized in that: include: A frame (1), wherein a panel (2) is mounted on the frame (1), an upper end surface of the panel (2) is connected to a limit frame (3), and a screening plate (4) for filtering concrete debris is provided on the panel (2) within the region of the limit frame (3); A lifting drive mechanism (5), the lifting drive mechanism (5) being mounted on the panel (2), the lifting drive mechanism (5) comprising a lifting plate (53) capable of lifting and lowering movement, the lifting plate (53) being connected to a mounting box (6), the mounting box (6) being capable of being used for vertical straightening of steel bars; A horizontal straightening mechanism (7), the horizontal straightening mechanism (7) being installed on the installation box (6) and used for horizontally straightening the steel bars; A crushing mechanism (8), the crushing mechanism (8) being installed in the installation box (6), the crushing mechanism (8) comprising a crushing roller (81) and crushing protrusions (82), the crushing protrusions (82) being evenly distributed on the surface of the crushing roller (81), the crushing mechanism (8) being used to crush and clean residual concrete on the surface of the steel bars; A vibration mechanism (9), the vibration mechanism (9) being installed in a crushing roller (81), the vibration mechanism (9) being used for assisting the removal of concrete on the surface of the steel bars and assisting the filtering of concrete debris; the vibration mechanism (9) comprising a connecting strip (91), a vibration column (92) and a driving ring (93); a plurality of through grooves are provided inside the crushing roller (81); a through hole connected to the corresponding through grooves is provided on the arc surface of the crushing roller (81); the connecting strip (91) is slidably connected in the through groove; a plurality of the vibration columns (92) are connected to the connecting strip (91), and the vibration columns (92) are slidably connected in the through hole; a spring for pushing the vibration column (92) to slide toward the outside of the crushing roller (81) is provided in the through groove; a driving ring (93) for driving the connecting strip (91) to slide and storing energy for the spring is installed on the installation box (6).

2. A construction waste recycling device according to claim 1, characterized in that: The horizontal straightening mechanism (7) comprises a transverse frame (71) which slides horizontally in the installation box (6), a connecting frame (72) and a push plate (73), wherein the connecting frame (72) is installed at both ends of the transverse frame (71), and the push plate (73) is installed at the lower end of the connecting frame (72). A slide groove is provided at the bottom of the push plate (73), and a telescopic plate (74) is vertically slidably connected in the slide groove at the bottom of the push plate (73). A spring is provided in the slide groove for pushing the telescopic plate (74) downward, and a second hydraulic cylinder (75) for driving the transverse frame (71) to slide is installed on the installation box (6).

3. A construction waste recycling device according to claim 2, characterized in that: The mounting box (6) is provided with partitions (61) at both ends thereof, the crushing roller (81) is rotatably connected to the partitions (61), the two axial ends of the crushing roller (81) are connected to gears (83) via one-way bearings, the transverse frame (71) is provided with a driving block (84), and the driving block (84) is provided with a rack (85) capable of meshing with the gear (83).

4. The construction waste recycling equipment according to claim 1, characterized in that: The lifting drive mechanism (5) comprises a guide column (51) connected to the periphery of the panel (2), an upper connecting plate (52) and a lifting plate (53), wherein the upper connecting plate (52) is connected to the upper end of the guide column (51), the lifting plate (53) is slidably connected to the guide column (51), and a first hydraulic cylinder (54) for driving the lifting plate (53) to move upward and downward is installed on the upper connecting plate (52).

5. The construction waste recycling equipment according to claim 1, characterized in that: A lower cover plate (62) is installed at the bottom of the installation box (6), and an opening is provided on the lower cover plate (62), and the crushing roller (81) is partially exposed from the opening.

6. The construction waste recycling equipment according to claim 1, characterized in that: The screening plate (4) is detachably mounted on the panel (2).

Citation Information

Patent Citations

  • Building concrete block treatment equipment

    CN108435278A

  • Automatic conveying, crushing and separating machine for concrete blocks of municipal road engineering

    CN108499636A