A high-resilience moisture-absorbing and air-permeable bedside board production device

By designing a high-resilience, moisture-wicking, and breathable headboard production device, and utilizing mechanisms such as substrate drilling, glue application and screw tightening, flipping, and cotton layer cutting, automated and efficient production of headboards has been achieved. This solves the problem of low production efficiency in existing technologies and improves both production efficiency and product quality.

CN118849603BActive Publication Date: 2026-03-27HAINING BROTHER FURNITURE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-06-24
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

The current headboard production process lacks automated and efficient operations such as substrate drilling, frame gluing, substrate bonding, sponge layer drilling, and moisture-absorbing cotton layer cutting, resulting in low production efficiency and the inability to achieve mass production.

Method used

Design a high-resilience, moisture-wicking, and breathable headboard production device, including a substrate drilling mechanism, an adhesive application and screw-tightening mechanism, a flipping mechanism, a whole board handling mechanism, a sponge drilling mechanism, and a cotton layer cutting mechanism. Through the coordinated work of a robotic arm and a conveyor belt, the device realizes automated production line production of substrate drilling, frame adhesive application, substrate and frame bonding, sponge layer drilling, and moisture-wicking cotton layer cutting.

Benefits of technology

It has enabled automated and efficient production of headboards, improved production efficiency, and ensured the consistency of product quality and the stability of the production process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application provides a high-resilience moisture-absorbing and air-permeable bedside board production device, and belongs to the technical field of household beds. The device solves the problems of low automation and low production efficiency of the existing bedside board. The device comprises a parallelly arranged base plate punching mechanism and a gluing and screwing mechanism, a parallelly arranged whole board conveying caterpillar machine, a cotton layer cutting mechanism and a sponge punching mechanism. The end and side of the whole board conveying caterpillar machine are provided with glue spraying mechanical arms. A surface turning mechanism is arranged between the gluing and screwing mechanism and the whole board conveying caterpillar machine. Whole board conveying mechanisms are arranged between the base plate punching mechanism and the gluing and screwing mechanism and between the whole board conveying caterpillar machine and the sponge punching mechanism. A cotton layer conveying mechanism is arranged between the whole board conveying caterpillar machine and the cotton layer cutting mechanism. The device can perform base plate punching and conveying, frame gluing and adhesive base plate, screwing base plate, high-resilience sponge layer punching and conveying and adhesive, moisture-absorbing cotton layer cutting and conveying and adhesive in a pipeline mode, and has high automation and high production efficiency.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of household bedding, and relates to a high-rebound moisture-absorbing and air-permeable bedside board production device. BACKGROUND

[0002] Bed is a necessary product in daily life, and the existing bed structure is mainly formed by assembling a bedside board and a bed body. Bedside boards for bed frames are very popular among consumers because they provide a comfortable and beautiful appearance for the relevant bed frame, but the function of the bedside board is generally blocking and leaning. In order to improve the functionality of the bedside board, a high-rebound moisture-absorbing and air-permeable bedside board needs to be designed, and the structure of the bedside board is composed of a substrate, a frame, a sponge layer, a cotton layer and an outer air-permeable layer (skin layer or cloth layer).

[0003] The processing and assembly of the bedside board are also mostly manual operations, and the general work is substrate punching, frame gluing, substrate carrying and bonding, substrate screwing, high-rebound sponge layer bonding, moisture-absorbing cotton layer slitting, and moisture-absorbing cotton layer bonding. The high-rebound moisture-absorbing and air-permeable bedside board uses a high-rebound sponge layer as the bottom layer bonded to the substrate and the frame, and a moisture-absorbing cotton layer bonded to the high-rebound sponge layer. Finally, the outer air-permeable layer is locked by installing a locking buckle to lock the outer air-permeable layer. The overall production efficiency is low, and batch high-efficiency automatic production cannot be realized.

[0004] Therefore, how to realize automatic substrate punching and carrying, frame gluing, substrate bonding and substrate screwing, high-rebound sponge layer punching and carrying and bonding, moisture-absorbing cotton layer slitting and carrying to liberate manual labor is a problem to be solved.

[0005] Based on this, we propose a high-rebound moisture-absorbing and air-permeable bedside board production device. SUMMARY

[0006] The purpose of the present application is to solve the above-mentioned problems existing in the prior art, and to propose a high-rebound moisture-absorbing and air-permeable bedside board production device. The technical problem to be solved by the present application is how to realize high automation and high efficiency for the process of substrate punching and carrying, frame gluing and substrate bonding, substrate screwing, high-rebound sponge layer punching and carrying and bonding, and moisture-absorbing cotton layer slitting and carrying and bonding.

[0007] The purpose of the present application can be achieved by the following technical solutions:

[0008] The application discloses a production device for a high-resilience moisture-absorbing and air-permeable bedside board.

[0009] The working principle of the application is as follows: the base plate is placed on the base plate punching mechanism, and punching treatment is performed and the wood chips above are sucked; the frame is placed on the glue coating and screwing mechanism, and glue coating is performed; the base plate punching mechanism and the glue coating and screwing mechanism are connected with the base plate carrying mechanism, the punched base plate is placed on the glued frame, and bonding is performed; after the dust on the upper part of the base plate is cleaned, the base plate and the frame are screwed, the screwed whole is transported to the turnover mechanism, the screwed whole is turned over by the turnover mechanism, and then is transported to the base plate conveying caterpillar belt; the glue spraying mechanical arm is connected with the external glue tank, the glue spraying mechanical arm at the end sprays glue on the turned-over whole; the high-resilience sponge layer is placed on the sponge punching mechanism, and punching treatment is performed; the number and position of the holes on the high-resilience sponge layer correspond to the number and position of the holes on the base plate, and are used for mounting the locking buckle; the base plate carrying mechanism between the base plate conveying caterpillar belt and the sponge punching mechanism carries the punched high-resilience sponge layer and places it on the sprayed whole, and then moves to the glue spraying mechanical arm at the side; the glue spraying mechanical arm at the side sprays glue on the high-resilience sponge layer; the moisture-absorbing cotton layer is placed on the cotton layer cutting mechanism, and cross cutting treatment is performed; the number and position of the cross cuts correspond to the number and position of the holes on the base plate; the base plate conveying caterpillar belt and the cotton layer cutting mechanism are connected with the cotton layer carrying mechanism; the cut moisture-absorbing cotton layer is placed on the high-resilience sponge layer sprayed with glue, and then is output.

[0010] The base plate punching mechanism comprises a base plate conveying machine, the base plate conveying machine is provided with a moving cross beam, the moving cross beam is provided with a moving vertical beam, the moving vertical beam is provided with a drilling motor, the side portions of the base plate conveying machine are fixed with electric control boxes, the tail end and the inner portion of the base plate conveying machine are provided with dust suction boxes, and the dust suction boxes are connected with external dust suction machines through pipelines.

[0011] Adopt above structure, place the substrate to the substrate conveyor, drive the substrate longitudinal movement, the moving crossbeam drives the moving vertical beam transverse movement, the moving vertical beam drives the drilling motor lifting movement, the output shaft of the drilling motor is adjustably installed with the drill bit, mutual cooperation, punch processing is carried out to the substrate, drill out several groups of equidistantly distributed small holes, after punching is completed, the substrate conveyor continues to drive the substrate to move forward, the dust collection box is connected to the external dust collector through the pipeline, and the wood chips on the substrate are sucked and collected into the dust collection box.

[0012] The gluing and screwing mechanism comprises a frame conveyor and two transverse displacement assemblies, a plurality of limiting strips are arranged on the conveying belt of the frame conveyor, the transverse displacement assembly comprises a sliding shaft frame, the sliding shaft frame is located above the frame conveyor, a sliding seat is slidably arranged on the sliding shaft frame, a conveying belt is arranged on the sliding shaft frame, a displacement motor is fixed on the sliding shaft frame, the output shaft of the displacement motor is in transmission connection with the conveying belt, the conveying belt is fixedly connected with the sliding seat, two glue injection pipes are slidably arranged on the sliding seat, a lifting push rod is fixedly arranged on the sliding seat of the front transverse displacement assembly, the telescopic rod of the lifting push rod is fixedly connected with the piston rods of the two glue injection pipes, the two glue injection pipes are connected with the external glue tank through pipelines, two adjusting push rods are fixedly arranged on the front side of the sliding seat of the rear transverse displacement assembly, electric dust brushes are arranged on the telescopic ends of the two adjusting push rods, and a screw driver is arranged on the rear side of the sliding seat of the rear transverse displacement assembly.

[0013] Adopt above structure, the frame is placed on the limiting strips in sequence, the frame conveyor sequentially conveys the frame to the front transverse displacement assembly, the output shaft of the displacement motor drives the conveying belt to move, the conveying belt drives the sliding seat to slide on the sliding shaft frame, the telescopic rod of the lifting push rod drives the piston rods of the two glue injection pipes to move, and the solid glue in the glue injection pipes is pushed out and injected onto the upper end face of the frame, the plate carrying mechanism between the substrate punching mechanism and the gluing and screwing mechanism places the punched substrate on the glued frame, and the frame conveyor continues to convey the integrated part after bonding, the telescopic ends of the two adjusting push rods of the rear transverse displacement assembly drive the electric dust brushes to move downward, and the electric dust brushes abut against the upper end face of the substrate to perform dust removal, the dust removal is performed on the dust removal box through the pipeline connection of the external dust collector, the screwing is performed on the screw driver on the rear side of the sliding seat of the rear transverse displacement assembly, the substrate and the frame are screwed, and the integrated part is formed.

[0014] The flipping mechanism includes a flipping base with four guide wheels rotatably mounted on it. A C-shaped flipping frame slides on the flipping base and abuts against the guide wheels. A flipping motor is fixed on the flipping base, and a gear pair is provided between the output shaft of the flipping motor and the flipping frame. Two symmetrically arranged conveying clamping plates slide on the inner side of the flipping frame, and a clamping push rod is provided between the conveying clamping plates and the flipping frame. Several conveying guide rollers are provided on the inner side of the conveying clamping plates.

[0015] Using the above structure, the integral component is conveyed between two conveyor clamping plates and placed between the two conveyor clamping plates along several conveyor guide rollers. The clamping push rod moves the conveyor clamping plates towards the center, clamping the integral component between the conveyor guide rollers of the two conveyor clamping plates. The output shaft of the flipping motor drives the flipping frame to rotate on the flipping base through the gear pair. At the same time, the flipping frame abuts against the guide wheel to ensure stable rotation. The flipping mechanism drives the integral component to flip, and then the conveyor guide rollers continue to convey it backward to the whole plate conveyor track machine.

[0016] The whole plate handling mechanism includes a gantry adjustment assembly, which includes a gantry beam. A horizontal lead screw is provided on the gantry beam, and a vertical lead screw is provided on the horizontal lead screw. A mounting seat is provided on the vertical lead screw. Two symmetrical clamping plates and two symmetrical clamping push rods are hinged to the lower end of the mounting seat. The telescopic ends of the clamping push rods are respectively hinged to the clamping plates on one side. A clamping cylinder is provided in the middle of the lower end of the mounting seat of the gantry adjustment assembly of the whole plate handling mechanism.

[0017] Using the above structure, the horizontal lead screw drives the vertical lead screw to move horizontally, and the vertical lead screw drives the mounting base to move up and down. This causes the mounting base to move horizontally and vertically onto the substrate of the substrate drilling mechanism or onto the high-resilience sponge layer of the sponge drilling mechanism. The two clamping push rods retract, causing the clamping plate to clamp onto the substrate or the high-resilience sponge layer for transport. After transport, the clamping cylinder extends and presses against the substrate or the high-resilience sponge layer to ensure stable adhesion.

[0018] The cotton layer transport mechanism includes a gantry adjustment assembly. The lower end of the clamping plate of the gantry adjustment assembly of the cotton layer transport mechanism is provided with two cotton layer clamps. The conveying track of the whole plate conveying track machine is provided with several limit strips.

[0019] With the above structure, the gantry adjustment assembly moves to the moisture-absorbing cotton layer of the cotton layer cutting mechanism. The two cotton layer grippers at the lower end of the clamping plate engage and clamp the two sides of the moisture-absorbing cotton layer respectively, transferring the moisture-absorbing cotton layer to the top of the whole plate conveyor belt. Several limiting strips are used to limit the integral part after screwing.

[0020] The sponge punching mechanism comprises a cotton layer conveyor and two horizontal screw rod frames, a plurality of limiting strips two are arranged on the conveying belt of the cotton layer conveyor, the two horizontal screw rod frames are arranged on the two sides of the cotton layer conveyor, a horizontal screw rod is arranged between the two horizontal screw rod frames, a vertical adjusting screw rod is arranged on the horizontal screw rod, an adjusting air valve, a drilling double-shaft motor and a positioning sensor are arranged on the vertical adjusting screw rod, the main shaft of the drilling double-shaft motor is hollow, a rotating joint is arranged between the upper end of the main shaft of the drilling double-shaft motor and the adjusting air valve, the adjusting air valve is connected with an external air pump, and the lower end of the main shaft of the drilling double-shaft motor is fixed with a hollow material taking drilling cylinder.

[0021] With the above structure, the high-resilience sponge layer is placed on the conveying belt of the cotton layer conveyor, the plurality of limiting strips two limit the high-resilience sponge layer, the horizontal screw rod frame drives the horizontal screw rod to move longitudinally at a higher speed, the horizontal screw rod drives the vertical adjusting screw rod to move, the vertical adjusting screw rod drives the drilling double-shaft motor to lift, the output shaft of the drilling double-shaft motor drives the hollow material taking drilling cylinder to rotate, the high-resilience sponge layer is drilled and material is removed, the removed part is located in the hollow material taking drilling cylinder each time, the material taking drilling cylinder moves to the outside of the cotton layer conveyor, the adjusting air valve is connected with the external air pump, and the two cooperate to inject air into the hollow material taking drilling cylinder through the hollow main shaft of the drilling double-shaft motor, so that the removed part in the material taking drilling cylinder is blown down, and the positioning sensor is used for quickly positioning the height of the material taking drilling cylinder to avoid drilling on the conveying belt of the cotton layer conveyor.

[0022] The cotton layer cutting mechanism comprises a sponge layer conveyor and a horizontal displacement adjusting assembly, two groups of cotton layer blocking strips that are equidistantly and uniformly distributed are arranged on the conveying belt of the sponge layer conveyor, a lifting adjusting screw rod is arranged on the sliding seat of the horizontal displacement adjusting assembly, a rotating adjusting motor is arranged on the lifting adjusting screw rod, a cotton layer cutting assembly is fixed on the output shaft of the rotating adjusting motor, and a plurality of cotton layer blocking strips are arranged on the conveying belt of the sponge layer conveyor.

[0023] With the above structure, the moisture-absorbing cotton layer is placed on the cotton layer blocking strips on the conveying belt of the sponge layer conveyor, the horizontal displacement adjusting assembly drives the lifting adjusting screw rod to move horizontally, the lifting adjusting screw rod drives the rotating adjusting motor to lift, the output shaft of the rotating adjusting motor drives the cotton layer cutting assembly to cross-cut the moisture-absorbing cotton layer, the number and position of the cross cuts correspond to the number and position of the holes on the base plate, and are used for mounting a locking buckle and locking the outer breathable layer.

[0024] The cotton layer cutting assembly comprises a connecting support fixed on the output shaft of the rotary adjusting motor, a cutting push rod fixed on the connecting support, two limiting sliding shafts slidingly arranged on the connecting support, a position adjusting block fixed at the ends of the two limiting sliding shafts, a scissor power block fixed at the telescopic end of the cutting push rod, the scissor power block and the position adjusting block being slidingly connected, a plurality of return springs being arranged between the scissor power block and the position adjusting block, two scissor blades being hingedly connected to the position adjusting block, and the scissor power block and the scissor blades being hingedly connected.

[0025] With the above structure, the telescopic end of the cutting push rod drives the scissor power block to move, the scissor power block drives the return spring to move, the return spring drives the position adjusting block to move, the position adjusting block drives the two limiting sliding shafts to slide on the connecting support, so that the movement is stable, after the ends of the two limiting sliding shafts are reached, the position of the position adjusting block is fixed, the telescopic end of the cutting push rod continues to extend, the return spring is compressed, the scissor power block and the position adjusting block continue to slide, the scissor power block and the scissor blades are hingedly connected, and the two scissor blades are pushed forward to move, the two scissor blades are hingedly connected to the position adjusting block, the two scissor blades complete the cutting and sewing work, and the included angle between the connecting support and the cutting push rod is an acute angle, so that the lower scissor blades can be obliquely inserted into the moisture-absorbing cotton layer, and the cutting and sewing can be quickly completed.

[0026] Compared with the prior art, the high-resilience moisture-absorbing and air-permeable bedside board production device has the following advantages:

[0027] The base plate is punched by the base plate punching mechanism, and dust suction is performed by cooperating with the external dust suction machine;

[0028] The frame is glued by the gluing and screwing mechanism, and the punched base plate is placed on the glued frame to be bonded, and then the base plate and the frame are screwed by the gluing and screwing mechanism to form an integral part;

[0029] The integral part is turned over by the turning mechanism;

[0030] The sponge punching mechanism cooperates with the external air pump to perform material taking, drilling and air blowing, and cooperates with the integral plate conveying mechanism to convey, bond and compact the high-resilience sponge layer;

[0031] The moisture-absorbing cotton layer is cross-cut and sewn by the cotton layer cutting mechanism, and is transferred to the high-resilience sponge layer sprayed with glue on the upper side of the integral plate conveying belt machine by cooperating with the cotton layer conveying mechanism;

[0032] The integral plate conveying belt machine cooperates with the two glue spraying mechanical arms to spray glue. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1is a schematic diagram of the stereoscopic structure of the present application.

[0034] Figure 2 is a schematic diagram of the structure of the substrate punching mechanism in the present application.

[0035] Figure 3 is a schematic diagram of the structure of the glue coating and screwing mechanism in the present application.

[0036] Figure 4 is a schematic diagram of the structure of the turning mechanism in the present application.

[0037] Figure 5 is a schematic diagram of the structure of the whole board carrying mechanism in the present application.

[0038] Figure 6 is a schematic diagram of the structure of the cotton layer carrying mechanism in the present application.

[0039] Figure 7 is a schematic diagram of the structure of the sponge punching mechanism in the present application.

[0040] Figure 8 is a schematic diagram of the structure of the cotton layer cutting mechanism in the present application.

[0041] Figure 9 is a schematic diagram of the structure of the cotton layer cutting assembly in the present application.

[0042] In the diagram: 1. Substrate drilling mechanism; 2. Glue application and screw tightening mechanism; 3. Whole board handling mechanism; 4. Flipping mechanism; 5. Glue spraying robotic arm; 6. Whole board conveyor belt; 7. Cotton layer cutting mechanism; 8. Cotton layer handling mechanism; 9. Sponge drilling mechanism; 10. High-resilience sponge layer; 11. Substrate; 12. Frame; 13. Moisture-absorbing cotton layer; 14. Substrate conveyor; 15. Moving crossbeam; 16. Moving vertical beam; 17. 18. Drilling motor; 19. Electrical control box; 20. Dust collection box; 21. Frame conveyor; 22. Limit bar 1; 23. Sliding shaft frame; 24. Conveyor belt; 25. Sliding seat; 26. Lifting push rod; 27. Glue injection hose; 28. Adjusting motor; 29. ​​Electric dust brush roller; 30. Adjusting push rod; 31. Screw driving machine; 32. Turning base; 33. Guide wheel; 34. Turning frame; 35. Conveyor guide roller; 36. Conveyor... 36. Clamping plate; 37. Clamping push rod; 38. Gantry beam; 39. Horizontal lead screw; 40. Vertical lead screw; 41. Mounting base; 42. Clamping push rod; 43. Clamping plate; 44. Clamping cylinder; 45. Cotton layer gripper; 46. Gantry adjusting assembly; 47. Cotton layer conveyor; 48. Horizontal lead screw frame; 49. Horizontal lead screw; 50. Vertical adjusting lead screw; 51. Adjusting air valve; 52. Drilling dual-shaft motor; 53. Fixed... 53. Position sensor; 54. Material picking drill cylinder; 55. Limiting strip two; 56. Sponge layer conveyor; 57. Cotton layer baffle; 58. Lateral adjustment assembly; 59. Lifting and adjusting screw; 60. Rotary adjustment motor; 61. Cotton layer cutting assembly; 62. Connecting bracket; 63. Cutting push rod; 64. Limiting slide shaft; 65. Adjusting block; 66. Return spring; 67. Scissors; 68. Scissors power block; 69. Limiting strip three. Detailed Implementation

[0043] The following are specific embodiments of the present invention, which are described in conjunction with the accompanying drawings. However, the present invention is not limited to these embodiments.

[0044] like Figures 1-9 As shown, this high-resilience, moisture-wicking, and breathable headboard production device includes a substrate drilling mechanism 1 and a glue application and screw-tightening mechanism 2 placed in parallel, as well as a whole-board conveyor belt 6, a cotton layer cutting mechanism 7, and a sponge drilling mechanism 9 placed in parallel. The substrate drilling mechanism 1 is perpendicular to the whole-board conveyor belt 6. The whole-board conveyor belt 6 is equipped with glue spraying robotic arms 5 at its end and side. A flipping mechanism 4 is provided between the glue application and screw-tightening mechanism 2 and the whole-board conveyor belt 6. The conveying ends of the cotton layer cutting mechanism 7 and the sponge drilling mechanism 9 are directly opposite each other, and the conveying ends of the cotton layer cutting mechanism 7 and the sponge drilling mechanism 9 are both located on the side of the middle of the whole-board conveyor belt 6. A whole-board handling mechanism 3 is provided between the substrate drilling mechanism 1 and the glue application and screw-tightening mechanism 2, and between the whole-board conveyor belt 6 and the sponge drilling mechanism 9. A cotton layer handling mechanism 8 is provided between the whole-board conveyor belt 6 and the cotton layer cutting mechanism 7.

[0045] The substrate 11 is placed on the substrate punching mechanism 1, the punching process is performed and the wood chips above are sucked, the frame 12 is placed on the glue applying and screwing mechanism 2, the glue applying is performed, the whole plate conveying mechanism 3 between the substrate punching mechanism 1 and the glue applying and screwing mechanism 2, the punched substrate 11 is placed on the glued frame 12, the bonding is performed, and the dust on the upper part of the substrate 11 is cleaned, then the substrate 11 and the frame 12 are screwed together, the whole piece after screwing is conveyed to the turnover mechanism 4, the turnover mechanism 4 turns over the whole piece after screwing by 180 degrees, and then is conveyed to the whole plate conveying conveyor 6, the glue spraying mechanical arm 5 is connected to the external glue tank, the glue spraying mechanical arm 5 at the end sprays glue on the whole piece after turning over, the high resilience sponge layer 10 is placed on the sponge punching mechanism 9, the punching process is performed, the number and position of the holes on the high resilience sponge layer 10 correspond to the number and position of the holes on the substrate 11, which are used for installing the locking buckle, the whole plate conveying mechanism 3 between the whole plate conveying conveyor 6 and the sponge punching mechanism 9, the punched high resilience sponge layer 10 is conveyed and placed on the sprayed whole piece, and then moves to the glue spraying mechanical arm 5 at the side, the glue spraying mechanical arm 5 at the side sprays glue on the high resilience sponge layer 10, the moisture absorbing cotton layer 13 is placed on the cotton layer cutting mechanism 7, the cross cutting process is performed, the number and position of the cross cuts correspond to the number and position of the holes on the substrate 11, and the cotton layer conveying mechanism 8 is arranged between the whole plate conveying conveyor 6 and the cotton layer cutting mechanism 7, the cut and jointed moisture absorbing cotton layer 13 is placed on the high resilience sponge layer 10 sprayed with glue, and then is output.

[0046] The substrate punching mechanism 1 comprises a substrate conveying machine 14, the substrate conveying machine 14 is provided with a moving cross beam 15, the moving cross beam 15 is provided with a moving vertical beam 16, the moving vertical beam 16 is provided with a drilling motor 17, and the substrate conveying machine 14 is fixed with an electric control box 18 at the side, and the substrate conveying machine 14 is provided with a dust collection box 19 at the end and the inside, and the dust collection box 19 is connected to an external dust collector through a pipeline.

[0047] The substrate 11 is placed on the substrate conveying machine 14, the substrate 11 is driven to move longitudinally, the moving cross beam 15 drives the moving vertical beam 16 to move transversely, the moving vertical beam 16 drives the drilling motor 17 to move up and down, an adjustable drill bit is installed on the output shaft of the drilling motor 17, and the substrate 11 is punched by mutual cooperation, a plurality of groups of equidistantly distributed small holes are drilled, after the punching is completed, the substrate conveying machine 14 continues to drive the substrate 11 to move forward, and the dust collection box 19 collects the wood chips on the substrate 11 into the inside of the dust collection box 19 through the pipeline connected to the external dust collector.

[0048] The gluing and screwing mechanism 2 comprises a frame conveyor 20 and two transverse displacement assemblies 57. The frame conveyor 20 is provided with a plurality of limiting strips 21 on the conveying belt. The transverse displacement assembly 57 comprises a sliding shaft frame 22 located above the frame conveyor 20. A sliding seat 24 is slidably arranged on the sliding shaft frame 22. A conveying belt 23 is arranged on the sliding shaft frame 22. A displacement motor 27 is fixedly arranged on the sliding shaft frame 22. The output shaft of the displacement motor 27 is in transmission connection with the conveying belt 23. The conveying belt 23 is fixedly connected with the sliding seat 24. Two glue injection pipes 26 are slidably arranged on the sliding seat 24. A lifting push rod 25 is fixedly arranged on the sliding seat 24 of the front transverse displacement assembly 57. The telescopic rod of the lifting push rod 25 is fixedly connected with the piston rods of the two glue injection pipes 26. The two glue injection pipes 26 are connected with the external glue tank through pipelines. Two adjusting push rods 29 are fixedly arranged on the front side of the sliding seat 24 of the rear transverse displacement assembly 57. The telescopic ends of the two adjusting push rods 29 are provided with electric dusting rollers 28. A screwing machine 30 is arranged on the rear side of the sliding seat 24 of the rear transverse displacement assembly 57. A dust suction box is arranged on the side of the frame conveyor 20. The dust suction box is connected with the external dust collector through pipelines.

[0049] The U-shaped frame 12 is sequentially placed on the limiting strips 21. The frame conveyor 20 sequentially conveys the U-shaped frame 12 to the front transverse displacement assembly 57. The output shaft of the displacement motor 27 drives the conveying belt 23 to move. The conveying belt 23 drives the sliding seat 24 to slide on the sliding shaft frame 22. The telescopic rod of the lifting push rod 25 drives the piston rods of the two glue injection pipes 26 to move. The solid glue in the glue injection pipes 26 is pushed out and injected onto the upper end face of the U-shaped frame 12. The whole plate conveying mechanism 3 between the plate punching mechanism 1 and the gluing and screwing mechanism 2 places the punched plate 11 on the glued frame 12 to perform bonding. The frame conveyor 20 continues to convey the bonded whole piece. The telescopic ends of the two adjusting push rods 29 of the rear transverse displacement assembly 57 drive the electric dusting rollers 28 to move downward and abut against the upper end face of the plate 11 to perform dust removal. The dust suction box arranged on the side of the frame conveyor 20 is connected with the external dust collector through pipelines to perform dust suction. The screwing machine 30 arranged on the rear side of the sliding seat 24 of the rear transverse displacement assembly 57 performs screwing to screw the plate 11 and the frame 12 to form a whole piece.

[0050] The turnover mechanism 4 comprises a turnover base 31. Four guide wheels 32 are rotatably arranged on the turnover base 31. A C-shaped turnover frame 33 is slidably arranged on the turnover base 31. The turnover frame 33 abuts against the guide wheels 32. A turnover motor is fixedly arranged on the turnover base 31. A gear pair is arranged between the output shaft of the turnover motor and the turnover frame 33. Two symmetrical conveying clamping plates 35 are slidably arranged on the inner side of the turnover frame 33. A clamping push rod 36 is arranged between the conveying clamping plate 35 and the turnover frame 33. A plurality of conveying guide rollers 34 are arranged on the inner side of the conveying clamping plate 35.

[0051] The whole piece is conveyed between the two conveying clamping plates 35, placed between the two conveying clamping plates 35 along the conveying guide rollers 34, the clamping push rod 36 moves the conveying clamping plates 35 to the middle, clamps the whole piece between the conveying guide rollers 34 of the two conveying clamping plates 35, the output shaft of the turnover motor drives the turnover frame 33 to rotate on the turnover base 31 through a gear pair, at the same time the turnover frame 33 abuts against the guide wheel 32 to ensure stable rotation, the turnover mechanism 4 drives the whole piece to turn over 180 degrees, and then the conveying guide rollers 34 continue to convey it backward to the whole plate conveying crawler belt machine 6.

[0052] The whole plate carrying mechanism 3 comprises a gantry adjusting assembly 45, the gantry adjusting assembly 45 comprises a gantry beam 37, the gantry beam 37 is provided with a horizontal screw rod 38, the horizontal screw rod 38 is provided with a vertical screw rod 39, the vertical screw rod 39 is provided with a mounting seat 40, the lower end of the mounting seat 40 is hingedly connected with two symmetrical clamping plates 42 and two symmetrical clamping push rods 41, the telescopic ends of the clamping push rods 41 are respectively hingedly connected with the clamping plates 42 on one side, and the lower end of the mounting seat 40 of the gantry adjusting assembly 45 of the whole plate carrying mechanism 3 is provided with a clamping air cylinder 43.

[0053] The horizontal screw rod 38 drives the vertical screw rod 39 to move horizontally, the vertical screw rod 39 drives the mounting seat 40 to move up and down, drives the mounting seat 40 to move horizontally and up and down, moves to the base plate 11 of the base plate punching mechanism 1 or moves to the high-resilience sponge layer 10 of the sponge punching mechanism 9, the two clamping push rods 41 are retracted, drive the clamping plates 42 to clamp the base plate 11 or the high-resilience sponge layer 10, and carry, after carrying is completed, the clamping air cylinder 43 is extended and abuts against the base plate 11 or the high-resilience sponge layer 10, and is pressed and held, so that the adhesion is stable.

[0054] The cotton layer carrying mechanism 8 comprises a gantry adjusting assembly 45, the lower end of the clamping plate 42 of the gantry adjusting assembly 45 of the cotton layer carrying mechanism 8 is provided with two cotton layer clamping jaws 44, and a plurality of limiting strips three 68 are arranged on the conveying crawler belt of the whole plate conveying crawler belt machine 6.

[0055] The gantry adjusting assembly 45 is matched to move to the hygroscopic cotton layer 13 of the cotton layer cutting mechanism 7, the two cotton layer clamping jaws 44 at the lower end of the clamping plate 42 are matched to clamp the two side edges of the hygroscopic cotton layer 13 respectively, and the hygroscopic cotton layer 13 is transferred to above the whole plate conveying crawler belt machine 6, and the plurality of limiting strips three 68 are used for limiting the whole piece after screwing.

[0056] The sponge punching mechanism 9 comprises a cotton layer conveyor 46 and two horizontal screw rod frames 47. The conveying belt of the cotton layer conveyor 46 is provided with a plurality of limiting strips 54. The two horizontal screw rod frames 47 are located on the two sides of the cotton layer conveyor 46. A horizontal screw rod 48 is arranged between the two horizontal screw rod frames 47. The horizontal screw rod 48 is provided with a vertical adjusting screw rod 49. The vertical adjusting screw rod 49 is provided with an adjusting air valve 50, a drilling double-shaft motor 51 and a positioning sensor 52. The main shaft of the drilling double-shaft motor 51 is hollow. A rotating joint is arranged between the main shaft of the drilling double-shaft motor 51 and the adjusting air valve 50. The adjusting air valve 50 is connected with an external air pump. The lower end of the main shaft of the drilling double-shaft motor 51 is fixedly connected with a hollow material taking drilling cylinder 53.

[0057] The high resilience sponge layer 10 is placed on the conveying belt of the cotton layer conveyor 46. The plurality of limiting strips 54 limit the high resilience sponge layer 10. The horizontal screw rod frame 47 drives the horizontal screw rod 48 to move longitudinally at a higher speed. The horizontal screw rod 48 drives the vertical adjusting screw rod 49 to move. The vertical adjusting screw rod 49 drives the drilling double-shaft motor 51 to ascend and descend. The output shaft of the drilling double-shaft motor 51 drives the hollow material taking drilling cylinder 53 to rotate. The high resilience sponge layer 10 is drilled and material is removed. The removed part is located in the interior of the material taking drilling cylinder 53. The material taking drilling cylinder 53 moves to the outside of the cotton layer conveyor 46. The adjusting air valve 50 is connected with the external air pump. The adjusting air valve 50 and the external air pump cooperate to inject air into the interior of the material taking drilling cylinder 53 through the hollow main shaft of the drilling double-shaft motor 51. The removed part in the interior of the material taking drilling cylinder 53 is blown down. The positioning sensor 52 is used for quickly positioning the height of the material taking drilling cylinder 53 to avoid drilling into the conveying belt of the cotton layer conveyor 46.

[0058] The cotton layer cutting mechanism 7 comprises a sponge layer conveyor 55 and a horizontal moving adjusting assembly 57. The conveying belt of the sponge layer conveyor 55 is provided with two groups of cotton layer blocking strips 56 which are equidistantly and uniformly distributed. The sliding seat 24 of the horizontal moving adjusting assembly 57 is provided with a lifting adjusting screw rod 58. The lifting adjusting screw rod 58 is provided with a rotating adjusting motor 59. The output shaft of the rotating adjusting motor 59 is fixedly connected with a cotton layer cutting assembly 60. The conveying belt of the sponge layer conveyor 55 is provided with a plurality of cotton layer blocking strips 56.

[0059] The moisture absorbing cotton layer 13 is placed on the cotton layer blocking strips 56 on the conveying belt of the sponge layer conveyor 55. The horizontal moving adjusting assembly 57 drives the lifting adjusting screw rod 58 to move horizontally. The lifting adjusting screw rod 58 drives the rotating adjusting motor 59 to ascend and descend. The output shaft of the rotating adjusting motor 59 drives the cotton layer cutting assembly 60 to crosswise cut and seam the moisture absorbing cotton layer 13. The number and position of the crosswise seams correspond to the number and position of the holes on the base plate 11 for mounting the locking buckles.

[0060] The cotton layer cutting assembly 60 comprises a connecting support 61 fixed on the output shaft of the rotary adjusting motor 59, a cutting push rod 62 fixed on the connecting support 61, two limiting sliding shafts 63 slidingly arranged on the connecting support 61, position adjusting blocks 64 fixed at the ends of the two limiting sliding shafts 63, a scissor power block 67 fixed at the telescopic end of the cutting push rod 62, the scissor power block 67 being slidingly connected with the position adjusting blocks 64, a plurality of return springs 65 being arranged between the scissor power block 67 and the position adjusting blocks 64, two scissors 66 being hingedly connected on the position adjusting blocks 64, and the scissor power block 67 being hingedly connected with the scissors 66.

[0061] The telescopic end of the cutting push rod 62 drives the scissor power block 67 to move, the scissor power block 67 drives the return springs 65 to move, the return springs 65 drive the position adjusting blocks 64 to move, the position adjusting blocks 64 drive the two limiting sliding shafts 63 to slide on the connecting support 61, so that the movement is stable, after the ends of the two limiting sliding shafts 63 are reached, the position of the position adjusting blocks 64 is fixed, the telescopic end of the cutting push rod 62 continues to extend, the return springs 65 are compressed, the scissor power block 67 and the position adjusting blocks 64 continue to slide, the scissor power block 67 is hingedly connected with the scissors 66, and the two scissors 66 are pushed forward to move, the two scissors 66 are hingedly connected on the position adjusting blocks 64, the two scissors 66 complete the cutting and sewing work, and the angle between the connecting support 61 and the cutting push rod 62 is an acute angle, so that the scissors 66 below can be obliquely inserted into the moisture-absorbing cotton layer 13, and the cutting and sewing can be quickly completed.

[0062] Working principle of the present application:

[0063] The substrate 11 is placed on the substrate conveyor 14, the substrate 11 is driven to move longitudinally, the moving cross beam 15 drives the moving vertical beam 16 to move transversely, the moving vertical beam 16 drives the drilling motor 17 to move up and down, the output shaft of the drilling motor 17 is adjustably provided with a drill bit, and the substrate 11 is drilled to form a plurality of groups of equidistantly distributed small holes through cooperation of the components; after the drilling is completed, the substrate conveyor 14 continues to drive the substrate 11 to move forward, and the dust collection box 19 is connected with an external dust collector through a pipeline to collect the wood chips on the substrate 11 into the dust collection box 19.

[0064] The U-shaped frame 12 is placed sequentially onto the limiting strip 21. The frame conveyor 20 conveys the frame sequentially backward to the front transverse adjustment assembly 57. The output shaft of the adjustment motor 27 drives the conveyor belt 23 to move. The conveyor belt 23 drives the sliding seat 24 to slide on the sliding shaft frame 22. The telescopic rod of the lifting push rod 25 drives the piston rods of the two glue injection tubes 26 to move, pushing out the solid glue inside the glue injection tubes 26 and injecting it onto the upper end face of the U-shaped frame 12. The connection between the substrate drilling mechanism 1 and the glue application and screw tightening mechanism 2 is complete. The board handling mechanism 3 has a horizontal lead screw 38 that drives the vertical lead screw 39 to move horizontally. The vertical lead screw 39 drives the mounting base 40 to move up and down, and moves the mounting base 40 horizontally and vertically to the substrate 11 of the substrate drilling mechanism 1. The two clamping push rods 41 are retracted, and the clamping plate 42 is clamped on the substrate 11 for handling. The perforated substrate 11 is placed on the glued frame 12 for bonding. After handling, the clamping cylinder 43 extends and abuts against the substrate 11 to press and hold it to ensure stable bonding.

[0065] The frame conveyor 20 continues to convey the bonded integral part to the rear. The telescopic ends of the two adjusting push rods 29 of the rear transverse adjustment component 57 drive the electric dust brush roller 28 to move down and contact the upper surface of the substrate 11 to brush off the dust. The side of the frame conveyor 20 is equipped with a dust collection box, which is connected to an external vacuum cleaner through a pipe for dust collection. The screw drive 30 on the rear side of the sliding seat 24 of the rear transverse adjustment component 57 screws in the screws to connect the substrate 11 and the frame 12 to form an integral part.

[0066] After being screwed together, the integral part is conveyed between two conveying clamping plates 35 and placed between the two conveying clamping plates 35 along several conveying guide rollers 34. The clamping push rod 36 moves the conveying clamping plates 35 towards the center, clamping the integral part between the conveying guide rollers 34 of the two conveying clamping plates 35. The output shaft of the flipping motor drives the flipping frame 33 to rotate on the flipping base 31 through the gear pair. At the same time, the flipping frame 33 abuts against the guide wheel 32 to ensure stable rotation. The flipping mechanism 4 drives the integral part to flip 180 degrees, and then the conveying guide rollers 34 continue to convey it backward to the whole plate conveying crawler 6. Several limiting strips 68 are used to limit the integral part after screwing together.

[0067] The glue-spraying robotic arm 5 is connected to an external glue tank, and the glue-spraying robotic arm 5 at the end sprays glue onto the screwed-in integral part after it has been flipped over.

[0068] The high-resilience sponge layer 10 is placed on the conveyor belt of the cotton layer conveyor 46. Several limiting strips 54 limit the high-resilience sponge layer 10. The horizontal screw frame 47 drives the transverse screw 48 to move longitudinally at a higher speed. The transverse screw 48 drives the vertical adjusting screw 49 to move. The vertical adjusting screw 49 drives the drilling dual-axis motor 51 to lift and lower. The output shaft of the drilling dual-axis motor 51 drives the hollow material-retrieving drilling cylinder 53 to rotate, drilling and removing material from the high-resilience sponge layer 10. Each time, the removed part is located inside the material-retrieving drilling cylinder 53. The material taking drilling cylinder 53 is moved to the outside of the cotton layer conveyor 46. The regulating air valve 50 is connected to the external air pump. The two work together to inject air into the inside of the material taking drilling cylinder 53 through the hollow main shaft of the drilling dual-shaft motor 51, blowing off the part removed from the inside of the material taking drilling cylinder 53. The positioning sensor 52 is used to quickly position the height of the material taking drilling cylinder 53 to avoid drilling into the conveyor belt of the cotton layer conveyor 46. The number and position of the holes on the high-resilience sponge layer 10 correspond to the number and position of the holes on the substrate 11, which are used to install locking buckles to lock the outer breathable layer.

[0069] The whole plate conveying track machine 6 and the sponge punching mechanism 9 are connected by a whole plate transport mechanism 3. The horizontal screw 38 drives the vertical screw 39 to move laterally, and the vertical screw 39 drives the mounting base 40 to move up and down. The mounting base 40 moves laterally and up and down, and moves to the punched high-resilience sponge layer 10. The two clamping push rods 41 retract, and the clamping plate 42 clamps the punched high-resilience sponge layer 10 for transport. The punched high-resilience sponge layer 10 is transported and placed on the sprayed whole part. After the transport is completed, the clamping cylinder 43 extends and abuts against the high-resilience sponge layer 10 to press and hold it to ensure stable bonding. Then the whole plate conveying track machine 6 drives it to move to the side glue spraying robot arm 5. The side glue spraying robot arm 5 sprays glue onto the high-resilience sponge layer 10.

[0070] The moisture-absorbing cotton layer 13 is placed on the cotton layer stop 56 on the conveying track of the sponge layer conveyor 55. The transverse adjustment assembly 57 drives the lifting adjustment lead screw 58 to move transversely. The lifting adjustment lead screw 58 drives the rotary adjustment motor 59 to lift. The output shaft of the rotary adjustment motor 59 drives the cotton layer cutting assembly 60 to move. The telescopic end of the cutting push rod 62 drives the shear power block 67 to move. The shear power block 67 drives the return spring 65 to move. The return spring 65 drives the adjustment block 64 to move. The adjustment block 64 drives the two limiting slide shafts 63 to slide on the connecting bracket 61, ensuring stable movement. After the two limiting slide shafts 63 reach the end, the position of the adjustment block 64 is fixed. The telescopic end of the cutting push rod 62 continues to extend, compressing the return spring 65. The shear power block 67 continues to slide on the adjustment block 64. The shear power block 67 is hinged between the two shears 66. The two shears 66 are pushed forward to move. The adjustment block 64 is hinged with the two shears 66. The two shears 66 complete the cutting and sewing work. The angle between the connecting bracket 61 and the cutting push rod 62 is acute, which facilitates the oblique insertion of the lower shear 66 into the moisture-absorbing cotton layer 13, facilitating fast cutting and sewing. The number and position of the cross stitches correspond to the number and position of the holes on the base plate 11, which are used for installing the locking buckle.

[0071] The gantry adjustment assembly 45 is moved to the moisture-absorbing cotton layer 13 of the cotton layer cutting mechanism 7. The two cotton layer clamps 44 at the lower end of the clamping plate 42 cooperate to clamp the two sides of the moisture-absorbing cotton layer 13, respectively. The cut and sewn moisture-absorbing cotton layer 13 is transferred and placed on the high-resilience sponge layer 10 sprayed with glue, and then the whole plate conveying track machine 6 drives it to output.

[0072] In summary, the base plate punching mechanism 1 punches the base plate 11, and the dust collection box 19 cooperates with the external dust collector to perform dust collection.

[0073] The glue coating and screw tightening mechanism 2 coats glue on the frame 12, and cooperates with the whole plate carrying mechanism 3 to place the punched base plate 11 on the glued frame 12 for bonding. Then the glue coating and screw tightening mechanism 2 is used to tighten the screws into the base plate 11 and the frame 12, forming a whole piece.

[0074] The turnover mechanism 4 turns the whole piece by 180 degrees.

[0075] The sponge punching mechanism 9 cooperates with the external air pump to perform material taking, drilling, and air blowing and material discharging. It cooperates with the whole plate carrying mechanism 3 to carry and bond and compact the high-resilience sponge layer 10.

[0076] The cotton layer cutting mechanism 7 performs cross cutting and sewing on the moisture-absorbing cotton layer 13, and cooperates with the cotton layer carrying mechanism 8 to transfer the moisture-absorbing cotton layer 13 to the high-resilience sponge layer 10 sprayed with glue above the whole plate conveying track machine 6.

[0077] The glue spraying is performed by the whole-board conveying crawler 6 cooperating with the two glue spraying mechanical arms 5.

[0078] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art can make various modifications or supplements to the specific embodiments described or adopt similar ways to replace, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A high-resilience, moisture-wicking, and breathable headboard production apparatus, comprising a substrate punching mechanism (1) and a glue-applying and screw-tightening mechanism (2) placed in parallel, as well as a whole-board conveyor belt machine (6), a cotton layer cutting mechanism (7), and a sponge punching mechanism (9) placed in parallel, characterized in that, The substrate punching mechanism (1) is perpendicular to the whole board conveyor belt (6). The whole board conveyor belt (6) has glue-spraying robotic arms (5) at both its ends and sides. A flipping mechanism (4) is provided between the glue-applying and screw-tightening mechanism (2) and the whole board conveyor belt (6). The conveying ends of the cotton layer cutting mechanism (7) and the sponge punching mechanism (9) are directly opposite each other. The conveying ends of both the cotton layer cutting mechanism (7) and the sponge punching mechanism (9) are located on the side of the middle of the whole board conveyor belt (6). Whole board handling mechanisms (3) are provided between the substrate punching mechanism (1) and the glue-applying and screw-tightening mechanism (2), and between the whole board conveyor belt (6) and the sponge punching mechanism (9). A cotton layer conveying mechanism (8) is provided between the whole board conveying track machine (6) and the cotton layer cutting mechanism (7); the substrate drilling mechanism (1) includes a substrate conveyor (14), a movable crossbeam (15) is provided on the substrate conveyor (14), a movable vertical beam (16) is provided on the movable crossbeam (15), a drilling motor (17) is provided on the movable vertical beam (16), an electrical control box (18) is fixed on the side of the substrate conveyor (14), a dust collection box (19) is provided at the end and inside of the substrate conveyor (14), and the dust collection box (19) is connected to an external vacuum cleaner through a pipe; the glue application and screw tightening mechanism (2) includes a frame conveyor (20) and two transverse moving parts. The adjustment assembly (57) includes a sliding shaft frame (22), which is located above the frame conveyor (20). A sliding seat (24) is slidably mounted on the sliding shaft frame (22). A conveyor belt (23) is mounted on the sliding shaft frame (22). An adjustment motor (27) is fixed on the sliding shaft frame (22). The output shaft of the adjustment motor (27) is connected to the conveyor belt (23). The conveyor belt (23) is fixedly connected to the sliding seat (24). Two glue injection tubes (26) are slidably mounted on the sliding seat (24). The front side of the horizontal... A lifting push rod (25) is fixed on the sliding seat (24) of the shifting assembly (57). The telescopic rod of the lifting push rod (25) is fixedly connected to the piston rod of the two glue injection tubes (26). The two glue injection tubes (26) are connected to the external glue box through pipes. Two adjusting push rods (29) are fixed on the front side of the sliding seat (24) of the rear transverse shifting assembly (57). The telescopic ends of the two adjusting push rods (29) are equipped with electric dust brush rollers (28). A screwdriver (30) is provided on the rear side of the sliding seat (24) of the rear transverse shifting assembly (57). A dust collection box is provided on the side of the frame conveyor (20). The dust collection box is connected to an external vacuum cleaner through pipes.

2. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 1, characterized in that, The flipping mechanism (4) includes a flipping base (31), four guide wheels (32) are rotatably mounted on the flipping base (31), a C-shaped flipping frame (33) is slidably mounted on the flipping base (31), the flipping frame (33) abuts against the guide wheels (32), a flipping motor is fixed on the flipping base (31), a gear pair is provided between the output shaft of the flipping motor and the flipping frame (33), two symmetrically arranged conveying clamping plates (35) are slidably mounted on the inner side of the flipping frame (33), a clamping push rod (36) is provided between the conveying clamping plate (35) and the flipping frame (33), and a number of conveying guide rollers (34) are provided on the inner side of the conveying clamping plate (35).

3. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 2, characterized in that, The whole plate transport mechanism (3) includes a gantry adjustment assembly (45), which includes a gantry beam (37). A horizontal lead screw (38) is provided on the gantry beam (37), and a vertical lead screw (39) is provided on the horizontal lead screw (38). A mounting seat (40) is provided on the vertical lead screw (39). Two symmetrical clamping plates (42) and two symmetrical clamping push rods (41) are hinged to the lower end of the mounting seat (40). The telescopic ends of the clamping push rods (41) are respectively hinged to the clamping plates (42) on one side. A clamping cylinder (43) is provided in the middle of the lower end of the mounting seat (40) of the gantry adjustment assembly (45) of the whole plate transport mechanism (3).

4. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 3, characterized in that, The cotton layer transport mechanism (8) includes a gantry adjustment component (45). The lower end of the clamping plate (42) of the gantry adjustment component (45) of the cotton layer transport mechanism (8) is provided with two cotton layer clamps (44). The conveying track of the whole plate conveying track machine (6) is provided with several limit strips (68).

5. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 4, characterized in that, The sponge perforation mechanism (9) includes a cotton layer conveyor (46) and two horizontal screw frames (47). The conveyor belt of the cotton layer conveyor (46) is provided with several limiting strips (54). The two horizontal screw frames (47) are located on both sides of the cotton layer conveyor (46). A horizontal screw (48) is provided between the two horizontal screw frames (47). A vertical adjusting screw (49) is provided on the horizontal screw (48). An adjusting air valve (50), a drilling dual-axis motor (51), and a positioning sensor (52) are provided on the vertical adjusting screw (49). The main shaft of the drilling dual-axis motor (51) is hollow inside. A rotating joint is provided between the upper end of the main shaft of the drilling dual-axis motor (51) and the adjusting air valve (50). The adjusting air valve (50) is connected to an external air pump. A hollow material picking drilling cylinder (53) is fixed at the lower end of the main shaft of the drilling dual-axis motor (51).

6. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 5, characterized in that, The cotton layer cutting mechanism (7) includes a sponge layer conveyor (55) and a transverse adjustment assembly (57). The conveyor belt of the sponge layer conveyor (55) is provided with two sets of equidistant cotton layer baffles (56). The sliding seat (24) of the transverse adjustment assembly (57) is provided with a lifting adjustment screw (58). The lifting adjustment screw (58) is provided with a rotary adjustment motor (59). The output shaft of the rotary adjustment motor (59) is fixed with a cotton layer cutting assembly (60). The conveyor belt of the sponge layer conveyor (55) is provided with several cotton layer baffles (56).

7. The high-resilience, moisture-wicking, and breathable headboard production device according to claim 6, characterized in that, The cotton layer cutting assembly (60) includes a connecting bracket (61), which is fixed on the output shaft of a rotary adjustment motor (59). A cutting push rod (62) is fixed on the connecting bracket (61). Two limiting slide shafts (63) are slidably provided on the connecting bracket (61). An adjustment block (64) is fixed at the end of the two limiting slide shafts (63). A scissor power block (67) is fixed at the telescopic end of the cutting push rod (62). The scissor power block (67) is slidably connected to the adjustment block (64). Several return springs (65) are provided between the scissor power block (67) and the adjustment block (64). Two scissors (66) are hinged on the adjustment block (64). The scissor power block (67) and the scissors (66) are hinged together. The angle between the connecting bracket (61) and the cutting push rod (62) is an acute angle.

Citation Information

Patent Citations

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