A qualified detection device for woven carpet production

By designing automated detection devices, the problem of working pressure and low detection efficiency caused by manually raising the carpet, realizing the automatic feed and diversified detection of the carpet, and improving the detection accuracy and the rate of finished product.

CN118857044BActive Publication Date: 2025-01-24BINZHOU ORIENTAL CARPET CO LTD +1
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Patent Information

Application Number
CN202411287627.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-01-24
Estimated Expiration
2044-09-14

AI Technical Summary

Technical Problem

In the production of existing woven carpets, testing equipment requires manual lifting of the carpet, resulting in high loading pressure for workers, low efficiency and low accuracy.

Method used

A qualified detection device that includes the inheritance mechanism, the feed component, and the clip component is designed. Through the automated clamping and conveying mechanism, the carpet is automatically applied and detected.

Benefits of technology

No need to raise the carpet manually, reduce the work pressure of the workers, improve the detection efficiency and accuracy, and diversify the thickness, width and side flatness of the carpet.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a qualified detection device for woven carpet production, and relates to the technical field of detection equipment. A qualified detection device for woven carpet production, a detection component for woven carpet qualified detection is arranged in the middle of the bottom plate, a material receiving component for recycling woven carpet is arranged at the tail of the bottom plate, a feeding component for conveying woven carpet is arranged at the head of the bottom plate, the detection component includes a platform fixedly mounted on the bottom plate, a first detector for detecting carpet is arranged in the middle of the upper part of the platform, the feeding component includes a front mechanism, the front mechanism includes a connection table fixedly connected to the bottom plate, side tables are fixedly mounted on both sides of the connection table away from the platform, and first electric rails are embedded and installed on opposite sides of the two side tables, and each first electric rail is slidably plugged with a clamping component for automatic loading, and each clamping component includes a clamping mechanism, a power mechanism and a stabilizing mechanism. A qualified detection device for woven carpet production simplifies the operation of workers.
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Description

Technical Field

[0001] The invention relates to the technical field of detection equipment, in particular to a qualified detection device for woven carpet production. Background Art

[0002] Machine-woven carpets are relative to hand-made carpets, and generally refer to carpets produced by mechanical equipment. At present, the qualified inspection of machine-woven carpets is generally carried out manually, which is slow, cumbersome, time-consuming and labor-intensive. The accuracy of the inspection will also change due to human factors, and the qualified inspection standards are different.

[0003] The patent with announcement number CN208366232U discloses a qualified detection device for woven carpet production, including four legs, two cross bars are symmetrically installed on the top surfaces of the four legs, support plates are symmetrically welded at the inner bottom ends of the two cross bars, and scale lines are provided on the surface of the support plate. Rollers are installed between the cross bars, and rollers are installed at the right ends of the two cross bars. A motor is installed at the lower end of the roller between the legs, and a first pulley is installed at the output end of the motor. The first pulley is connected to the second pulley through a belt drive, and the second pulley is installed on the roller passing through the cross bar. The right end of the cross bar is located at the lower end of the roller and a detection platform is fixed. The top surface of the detection platform is equipped with an electronic scale, and the upper and lower ends of the detection platform are symmetrically welded with fixed plates. The upper end of the fixed plate is located on the side surface of the detection platform and is welded with a T slide rail. The outside of the T slide rail is clamped with a card block. The middle position of the left end of the top surface of the card block is inlaid with a bearing. The upper end of the card block is provided with a fixed block. A laser receiver is installed on the right side of the top surface of the fixed block. A laser transmitter is installed on the fixed block at one symmetrical end of the laser receiver. A bolt runs through the middle position of the left end of the top surface of the fixed block. A cylinder is installed on the right end of the top surface of the fixed plate. A piston rod is installed inside the cylinder. The other end of the piston rod is welded to the outer surface of the card block. The machine facilitates the detection of woven carpets, and can complete several required detections at one time, which greatly improves the work efficiency.

[0004] When the above device is in use, the detection device is first installed in a suitable position through the legs 1, and the woven carpet is placed on the roller 5 between the cross bars 2. At present, most of the detection devices are about at the height of a general table. The woven carpet is heavy, and it needs to be lifted to place it on the roller 5. It is difficult to lift and place the woven carpet manually, and it is impossible to relieve the loading pressure of the workers. Therefore, there is an urgent need for a qualified detection device for woven carpet production to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide a qualified detection device for woven carpet production to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a qualified inspection device for woven carpet production, comprising a support platform mechanism, the support platform mechanism comprising a bottom plate, a detection component for qualified inspection of woven carpets is arranged in the middle of the bottom plate, a receiving component for recycling woven carpets is arranged at the tail of the bottom plate, and a loading component for conveying woven carpets is arranged at the head of the bottom plate;

[0007] The detection assembly includes a platform fixedly mounted on the bottom plate, a first detector for detecting the carpet is arranged in the upper middle part of the platform, and a support rod for supporting is fixedly connected between the first detector and the bottom plate;

[0008] The feeding assembly includes a front mechanism, which includes a connection platform fixedly connected to the bottom plate, and a conveying roller for conveying is installed on the side of the connection platform away from the platform;

[0009] Side platforms are fixedly mounted on both sides of the connection platform away from the platform, and first electric rails are embedded and installed on opposite sides of the two side platforms;

[0010] Each of the first electric rails is slidably plugged with a clamping assembly for automatic loading, and each clamping assembly includes a clamping mechanism, a power mechanism and a stabilizing mechanism;

[0011] The clamping mechanism comprises a first posting plate, a lower end of one side of the first posting plate is fixedly connected to a support plate, a first vertical groove is penetrated through the middle of the surface of the first posting plate, a first spring is fixedly connected to the lower inner wall of the first vertical groove, and a pressure plate assembly is slidably inserted on the first vertical groove;

[0012] The pressure plate assembly comprises a first pressure plate facing the support plate, the middle part of the upper surface of the first pressure plate is convex, a first slot column slidably inserted into the first vertical slot is fixedly connected to the middle part of one side of the first pressure plate, and the upper end of the first spring contacts the first slot column;

[0013] The power mechanism comprises a panel fixedly connected to the first plate, and a connecting piece is fixedly mounted on the other side surface of the panel;

[0014] The stabilizing mechanism is located between the clamping mechanism and the power mechanism and is used for pressing the pressing plate assembly.

[0015] As a preferred technical solution of the present invention, the material collecting assembly includes a gravity detection platform fixedly mounted on a bottom plate, roller plates are symmetrically fixedly connected to the upper surface of the gravity detection platform on both sides, and a detachable collecting roller is installed between the upper ends of the two roller plates.

[0016] As a preferred technical solution of the present invention, the upper surface of the connection platform is flush with the upper surface of the platform;

[0017] The side platform is L-shaped, one end of the first electric rail extends to the top of the docking platform and the other end extends to the top of the bottom plate;

[0018] The upper side of each side platform is fixedly connected with a second electric rail;

[0019] The conveying roller is clamped at the bending position of the side platform.

[0020] A pressing roller mechanism is arranged above the conveying roller, and the pressing roller mechanism comprises a pressing roller facing the conveying roller, both ends of the pressing roller are movably connected with sliding arms through bearings, and one end of the sliding arm away from the pressing roller is correspondingly plugged into the second electric rail;

[0021] A support plate is fixedly connected to one end of the sliding arm close to the pressure roller and away from the platform, a rotating roller is fixedly connected between the two supporting plates, and the outer side of the rotating roller is movably sleeved with bristles that fit the pressure roller.

[0022] As a preferred technical solution of the present invention, a second detector is embedded and installed on a side of the first pressing plate close to the first sticking plate, and an auxiliary wheel assembly is embedded and installed on a side of the first pressing plate away from the first sticking plate;

[0023] The auxiliary wheel assembly comprises a shell embedded in and fixedly connected to a first pressing plate, and second vertical grooves are uniformly and evenly penetrated on both side walls of the shell, and a second pressing plate is embedded in and fixedly connected to a lower end of the shell, and wheel grooves are uniformly and evenly penetrated on the second pressing plate;

[0024] Wheel rollers are commonly plugged into the second vertical grooves facing each other on both sides, and an auxiliary wheel adapted to be plugged into the wheel groove is movably sleeved on the outer middle part of the wheel roller through a bearing, a connecting plate adapted to fit the auxiliary wheel is fixedly connected between two adjacent wheel rollers, and a second spring is fixedly connected between the connecting plate and the upper inner wall of the shell.

[0025] A screw plate, a gear assembly and a thickness assembly are fixedly connected to one side surface of the panel;

[0026] The gear assembly comprises a motor fixedly connected to the panel, and the output end of the motor is fixedly connected to a gear column;

[0027] The thickness component comprises a sleeve column for fixing and connecting the panel, and a T-shaped slot is formed through the sleeve column.

[0028] The stabilizing mechanism comprises a flat plate fitted with the panel, a stud threadedly plugged into the screw plate is movably connected to the middle of the upper surface of the flat plate through a bearing, a gear adapted to mesh with a gear column is fixedly connected to the upper end of the stud, a sleeve rod adapted to be plugged into a T-slot is fixedly connected to the side of the upper surface of the flat plate, a reference rod for marking the thickness of the woven carpet is fixedly connected to one side of the sleeve rod, and the reference rod extends out of the sleeve column through the T-slot;

[0029] A slide rail is fixedly connected to the middle of the lower surface of the flat plate, two slide seats are slidably inserted on the slide rail, and fixed seats are fixedly connected to both sides of the lower surface of the flat plate;

[0030] Three pressing blocks that fit the first pressing plate are arranged below the flat plate, and each of the pressing blocks is movably connected to two small arms via a rotating shaft. The end of the middle small arm away from the pressing block is movably connected to a sliding seat via a rotating shaft, and the end of the side small arm away from the pressing block is movably connected to a fixed seat via a rotating shaft.

[0031] As a preferred technical solution of the present invention, a positioning mechanism is provided at one end of the side stage close to the first detector, and an edge cutting mechanism is provided at another end of the side stage close to the first detector;

[0032] The connecting piece on the power mechanism of the clamping assembly corresponding to the positioning mechanism adopts a fixed column, and the connecting piece on the power mechanism of the clamping assembly corresponding to the edge cutting mechanism adopts a telescopic column;

[0033] The positioning mechanism includes a fixed platform fixedly connected to the side platform, a positioning arm is provided on one side of the fixed platform, a small column is fixedly connected to the side of the positioning arm close to the fixed platform, the small column is movably plugged into the fixed platform through a torsion spring, and a first positioning wheel corresponding to the clamping mechanism is movably connected to the side of the positioning arm away from the fixed platform through a rotating shaft, and a first positioning cone is fixedly connected to the outer side of the first positioning wheel at equal distances.

[0034] The edge cutting mechanism comprises a square plate, and a support block for support is fixedly connected between the square plate and the side platform;

[0035] A transverse groove is provided through the middle of the surface of the square plate, a second groove column is slidably inserted in the transverse groove, and the upper and lower ends of the second groove column are respectively fixedly connected with second sticking plates that fit the square plate, and the two sides of the second sticking plate on the lower side are movably connected with second positioning wheels through a rotating shaft, and the outer side of the second positioning wheel is evenly and evenly fixedly connected with second positioning cones, and a cutter corresponding to the two second positioning wheels is fixedly connected to the middle of the side of the second sticking plate on the lower side away from the front mechanism.

[0036] Compared with the prior art, the present invention has the following beneficial effects:

[0037] A qualified detection device for woven carpet production. Workers do not need to lift the woven carpet manually, and the use of the device relieves the work pressure of the workers.

[0038] A qualified inspection device for woven carpet production, wherein a clamping assembly is adapted to clamp the woven carpet, and the width of the woven carpet can be initially inspected by using the telescopic scale of a telescopic column through a connecting piece, thereby improving the accuracy of the width inspection of the device.

[0039] A qualified inspection device for woven carpet production can detect whether the edge of the woven carpet is in contact with the first contact plate by a second detector on a pressure plate assembly, thereby detecting whether the edge of the woven carpet is flat. The device can detect the flatness of the edge of the woven carpet, thereby improving the diversity of detection types.

[0040] A qualified inspection device for woven carpet production can perform a preliminary inspection on the thickness of the woven carpet by reading the position of a benchmark rod outside a sleeve column after the woven carpet is clamped and stabilized by a pressure plate assembly and a support plate, thereby improving the accuracy of the thickness inspection of the device.

[0041] A qualified inspection device for woven carpet production can be adjusted to adapt to the position of a pressing block attached to a first pressing plate. After the clamping assembly stably clamps the woven carpet, a triangular stable structure is formed between a single pressing block and two small arms extending therefrom, thereby improving the uniformity and stability of the device in clamping the woven carpet.

[0042] A qualified detection device for woven carpet production, wherein the bristles of a brush rotate and adhere to the woven carpet to clean it, thereby improving the cleanliness of the woven carpet before detection by a first detector, reducing the obstruction of the first detector's sight by impurities, and improving the accuracy of the qualified detection of the device.

[0043] A qualified inspection device for woven carpet production can selectively adjust the position of a cutter so that in a subsequent inspection process, the side of a woven carpet with a side flatness problem can be directly cut, and its width size can be adjusted to adjust the side flatness, thereby reducing the number of returns to the factory and improving the qualified yield rate of the device inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 It is a structural schematic diagram of the present invention;

[0045] Figure 2 It is a schematic diagram of the support mechanism of the present invention;

[0046] Figure 3 It is a schematic diagram of the feeding assembly of the present invention;

[0047] Figure 4 This is a schematic diagram of the other side of the feeding assembly of the present invention;

[0048] Figure 5 It is a schematic diagram of the front mechanism of the present invention;

[0049] Figure 6 It is a schematic diagram of the pressing roller mechanism of the present invention;

[0050] Figure 7 A schematic diagram of the bristles of the present invention;

[0051] Figure 8 It is a schematic diagram of the clamping assembly of the present invention;

[0052] Fig. 9 It is a schematic diagram of the clamping mechanism of the present invention;

[0053] Fig.10 It is a schematic diagram of the pressing plate assembly of the present invention;

[0054] Fig.11 It is a schematic diagram of the auxiliary wheel assembly of the present invention;

[0055] Fig.12 It is a schematic diagram of the power mechanism of the present invention;

[0056] Fig.13 It is a schematic diagram of the stabilizing mechanism of the present invention;

[0057] Fig.14 It is a schematic diagram of the positioning mechanism of the present invention;

[0058] Fig.15 It is a schematic diagram of the edge cutting mechanism of the present invention.

[0059] In the figure: 1. supporting platform mechanism; 101. bottom plate; 102. platform; 103. first detector; 104. support rod; 105. gravity detection platform; 106. roller plate; 107. retracting roller; 2. front mechanism; 201. connecting platform; 202. side platform; 203. first electric rail; 204. second electric rail; 205. conveying roller; 3. pressing roller mechanism; 301. pressing roller; 302. sliding arm; 30 4, support plate; 305, roller; 306, brush; 4, clamping mechanism; 401, first pasting plate; 402, supporting plate; 403, first vertical groove; 404, first spring; 405, first pressing plate; 406, first slot column; 407, second detector; 408, housing; 409, second vertical groove; 410, second pressing plate; 411, wheel groove; 412, wheel roller; 413, auxiliary wheel; 4 14, connecting plate; 415, second spring; 5, power mechanism; 501, panel; 502, screw plate; 503, motor; 504, gear column; 505, sleeve column; 506, T-slot; 507, connector; 6, stabilizing mechanism; 601, plate; 602, stud; 603, gear; 604, sleeve rod; 605, benchmark; 606, slide rail; 607, slide seat; 608, fixed seat ; 609, pressure block; 610, small arm; 7, positioning mechanism; 701, fixed table; 702, positioning arm; 703, small column; 704, first positioning wheel; 705, first positioning cone; 8, edge cutting mechanism; 801, square plate; 802, support block; 803, transverse groove; 804, second groove column; 805, second sticking plate; 806, second positioning wheel; 807, second positioning cone; 808, cutting knife. DETAILED DESCRIPTION

[0060] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0061] Example: See Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 8 , Fig. 9 , Fig.12 A qualified inspection device for woven carpet production includes a support platform mechanism 1, the support platform mechanism 1 includes a bottom plate 101, a detection component for qualified inspection of woven carpets is arranged in the middle of the bottom plate 101, a receiving component for recycling woven carpets is arranged at the tail of the bottom plate 101, and a feeding component for conveying woven carpets is arranged at the head of the bottom plate 101;

[0062] The detection assembly includes a platform 102 fixedly mounted on a bottom plate 101, a first detector 103 for detecting the carpet is arranged in the upper middle part of the platform 102, and a support rod 104 for supporting is fixedly connected between the first detector 103 and the bottom plate 101;

[0063] The loading assembly includes a front mechanism 2, which includes a connection platform 201 fixedly connected to the bottom plate 101, and a conveying roller 205 for conveying is installed on the side of the connection platform 201 away from the platform 102;

[0064] Side platforms 202 are fixedly mounted on both sides of the connecting platform 201 away from the platform 102, and first electric rails 203 are embedded and installed on opposite sides of the two side platforms 202;

[0065] Each first electric rail 203 is slidably plugged with a clamping assembly for automatic loading. The clamping assembly can slide along the first electric rail 203 to a position close to the bottom plate 101 to clamp the woven carpet, and then slide along the first electric rail 203 to drive the woven carpet to the docking platform 201. Each clamping assembly includes a clamping mechanism 4, a power mechanism 5 and a stabilizing mechanism 6.

[0066] The clamping mechanism 4 includes a first plate 401, a lower end of one side of the first plate 401 is fixedly connected to a support plate 402, a first vertical groove 403 is formed through the middle of the surface of the first plate 401, a first spring 404 is fixedly connected to the lower inner wall of the first vertical groove 403, and a pressure plate assembly is slidably inserted on the first vertical groove 403;

[0067] The pressing plate assembly includes a first pressing plate 405 facing the supporting plate 402, the middle part of the upper surface of the first pressing plate 405 is convex, a first slot column 406 slidably inserted into the first vertical slot 403 is fixedly connected to the middle part of one side of the first pressing plate 405, and the upper end of the first spring 404 contacts the first slot column 406;

[0068] The power mechanism 5 includes a panel 501 fixedly connected to the first plate 401, and a connecting member 507 is fixedly installed on the other side surface of the panel 501;

[0069] The stabilizing mechanism 6 is located between the clamping mechanism 4 and the power mechanism 5 for pressing the pressure plate assembly.

[0070] See also Figure 2 The material receiving assembly includes a gravity detection platform 105 fixedly mounted on the bottom plate 101, roller plates 106 are symmetrically fixedly connected to the upper surface of the gravity detection platform 105 on both sides, and a detachable receiving roller 107 is installed between the upper ends of the two roller plates 106, and the receiving roller 107 is used for winding up the woven carpet that has been tested.

[0071] See also Figure 1 , Figure 5 , Figure 6 , Figure 7 , the upper surface of the docking station 201 is flush with the upper surface of the platform 102;

[0072] The side platform 202 is L-shaped, and one end of the first electric rail 203 extends to the top of the docking platform 201 and the other end extends to the top of the bottom plate 101;

[0073] The upper side of each side platform 202 is fixedly connected with a second power rail 204;

[0074] The conveying roller 205 is clamped at the bending position of the side platform 202 .

[0075] A pressing roller mechanism 3 is arranged above the conveying roller 205. The pressing roller mechanism 3 includes a pressing roller 301 facing the conveying roller 205. Both ends of the pressing roller 301 are movably connected to a sliding arm 302 through a bearing. The end of the sliding arm 302 away from the pressing roller 301 is correspondingly plugged into the second electric rail 204.

[0076] A support plate 304 is fixedly connected to one end of the sliding arm 302 close to the pressure roller 301 and away from the platform 102 . A rotating roller 305 is fixedly connected between the two supporting plates 304 . A brush 306 that fits the pressure roller 301 is movably sleeved on the outer side of the rotating roller 305 .

[0077] See also Fig.10 , Fig.11 , Fig.12 , Fig.13A second detector 407 is embedded and installed on a side of the first pressing plate 405 close to the first pasting plate 401, and an auxiliary wheel assembly is embedded and installed on a side of the first pressing plate 405 away from the first pasting plate 401;

[0078] The auxiliary wheel assembly includes a shell 408 embedded in and fixed to the first pressing plate 405, and second vertical grooves 409 are uniformly and evenly penetrated on both side walls of the shell 408, and a second pressing plate 410 is embedded in and fixed to the lower end of the shell 408, and wheel grooves 411 are uniformly and evenly penetrated on the second pressing plate 410;

[0079] A wheel roller 412 is commonly inserted into the second vertical grooves 409 facing each other on both sides, and an auxiliary wheel 413 adapted to be inserted into the wheel groove 411 is movably sleeved on the outer middle part of the wheel roller 412 through a bearing, and a connecting plate 414 adapted to fit the auxiliary wheel 413 is fixedly connected between two adjacent wheel rollers 412, and a second spring 415 is fixedly connected between the connecting plate 414 and the upper inner wall of the outer shell 408.

[0080] A screw plate 502, a gear assembly and a thickness assembly are fixedly connected to one side surface of the panel 501;

[0081] The gear assembly includes a motor 503 fixedly connected to the panel 501, and the output end of the motor 503 is fixedly connected to a gear column 504;

[0082] The thickness component includes a sleeve column 505 fixedly connected to the panel 501 , and a T-shaped slot 506 is formed through the sleeve column 505 .

[0083] The stabilizing mechanism 6 comprises a flat plate 601 fitted with the panel 501, a stud 602 threadedly plugged into the screw plate 502 is movably connected to the middle of the upper surface of the flat plate 601 through a bearing, a gear 603 adapted to mesh with the gear column 504 is fixedly connected to the upper end of the stud 602, a sleeve rod 604 adapted to be plugged into the T-slot 506 is fixedly connected to the side of the upper surface of the flat plate 601, a reference rod 605 for marking the thickness of the woven carpet is fixedly connected to one side of the sleeve rod 604, and the reference rod 605 extends out of the sleeve column 505 through the T-slot 506;

[0084] A slide rail 606 is fixedly connected to the middle of the lower surface of the flat plate 601, and two slide seats 607 are slidably inserted on the slide rail 606. Both sides of the lower surface of the flat plate 601 are fixedly connected to fixed seats 608;

[0085] Three pressing blocks 609 that fit the first pressing plate 405 are arranged below the flat plate 601. Each pressing block 609 is movably connected to two small arms 610 via a rotating shaft. The end of the middle small arm 610 away from the pressing block 609 is movably connected to the sliding seat 607 via a rotating shaft, and the end of the side small arm 610 away from the pressing block 609 is movably connected to the fixed seat 608 via a rotating shaft.

[0086] See also Figure 1 , Fig.14 , Fig.15 A positioning mechanism 7 is provided at one end of the side stage 202 close to the first detector 103, and an edge cutting mechanism 8 is provided at another end of the side stage 202 close to the first detector 103;

[0087] The connecting member 507 on the power mechanism 5 of the clamping assembly corresponding to the positioning mechanism 7 adopts a fixed column, and the connecting member 507 on the power mechanism 5 of the clamping assembly corresponding to the edge cutting mechanism 8 adopts a telescopic column;

[0088] The positioning mechanism 7 includes a fixed platform 701 fixedly connected to the side platform 202, a positioning arm 702 is provided on one side of the fixed platform 701, a small column 703 is fixedly connected to the side of the positioning arm 702 close to the fixed platform 701, the small column 703 is movably connected to the fixed platform 701 through a torsion spring, and the side of the positioning arm 702 away from the fixed platform 701 is movably connected to the first positioning wheel 704 corresponding to the clamping mechanism 4 through a rotating shaft, and the outer side of the first positioning wheel 704 is evenly and equidistantly fixedly connected with a first positioning cone 705.

[0089] The edge cutting mechanism 8 includes a square plate 801, and a support block 802 for supporting is fixedly connected between the square plate 801 and the side platform 202;

[0090] A transverse groove 803 is provided through the middle of the surface of the square plate 801, and a second groove column 804 is slidably inserted on the transverse groove 803. The upper and lower ends of the second groove column 804 are respectively fixedly connected with second plates 805 that fit the square plate 801. The two sides of the lower second plate 805 are movably connected with second positioning wheels 806 through rotating shafts. The outer sides of the second positioning wheels 806 are evenly and equidistantly fixed with second positioning cones 807. The middle of the side of the lower second plate 805 away from the front mechanism 2 is fixedly connected with a cutter 808 corresponding to the two second positioning wheels 806. The movable range of the second groove column 804 corresponds to the moving range of the connecting member 507 when a telescopic column is used.

[0091] The working principle of the present invention is as follows:

[0092] The connecting piece 507 slides along the first electric rail 203 to the upper side of the bottom plate 101, and the two sides of the end of the woven carpet to be inspected are clamped by the clamping assembly respectively. The clamping assembly clamps the woven carpet and slides along the first electric rail 203 to the upper side of the docking platform 201 again, thereby completing the loading and placement of the woven carpet. Workers do not need to lift the woven carpet manually, and the use of the device relieves the work pressure of workers.

[0093] One side of the end of the woven carpet is attached to the first attaching plate 401 on one side of the fixed column by the connector 507, and the woven carpet is clamped by the pressing plate assembly. Correspondingly, the other side of the end of the woven carpet is clamped by the clamping assembly on one side of the telescopic column through the connector 507. By using the extension and retraction of the telescopic column by the connector 507, the clamping assembly on this side can be adapted to clamp the woven carpet. At the same time, by using the extension and retraction scale of the telescopic column by the connector 507, the width of the woven carpet can be initially inspected, thereby improving the accuracy of the width detection of the device.

[0094] By fitting one side of the end of the woven carpet to the connecting piece 507, using the first pasting plate 401 on one side of the fixed column and clamping the woven carpet through a pressing plate assembly, when the clamping assembly on the other side clamps the other side of the end of the woven carpet, the second detector 407 on the pressing plate assembly detects whether the side of the woven carpet fits the first pasting plate 401, thereby being able to detect whether the side of the woven carpet is flat. The device can detect the flatness of the side of the woven carpet, thereby increasing the diversity of detection types.

[0095] The starting motor 503 drives the gear column 504 to rotate, and the engagement of the gear column 504 and the gear 603 drives the stud 602 to rotate in the screw plate 502, thereby changing the height position of the flat plate 601, and further squeezing the pressure plate assembly by the pressure block 609 to clamp the woven carpet. After the pressure plate assembly and the support plate 402 clamp the woven carpet stably, the position of the benchmark 605 on the outside of the sleeve column 505 is read, so that the thickness of the woven carpet can be initially checked, thereby improving the accuracy of the thickness detection of the device.

[0096] The clamping assembly can slide along the first electric rail 203 to the top of the bottom plate 101, so that the clamping of the woven carpet and the detection of the thickness, width and side flatness can be initially inspected at the bottom position. In this way, when there is a problem with the detection data of the woven carpet, manual processing can be notified in time, simplifying the detection procedure and improving the detection efficiency.

[0097] By setting a plurality of pressing blocks 609 on the stabilizing mechanism 6, two small arms 610 are extended from each pressing block 609 through a rotating shaft. First, the pressure plate assembly is pressed by the distributed pressing blocks 609, so that the pressing force of the stabilizing mechanism 6 is evenly distributed to the pressure plate assembly. In addition, through the sliding connection between the slide seat 607 and the slide rail 606, the position of the pressing block 609 can be adjusted to fit the position of the first pressure plate 405. After the clamping assembly stably clamps the woven carpet, a triangular stabilizing structure is formed between the single pressing block 609 and the two small arms 610 extending therefrom, thereby improving the uniformity and stability of the device in clamping the woven carpet.

[0098] After the clamping assembly drives the woven carpet to move onto the connection platform 201, it slides down along the second electric rail 204 through the sliding arm 302, so that the pressure roller 301 and the conveying roller 205 cooperate to clamp the woven carpet, and the conveying roller 205 is started to rotate to convey the woven carpet. While conveying, the clamping assembly loosens the clamping of the woven carpet, and the auxiliary wheel 413 assists in conveying the woven carpet. Through the adhesion of the bristles 306 and the pressure roller 301, the bristles 306 rotate and adhere to the woven carpet to clean it, thereby improving the cleanliness of the woven carpet before the first detector 103 detects it, reducing the obstruction of the first detector 103's line of sight by impurities, and improving the accuracy of the qualified detection of the device.

[0099] The positioning mechanism 7 corresponds to the clamping mechanism 4, so that the first positioning wheel 704 and the first positioning cone 705 are used to position and convey the woven carpet in the subsequent transportation. The second positioning wheel 806 on the edge cutting mechanism 8 also has the same function. At the same time, during the initial inspection of the clamping assembly, when the woven carpet only has the problem of side flatness, it is possible to choose to adjust the position of the cutter 808, so that in the subsequent inspection process, the woven carpet with the side flatness problem can be directly cut on the side, and its width size can be adjusted to adjust the flatness of its side, thereby reducing the number of returns to the factory and improving the qualified yield rate of the device.

[0100] Finally, the inspected woven carpet is wound on the take-up roller 107 and its weight is measured by the gravity inspection platform 105, and finally the take-up roller 107 is removed synchronously to complete the whole inspection process.

[0101] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A qualified inspection device for woven carpet production, comprising a support platform mechanism (1), the support platform mechanism (1) comprising a bottom plate (101), a detection component for qualified inspection of woven carpets being arranged in the middle of the bottom plate (101), a receiving component for recycling woven carpets being arranged at the tail of the bottom plate (101), and a loading component for conveying woven carpets being arranged at the head of the bottom plate (101); The detection assembly comprises a platform (102) fixedly mounted on a bottom plate (101); a first detector (103) for detecting the carpet is arranged in the middle of the upper part of the platform (102); a supporting rod (104) is fixedly connected between the first detector (103) and the bottom plate (101); The loading assembly comprises a front mechanism (2), the front mechanism (2) comprises a connection platform (201) fixedly connected to the bottom plate (101), and a conveying roller (205) for conveying is installed on a side of the connection platform (201) away from the platform (102); Features: Side platforms (202) are fixedly mounted on both sides of the connection platform (201) away from the platform (102), and first electric rails (203) are embedded and installed on opposite sides of the two side platforms (202); A clamping assembly for automatic loading is slidably plugged onto each of the first electric rails (203), and each clamping assembly comprises a clamping mechanism (4), a power mechanism (5) and a stabilizing mechanism (6); The clamping mechanism (4) comprises a first contact plate (401), a lower end of one side of the first contact plate (401) is fixedly connected to a support plate (402), a first vertical groove (403) is provided through the middle of the surface of the first contact plate (401), a first spring (404) is fixedly connected to the lower inner wall of the first vertical groove (403), and a pressure plate assembly is slidably inserted into the first vertical groove (403); The pressure plate assembly comprises a first pressure plate (405) facing the support plate (402), the middle part of the upper surface of the first pressure plate (405) is convex, a first slot column (406) slidably inserted into the first vertical slot (403) is fixedly connected to the middle part of one side of the first pressure plate (405), and the upper end of the first spring (404) contacts the first slot column (406); The power mechanism (5) comprises a panel (501) fixedly connected to the first plate (401), and a connecting piece (507) is fixedly mounted on the other side surface of the panel (501); The stabilizing mechanism (6) is located between the clamping mechanism (4) and the power mechanism (5) and is used to press the pressure plate assembly; A second detector (407) is embedded and installed on a side of the first pressing plate (405) close to the first contact plate (401), and an auxiliary wheel assembly is embedded and installed on a side of the first pressing plate (405) away from the first contact plate (401); The auxiliary wheel assembly comprises a shell (408) embedded in and fixedly connected to a first pressing plate (405), and second vertical grooves (409) are uniformly and evenly penetrated through the two side walls of the shell (408), and a second pressing plate (410) is embedded in and fixedly connected to the lower end of the shell (408), and wheel grooves (411) are uniformly and evenly penetrated through the second pressing plate (410); The second vertical grooves (409) facing each other on both sides are commonly plugged with rollers (412); an auxiliary wheel (413) adapted to be plugged into the wheel groove (411) is movably sleeved on the outer side of the middle part of the roller (412) through a bearing; a connecting plate (414) adapted to fit the auxiliary wheel (413) is fixedly connected between two adjacent rollers (412); a second spring (415) is fixedly connected between the connecting plate (414) and the upper inner wall of the housing (408); A screw plate (502), a gear assembly and a thickness assembly are fixedly connected to a surface of one side of the panel (501); The gear assembly comprises a motor (503) fixedly connected to the panel (501), and an output end of the motor (503) is fixedly connected to a gear column (504); The thickness component comprises a sleeve column (505) for fixing and connecting the panel (501), and a T-shaped slot (506) is formed through the sleeve column (505); The stabilizing mechanism (6) comprises a flat plate (601) fitted with the panel (501), a stud (602) threadedly plugged into the screw plate (502) being movably connected to the middle of the upper surface of the flat plate (601) via a bearing, a gear (603) adapted to mesh with the gear column (504) being fixedly connected to the upper end of the stud (602), a sleeve rod (604) adapted to be plugged into the T-slot (506) being fixedly connected to the side of the upper surface of the flat plate (601), a reference rod (605) for marking the thickness of the woven carpet being fixedly connected to one side of the sleeve rod (604), and the reference rod (605) extending out of the sleeve column (505) through the T-slot (506); A slide rail (606) is fixedly connected to the middle of the lower surface of the flat plate (601), two slide seats (607) are slidably inserted on the slide rail (606), and fixed seats (608) are fixedly connected to both sides of the lower surface of the flat plate (601); Three pressing blocks (609) are arranged below the flat plate (601) and are in contact with the first pressing plate (405). Each of the pressing blocks (609) is movably connected to two small arms (610) via a rotating shaft. The end of the middle small arm (610) away from the pressing block (609) is movably connected to a sliding seat (607) via a rotating shaft, and the end of the side small arm (610) away from the pressing block (609) is movably connected to a fixed seat (608) via a rotating shaft.

2. A qualified detection device for woven carpet production according to claim 1, characterized in that: The material receiving assembly comprises a gravity detection platform (105) fixedly mounted on a bottom plate (101), roller plates (106) are symmetrically fixedly connected to the upper surface of the gravity detection platform (105) on both sides, and a detachable receiving roller (107) is installed between the upper ends of the two roller plates (106).

3. The qualified detection device for woven carpet production according to claim 1, characterized in that: The upper surface of the connection platform (201) is flush with the upper surface of the platform (102); The side platform (202) is L-shaped, one end of the first electric rail (203) extends to the top of the connection platform (201) and the other end extends to the top of the bottom plate (101); The upper side of each side platform (202) is fixedly connected to a second electric rail (204); The conveying roller (205) is clamped at the bending position of the side platform (202).

4. The qualified detection device for woven carpet production according to claim 3 is characterized in that: A pressing roller mechanism (3) is arranged above the conveying roller (205), and the pressing roller mechanism (3) comprises a pressing roller (301) facing the conveying roller (205), both ends of the pressing roller (301) are movably connected to a sliding arm (302) via a bearing, and the end of the sliding arm (302) away from the pressing roller (301) is correspondingly plugged into the second electric rail (204); A support plate (304) is fixedly connected to one end of the sliding arm (302) close to the pressure roller (301) and away from the platform (102), a rotating roller (305) is fixedly connected between the two supporting plates (304), and a brush bristle (306) that fits the pressure roller (301) is movably sleeved on the outer side of the rotating roller (305).

5. The qualified detection device for woven carpet production according to claim 1, characterized in that: A positioning mechanism (7) is provided at one end of the side stage (202) close to the first detector (103), and an edge cutting mechanism (8) is provided at another end of the side stage (202) close to the first detector (103); The connecting piece (507) on the power mechanism (5) of the clamping assembly corresponding to the positioning mechanism (7) adopts a fixed column, and the connecting piece (507) on the power mechanism (5) of the clamping assembly corresponding to the edge cutting mechanism (8) adopts a telescopic column; The positioning mechanism (7) comprises a fixed platform (701) fixedly connected to the side platform (202); a positioning arm (702) is provided on one side of the fixed platform (701); a small column (703) is fixedly connected to the side of the positioning arm (702) close to the fixed platform (701); the small column (703) is movably plugged into the fixed platform (701) via a torsion spring; a first positioning wheel (704) corresponding to the clamping mechanism (4) is movably connected to the side of the positioning arm (702) away from the fixed platform (701) via a rotating shaft; and a first positioning cone (705) is fixedly connected to the outer side of the first positioning wheel (704) at equal distances and evenly.

6. The qualified detection device for woven carpet production according to claim 5, characterized in that: The edge cutting mechanism (8) comprises a square plate (801), and a support block (802) for supporting is fixedly connected between the square plate (801) and the side platform (202); A transverse groove (803) is provided through the middle of the surface of the square plate (801), a second groove column (804) is slidably inserted into the transverse groove (803), and the upper and lower ends of the second groove column (804) are respectively fixedly connected with second contact plates (805) that are in contact with the square plate (801), and the two sides of the second contact plate (805) on the lower side are movably connected with second positioning wheels (806) through a rotating shaft, and the outer side of the second positioning wheel (806) is evenly and evenly fixedly connected with a second positioning cone (807), and the middle of the side of the second contact plate (805) on the lower side away from the front mechanism (2) is fixedly connected with a cutter (808) corresponding to the two second positioning wheels (806).

Citation Information

Patent Citations

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