New energy vehicle battery fixing steel strip preparation equipment

Abstract

The present invention relates to the technical field of production of steel strips for fixing new energy batteries, and in particular to a preparation device for steel strips for fixing new energy automobile batteries, including a forming mechanism, a conveying mechanism, a detection mechanism, a shaping mechanism, a rubber coating mechanism, and a feeding mechanism, wherein the forming mechanism includes a bending forming device, a welding device, and a pushing device, wherein the bending forming device is used to bend the straight fixed steel strip to form a frame-shaped steel strip, wherein the welding device welds and fixes the two ends of the frame-shaped steel strip, wherein the pushing device pushes the welded frame-shaped steel strip toward the conveying mechanism, wherein the conveying mechanism conveys the frame-shaped steel strip toward the detection mechanism, and after passing through the conveying mechanism, the frame-shaped steel strip is placed in a shaping mechanism for shaping. The present invention has multiple technical effects such as automated production, precise positioning, integrated rubber coating, stable stacking, optimized production process, stable quality, multi-functional applicability, and energy saving and environmental protection.

Description

Technical Field

[0001] The present invention relates to the technical field of production of new energy battery fixing steel strips, and in particular to equipment for preparing new energy vehicle battery fixing steel strips. Background Art

[0002] The new energy vehicle battery fixing steel belt is a device used to fix the battery pack of new energy vehicles. In new energy vehicles, the battery pack is usually composed of multiple battery cells. In order to ensure the safety and stability of the battery pack during the operation of the vehicle, a fixing steel belt is required to firmly fix the battery pack in a specific position of the vehicle. It is usually made of high-strength, corrosion-resistant steel, and insulating materials need to be set on the outside of the steel belt to ensure the firmness of the fixation and long-term reliability and safety. The structural design of the fixing steel belt should take into account the size and shape of the battery pack, as well as the structural characteristics of the vehicle, to ensure that the entire battery pack can be fully wrapped and fixed.

[0003] During the production process, the fixed steel belt needs to be bent and formed, and then tested. After testing, it is encapsulated and packaged. In the existing production process of fixed steel belts, it is all done manually. Manual operation is inefficient and the batch production cost is high. Therefore, it is necessary to make new improvements to the existing fixed steel belt production. Summary of the invention

[0004] To solve the above problems, the present invention provides an efficient, stable and reliable solution for the production process through multiple technical effects such as automated production, precise positioning, integrated encapsulation, stable stacking, production process optimization, stable quality, multi-functional applicability, energy saving and environmental protection, and assists in the production and packaging of new energy battery steel strips for the preparation of new energy vehicle battery fixed steel strips.

[0005] The technical solution adopted by the present invention is: a preparation device for new energy vehicle battery fixing steel strip, including a forming mechanism, a conveying mechanism, a detection mechanism, a shaping mechanism, a rubber coating mechanism and a blanking mechanism, the forming mechanism includes a bending and forming device, a welding device and a pushing device, the bending and forming device is used to bend the straight strip of fixed steel strip to form a frame-shaped steel strip, the welding device welds and fixes the two ends of the frame-shaped steel strip, the pushing device pushes the welded frame-shaped steel strip toward the conveying mechanism, the conveying mechanism conveys the frame-shaped steel strip toward the detection mechanism, and puts it into the shaping mechanism for shaping after passing through the conveying mechanism, and the welding position of the frame-shaped steel strip is rubber coated by the rubber coating mechanism through the shaping mechanism, and the frame-shaped steel strip is unloaded by the blanking mechanism after the rubber coating is completed.

[0006] A further improvement to the above scheme is that the forming mechanism is provided with a workbench, a placing assembly and a forming table, the bending forming device includes a bending support table, a bending movable module, a bending transmission module, a bending drive module and a bending clamping module, the bending support table is arranged on the side of the forming table opposite to the workbench, the bending movable module is arranged on the bending support table, the bending transmission module is arranged on the bending movable module, the bending transmission module is provided with two groups of transmission seats that transmit mirror images to each other; the bending drive module is arranged on the bending clamping module, and the bending clamping module is provided with a bending clamping shaft to clamp and bend the steel strip.

[0007] A further improvement to the above scheme is that the welding device is arranged at the top of the forming table and is used to weld the two ends of the bent steel strip; and the test assembly is used for the conductivity test of the steel strip.

[0008] A further improvement to the above solution is that the forming table is provided with a first bending through groove and a second bending through groove, and two of the first bending through groove and the second bending through groove are provided and are symmetrically distributed around the center of the forming table.

[0009] A further improvement to the above solution is that the bending moving module is used to drive the bending transmission module to drive the bending clamping module to pass through the first bending through groove and the second bending through groove.

[0010] A further improvement to the above scheme is that the bending movable modules are provided with at least two groups, at least two groups of bending movable modules are synchronously transmitted, and the bending movable modules and the bending movable modules are both linear transmission modules; an L-shaped plate is provided on the transmission seat, the bending drive module includes a bending motor and a reducer connected to the bending motor, the bending clamping module is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate.

[0011] A further improvement to the above scheme is that a steel strip end face positioning assembly is provided on one side of the forming table located at the first bending groove, and the end face positioning assembly includes a positioning mounting block and a positioning rod, the positioning mounting block is arranged on the forming table, and the positioning rod is arranged on the positioning mounting block, and one end of the positioning rod is bent toward the placement assembly for positioning the end of the steel strip.

[0012] A further improvement to the above scheme is that the placement component includes a placement track and an adsorption element, the placement track is arranged on the forming table, a placement step is arranged on the placement track, and an adsorption hole is arranged on the placement step, and the adsorption element is arranged on the side of the placement track opposite to the placement step and connected to the adsorption hole to provide suction to the adsorption hole to adsorb the steel strip on the placement step.

[0013] A further improvement to the above solution is that a plurality of placement rails are provided, and the first bending through groove and the second bending through groove are used to separate the plurality of placement rails.

[0014] A further improvement to the above scheme is that the welding device includes a supporting module, a pressing module and a welding module, the supporting module is connected to the driving end of the pushing device, the pressing module is arranged on the upper side of the supporting module, and the welding module is arranged at the driving end of the pressing module and opposite to the supporting module; the supporting module is provided with a welding table, and the welding table is provided with a welding positioning groove.

[0015] A further improvement to the above scheme is that the pushing device is a pushing cylinder, the supporting module is provided with a lifting cylinder, the welding table is arranged at the driving end of the lifting cylinder, the pressing module is a pressing cylinder, the welding module is provided with multiple welding heads, and the welding heads are facing the welding positioning grooves.

[0016] A further improvement to the above scheme is that the conveying mechanism is used for frame-type steel belt conveying, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain to transmit, and the conveying hook is arranged on the conveying chain and used to hang the frame-type steel belt for conveying.

[0017] A further improvement to the above scheme is that the conveying chain is provided with a sinking portion, the detection mechanism includes a detection water tank and a drying device, the sinking portion sinks toward the detection water tank, the detection water tank is used to contain water, so as to cooperate with the insulation layer of the frame-type steel strip for electrical testing; the drying device includes a drying bracket and a drying nozzle arranged on the drying bracket, and the drying nozzle is used to blow dry the steel strip during the transmission process.

[0018] A further improvement to the above scheme is that the shaping mechanism includes a material picking device, a shaping transmission device and a shaping device, the material picking device is used to grab the frame-shaped steel belt from the conveying mechanism and place it on the shaping device, and the shaping transmission device is used to drive the shaping device to move.

[0019] A further improvement to the above scheme is that the material picking device includes a column, a lifting module arranged on the column, a rotating drive module installed on the lifting module, a material picking drive module arranged on the rotating drive module, and a material picking bracket arranged on the material picking drive module, the material picking bracket is provided with a material picking suction cup, the rotating drive module is used to drive the frame-shaped steel belt grasped by the material picking suction cup to rotate, and after rotation, the material picking suction cup grasps the frame-shaped steel belt from the conveying mechanism and places it on the shaping device.

[0020] A further improvement to the above scheme is that a mounting groove is provided on the material picking bracket, and a plurality of material picking suction cups are provided, and the plurality of material picking suction cups are continuously arranged along the length direction of the mounting groove.

[0021] A further improvement to the above scheme is that the shaping device includes a shaping substrate, a shaping groove arranged on the shaping substrate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip.

[0022] A further improvement to the above scheme is that the inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block, and the inner clamping block and the outer clamping block are relatively formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip.

[0023] A further improvement to the above scheme is that the rubber coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley, the winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, the auxiliary holding roller group is provided in plurality and is distributed in an annular manner with the driving holding roller to form an annular transmission groove, the winding guide rail is an annular guide rail and is provided with an opening, the winding pulley is arranged on the winding guide rail and close to one side of the opening, and the driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.

[0024] A further improvement to the above scheme is that the driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller, the driving guide roller is provided with a driving groove, and the driving groove is tangent to the outer diameter of the winding guide rail to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller, the auxiliary guide roller is provided with an auxiliary groove, and the auxiliary groove is tangent to the outer diameter of the winding guide rail for transmission of the winding guide rail.

[0025] A further improvement to the above scheme is that the unloading mechanism includes a unloading grabbing device and a unloading packaging device, the unloading grabbing device is used to grab the frame-shaped steel strip and place it on the unloading packaging device, the unloading grabbing device includes an unloading conveying assembly, an unloading conveying table and an unloading shaping frame, the unloading shaping frame is used to position and stack the frame-shaped steel strip; the unloading shaping frame includes a plurality of positioning guide rods, and the plurality of positioning guide rods are used to fix the frame-shaped steel strip.

[0026] A further improvement to the above scheme is that the material unloading and packaging device includes a gantry, a material unloading transmission module, a material unloading lifting module and a material unloading and picking module, the material unloading transmission module is arranged on the gantry, the material unloading lifting module is arranged on the material unloading transmission module, the material unloading and picking module is arranged on the material unloading lifting module, and the material unloading and picking module is provided with at least two air claws and a clamping plate arranged on the air claws.

[0027] The beneficial effects of the present invention are:

[0028] Compared with the preparation of existing new energy vehicle battery fixing steel strips, the present invention covers the processes of conveying, material collection, shaping, glue coating and blanking packaging, realizing the full process automation operation of frame steel strips from raw materials to finished product packaging, greatly improving production efficiency and reducing labor costs. Driven by the shaping transmission mechanism, the shaping mechanism can move toward the glue coating mechanism, so that the frame steel strip can be accurately positioned during the glue coating process, ensuring the accuracy and consistency of the glue coating. The glue coating mechanism can wrap the upper tape around one end of the frame steel strip, realizing the glue coating treatment of the steel strip, so that the appearance and quality of the product are effectively guaranteed. The blanking shaping frame in the blanking packaging mechanism can position and stack the frame steel strips, so that the packaged products are arranged neatly and firmly, which is convenient for subsequent transportation and storage. The present invention provides an efficient, stable and reliable solution for the production process through multiple technical effects such as automated production, precise positioning, integrated glue coating, stable stacking, optimized production process, stable quality, multi-functional applicability, energy saving and environmental protection, and helps the production and packaging of new energy battery steel strips.

[0029] The material taking mechanism of the present invention places the frame steel strip material on the shaping mechanism, and the shaping transmission mechanism transfers the shaping mechanism toward the rubber coating mechanism, thereby realizing the automated operation of the entire rubber coating process. Such a design improves the production efficiency and the consistency of product quality. The shaping mechanism can accurately shape the frame steel strip, ensure that the shape and size of the steel strip during the rubber coating process meet the requirements, and improve the rubber coating effect and product quality stability. The rubber coating mechanism adopts an annular transmission structure, and the transverse transmission module, winding bracket, winding holding assembly, winding guide rail and winding pulley cooperate with each other to form an annular transmission groove. This design makes the transmission during the rubber coating process more stable and reliable, and avoids the rubber coating quality problems caused by uneven transmission. The winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, and the auxiliary holding roller group is provided with a plurality of them, and is annularly distributed with the driving holding roller to form an annular transmission groove. This design enables the steel strip to be evenly supported during the rubber coating process, and avoids the rubber coating quality problems caused by uneven support. The winding guide is an annular guide, which can be adjusted according to the size and shape of the steel strip to adapt to products of different specifications and shapes, thereby improving the versatility and adaptability of the equipment. The present invention provides strong support for the rubber coating process of the battery fixing steel strip through technical effects such as automated operation, precise shaping, annular transmission, multi-point support, flexible adaptation and improved production efficiency, which can improve the rubber coating efficiency and reduce labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a three-dimensional schematic diagram of the equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to the present invention;

[0031] Figure 2 for Figure 1 A three-dimensional schematic diagram of another perspective of the new energy vehicle battery fixing steel strip preparation equipment;

[0032] Figure 3 for Figure 1 Schematic diagram of the main view of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0033] Figure 4 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0034] Figure 5 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0035] Figure 6 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0036] Figure 7 for Figure 6 A is an enlarged schematic diagram;

[0037] Figure 8 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0038] Fig. 9 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0039] Fig.10 for Figure 1 A three-dimensional schematic diagram of the partial structure of the equipment for preparing steel strips for fixing batteries of new energy vehicles;

[0040] Fig.11 for Fig.10 A is an enlarged schematic diagram;

[0041] Fig.12 for Figure 1 Schematic diagram of the structure of the encapsulation mechanism of the new energy vehicle battery fixing steel strip preparation equipment.

[0042] Description of reference numerals: forming mechanism 1, bending forming device 11, bending support table 111, bending moving module 112, bending transmission module 113, transmission seat 1131, bending drive module 114, bending clamping module 115, bending clamping shaft 1151, welding device 12, supporting module 121, welding table 1211, welding positioning groove 1212, lifting cylinder 1213, pressing module 122, welding module 123, welding head 1231, pushing device 13, workbench 14, placing component 15, placing rail 151, adsorption element 152, placing step 153, adsorption hole 154, forming table 16, first bending through groove 161, second bending through groove 162, end surface positioning component 163, positioning mounting block 1631, positioning rod 1632;

[0043] Conveying mechanism 2, conveying chain 21, sinking part 211, conveying roller 22, conveying hook 23;

[0044] Detection mechanism 3, detection water tank 31, drying device 32, drying bracket 321, drying nozzle 322;

[0045] The shaping mechanism 4, the material taking device 41, the column 411, the lifting module 412, the rotating drive module 413; the material taking drive module 414, the material taking bracket 415, the installation groove 4151, the material taking suction cup 416, the shaping transmission device 42, the shaping device 43, the shaping base plate 431, the shaping groove 432, the inner peripheral shaping clamping module 433, the inner clamping drive module 4331, the inner clamping block 4332, the outer peripheral shaping clamping module 434, the outer clamping drive module 4341, and the outer clamping block 4342;

[0046] Rubber coating mechanism 5, transverse transmission module 51, winding bracket 52, auxiliary shaft 5321, auxiliary guide roller 5322, auxiliary groove 5323, winding holding assembly 53, driving holding roller group 531, driving motor 5311, driving shaft 5312, driving guide roller 5313, driving groove 5314, auxiliary holding roller group 532, winding guide rail 54, winding pulley 55, scissor mechanism 56;

[0047] The material unloading mechanism 6, the material unloading grabbing device 61, the material unloading conveying assembly 611, the material unloading conveying platform 612, the material unloading shaping frame 613, the positioning guide rod 614, the material unloading packaging device 62, the gantry 621, the material unloading transmission module 622, the material unloading lifting module 623, and the material unloading and picking module 624. DETAILED DESCRIPTION

[0048] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0049] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time.

[0050] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. Figure 1 to Figure 12As shown, in one embodiment of the present invention, a new energy vehicle battery fixing steel strip preparation device is involved, including a forming mechanism 1, a conveying mechanism 2, a detection mechanism 3, a shaping mechanism 4, a rubber coating mechanism 5 and a blanking mechanism 6, the forming mechanism 1 includes a bending and forming device 11, a welding device 12 and a pushing device 13, the bending and forming device 11 is used to bend the straight fixed steel strip to form a frame-shaped steel strip, the welding device 12 welds and fixes the two ends of the frame-shaped steel strip, the pushing device 13 pushes the welded frame-shaped steel strip toward the conveying mechanism 2, the conveying mechanism 2 conveys the frame-shaped steel strip toward the detection mechanism 3, and after passing through the conveying mechanism 2, it is placed in the shaping mechanism 4 for shaping, and the welding position of the frame-shaped steel strip is coated with rubber by the rubber coating mechanism 5 through the shaping mechanism 4, and the frame-shaped steel strip is unloaded by the blanking mechanism 6 after the rubber coating is completed. In this embodiment, the cooperation of the bending and forming device 11, the welding device 12 and the pushing device 13 in the forming mechanism 1 realizes the automatic bending, welding and pushing of the straight strip fixed steel strip, converting the raw materials into the finished frame steel strip, greatly improving the production efficiency and reducing the labor cost. The conveying mechanism 2 conveys the frame steel strip toward the detection mechanism 3, and after passing through the conveying mechanism 2, it is placed in the shaping mechanism 4 for shaping, ensuring the accuracy and stability of the frame steel strip during the shaping process, and avoiding production problems caused by inaccurate shaping. The welding position of the frame steel strip is coated with glue by the glue coating mechanism 5 through the shaping mechanism 4, realizing the glue coating treatment of the steel strip, so that the appearance and quality of the product are effectively guaranteed. The unloading mechanism 6 can accurately unload the frame steel strip that has been coated with glue, ensuring the accuracy and stability of the unloading process, and avoiding production problems caused by inaccurate unloading. The equipment covers the processes of forming, testing, shaping, unloading and unloading, forming an efficient and continuous production line, optimizing the production process, reducing production time and reducing production costs. This embodiment provides an efficient, stable and reliable solution for the production process through multiple technical effects such as automatic forming, precise shaping, efficient encapsulation, stable feeding, multi-functional operation, stable quality, multi-functional applicability, energy saving and environmental protection, and assists the production and packaging of new energy vehicle battery fixing steel strips.

[0051] In the above embodiment, firstly, the bending and forming device 11 in the forming mechanism 1 adopts precision mechanical control to ensure that each fixed steel strip can be accurately bent into the required frame structure to meet the strict requirements of the battery pack for the shape of the steel strip. The welding device 12 uses advanced welding technology to achieve firm welding of the two ends of the frame steel strip, ensure structural strength and stability, and provide reliable safety protection for new energy vehicle batteries. Secondly, the design of the conveying mechanism 2 optimizes the material flow path, reduces manual intervention, and improves the automation level of the production line. By seamlessly connecting the forming mechanism 1 with subsequent testing, shaping, and encapsulation processes, a continuous and stable operation process is achieved, effectively improving the overall production efficiency. Furthermore, the application of the shaping mechanism 4 further enhances the structural rigidity of the frame steel strip, ensuring that it is not easily deformed during use and extending its service life. The encapsulation mechanism 5 performs precise encapsulation treatment on the welding position, which not only beautifies the appearance, but also improves the corrosion resistance and sealing of the welding point, and enhances the overall performance of the battery pack. Finally, the efficient operation of the unloading mechanism 6 realizes the rapid collection and classification of the finished frame steel strip, which provides convenience for subsequent assembly work. The technical solution of the entire preparation equipment not only improves production efficiency, but also significantly reduces production costs.

[0052] See also Figure 5~Figure 7As shown, the forming mechanism 1 is provided with a workbench 14, a placement component 15 and a forming table 16, and the bending forming device 11 includes a bending support table 111, a bending movable module 112, a bending transmission module 113, a bending drive module 114 and a bending clamping module 115. The bending support table 111 is arranged on the side of the forming table 16 that is away from the workbench 14, the bending movable module 112 is arranged on the bending support table 111, the bending transmission module 113 is arranged on the bending movable module 112, and the bending transmission module 113 is provided with two groups of transmission seats 1131 that are mirror-imaged to each other; the bending drive module 114 is arranged on the bending clamping module 115, and the bending clamping module 115 is provided with a bending clamping shaft 1151 to clamp and bend the steel strip. In this embodiment, the cooperation of the bending support platform 111, the bending moving module 112, the bending transmission module 113, the bending drive module 114 and the bending clamping module 115 realizes the precise bending operation of the steel strip, ensures the accuracy and stability of the bending process, and avoids production problems caused by inaccurate bending. The bending transmission module 113 is provided with two sets of transmission seats 1131 that are mirror-imaged to each other, so that the force transmission during the bending process is more balanced and stable, and the accuracy and reliability of the bending are improved. The bending clamping module 115 is provided with a bending clamping shaft 1151 to clamp and bend the steel strip, ensure the stability and reliability during the bending process, and avoid production problems caused by unstable clamping. The combination of the workbench 14, the placement component 15 and the forming table 16 in the forming mechanism 1 can accurately position and fix the workpiece, ensuring the accuracy and stability during the forming process.

[0053] The welding device 12 is arranged at the top of the forming table 16 and is used to weld the two ends of the bent steel strip; the forming table 16 is provided with a first bending slot 161 and a second bending slot 162, and the first bending slot 161 and the second bending slot 162 are both provided with two and are symmetrically distributed around the center of the forming table 16; the bending moving module 112 is used to drive the bending transmission module 113 to drive the bending clamping module 115 to pass through the first bending slot 161 and the second bending slot 162. In this embodiment, the welding device 12 is arranged at the top of the forming table 16 and is used to weld the two ends of the bent steel strip, realizing the automated welding operation of the steel strip, improving the production efficiency and the stability of the welding quality. The test assembly is used for the conductivity test of the steel strip, which can timely discover the conductivity problem of the steel strip, ensure that the quality of the product meets the requirements, and improve the reliability and safety of the product. The forming table 16 is provided with a first bending through slot 161 and a second bending through slot 162, and the bending moving module 112 is used to drive the bending transmission module 113 to drive the bending clamping module 115 to pass through the through slot, thereby realizing the precise forming and bending of the steel strip, and ensuring the accuracy and stability of the forming process. The first bending through slot 161 and the second bending through slot 162 are both provided with two, and are symmetrically distributed around the center of the forming table 16, so that the force transmission during the forming process is more balanced and stable, and the forming accuracy and reliability are improved.

[0054] The bending movable modules 112 are provided with at least two groups, and at least two groups of the bending movable modules 112 are synchronously driven, and both the bending movable modules 112 and the bending movable modules 112 are linear drive modules; an L-shaped plate is provided on the transmission seat 1131, and the bending drive module 114 includes a bending motor and a reducer connected to the bending motor, and the bending clamping module 115 is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate. In this embodiment, the bending movable modules 112 are provided with at least two groups, and synchronous drive settings are realized between these groups, thereby ensuring the coordinated movement of each group of modules during the bending process and improving the accuracy and stability of the bending. Both the bending movable modules 112 and the bending movable modules 112 are linear drive modules, which realize the control of the linear motion during the bending process and improve the accuracy and reliability of the bending. An L-shaped plate is arranged on the transmission seat 1131, and a bending motor is arranged on the L-shaped plate. The bending motor drives the bending clamping module 115 through a reducer, thereby ensuring stable driving and force transmission during the bending process and avoiding production problems caused by unstable driving.

[0055] A steel strip end face positioning component 163 is provided on one side of the forming table 16 located at the first bending groove 161, and the end face positioning component 163 includes a positioning mounting block 1631 and a positioning rod 1632. The positioning mounting block 1631 is arranged on the forming table 16, and the positioning rod 1632 is arranged on the positioning mounting block 1631. One end of the positioning rod 1632 is bent toward the placement component 15 for positioning the end of the steel strip; specifically, the placement component 15 includes a placement rail 151 and an adsorption element 152. The placement rail 151 is arranged on the forming table 16, and a placement step 153 is arranged on the placement rail 151. The placement step 153 is provided with an adsorption hole 154. The adsorption element 152 is arranged on the side of the placement rail 151 opposite to the placement step 153, and is connected to the adsorption hole 154 to provide suction to the adsorption hole 154 to adsorb the steel strip on the placement step 153. The placement rails 151 are provided in plurality, and the first bending groove 161 and the second bending groove 162 are used to separate the plurality of placement rails 151. In this embodiment, the end face positioning assembly 163 includes a positioning mounting block 1631 and a positioning rod 1632, so as to achieve precise positioning of the end of the steel strip, thereby ensuring the accuracy and stability of the end of the steel strip during the forming process. The placement assembly 15 includes a placement rail 151 and an adsorption element 152, and provides suction through the adsorption hole 154 to adsorb the steel strip on the placement step 153, thereby ensuring the stable placement and positioning of the steel strip during the forming process, and avoiding production problems caused by unstable placement. The placement rails 151 are provided in plurality, and the first bending groove 161 and the second bending groove 162 are used to separate the plurality of placement rails 151, so that the equipment can process the forming of multiple steel strips at the same time, thereby improving production efficiency and working speed. A steel strip end face positioning assembly 163 is provided on one side of the forming table 16 located at the first bending through groove 161. This arrangement ensures accurate positioning and stability of the steel strip during the forming process, thereby improving the forming quality of the product.

[0056] The welding device 12 includes a supporting module 121, a pressing module 122 and a welding module 123, wherein the supporting module 121 is connected to the driving end of the pushing device, the pressing module 122 is arranged on the upper side of the supporting module 121, and the welding module 123 is arranged at the driving end of the pressing module 122 and opposite to the supporting module 121; the supporting module 121 is provided with a welding table 1211, and the welding table 1211 is provided with a welding positioning groove 1212; specifically, the pushing device 13 is a pushing cylinder, the supporting module 121 is provided with a lifting cylinder 1213, the welding table 1211 is arranged at the driving end of the lifting cylinder 1213, the pressing module 122 is a pressing cylinder, and the welding module 123 is provided with a plurality of welding heads 1231, and the welding heads 1231 face the welding positioning groove 1212. In this embodiment, the welding table 1211 is provided with a welding positioning groove 1212, and the welding module 123 is provided with a plurality of welding heads 1231. These settings ensure accurate positioning and welding operation of the steel strip, and improve the accuracy and stability of welding. Through the setting of the support module 121, the pressing module 122 and the welding module 123, the automatic welding operation of the steel strip is realized, the need for manual intervention is reduced, and the automation degree and production efficiency of the production line are improved. The pushing device 13 is a pushing cylinder, the support module 121 is provided with a lifting cylinder 1213, the welding table 1211 is arranged at the driving end of the lifting cylinder 1213, and the pressing module 122 is a pressing cylinder. The setting of these cylinders enables the welding process to be accurately controlled and stably driven, and improves the working speed and efficiency. The welding module 123 is provided with a plurality of welding heads 1231, which can weld multiple positions at the same time, improve the welding efficiency, and speed up the production speed.

[0057] The conveying mechanism 2 is used for conveying the frame-shaped steel strip. The conveying mechanism 2 includes a conveying chain 21, a conveying roller 22 and a conveying hook 23. The conveying roller 22 is used to drive the conveying chain 21 to transmit. The conveying hook 23 is arranged on the conveying chain 21 and is used to hang the frame-shaped steel strip for transmission. Specifically, the conveying chain 21 is provided with a sinking part 211. The detection mechanism 3 includes a detection water tank 31 and a drying device 32. The sinking part 211 sinks toward the detection water tank 31. The detection water tank 31 is used to contain water to cooperate with the insulation layer of the frame-shaped steel strip for electrical testing. The drying device 32 includes a drying bracket 321 and a drying nozzle 322 arranged on the drying bracket 321. The drying nozzle 322 is used to blow and dry the steel strip during the transmission process. In this embodiment, the conveying mechanism 2 includes a conveying chain 21, a conveying roller 22 and a conveying hook 23, which are used for the transmission and mounting of the frame-shaped steel strip, thereby realizing the effective transportation and processing of the frame-shaped steel strip. The conveying roller 22 is used to drive the conveying chain 21 to transmit, ensuring the stability and reliability of the conveying process and improving the conveying efficiency. The detection mechanism 3 includes a detection water tank 31 and a drying device 32. The sinking part 211 sinks toward the detection water tank 31. The detection water tank 31 is used to contain water and cooperate with the insulation layer of the frame-shaped steel strip for electrical testing; the drying device 32 includes a drying bracket 321 and a drying nozzle 322 arranged on the drying bracket 321, which is used to blow dry the steel strip during the transmission process. These settings ensure the testing and drying of the insulation layer of the steel strip, ensuring the quality and safety of the product. The setting of the conveying mechanism 2 enables the entire conveying, testing and drying process to be automated, reducing the need for manual intervention and improving the automation level and production efficiency of the production line.

[0058] See also Figure 8~Figure 11As shown, the shaping mechanism 4 includes a material taking device 41, a shaping transmission device 42 and a shaping device 43. The material taking device 41 is used to grab the frame steel strip from the conveying mechanism 2 and place it on the shaping device 43. The shaping transmission device 42 is used to drive the shaping device 43 to move; the material taking device 41 includes a column 411, a lifting module 412 arranged on the column 411, a rotating drive module 413 installed on the lifting module 412, a material taking drive module 414 arranged on the rotating drive module 413, and a In the material picking bracket 415 of the material picking drive module 414, a material picking suction cup 416 is arranged on the material picking bracket 415, and the rotation drive module 413 is used to drive the frame-shaped steel belt grasped by the material picking suction cup 416 to rotate, and after rotation, the material picking suction cup 416 grasps the frame-shaped steel belt from the conveying mechanism 2 and places it on the shaping device 43; the material picking bracket 415 is provided with a mounting groove 4151, and a plurality of the material picking suction cups 416 are arranged, and the plurality of material picking suction cups 416 are continuously arranged along the length direction of the mounting groove 4151. Specifically, the shaping device 43 includes a shaping substrate 431, a shaping groove 432 arranged on the shaping substrate 431, an inner circumference shaping clamping module 433 and an outer circumference shaping clamping module 434 respectively located at the outer circumference and inner circumference of the shaping groove 432; the inner circumference shaping clamping module 433 cooperates with the outer circumference shaping clamping module 434 to clamp and shape the frame-shaped steel strip; the inner circumference shaping clamping module 433 includes an inner clamping drive module 4331 and an inner clamping block 4332, and the outer circumference shaping clamping module 434 includes an outer clamping drive module 4341 and an outer clamping block 4342, and the inner clamping block 4332 and the outer clamping block 4342 are relatively formed with an L-shaped right-angle clamping groove to clamp and shape the corners of the frame-shaped steel strip. In this embodiment, the material taking device 41 is used to grab the frame-shaped steel strip and place it on the shaping device 43, while the shaping transmission device 42 drives the shaping device 43 to move, thereby realizing the automatic material taking and shaping operation of the steel strip, reducing the need for manual intervention, and improving the automation degree and production efficiency of the production line. The shaping device 43 includes a shaping base plate 431, a shaping groove 432, an inner peripheral shaping clamping module 433 and an outer peripheral shaping clamping module 434. Through these settings, the frame-shaped steel strip is accurately clamped and shaped, ensuring the shaping quality and stability of the product. The inner peripheral shaping clamping module 433 and the outer peripheral shaping clamping module 434 cooperate to clamp and shape the frame-shaped steel strip, realizing multi-point clamping at the corners of the steel strip, and improving the stability and accuracy of the shaping. The material picking bracket 415 is provided with a plurality of material picking suction cups 416, which are continuously arranged along the length direction of the installation groove 4151, so that the equipment can realize continuous material picking and shaping operations for multiple steel strips, thereby improving production efficiency and working speed. Through the technical effects of automatic material picking and shaping, precise shaping, multi-point clamping, continuous production and process improvement, the production efficiency and product quality stability are further improved, providing reliable support for the preparation process of battery fixing steel strips.

[0059] See also Fig.12 As shown, the rubber coating mechanism 5 includes a transverse transmission module 51, a winding bracket 52, a winding holding assembly 53, a winding guide rail 54 and a winding pulley 55. The winding bracket 52 is arranged on the transverse transmission module 51, and the winding holding assembly 53 is arranged on the winding bracket 52. The winding holding assembly 53 includes a driving holding roller group 531 and an auxiliary holding roller group 532. There are multiple auxiliary holding roller groups 532, which are distributed in an annular manner with the driving holding roller group 531 to form an annular transmission groove. The winding guide rail 54 is an annular guide rail and is provided with an opening. The winding pulley 55 is arranged on the winding guide rail 54 and close to one side of the opening. The driving holding roller group 531 is used to drive the winding guide rail 54 to transmit in the annular transmission groove. Specifically, the driving and holding roller set 531 includes a driving motor 5311, a driving shaft 5312 and a driving guide roller 5313, and the driving guide roller 5313 is provided with a driving groove 5314, and the driving groove 5314 is tangent to the outer diameter of the winding guide rail 54, so as to drive the winding guide rail 54 to transmit on the annular transmission groove; the auxiliary holding roller set 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322, and the auxiliary guide roller 5322 is provided with an auxiliary groove 5323, and the auxiliary groove 5323 is tangent to the outer diameter of the winding guide rail 54, so as to provide transmission for the winding guide rail 54. In this embodiment, the rubber coating mechanism 5 realizes the winding, holding and transmission operation of the steel strip through the components such as the transverse transmission module 51, the winding bracket 52, the winding holding assembly 53, the winding guide rail 54 and the winding pulley 55, thereby ensuring the stability and accuracy of the steel strip during the rubber coating process. The winding guide rail 54 is an annular guide rail, and the driving and holding roller group 531 is used to drive the winding guide rail 54 to transmit in the annular transmission groove. This design enables the rubber coating process to achieve annular transmission, thereby improving work efficiency and stability. The driving and holding roller group 531 and the auxiliary holding roller group 532 are respectively used to drive and assist the transmission of the winding guide rail 54, thereby ensuring stable operation and precise control during the rubber coating process. The driving and holding roller group 531 includes a driving motor 5311, a driving shaft 5312, and a driving guide roller 5313, and the auxiliary holding roller group 532 includes an auxiliary shaft 5321 and an auxiliary guide roller 5322. The arrangement of these components enables the rubber coating operation to be automated and precise, thereby improving the automation degree and production efficiency of the production line. A scissor mechanism 56 is provided on one side of the rubber coating mechanism 5, and the scissor mechanism 5 is used to cut the tape on the winding pulley 55.

[0060] The unloading mechanism 6 includes an unloading grabbing device 61 and an unloading packaging device 62. The unloading grabbing device 61 is used to grab the frame steel strip and place it on the unloading packaging device 62. The unloading grabbing device 61 includes an unloading conveying assembly 611, an unloading conveying platform 612 and an unloading shaping frame 613. The unloading shaping frame 613 is used to position and stack the frame steel strip; the unloading shaping frame 613 includes a plurality of positioning guide rods 614, and the plurality of positioning guide rods 614 are used to fix the frame steel strip. Specifically, the blanking and packaging device 62 includes a gantry 621, a blanking transmission module 622, a blanking lifting module 623 and a blanking and picking module 624. The blanking transmission module 622 is arranged on the gantry 621, the blanking lifting module 623 is arranged on the blanking transmission module 622, the blanking and picking module 624 is arranged on the blanking lifting module 623, and the blanking and picking module 624 is provided with at least two air claws and a clamping plate arranged on the air claws. In this embodiment, the blanking mechanism 6 realizes the automatic blanking and packaging operation of the frame-shaped steel strip through the blanking grabbing device 61 and the blanking and packaging device 62, reduces the need for manual intervention, and improves the automation degree and production efficiency of the production line. The blanking and shaping frame 613 includes a plurality of positioning guide rods 614, which are used to position and stack the frame-shaped steel strips, ensuring the stability and accuracy of the steel strips during the blanking process. The material unloading and picking module 624 is provided with at least two air grippers and clamping plates arranged on the air grippers. This design enables the unloading and packaging device 62 to stably and reliably clamp and pack the steel strip, ensuring the safety and integrity of the product. The entire unloading and packaging process is automated. The automation level and production efficiency of the production line are improved through the arrangement of the gantry 621, the unloading transmission module 622, the unloading lifting module 623, and the unloading and picking module 624.

[0061] The above embodiments only express several implementation methods of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for a person of ordinary skill in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the present invention patent shall be subject to the attached claims.

Claims

1. A new energy vehicle battery fixing steel strip preparation equipment, characterized in that: It includes a forming mechanism, a conveying mechanism, a detection mechanism, a shaping mechanism, a rubber coating mechanism and a blanking mechanism. The forming mechanism includes a bending and forming device, a welding device and a pushing device. The bending and forming device is used to bend a straight fixed steel strip to form a frame-shaped steel strip. The welding device welds and fixes the two ends of the frame-shaped steel strip. The pushing device pushes the welded frame-shaped steel strip toward the conveying mechanism. The conveying mechanism conveys the frame-shaped steel strip toward the detection mechanism. After passing through the conveying mechanism, the frame-shaped steel strip is placed in the shaping mechanism for shaping. After passing through the shaping mechanism, the welding position of the frame-shaped steel strip is rubber coated by the rubber coating mechanism. After the rubber coating is completed, the frame-shaped steel strip is unloaded by the blanking mechanism. The forming mechanism is provided with a workbench, a placing component and a forming table, and the bending forming device includes a bending support table, a bending moving module, a bending transmission module, a bending drive module and a bending clamping module. The bending support table is arranged on a side of the forming table that is away from the workbench, the bending moving module is arranged on the bending support table, the bending transmission module is arranged on the bending moving module, and the bending transmission module is provided with two sets of transmission seats that are mirror-imaged to each other; the bending drive module is arranged on the bending clamping module, and the bending clamping module is provided with a bending clamping shaft to clamp and bend the steel strip; The welding device is arranged at the top of the forming table and is used to weld the two ends of the bent steel strip; the testing assembly is used for conducting the steel strip; The forming table is provided with a first bending through groove and a second bending through groove, and two of the first bending through groove and the second bending through groove are provided and are symmetrically distributed around the center of the forming table; The bending moving module is used to drive the bending transmission module to drive the bending clamping module to pass through the first bending through groove and the second bending through groove; The bending movable modules are provided with at least two groups, and at least two groups of bending movable modules are synchronously driven, and the bending movable modules are linear drive modules; an L-shaped plate is provided on the transmission seat, and the bending drive module includes a bending motor and a reducer connected to the bending motor, the bending clamping module is provided at the driving end of the reducer, and the bending motor is provided on the L-shaped plate; The rubber-coating mechanism includes a transverse transmission module, a winding bracket, a winding holding assembly, a winding guide rail and a winding pulley. The winding bracket is arranged on the transverse transmission module, the winding holding assembly is arranged on the winding bracket, the winding holding assembly includes a driving holding roller group and an auxiliary holding roller group, a plurality of the auxiliary holding roller groups are arranged, and they are arranged in an annular distribution with the driving holding roller to form an annular transmission groove, the winding guide rail is an annular guide rail and is provided with an opening, the winding pulley is arranged on the winding guide rail and on one side close to the opening, and the driving holding roller group is used to drive the winding guide rail to transmit in the annular transmission groove.

2. The new energy vehicle battery fixing steel strip preparation equipment according to claim 1 is characterized in that: The forming table is provided with a steel strip end face positioning assembly on one side of the first bending through groove, and the end face positioning assembly includes a positioning mounting block and a positioning rod, the positioning mounting block is arranged on the forming table, the positioning rod is arranged on the positioning mounting block, and one end of the positioning rod is bent toward the placement assembly to be used for positioning the end of the steel strip; The placement assembly includes a placement track and an adsorption element, wherein the placement track is arranged on the forming table, a placement step is arranged on the placement track, and an adsorption hole is arranged on the placement step. The adsorption element is arranged on the side of the placement track opposite to the placement step and connected to the adsorption hole to provide suction to the adsorption hole, so as to adsorb the steel strip on the placement step; There are multiple placement rails, and the first bending through groove and the second bending through groove are used to separate the multiple placement rails.

3. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 2 is characterized in that: The welding device comprises a supporting module, a pressing module and a welding module, wherein the supporting module is connected to the driving end of the pushing device, the pressing module is arranged on the upper side of the supporting module, and the welding module is arranged at the driving end of the pressing module and is opposite to the supporting module; the supporting module is provided with a welding platform, and the welding platform is provided with a welding positioning groove; The pushing device is a pushing cylinder, the supporting module is provided with a lifting cylinder, the welding platform is arranged at the driving end of the lifting cylinder, the pressing module is a pressing cylinder, the welding module is provided with a plurality of welding heads, and the welding heads face the welding positioning grooves.

4. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1 is characterized in that: The conveying mechanism is used for conveying the frame-shaped steel belt, and the conveying mechanism includes a conveying chain, a conveying roller and a conveying hook. The conveying roller is used to drive the conveying chain to transmit, and the conveying hook is arranged on the conveying chain and used to hang the frame-shaped steel belt for conveying; The conveying chain is provided with a sinking part, and the detection mechanism includes a detection water tank and a drying device. The sinking part sinks toward the detection water tank, and the detection water tank is used to contain water to cooperate with the insulation layer of the frame-type steel belt for electrical testing; the drying device includes a drying bracket and a drying nozzle arranged on the drying bracket, and the drying nozzle is used to blow dry the steel belt during the transmission process.

5. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1 is characterized in that: The shaping mechanism includes a material taking device, a shaping transmission device and a shaping device, wherein the material taking device is used to grab the frame-shaped steel strip from the conveying mechanism and place it on the shaping device, and the shaping transmission device is used to drive the shaping device to move; The material picking device comprises a column, a lifting module arranged on the column, a rotating drive module installed on the lifting module, a material picking drive module arranged on the rotating drive module, and a material picking bracket arranged on the material picking drive module, wherein a material picking suction cup is arranged on the material picking bracket, and the rotating drive module is used to drive the frame-shaped steel belt grasped by the material picking suction cup to rotate, and after the rotation, the material picking suction cup grasps the frame-shaped steel belt from the conveying mechanism and places it on the shaping device; The material picking bracket is provided with a mounting groove, and a plurality of the material picking suction cups are provided, and the plurality of material picking suction cups are continuously arranged along the length direction of the mounting groove.

6. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 5 is characterized in that: The shaping device comprises a shaping substrate, a shaping groove arranged on the shaping substrate, an inner circumference shaping clamping module and an outer circumference shaping clamping module respectively located at the outer circumference and inner circumference of the shaping groove; the inner circumference shaping clamping module cooperates with the outer circumference shaping clamping module to clamp and shape the frame-shaped steel strip; The inner circumference shaping clamping module includes an inner clamping drive module and an inner clamping block, and the outer circumference shaping clamping module includes an outer clamping drive module and an outer clamping block. The inner clamping block and the outer clamping block are relatively formed with L-shaped right-angle clamping grooves to clamp and shape the corners of the frame-shaped steel strip.

7. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1 is characterized in that: The driving retaining roller group includes a driving motor, a driving shaft and a driving guide roller, the driving guide roller is provided with a driving groove, the driving groove is tangent to the outer diameter of the winding guide rail, so as to drive the winding guide rail to transmit on the annular transmission groove; the auxiliary retaining roller group includes an auxiliary shaft and an auxiliary guide roller, the auxiliary guide roller is provided with an auxiliary groove, the auxiliary groove is tangent to the outer diameter of the winding guide rail, so as to provide transmission for the winding guide rail.

8. The equipment for preparing the steel strip for fixing the battery of a new energy vehicle according to claim 1 is characterized in that: The unloading mechanism includes an unloading grabbing device and an unloading packaging device, wherein the unloading grabbing device is used to grab the frame-shaped steel strip and place it on the unloading packaging device, wherein the unloading grabbing device includes an unloading conveying assembly, an unloading conveying platform and an unloading shaping frame, wherein the unloading shaping frame is used to position and stack the frame-shaped steel strip; the unloading shaping frame includes a plurality of positioning guide rods, wherein the plurality of positioning guide rods are used to fix the frame-shaped steel strip; The material unloading and packaging device includes a gantry, a material unloading transmission module, a material unloading lifting module and a material unloading and picking module. The material unloading transmission module is arranged on the gantry, the material unloading lifting module is arranged on the material unloading transmission module, the material unloading and picking module is arranged on the material unloading lifting module, and the material unloading and picking module is provided with at least two air claws and a clamping plate arranged on the air claws.

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