A dust-free metal sheet polishing device and method
By designing dust-free metal sheet polishing equipment, using three-axis electric sliding table and multi-stage polishing wheel assembly, combined with positioning components and vacuuming system, the challenge of fixing and dust removal in metal corrugated plate polishing processing is solved, achieving an efficient and dust-free polishing effect.
Patent Information
- Application Number
- CN202411386275.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2044-09-30
AI Technical Summary
The prior art is difficult to effectively handle the polishing of metal corrugated plates, especially in terms of fixation and dust removal.
A dust-free metal thin plate polishing equipment is designed, using a three-axis electric sliding table and multi-stage polishing wheel assembly, combining the positioning component and vacuuming system to achieve stable fixation and efficient polishing of metal corrugated plates, while achieving dust-free work.
It effectively avoids elastic deformation of metal corrugated plates due to pressure during polishing, improves the polishing effect, and realizes dust-free work through the vacuuming system, improving the cleanliness of the working environment.
Smart Images

Figure CN118875946B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of metal plate polishing, and specifically discloses a dust-free metal thin plate polishing device and method. Background Art
[0002] In the past, the surface roughness of the workpiece was reduced to obtain a bright and flat surface. It is a processing method that uses polishing tools and abrasive particles or other polishing media to modify the surface of the workpiece. The current styles of metal sheets are different, such as corrugated sheets of metal sheets. Due to the uneven characteristics of the metal corrugated sheet itself, during the polishing process. First of all, it is not easy to fix the corrugated sheet, and the metal sheet itself is relatively soft. Therefore, after the polishing equipment contacts the sheet, the corrugated convex position of the sheet is easily elastically deformed by pressure, and the corrugated sheet is not easy to be processed by conventional polishing wheels. Summary of the invention
[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a dust-free metal sheet polishing device and method.
[0004] In order to achieve the above objectives, the present invention provides a dust-free metal sheet polishing device, comprising a device housing, a three-axis electric slide is fixedly installed on the inner wall of the rear side of the device housing, a polishing wheel assembly is installed on the movable seat of the three-axis electric slide, a positioning assembly is arranged inside the lower side of the device housing, a metal corrugated plate is placed on the upper side of the positioning assembly, the polishing wheel assembly comprises an L-shaped plate fixedly arranged on the movable seat of the three-axis electric slide, a driving motor is fixedly arranged on the lower rear end of the L-shaped plate, a connecting shaft is movably arranged on the front side of the rotating shaft of the driving motor, two groups of No. 1 polishing wheels are arranged on the outer side of the connecting shaft, and three groups of No. 2 polishing wheels are arranged on the opposite side of the two groups of No. 1 polishing wheels A No. 3 polishing wheel is arranged between the two groups of No. 2 polishing wheels, and sliding blocks are fixedly arranged at both ends of the No. 3 polishing wheel and at both ends of the three groups of No. 2 polishing wheels on both sides near the upper and lower sides. Slide blocks are opened at the positions corresponding to the sliding blocks on the opposite sides of the two groups of No. 1 polishing wheels and one side of the three groups of No. 2 polishing wheels on both sides; a fixing block is fixedly arranged at the bottom of the inner side of the No. 3 polishing wheel, and an arc-shaped push frame is fixedly arranged at the outer side of the connecting shaft corresponding to the inner side of the No. 3 polishing wheel, and circular rings are movably arranged at the front and rear sides of the outer side of the connecting shaft near the arc-shaped push frame, and fixing rings are fixedly arranged at the lower ends of the two groups of circular rings and the inner bottom of the No. 3 polishing wheel, and a double hook spring is sleeved between the fixing ring on the circular ring and the fixing ring at the inner bottom of the No. 3 polishing wheel.
[0005] In the above technical scheme, preferably, a plurality of groups of circular grooves are opened on one side of a group of the two groups of No. 1 polishing wheels close to the front side, a disc is slidably provided on the front side of the connecting shaft, a positioning shaft is fixedly provided on the upper side of the disc, a nut is threadedly connected to the outer side of the connecting shaft close to the front side of the disc, a No. 1 spring is sleeved between the outer disc of the connecting shaft and the nut, a dust box is rotatably provided on the lower side of the L-shaped plate, a dust pipe is fixedly provided on the rear side of the dust box, and a dust pump is fixedly connected to the inner bottom of the equipment housing.
[0006] In the above technical solution, preferably, the positioning assembly includes a conical shell fixedly arranged on the inner side of the equipment shell, a processing table is fixedly arranged on the upper side of the conical shell, a plurality of dust suction ports are opened around the upper side of the conical shell near the processing table, a plurality of concave grooves are opened on the upper side of the processing table, a partition is fixedly arranged on the lower end of the processing table, an exhaust pipe is fixedly arranged on the lower end of the partition, branch pipes are fixedly arranged on both sides of the exhaust pipe and between the conical shell, and the interior of the processing table corresponds to the plurality of concave grooves. Several groups of cylindrical grooves are opened at the position of the strip grooves, a circular tube is movably arranged on the inner side of the cylindrical groove, a suction cup is fixedly arranged on the upper end of the circular tube, a piston ring is fixedly arranged on the outer side of the circular tube corresponding to the position of the cylindrical groove, a No. 2 spring is sleeved between the piston ring on the outer side of the circular tube and the bottom of the inner side of the cylindrical groove, two groups of shaft blocks are fixedly arranged at the lower end of the processing table near the positions of several groups of circular tubes, sealing covers are rotatably arranged on the inner side of the two groups of shaft blocks, and torsion springs are sleeved between the two sides of the rotating axis of the sealing cover and the two groups of shaft blocks.
[0007] In the above technical solution, preferably, the rear group of the two groups of No. 1 polishing wheels is fixed to the rotating shaft of the driving motor, and the upper and lower sides of the two groups of No. 1 polishing wheels and the three groups of No. 2 polishing wheels and No. 3 polishing wheels present a trapezoidal concave-convex state.
[0008] In the above technical solution, preferably, a plurality of groups of the sliding blocks are respectively slidably arranged in corresponding sliding grooves, the arc-shaped push frame is attached to the upper side of the fixed block, and the double-hook spring is in a stretched state.
[0009] In the above technical solution, preferably, the positioning shaft is matched with a plurality of groups of circular grooves, and the dust suction pipe is fixedly arranged with the air suction end of the dust suction pump.
[0010] In the above technical solution, preferably, several groups of the dust suction ports are connected to the interior of the conical shell, the exhaust pipe is connected to the interior of the partition, the exhaust pipe and the dust suction pipe are fixedly arranged, the branch pipe is connected to the interior of the conical shell, and several groups of the suction cups are arranged in a formation.
[0011] In the above technical solution, the piston ring is matched with the cylindrical groove, the sealing cover is covered on the lower end of the round tube, and the two sides of the torsion spring are respectively inserted into the interior of the shaft block and the sealing cover.
[0012] A metal plate polishing method is also provided, which is used to operate a dust-free metal thin plate polishing device, comprising the following steps:
[0013] S1: Place the metal corrugated plate in a plurality of groups of grooves, and the metal corrugated plate is fixed by the suction cups in the pressing, and the cavity of the metal corrugated plate is supported and filled in the processing table and the grooves, so that during polishing, the metal corrugated plate is prevented from elastically deforming when under pressure;
[0014] S2: Since the suction cup and the round tube under the metal corrugated plate are not in correspondence, they will remain motionless due to being not under pressure, so the sealing cover will always cover under the round tube, and the suction cup that is not in contact with the metal corrugated plate will be in an open state, so as to avoid weakening the adsorption work in other working round tubes during the vacuum work;
[0015] S3: By rotating the connecting shaft through the disc, the No. 3 polishing wheel pushes the three groups of No. 2 polishing wheels to pull each other downward to form a shape that fits the metal corrugated plate for polishing. At the same time, the dust suction pipe and dust suction box can further improve the dust removal effect.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] When the metal corrugated plate is used for polishing, the protruding positions of the metal corrugated plate are placed corresponding to several groups of concave grooves, and the suction cups arranged in the several groups of concave grooves are pushed downward by their own gravity, and the No. 2 spring is compressed by the circular tube and the piston ring downward, and the suction cups are recovered to the inner side of the concave grooves, and the protruding position of the lower side of the metal corrugated plate is automatically stuck in the concave grooves. At this time, the downward moving circular tube will push the sealing cover to open, and then the dust suction pump will be started to exhaust air in the exhaust pipe, the two groups of branch pipes, and the dust suction pipe, and the exhaust pipe and the two groups of branch pipes will exhaust air in the partition and the conical shell, and the gas of the partition will be extracted by the exhaust pipe. At the same time, the suction cups in the pressure hold will respectively adsorb and fix the metal corrugated plate, and the cavity position of the metal corrugated plate is supported and filled in the processing table and the concave grooves. Therefore, during polishing, it is avoided that the metal corrugated plate is easily elastically deformed when under pressure, which affects the polishing of the metal corrugated plate.
[0018] Two groups of branch pipes respectively exhaust air in the conical shell, and several groups of dust suction ports are opened to vacuum the surroundings of the processing table. A dust extraction air wall is formed around it to absorb the dust generated by polishing to achieve dust-free work. When several groups of suction cups are in the initial state, they can also be adsorbed and fixed when facing flat metal sheets.
[0019] Several groups of sealing covers are respectively covered on the lower ends of the round tubes, so when the metal corrugated plate enters the concave groove, the suction cups and round tubes corresponding to the bottom of the metal corrugated plate will completely push open the sealing covers, and the suction cups and round tubes that do not correspond to the bottom of the metal corrugated plate will remain motionless because they are not under pressure, so the sealing covers will always cover the bottom of the round tubes, so that the suction cups that do not need to work will be in a closed state. When facing metal corrugated plates of different sizes, some suction cups that are not in contact with them are in an open state, and when the air is being pumped out, the adsorption work in other working round tubes is weakened.
[0020] Before polishing, the first spring is compressed by moving toward the front of the disc, and the positioning shaft leaves the corresponding circular groove. Then, the disc rotates the connecting shaft and the arc-shaped push frame, and the arc surface of the arc-shaped push frame pushes the fixed block and the third polishing wheel downward, while the sliders at both ends of the third polishing wheel slide in the second polishing wheels on both sides. Under the continuous rotation of the arc-shaped push frame, the third polishing wheel pushes the three groups of second polishing wheels set on both sides to pull each other downward, forming a shape that fits the metal corrugated plate (such as Figure 4 ), the positioning shaft is inserted into a corresponding set of circular grooves, and then cooperates with the three-axis electric slide and the drive motor to drive the No. 1 polishing wheel, the No. 2 polishing wheel, and the No. 3 polishing wheel to rotate, respectively polishing the surface of the metal corrugated plate.
[0021] By rotating the disc in the opposite direction to position it, the double-hook spring pulls up the No. 3 polishing wheel and the No. 2 polishing wheels on both sides, so that the No. 1 polishing wheel, the No. 2 polishing wheel and the No. 3 polishing wheel become coaxial, and can polish common flat metal sheets, suitable for processing two different plates. The dust is suctioned through the dust suction pipe and the dust suction box during the polishing work of the No. 1 polishing wheel, the No. 2 polishing wheel and the No. 3 polishing wheel, to further improve the dust removal effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall structure of a dust-free metal sheet polishing device proposed by the present invention;
[0023] Figure 2 A schematic diagram of the partial structure of a dust-free metal sheet polishing device proposed by the present invention;
[0024] Figure 3 A dust-free metal sheet polishing device proposed by the present invention Figure 2 A schematic diagram of the enlarged structure of the middle part A;
[0025] Figure 4 A schematic diagram of the structure of a polishing wheel assembly of a dust-free metal sheet polishing device proposed by the present invention;
[0026] Figure 5 A schematic diagram of the internal structure of a polishing wheel assembly of a dust-free metal sheet polishing device proposed by the present invention;
[0027] Figure 6 A schematic diagram of a partially expanded structure of a polishing wheel assembly of a dust-free metal sheet polishing device proposed by the present invention;
[0028] Figure 7 A schematic diagram of the structure of a positioning assembly of a dust-free metal sheet polishing device proposed by the present invention;
[0029] Figure 8 A schematic diagram of the internal structure of a positioning assembly of a dust-free metal sheet polishing device proposed by the present invention;
[0030] Fig. 9 A dust-free metal sheet polishing device proposed by the present invention Figure 8 The enlarged structural diagram of the middle B part;
[0031] Fig.10 This is a schematic diagram of the partial structure of a positioning component of a dust-free metal sheet polishing device proposed by the present invention.
[0032] In the figure: 1. Equipment housing; 2. Three-axis electric slide; 3. Polishing wheel assembly; 31. L-shaped plate; 32. Driving motor; 33. Connecting shaft; 34. Polishing wheel No. 1; 35. Polishing wheel No. 2; 36. Polishing wheel No. 3; 37. Sliding block; 38. Sliding groove; 39. Fixing block; 310. Arc push frame; 311. Circular ring; 312. Fixing ring; 313. Double hook spring; 314. Circular groove; 315. Disc; 316. Positioning shaft; 317. Screw nut; 318, spring No. 1; 319, dust box; 320, dust pipe; 321, dust pump; 4, positioning assembly; 41, conical shell; 42, processing table; 43, dust port; 44, concave groove; 45, partition; 46, exhaust pipe; 47, branch pipe; 48, cylindrical groove; 49, round pipe; 410, suction cup; 411, piston ring; 412, spring No. 2; 413, shaft block; 414, sealing cover; 415, torsion spring; 5, metal corrugated plate. DETAILED DESCRIPTION
[0033] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0034] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0035] like Figures 1 to 10The dust-free metal sheet polishing device shown in the figure comprises a device housing 1, a three-axis electric slide 2 is fixedly installed on the inner wall of the rear side of the device housing 1, a polishing wheel assembly 3 is installed on the movable seat of the three-axis electric slide 2, a positioning assembly 4 is arranged inside the lower side of the device housing 1, a metal corrugated plate 5 is placed on the upper side of the positioning assembly 4, the polishing wheel assembly 3 comprises an L-shaped plate 31 fixedly arranged on the movable seat of the three-axis electric slide 2, a driving motor 32 is fixedly arranged on the lower rear end of the L-shaped plate 31, and a movable device 32 is arranged on the front side of the rotating shaft of the driving motor 32 A connecting shaft 33 is arranged, and two groups of No. 1 polishing wheels 34 are arranged on the outer side of the connecting shaft 33. Three groups of No. 2 polishing wheels 35 are arranged on the opposite sides of the two groups of No. 1 polishing wheels 34. A No. 3 polishing wheel 36 is arranged between the two groups of No. 2 polishing wheels 35. Slide blocks 37 are fixedly arranged near the upper and lower sides of both ends of the No. 3 polishing wheel 36 and both ends of the three groups of No. 2 polishing wheels 35 on both sides. A slide groove 38 is opened at the position corresponding to the slide block 37 on the opposite side of the two groups of No. 1 polishing wheels 34 and one side of the three groups of No. 2 polishing wheels 35 on both sides. The inner bottom of the No. 3 polishing wheel 36 is provided with a plurality of sliding blocks 37. A fixing block 39 is fixedly provided at the top, an arc-shaped push frame 310 is fixedly provided at the outer side of the connecting shaft 33 corresponding to the inner side of the No. 3 polishing wheel 36, and a circular ring 311 is movably provided at the front and rear sides of the outer side of the connecting shaft 33 close to the arc-shaped push frame 310, and a fixing ring 312 is fixedly provided at the lower ends of the two groups of circular rings 311 and the inner bottom of the No. 3 polishing wheel 36, and a double hook spring 313 is sleeved between the fixing ring 312 on the circular ring 311 and the fixing ring 312 at the inner bottom of the No. 3 polishing wheel 36, and one side of the two groups of No. 1 polishing wheels 34 close to the front side is A plurality of groups of circular grooves 314 are provided, a disc 315 is slidably provided on the front side of the connecting shaft 33, a positioning shaft 316 is fixedly provided on the upper side of the disc 315, a nut 317 is threadedly connected to the outer side of the connecting shaft 33 near the front side of the disc 315, a No. 1 spring 318 is sleeved between the outer disc 315 of the connecting shaft 33 and the nut 317, a dust box 319 is rotatably provided on the lower side of the L-shaped plate 31, a dust pipe 320 is fixedly provided on the rear side of the dust box 319, and a dust pump 321 is fixedly connected to the inner bottom of the equipment housing 1.
[0036] The rear group of the two groups of No. 1 polishing wheels 34 is fixed to the rotating shaft of the driving motor 32. The upper and lower sides of the two groups of No. 1 polishing wheels 34 and the three groups of No. 2 polishing wheels 35 and No. 3 polishing wheels 36 are trapezoidal in shape. Several groups of sliders 37 are slidably arranged in corresponding slide grooves 38 respectively. The arc-shaped push frame 310 is attached to the upper side of the fixed block 39. The double-hook spring 313 is in a stretched state. The positioning shaft 316 is adapted to the several groups of circular grooves 314. The dust suction pipe 320 and the suction end of the dust suction pump 321 are fixedly arranged.
[0037] Before polishing, the first spring 318 is compressed by moving toward the front side of the disc 315, and the positioning shaft 316 leaves the corresponding circular groove 314. Then, the connecting shaft 33 and the arc-shaped push frame 310 are rotated by the disc 315, and the arc surface of the arc-shaped push frame 310 pushes the fixed block 39 and the third polishing wheel 36 to move downward, and the sliders 37 at both ends of the third polishing wheel 36 slide in the second polishing wheels 35 on both sides. Under the continuous rotation of the arc-shaped push frame 310, the third polishing wheel 36 pushes the three groups of second polishing wheels 35 set on both sides to pull each other downward, forming a shape adapted to the metal corrugated plate 5 (such as Figure 4 ), the positioning shaft 316 is inserted into the corresponding set of circular grooves 314, and then cooperates with the three-axis electric slide 2 and the drive motor 32 to drive the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36 to rotate, and polish the surface of the metal corrugated plate 5 respectively; and the disc 315 is positioned after reverse rotation, and the double hook spring 313 pulls up the No. 3 polishing wheel 36 and the No. 2 polishing wheel 35 on both sides, so that the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36 become coaxial, and can polish common flat metal thin plates, which is suitable for processing two different plates, and the dust suction pipe 320 and the dust suction box 319 are used to absorb dust during the polishing work of the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36, so as to further improve the dust removal effect.
[0038] The positioning assembly 4 includes a conical shell 41 fixedly arranged on the inner side of the equipment housing 1, a processing table 42 is fixedly arranged on the upper side of the conical shell 41, a plurality of groups of dust suction ports 43 are opened around the upper side of the conical shell 41 near the processing table 42, a plurality of groups of concave grooves 44 are opened on the upper side of the processing table 42, a partition 45 is fixedly arranged at the lower end of the processing table 42, an exhaust pipe 46 is fixedly arranged at the lower end of the partition 45, and branch pipes 47 are fixedly arranged on both sides of the exhaust pipe 46 and between the conical shell 41, and a plurality of groups of cylindrical grooves 44 are opened inside the processing table 42 at positions corresponding to the plurality of groups of concave grooves 44. 8. A round tube 49 is movably provided inside the cylindrical groove 48, a suction cup 410 is fixedly provided on the upper end of the round tube 49, a piston ring 411 is fixedly provided on the outer side of the round tube 49 at a position corresponding to the cylindrical groove 48, a No. 2 spring 412 is sleeved between the piston ring 411 on the outer side of the round tube 49 and the inner bottom of the cylindrical groove 48, two groups of shaft blocks 413 are fixedly provided at the lower end of the processing table 42 near the positions of several groups of round tubes 49, sealing covers 414 are rotatably provided inside the two groups of shaft blocks 413, and torsion springs 415 are sleeved between the two sides of the rotating axis of the sealing cover 414 and the two groups of shaft blocks 413.
[0039] Several groups of dust suction ports 43 are connected to the interior of the conical shell 41, the exhaust pipe 46 is connected to the interior of the partition 45, the exhaust pipe 46 is fixed to the dust suction pipe 320, the branch pipe 47 is connected to the interior of the conical shell 41, several groups of suction cups 410 are arranged in a formation, the piston ring 411 is adapted to the cylindrical groove 48, the sealing cover 414 covers the lower end of the circular tube 49, and the two sides of the torsion spring 415 are respectively inserted into the interior of the shaft block 413 and the sealing cover 414.
[0040] When the metal corrugated plate 5 is used for polishing, the protruding positions of the metal corrugated plate 5 are placed corresponding to the several groups of grooves 44. The suction cups 410 arranged in the several groups of grooves 44 move downwards through their own gravity, and the round tube 49 and the piston ring 411 move downwards to compress the second spring 412, and the suction cup 410 is recovered to the inner side of the groove 44. The protruding position on the lower side of the metal corrugated plate 5 is automatically stuck in the groove 44. At this time, the downwardly moved round tube 49 will push the sealing cover 414 to open, and then the suction cup 410 will start to move downwards. The dust pump 321 works to evacuate the inside of the exhaust pipe 46, the two sets of branch pipes 47, and the dust suction pipe 320, and the exhaust pipe 46 and the two sets of branch pipes 47 will evacuate the partition 45 and the conical shell 41, and the gas of the partition 45 is extracted by the exhaust pipe 46. At the same time, the suction cups 410 in the pressure hold are respectively adsorbed and fixed on the metal corrugated plate 5, and the cavity position of the metal corrugated plate 5 is supported and filled in the processing table 42 and the concave grooves 44, so during polishing, it is avoided that the metal corrugated plate 5 is easily elastically deformed when under pressure, which affects the The metal corrugated plate 5 is polished; the two groups of branch pipes 47 are respectively used to extract air from the conical shell 41, and the several groups of dust suction ports 43 are opened to vacuum the surroundings of the processing table 42, forming a vacuum air wall around the surroundings to absorb the dust generated by polishing, so as to achieve dust-free work, and when the several groups of suction cups 410 are in the initial state, they can also be adsorbed and fixed when facing the flat metal sheet; in addition, the several groups of sealing covers 414 are respectively covered on the lower ends of the round tubes 49, so that when the metal corrugated plate 5 enters the concave groove 44 At this time, the suction cups 410 and the circular tubes 49 corresponding to the metal corrugated plate 5 directly below will completely push open the sealing cover 414, and the suction cups 410 and the circular tubes 49 not corresponding to the metal corrugated plate 5 below will remain motionless because they are not under pressure, so the sealing cover 414 will always cover under the circular tubes 49, so that the suction cups 410 that do not need to work will be in a closed state. When facing metal corrugated plates 5 of different sizes, some suction cups 410 that are not in contact with them are in an open state, and when the air is being pumped out, the adsorption work in other working circular tubes 49 is weakened.
[0041] A metal plate polishing method is also provided, which is used to operate a dust-free metal thin plate polishing device, comprising the following steps:
[0042] S1: placing the metal corrugated plate 5 in a plurality of groups of grooves 44, the sucker 410 in the pressing position adsorbs and fixes the metal corrugated plate 5, and the cavity of the metal corrugated plate 5 is supported and filled in the processing table 42 and the grooves 44, so that during polishing, the metal corrugated plate 5 is prevented from being elastically deformed when under pressure;
[0043] S2: Since the suction cup 410 and the round tube 49 below the metal corrugated plate 5 are not in correspondence, they will remain motionless due to being not under pressure, so the sealing cover 414 will always cover below the round tube 49, and the suction cup 410 that is not in contact with the metal corrugated plate 5 is in an open state, so as to avoid weakening the adsorption work in the round tube 49 that is working other than the suction work;
[0044] S3: By rotating the connecting shaft 33 through the disc 315, the No. 3 polishing wheel 36 pushes the three groups of No. 2 polishing wheels 35 to pull each other downward to form a shape that fits the metal corrugated plate 5 for polishing. At the same time, the dust suction pipe 320 and the dust suction box 319 can further improve the dust removal effect.
[0045] Working principle: When the metal corrugated plate 5 is used for polishing, the protruding positions of the metal corrugated plate 5 are placed corresponding to the several groups of grooves 44, and the suction cups 410 set in the several groups of grooves 44 move downward through their own gravity, and the round tube 49 and the piston ring 411 move downward to compress the second spring 412, and the suction cup 410 is recovered to the inner side of the groove 44, and the protruding position of the lower side of the metal corrugated plate 5 is automatically stuck in the groove 44. At this time, the downward-moving round tube 49 will push the sealing cover 414 to open, and then start the dust suction pump 321 to exhaust air inside the exhaust pipe 46, the two groups of branch pipes 47, and the dust suction pipe 320, and the exhaust pipe 46, the two groups of branch pipes 4 7 will evacuate the partition 45 and the conical shell 41, and the gas in the partition 45 will be extracted by the exhaust pipe 46. At the same time, the suction cups 410 in the pressure hold will absorb and fix the metal corrugated plate 5 respectively, and the cavity position of the metal corrugated plate 5 is supported and filled in the processing table 42 and the concave grooves 44, so during polishing, it is avoided that the metal corrugated plate 5 is easily elastically deformed when under pressure, which affects the polishing of the metal corrugated plate 5; and the two groups of branch pipes 47 will evacuate the conical shell 41 respectively, and the several groups of dust suction ports 43 opened will vacuum the surroundings of the processing table 42, forming a vacuum air wall around it to absorb the dust generated by polishing, and realize dust-free work, and the several groups of When the suction cup 410 is in the initial state, it can also be adsorbed and fixed when facing a flat metal sheet; in addition, a plurality of groups of sealing covers 414 are respectively covered on the lower end of the circular tube 49, so when the metal corrugated plate 5 enters the concave groove 44, the suction cup 410 and the circular tube 49 corresponding to the metal corrugated plate 5 directly below will completely push open the sealing cover 414, and the suction cup 410 and the circular tube 49 not corresponding to the metal corrugated plate 5 below will remain motionless due to being not under pressure, so the sealing cover 414 will always cover under the circular tube 49, so that the suction cup 410 that does not need to work is in a closed state, and when facing metal corrugated plates 5 of different sizes, some suction cups 410 that are not in contact with them are in an open state. The first spring 318 is compressed by moving toward the front side of the disc 315, and the positioning shaft 316 leaves the corresponding circular groove 314. The disc 315 rotates the connecting shaft 33 and the arc-shaped push frame 310, and the arc surface of the arc-shaped push frame 310 pushes the fixed block 39 and the third polishing wheel 36 to move downward, and the sliders 37 at both ends of the third polishing wheel 36 slide in the second polishing wheels 35 on both sides. Under the continuous rotation of the arc-shaped push frame 310, the third polishing wheel 36 pushes the three groups of second polishing wheels 35 set on both sides to pull each other downward, forming a shape adapted to the metal corrugated plate 5 (such as Figure 4), the positioning shaft 316 is inserted into the corresponding set of circular grooves 314, and then cooperates with the three-axis electric slide 2 and the drive motor 32 to drive the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36 to rotate, and polish the surface of the metal corrugated plate 5 respectively; and the disc 315 is positioned after reverse rotation, and the double hook spring 313 pulls up the No. 3 polishing wheel 36 and the No. 2 polishing wheel 35 on both sides, so that the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36 become coaxial, and can polish common flat metal thin plates, which is suitable for processing two different plates, and the dust suction pipe 320 and the dust suction box 319 are used to absorb dust during the polishing work of the No. 1 polishing wheel 34, the No. 2 polishing wheel 35, and the No. 3 polishing wheel 36, so as to further improve the dust removal effect.
[0046] The three-axis electric slide 2, drive motor 32, and dust suction pump 321 in the present invention are common knowledge in the field, and their working principles are already known technologies. The models are selected according to actual use, so they will not be explained in detail.
[0047] In the present invention, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense. For example, "connect" can be a fixed connection, a detachable connection, or an integral connection; it can be connected directly or indirectly through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0048] In the description of this specification, if the terms "one embodiment", "some embodiments", "specific embodiments" and the like appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0049] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention. These changes and improvements fall within the scope of the present invention. The scope of protection claimed by the present invention is defined by the attached claims and their equivalents.
Claims
1. A dust-free metal sheet polishing device, comprising a device housing, characterized in that: A three-axis electric slide is fixedly installed on the inner wall of the rear side of the equipment housing, a polishing wheel assembly is installed on the movable seat of the three-axis electric slide, a positioning assembly is arranged inside the lower side of the equipment housing, a metal corrugated plate is placed on the upper side of the positioning assembly, the polishing wheel assembly includes an L-shaped plate fixedly arranged on the movable seat of the three-axis electric slide, a driving motor is fixedly arranged on the lower rear end of the L-shaped plate, a connecting shaft is movably arranged on the front side of the rotating shaft of the driving motor, two groups of No. 1 polishing wheels are arranged on the outer side of the connecting shaft, three groups of No. 2 polishing wheels are arranged on the opposite side of the two groups of No. 1 polishing wheels, and a No. 3 polishing wheel is arranged between the two groups of No. 2 polishing wheels. Slide blocks are fixedly arranged at both ends of the No. 3 polishing wheel and at both ends of the three groups of No. 2 polishing wheels on both sides, near the upper and lower sides; slide grooves are provided at the positions corresponding to the slide blocks on the opposite sides of the two groups of No. 1 polishing wheels and on one side of the three groups of No. 2 polishing wheels on both sides; a fixing block is fixedly arranged at the bottom of the inner side of the No. 3 polishing wheel; an arc-shaped push frame is fixedly arranged at the outer side of the connecting shaft corresponding to the inner side of the No. 3 polishing wheel; circular rings are movably arranged at the front and rear sides of the arc-shaped push frame on the outer side of the connecting shaft; fixing rings are fixedly arranged at the lower ends of the two groups of circular rings and the inner bottom of the No. 3 polishing wheel; a double hook spring is sleeved between the fixing ring on the circular ring and the fixing ring at the inner bottom of the No. 3 polishing wheel; Several groups of circular grooves are opened on one side of the group near the front side of the two groups of No. 1 polishing wheels, a disc is slidably arranged on the front side of the connecting shaft, a positioning shaft is fixedly arranged on the upper side of the disc, a nut is threadedly connected to the outer side of the connecting shaft near the front side of the disc, a No. 1 spring is sleeved between the outer disc of the connecting shaft and the nut, a dust box is rotatably arranged on the lower side of the L-shaped plate, a dust pipe is fixedly arranged on the rear side of the dust box, and a dust pump is fixedly connected to the inner bottom of the equipment casing.
2. A dust-free metal sheet polishing device according to claim 1, characterized in that: The positioning assembly includes a conical shell fixedly arranged on the inner side of the equipment shell, a processing table is fixedly arranged on the upper side of the conical shell, a plurality of dust suction ports are opened around the upper side of the conical shell near the processing table, a plurality of concave grooves are opened on the upper side of the processing table, a partition is fixedly arranged at the lower end of the processing table, an exhaust pipe is fixedly arranged at the lower end of the partition, branch pipes are fixedly arranged on both sides of the exhaust pipe and the conical shell, a plurality of cylindrical grooves are opened at positions corresponding to the plurality of concave grooves in the interior of the processing table, a circular tube is movably arranged on the inner side of the cylindrical groove, a suction cup is fixedly arranged on the upper end of the circular tube, a piston ring is fixedly arranged on the outer side of the circular tube at the position corresponding to the cylindrical groove, a No. 2 spring is sleeved between the outer piston ring of the circular tube and the bottom of the inner side of the cylindrical groove, two groups of shaft blocks are fixedly arranged at the lower end of the processing table near the plurality of circular tubes, a sealing cover is rotatably arranged on the inner side of the two groups of shaft blocks, and torsion springs are sleeved between both sides of the rotating shaft of the sealing cover and the two groups of shaft blocks.
3. A dust-free metal sheet polishing device according to claim 1, characterized in that: The rear group of the two groups of No. 1 polishing wheels is fixed to the rotating shaft of the driving motor, and the upper and lower sides of the two groups of No. 1 polishing wheels and the three groups of No. 2 polishing wheels and No. 3 polishing wheels are trapezoidally concave and convex.
4. A dust-free metal sheet polishing device according to claim 1, characterized in that: A plurality of groups of slide blocks are respectively slidably arranged with corresponding slide grooves, an arc-shaped push frame is fitted on the upper side of the fixed block, and a double-hook spring is in a stretched state.
5. A dust-free metal sheet polishing device according to claim 1, characterized in that: The positioning shaft is matched with a plurality of groups of circular grooves, and the dust suction pipe and the air suction end of the dust suction pump are fixedly arranged.
6. A dust-free metal sheet polishing device according to claim 2, characterized in that: Several groups of dust suction ports are communicated with the interior of the conical shell, the air suction pipe is communicated with the interior of the partition, the air suction pipe and the dust suction pipe are fixedly arranged, the branch pipe is communicated with the interior of the conical shell, and several groups of suction cups are arranged in a formation.
7. A dust-free metal sheet polishing device according to claim 2, characterized in that: The piston ring is matched with the cylindrical groove, the sealing cover is covered on the lower end of the round tube, and the two sides of the torsion spring are respectively inserted into the interior of the shaft block and the sealing cover.
8. A metal plate polishing method for operating a dust-free metal thin plate polishing device according to claim 2, characterized in that: The following steps are involved: S1: Place the metal corrugated plate in a plurality of groups of grooves, and the metal corrugated plate is fixed by the suction cups in the pressing, and the cavity of the metal corrugated plate is supported and filled in the processing table and the grooves, so that during polishing, the metal corrugated plate is prevented from being elastically deformed due to pressure; S2: The suction cup and the round tube below the metal corrugated plate are not matched. Since they are not under pressure, they will remain stationary, so the sealing cover will always cover the bottom of the round tube; S3: By rotating the connecting shaft through the disc, the No. 3 polishing wheel pushes the three groups of No. 2 polishing wheels to pull each other downward to form a shape suitable for the metal corrugated plate for polishing. At the same time, the dust suction pipe and dust suction box can further improve the dust removal effect.
Citation Information
Patent Citations
Polishing device for curved-surface metal sheets
CN113211282A
Grinding machine tool for wavy profiled steel sheet
CN115070567A