A kind of prefabricated marine food sterilization equipment and method
By using ozone water and rotary flushing technology in shellfish seafood sterilization equipment, combined with gas filling to form bubbles, the problem of shellfish seafood sterilization in the existing technology is solved, and an efficient and safe sterilization effect is achieved.
Patent Information
- Application Number
- CN202410985120.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2044-07-22
AI Technical Summary
The prior art will reduce the taste and flavor of shellfish seafood when sterilizing, and the sterilization and rinsing effect will be poor, which can easily lead to bacteria derivation after packaging and reduce consumption safety.
A pre-made marine food sterilization equipment is adopted, including a sterilization tank, a locking rotary shaft, a locking rotary sleeve, a collection cylinder and a flushing part. By using ozone water in the sterilization tank for sterilization, and using the diversion impeller and water flow resistor plate to generate directional water flow, combined with rotary flushing and gas filling to form bubbles, uniform sterilization and cleaning of seafood can be achieved.
It effectively ensures the flavor and taste of shellfish seafood, improves the sterilization and rinsing effect, ensures edible safety, and achieves a green and residue-free sterilization effect.
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Figure CN118901774B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food sterilization, and in particular to a prefabricated marine food sterilization device and method. Background Art
[0002] Pre-prepared seafood refers to seafood products that are prepared, processed and packaged in advance to facilitate the needs of consumers and the catering industry. These products often only require simple heating or almost no additional cooking steps before they can be eaten. Pre-prepared seafood is becoming more and more popular around the world due to its convenience and time-saving characteristics. In the process of preparing pre-prepared seafood, effective sterilization and disinfection of seafood is a crucial part. Effective sterilization and disinfection can effectively extend the shelf life of seafood and the safety of consumption.
[0003] At present, when sterilizing some shellfish seafood products, high temperature and high pressure are often used for sterilization and disinfection. Although high temperature and high pressure can play a sterilization role, it will also reduce the taste and flavor of shellfish seafood, making it difficult to meet the sterilization requirements of shellfish seafood. In addition, shellfish seafood contains a lot of mud and sand, and the existing flushing method is difficult to clean the mud and sand. After packaging, bacteria may be derived from the residual mud and sand, thereby reducing the safety of shellfish seafood. Therefore, a prefabricated marine food sterilization device and method are proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the problem that the sterilization method in the prior art will reduce the taste and flavor of shellfish seafood, and the sterilization and rinsing effect is general, and bacteria are easily derived after packaging, which reduces the safety of shellfish seafood. A prefabricated marine food sterilization device and method are proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A prefabricated marine food sterilization device comprises a sterilization tank, and also includes: a locking shaft rotatably connected to the sterilization tank, a locking sleeve slidably inserted on the locking shaft, and a holding part for loading marine food is provided on the locking sleeve; a collecting cylinder fixed on the outer wall of the sterilization tank, the collecting cylinder is connected to the inner cavity of the sterilization tank, and a flushing part for generating a flushing water flow in the sterilization tank and circulating and filtering the water flow is provided in the collecting cylinder; wherein, the bottom of the sterilization tank is provided with an inflation part for introducing air flow into its inner cavity.
[0007] In order to facilitate the loading of marine food, preferably, the holding part includes a food plate, the food plate is fixed on the outer wall of the locking sleeve, and three groups of food plates are arranged at equal intervals, holding grooves are opened at equal intervals on the side walls of the food plate, flow holes are opened in the holding grooves, and a pull ring is fixedly connected to the top of the locking sleeve.
[0008] In order to improve the sterilization and cleaning effect, preferably, the flushing part includes a guide shaft, the guide shaft is rotatably connected in the collection cylinder, a guide impeller is fixed on the outer wall of the guide shaft, a guide groove is opened inside each of the guide impellers, the input port of the guide groove is connected to the inner cavity of the collection cylinder, the output port of the guide groove is connected to the inner cavity of the guide shaft, and a fine-mesh filter is fixedly connected to the output port of the guide groove, a water resistance plate is slidably connected in the guide groove, and a first Spring, a guide pipe is fixedly connected to the bottom of the sterilization tank, the input end of the guide pipe is fixed and connected to a guide box, the guide shaft passes through the guide box and is fixedly connected to a guide blade, and the guide shaft and the guide box are sealed and rotatably connected, the bottom of the inner cavity of the sterilization tank is fixedly connected to a water column disk, and a plurality of water column grooves are provided on the top of the water column disk, the output end of the guide pipe is connected to the bottom of the inner cavity of the water column disk, and a driving part that drives the locking shaft and the guide shaft to rotate synchronously is provided at the bottom of the sterilization tank.
[0009] Furthermore, the driving part includes a driving motor, which is fixed on the base of the sterilization tank. The bottom end of the locking shaft passes through the sterilization tank and is fixedly connected to the output shaft of the driving motor. The locking shaft is connected to the guide shaft through a pulley group.
[0010] In order to improve the flushing effect of water flow, preferably, an auxiliary flushing groove is opened on the side wall of the food plate located between two adjacent groups of containing grooves, and multiple groups of auxiliary flushing holes are opened on both sides of the inner cavity of the auxiliary flushing groove. A first magnetic block is slidably connected in the auxiliary flushing groove, and a second magnetic block is fixedly connected to the side wall of the guide impeller, and the second magnetic block and the first magnetic block magnetically repel each other.
[0011] Furthermore, the inner diameter of the input port of the guide groove is smaller than the inner diameter of the cavity of the guide groove, and the outer diameter of the water resistance plate is smaller than the inner diameter of the input port of the guide groove.
[0012] In order to improve the sterilization effect, preferably, a parking plate is fixedly connected to the bottom outer wall of the locking shaft, three groups of lifting grooves are evenly spaced on the top of the parking plate, an air pressure groove is opened in the parking plate, the air pressure groove is connected to the lifting groove, a lifting column is slidably connected in the lifting groove, a second spring is fixedly connected between the bottom end of the lifting column and the air pressure groove, a piston box is fixedly connected to the bottom of the inner cavity of the sterilization tank, a magnetic slide is slidably connected in the piston box, a third spring is fixedly connected between the side wall of the magnetic slide and the piston box, and the magnetic slide and the second magnetic block repel each other magnetically, and an air duct is fixed and connected to the side wall of the piston box, and the other end of the air duct is connected to the inner cavity of the air pressure groove.
[0013] In order to improve the cleaning effect, the inflation part includes three groups of inflation boxes, and the three groups of inflation boxes are evenly spaced at the bottom of the sterilization tank. A protruding slider is slidably connected inside the inflation box, and a fourth spring is fixedly connected between the side wall of the protruding slider and the inflation box. A cam block is fixedly connected on the side wall of the runner located on the outer wall of the guide shaft in the pulley group, and the cam block is in active contact with the protruding slider. One end of the inflation box close to the guide tube is fixed and connected with the inflation tube, and the other end of the inflation tube is connected to the inner cavity of the guide tube, and a one-way valve is arranged in the inflation tube.
[0014] In order to improve the ozone treatment effect, further, an air intake pipe is fixed and connected to the side wall of the inflation box, the input end of the air intake pipe extends to above the top of the sterilization tank, the input end of the air intake pipe faces the center of the sterilization tank, and a one-way valve is arranged in the air intake pipe.
[0015] A method for sterilizing prefabricated marine food, comprising the following steps:
[0016] Step 1: Place shellfish seafood into a food tray and immerse it in the ozone water in the sterilization tank;
[0017] Step 2: Rotate and rinse the seafood in the food tray to sterilize it, and filter and collect the impurities in the ozone water in real time;
[0018] Step 3: Fill the ozone water with gas to form a large number of bubbles, and use the tension of the bubble burst to clean the surface of the seafood.
[0019] Compared with the prior art, the present invention provides a prefabricated marine food sterilization device and method, which has the following beneficial effects:
[0020] 1. The prefabricated marine food sterilization equipment and method puts shellfish and seafood into a food tray and immerses it in ozone water. The strong oxidizing property of ozone water is used to sterilize and disinfect the shellfish and seafood in a green and residue-free manner, effectively ensuring the flavor and taste of the shellfish and seafood. The directional water flow generated by the rotation of the guide impeller causes the ozone water to spray upward from the bottom of the sterilization tank, and also generates a jet of water flushing in the food tray. At this time, the rotation of the food tray allows the shellfish and seafood to be evenly contacted with the ozone water, and the side wall thereof obtains a strong water flow resistance flushing effect, effectively improving the sterilization and flushing effect, and ensuring the safety of shellfish and seafood consumption.
[0021] 2. The prefabricated marine food sterilization equipment and method, through the arrangement of the guide impeller, the guide groove, the water resistance plate, the first spring and the fine-mesh filter, can, during the directional diversion process, allow the mud and sand impurities contained in the ozone water flow and the sediments produced by the decomposed bacteria to be filtered and collected in the guide groove, thereby isolating the collected materials, ensuring the cleanliness of the ozone water, and improving the sterilization and cleaning effect.
[0022] 3. The prefabricated marine food sterilization equipment and method absorbs the oxygen overflowing from the top of the sterilization tank through the intermittent contact and extrusion between the protruding slider and the cam block, and fills this part of oxygen into the ozone water. First, a large number of bubbles are generated at the bottom of the ozone water, and the instantaneous tension generated when the bubbles burst is used to improve the sterilization and cleaning effect on the outer wall of shellfish and seafood. Secondly, the oxygen content of the airflow in the ozone water is increased, thereby slowing down the decomposition rate of ozone and extending its effective sterilization time in water, thereby improving the sterilization effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall disassembly structure of a prefabricated marine food sterilization device proposed by the present invention;
[0024] Figure 2 A schematic diagram of the internal structure of a food tray of a prefabricated marine food sterilization device proposed by the present invention;
[0025] Figure 3 A schematic diagram of a partial cross-sectional structure of a sterilization tank of a prefabricated marine food sterilization device proposed by the present invention;
[0026] Figure 4 A prefabricated marine food sterilization device proposed by the present invention Figure 3 A schematic diagram of the enlarged structure of the middle A area;
[0027] Figure 5 This is a schematic diagram of the structure of a pulley assembly of a prefabricated marine food sterilization device proposed by the present invention;
[0028] Figure 6 This is a schematic diagram of a half-section structure of the overall installation of a prefabricated marine food sterilization device proposed by the present invention;
[0029] Figure 7 A prefabricated marine food sterilization device proposed by the present invention Figure 6 Schematic diagram of the enlarged structure of the middle B area;
[0030] Figure 8 A prefabricated marine food sterilization device proposed by the present invention Figure 6 Schematic diagram of the enlarged structure of the middle C area.
[0031] In the figure: 1, sterilizing tank; 2, locking shaft; 3, locking sleeve; 31, pull ring; 4, collecting cylinder; 5, food tray; 51, holding slot; 511, flow hole; 52, auxiliary flushing slot; 521, auxiliary punching hole; 522, first magnetic block; 6, guide shaft; 61, guide impeller; 611, second magnetic block; 62, guide slot; 621, fine mesh filter; 63, water resistance plate; 631, first spring; 64, guide pipe; 641, guide box; 6 42. guide vane; 65. water column disk; 651. water column groove; 7. drive motor; 71. pulley assembly; 8. stop plate; 81. lifting groove; 811. lifting column; 812. second spring; 82. air pressure groove; 83. piston box; 831. magnetic slide plate; 832. third spring; 833. air guide pipe; 9. inflation box; 91. protruding slider; 92. fourth spring; 93. cam block; 94. inflation pipe; 95. suction pipe. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] Embodiment 1:
[0035] Reference Figure 1-Figure 8 A prefabricated marine food sterilization device comprises a sterilization tank 1, which is filled with ozone water for sterilizing and disinfecting seafood, and also comprises: a locking shaft 2 rotatably connected to the sterilization tank 1, a locking sleeve 3 is slidably inserted on the locking shaft 2, and a holding part for loading marine food is arranged on the locking sleeve 3; a collecting cylinder 4 fixed on the outer wall of the sterilization tank 1, the collecting cylinder 4 is connected to the inner cavity of the sterilization tank 1, and a flushing part for generating a flushing water flow in the sterilization tank 1 and circulating and filtering the water flow is arranged in the collecting cylinder 4; wherein, an inflation part for introducing air flow into its inner cavity is arranged at the bottom of the sterilization tank 1.
[0036] Reference Figure 1 , Figure 2The containing part includes a food tray 5, which is fixed on the outer wall of the locking sleeve 3, and three groups of food trays 5 are arranged at equal intervals. The side wall of the food tray 5 is provided with containing grooves 51 at equal intervals, and the containing grooves 51 are provided with flow holes 511. The top of the locking sleeve 3 is fixedly connected with a pull ring 31.
[0037] By setting the above structure, shellfish and seafood (such as oysters, scallops, etc.) are loaded into the containing groove 51 of the food tray 5, and then the pull ring 31 is hooked by the existing lifting device (crane, hoist, electric hoist, etc.), and the locking sleeve 3 is aligned with the locking shaft 2 and inserted, and then multiple groups of food trays 5 are immersed in the ozone water in the sterilization tank 1 along the locking shaft 2. The strong oxidizing property of ozone water can destroy the cell structure and function of microorganisms, and ozone is mainly converted into oxygen after decomposition in water. Therefore, no harmful residual substances will be left in the sterilization process, so a green and healthy sterilization effect is achieved, and the safety of shellfish and seafood consumption is improved.
[0038] Reference Figure 3-Figure 7 , wherein the flushing part includes a guide shaft 6, which is rotatably connected to the collecting tube 4, a guide impeller 61 is fixed on the outer wall of the guide shaft 6, and a guide groove 62 is provided inside each guide impeller 61, the input port of the guide groove 62 is communicated with the inner cavity of the collecting tube 4, the output port of the guide groove 62 is communicated with the inner cavity of the guide shaft 6, and a fine mesh filter 621 is fixedly connected to the output port of the guide groove 62, a water resistance plate 63 is slidably connected in the guide groove 62, a first spring 631 is fixedly connected between the water resistance plate 63 and the guide groove 62, a guide pipe 64 is fixedly connected to the bottom of the sterilizing tank 1, the input end of the guide pipe 64 is fixed and communicated with a guide box 641, the guide shaft 6 passes through the guide box 641 and is fixedly connected with a guide blade 642, and the guide The shaft 6 is sealed and rotatably connected to the guide box 641, a water column disk 65 is fixedly connected to the bottom of the inner cavity of the sterilization tank 1, a plurality of water column grooves 651 are provided on the top of the water column disk 65, the output end of the guide tube 64 is connected to the bottom of the inner cavity of the water column disk 65, and a driving part for driving the locking shaft 2 and the guide shaft 6 to rotate synchronously is provided at the bottom of the sterilization tank 1; the driving part includes a driving motor 7, the driving motor 7 is fixed on the base of the sterilization tank 1, the bottom end of the locking shaft 2 passes through the sterilization tank 1 and is fixedly connected to the output shaft of the driving motor 7, and the locking shaft 2 and the guide shaft 6 are connected by a pulley group 71; the inner diameter of the input port of the guide groove 62 is smaller than the inner diameter of the cavity of the guide groove 62, and the outer diameter of the water resistance plate 63 is smaller than the inner diameter of the input port of the guide groove 62.
[0039] Through the arrangement of the above structure, when the food tray 5 is completely immersed in the ozone water, the driving motor 7 is turned on, and the transmission of the pulley group 71 is coordinated to the left and right, so that the locking shaft 2 and the guide shaft 6 rotate synchronously. During the rotation of the locking shaft 2, the food tray 5 will be driven to rotate, so that the shellfish and seafood can be evenly contacted with the ozone water, which effectively improves the sterilization effect. Moreover, the friction effect of the water flow resistance generated during the rotation can also be used to wash away the impurities such as mud and sand remaining on the surface of the shellfish and seafood, thereby improving the neatness of the shellfish and seafood, making its appearance look cleaner and more hygienic, and facilitating subsequent sales; and when the guide shaft 6 drives the guide impeller 61 to rotate, the guide blades 642 in the guide box 641 will be driven to rotate, thereby generating a negative pressure adsorption effect in the guide shaft 6, and when cooperating with the guide shaft 6, the water resistance plate 63 is subjected to the resistance of the ozone water, so that the water resistance plate 63 retracts in the guide groove 62, thereby connecting the guide groove 62 with the collecting cylinder 4. At this time A directional water flow effect will be generated (entering the collection tube 4 from the sterilization tank 1, and entering the guide shaft 6 along the guide groove 62, and then passing through the guide box 641 and the guide tube 64 to enter the water column disk 65, and then returning to the sterilization tank 1 again), and in the process of the ozone water flow entering the guide shaft 6 from the guide groove 62, it will be filtered by the fine mesh filter 621, so that the mud and sand impurities contained in the ozone water flow and the sediment produced by the decomposed bacteria are filtered and collected in the guide groove 62, and when the guide shaft 6 stops rotating, under the rebound action of the first spring 631, the water resistance plate 63 will reset to block the input port of the guide groove 62, so as to isolate the collected materials, ensure the cleanliness of the ozone water, and improve the sterilization and cleaning effect; and after the ozone water enters the water column disk 65, it will be sprayed upward along the multiple groups of water column grooves 651, so as to generate multiple groups of flowing water columns in the sterilization tank 1, so as to achieve the flushing of shellfish and seafood, and further improve the sterilization and cleaning effect.
[0040] Reference Figure 1 , Figure 2 and Figure 6 An auxiliary punching groove 52 is provided on the side wall of the food plate 5 between two adjacent groups of containing grooves 51, and multiple groups of auxiliary punching holes 521 are provided on both sides of the inner cavity of the auxiliary punching groove 52. A first magnetic block 522 is slidably connected in the auxiliary punching groove 52, and a second magnetic block 611 is fixedly connected to the side wall of the guide impeller 61, and the second magnetic block 611 and the first magnetic block 522 repel each other magnetically.
[0041] By setting the above structure, when the guide impeller 61 rotates, the repulsive effect of the first magnetic block 522 and the second magnetic block 611 will cause the first magnetic block 522 to slide into the auxiliary flushing groove 52, thereby compressing the ozone water in the auxiliary flushing groove 52, so that the ozone water is sprayed into the containing groove 51 along the multiple groups of auxiliary flushing holes 521, thereby generating a water flushing effect in the containing groove 51, thereby improving the sterilization and flushing effect. Subsequently, when the first magnetic block 522 and the second magnetic block 611 are separated from the magnetic area, under the action of the centrifugal force of the rotation of the food plate 5, the first magnetic block 522 will move to the edge of the auxiliary flushing groove 52 again, so as to squeeze the ozone water again, thereby achieving a continuous flushing effect, and further improving the sterilization and flushing effect.
[0042] Reference Figure 3 , Figure 6-Figure 8 Among them, a parking plate 8 is fixedly connected to the bottom outer wall of the locking shaft 2, three groups of lifting grooves 81 are evenly spaced on the top of the parking plate 8, an air pressure groove 82 is opened in the parking plate 8, the air pressure groove 82 is connected to the lifting groove 81, a lifting column 81 is slidably connected in the lifting groove 81, a second spring 812 is fixedly connected between the bottom end of the lifting column 81 and the air pressure groove 82, a piston box 83 is fixedly connected to the bottom of the inner cavity of the sterilization tank 1, a magnetic slide 831 is slidably connected in the piston box 83, a third spring 832 is fixedly connected between the side wall of the magnetic slide 831 and the piston box 83, and the magnetic slide 831 and the second magnetic block 611 repel each other, and an air guide tube 833 is fixed and connected to the side wall of the piston box 83, and the other end of the air guide tube 833 is connected to the inner cavity of the air pressure groove 82.
[0043] It should be noted that the gas pressure generated by the repulsive force between the three groups of magnetic slides 831 and the second magnetic block 611 combined with the buoyancy of the ozone water in the sterilization tank 1 is greater than the overall gravity of the three groups of food plates 5 .
[0044] By setting the above structure, when the guide impeller 61 rotates, the repulsive effect of the second magnetic block 611 and the magnetic slide 831 will cause the magnetic slide 831 to retract into the piston box 83, thereby compressing the gas in the piston box 83, so that the gas in the three groups of piston boxes 83 are all pressed into the air pressure groove 82, so that the lifting column 811 has a tendency to move upward. At this time, the buoyancy of the ozone water will lift the food plate 5 upward, and then the second magnetic block 611 and the magnetic slide 831 will be separated from the repulsive area, and the food plate 5 will sink under the action of gravity, and the food plate 5 will reciprocate up and down for a short distance. In the process of moving, the flushing effect of the ozone water on shellfish and seafood can be improved, and the sterilization and flushing effect is further improved.
[0045] Reference Figure 6 , Figure 7, wherein the inflation part includes three groups of inflation boxes 9, and the three groups of inflation boxes 9 are evenly spaced at the bottom of the sterilization tank 1. A protruding slider 91 is slidably connected in the inflation box 9, and a fourth spring 92 is fixedly connected between the side wall of the protruding slider 91 and the inflation box 9. A cam block 93 is fixedly connected to the side wall of the runner located on the outer wall of the guide shaft 6 in the pulley group 71, and the cam block 93 is in active contact with the protruding slider 91. One end of the inflation box 9 close to the guide pipe 64 is fixed and connected with an inflation pipe 94, and the other end of the inflation pipe 94 is connected to the inner cavity of the guide pipe 64, and a one-way valve is arranged in the inflation pipe 94; an air suction pipe 95 is fixed and connected to the side wall of the inflation box 9, and the input end of the air suction pipe 95 extends to the top of the sterilization tank 1, and the input end of the air suction pipe 95 faces the center of the sterilization tank 1, and a one-way valve is arranged in the air suction pipe 95.
[0046] It should be noted that the one-way valve in the inflation tube 94 can only allow the gas in the inflation box 9 to enter the guide tube 64; the one-way valve in the suction tube 95 can only allow the airflow in the top area of the sterilization tank 1 to enter the inflation box 9.
[0047] Through the arrangement of the above structure, during the rotation of the pulley group 71, the cam block 93 will intermittently contact the protruding slider 91, and during the contact process, the cam block 93 will push the protruding slider 91 into the inflation box 9, thereby compressing the gas in the inflation box 9 and opening the one-way valve in the inflation pipe 94, so that the gas enters the ozone water along the inflation pipe 94 and the guide pipe 64, and after passing through the multiple groups of water column grooves 651, a large number of bubbles will be generated at the bottom of the ozone water. When the bubbles float up and hit the shellfish and seafood, some of the bubbles will burst, thereby generating rupture tension on the surface of the shellfish and seafood, thereby effectively Impurities, bacteria, etc. attached to the surface of shellfish and seafood are removed, which effectively improves the sterilization and cleaning effect. Subsequently, when the cam block 93 is out of contact with the protruding slider 91, the protruding slider 91 will slide back under the rebound action of the fourth spring 92, thereby generating suction in the inflation box 9 and opening the one-way valve in the suction pipe 95, so that the oxygen overflowing from the top of the sterilization tank 1 (generated during the decomposition of ozone sterilization) is captured and sucked into the inflation box 9, so that the oxygen content of the airflow subsequently filled with ozone water is increased, thereby slowing down the decomposition rate of ozone and extending its effective sterilization time in water, thereby improving the sterilization effect.
[0048] Reference Figure 1-Figure 8In the present invention, when in use, first put the shellfish into the containing groove 51 of the food plate 5, then hook the pull ring 31 by the existing lifting device, align the locking sleeve 3 with the locking shaft 2 and insert it, and then immerse the multiple groups of food plates 5 into the ozone water in the sterilization tank 1 along the locking shaft 2. The strong oxidizing property of the ozone water can destroy the cell structure and function of the microorganisms, and the ozone is mainly converted into oxygen after decomposition in the water. Therefore, no harmful residual substances will be left in the sterilization process, achieving a green and healthy sterilization effect, and improving the safety of shellfish.
[0049] When the food tray 5 is completely immersed in the ozone water, the driving motor 7 is turned on, and the transmission of the pulley group 71 is coordinated to the left and right, so that the locking shaft 2 and the guide shaft 6 rotate synchronously. During the rotation of the locking shaft 2, the food tray 5 will be driven to rotate, so that the shellfish and seafood can be evenly contacted with the ozone water, which effectively improves the sterilization effect. In addition, the friction effect of the water flow resistance generated during the rotation can also be used to wash away the impurities such as mud and sand remaining on the surface of the shellfish and seafood, thereby improving the neatness of the shellfish and seafood, making its appearance look cleaner and more hygienic, and facilitating subsequent sales. When the guide shaft 6 drives the guide impeller 61 to rotate, the guide blades 642 in the guide box 641 will be driven to rotate, thereby generating a negative pressure adsorption effect in the guide shaft 6, and when cooperating with the guide shaft 6, the water resistance plate 63 is subjected to the resistance of the ozone water, so that the water resistance plate 63 moves to The guide groove 62 retracts to connect the guide groove 62 and the collecting tube 4, and a directional water flow will be generated at this time. In the process of the ozone water flow entering the guide shaft 6 from the guide groove 62, it will be filtered by the fine-mesh filter 621, so that the mud and sand impurities contained in the ozone water flow and the sediment produced by the decomposed bacteria are filtered and collected in the guide groove 62, and when the guide shaft 6 stops rotating, under the rebound action of the first spring 631, the water resistance plate 63 will reset to block the input port of the guide groove 62, so as to isolate the collected materials, ensure the cleanliness of the ozone water, and improve the sterilization and cleaning effect; and after the ozone water enters the water column plate 65, it will be sprayed upward along the multiple groups of water column grooves 651, so as to generate multiple groups of flowing water columns in the sterilization tank 1, so as to flush the shellfish and seafood, and further improve the sterilization and cleaning effect.
[0050] When the guide impeller 61 rotates, the repulsive effect of the first magnetic block 522 and the second magnetic block 611 will cause the first magnetic block 522 to slide into the auxiliary flushing groove 52, thereby compressing the ozone water in the auxiliary flushing groove 52, so that the ozone water is sprayed into the containing groove 51 along the multiple groups of auxiliary flushing holes 521, thereby generating a water flushing effect in the containing groove 51, thereby improving the sterilization and flushing effect. Subsequently, when the first magnetic block 522 and the second magnetic block 611 are separated from the magnetic area, under the action of the centrifugal force of the rotation of the food plate 5, the first magnetic block 522 will move to the edge of the auxiliary flushing groove 52 again, so as to squeeze the ozone water again, thereby achieving a continuous flushing effect, and further improving the sterilization and flushing effect. In addition, with the repulsive effect of the second magnetic block 611 and the magnetic slide 831, the magnetic slide 831 will retract into the piston box 83, thereby compressing the gas in the piston box 83, so that the gas in the three groups of piston boxes 83 is pressed into the air pressure groove 82, so that the lifting column 811 has a tendency to move upward. At this time, with the buoyancy of the ozone water, the food plate 5 will be lifted up, and then the second magnetic block 611 and the magnetic slide 831 will be separated from the repulsive area, and the food plate 5 will sink under the action of gravity. In this way, the food plate 5 will reciprocate up and down for a short distance. During the movement, the flushing effect of the ozone water on shellfish and seafood can be improved, further improving the sterilization and flushing effect.
[0051] During the rotation of the pulley assembly 71, the cam block 93 will intermittently contact the protruding slider 91, and during the contact process, the cam block 93 will push the protruding slider 91 into the inflation box 9, thereby compressing the gas in the inflation box 9 and opening the one-way valve in the inflation pipe 94, so that the gas enters the ozone water along the inflation pipe 94 and the guide pipe 64, and after passing through the multiple groups of water column grooves 651, a large number of bubbles will be generated at the bottom of the ozone water. When the bubbles float up and hit the shellfish and seafood, some of the bubbles will burst, thereby generating rupture tension on the surface of the shellfish and seafood, thereby effectively Impurities, bacteria, etc. attached to the surface of shellfish and seafood are removed, effectively improving the sterilization and cleaning effect. Subsequently, when the cam block 93 is out of contact with the protruding slider 91, the protruding slider 91 will return to its original position under the rebound action of the fourth spring 92, thereby generating suction in the inflation box 9 and opening the one-way valve in the suction pipe 95, so that the oxygen overflowing from the top of the sterilization tank 1 is captured and sucked into the inflation box 9, thereby increasing the oxygen content of the airflow subsequently filled with ozone water, thereby slowing down the decomposition rate of ozone and extending its effective sterilization time in water, thereby improving the sterilization effect.
[0052] Embodiment 2:
[0053] Reference Figure 1-Figure 8 , which is basically the same as Example 1, on the basis of Example 1, a method for sterilizing prefabricated marine food is proposed, and the steps are as follows:
[0054] Step 1, after putting shellfish and seafood into the food tray 5, immerse it in the ozone water in the sterilization tank 1: put the shellfish and seafood into the holding groove 51 of the food tray 5, then hook the pull ring 31 with the existing lifting device, align the locking sleeve 3 with the locking shaft 2 and insert it, then immerse multiple groups of food trays 5 along the locking shaft 2 into the ozone water in the sterilization tank 1. The strong oxidizing property of ozone water can destroy the cell structure and function of microorganisms, and ozone is mainly converted into oxygen after decomposition in water. Therefore, no harmful residual substances will be left in the sterilization process, so a green and healthy sterilization effect is achieved, and the safety of shellfish and seafood consumption is improved.
[0055] Step 2: Rotate and rinse the seafood in the food tray 5 to sterilize it, and filter and collect the impurities in the ozone water in real time: turn on the drive motor 7, cooperate with the transmission of the pulley group 71, so that the locking shaft 2 and the guide shaft 6 rotate synchronously. During the rotation of the locking shaft 2, the food tray 5 will be driven to rotate, so that the shellfish and seafood can be evenly contacted with the ozone water, which effectively improves the sterilization effect. In addition, the friction effect of the water flow resistance generated during the rotation can also be used to rinse the impurities such as mud and sand remaining on the surface of the shellfish and seafood, thereby improving the neatness of the shellfish and seafood, making its appearance look cleaner and more hygienic, and facilitating subsequent sales. When the guide shaft 6 drives the guide impeller 61 to rotate, it will drive the guide blades 642 in the guide box 641 to rotate. When the guide shaft 6 is rotated, a negative pressure adsorption effect is generated in the guide shaft 6, and when the guide shaft 6 is cooperated, the water resistance plate 63 is affected by the ozone water resistance, so that the water resistance plate 63 retracts into the guide groove 62, thereby connecting the guide groove 62 and the collecting cylinder 4. At this time, a directional water flow effect will be generated, and in the process of the ozone water flow entering the guide shaft 6 from the guide groove 62, it will be filtered by the fine mesh filter 621, so that the mud and sand impurities contained in the ozone water flow and the sediment produced by the decomposed bacteria are filtered and collected in the guide groove 62, and when the guide shaft 6 stops rotating, under the rebound effect of the first spring 631, the water resistance plate 63 will reset to block the input port of the guide groove 62, so as to achieve isolation of the collected objects, ensure the cleanliness of the ozone water, and improve the sterilization and cleaning effect.
[0056] Step 3: Fill the ozone water with gas to form a large number of bubbles, and use the tension of the bubble bursting to clean the surface of the seafood: during the rotation of the pulley group 71, the cam block 93 will intermittently contact the protruding slider 91, and during the contact process, the cam block 93 will push the protruding slider 91 into the inflation box 9, thereby compressing the gas in the inflation box 9 and opening the one-way valve in the inflation pipe 94, so that the gas enters the ozone water along the inflation pipe 94 and the guide pipe 64, and after passing through multiple groups of water column grooves 651, a large number of bubbles will be generated at the bottom of the ozone water. When the bubbles float up and hit the shellfish, some of the bubbles will burst. , thereby generating rupture tension on the surface of shellfish and seafood, thereby effectively removing impurities, bacteria, etc. attached to the surface of shellfish and seafood, effectively improving the sterilization and cleaning effect. Subsequently, when the cam block 93 is out of contact with the protruding slider 91, under the rebound action of the fourth spring 92, the protruding slider 91 will return to its original position and slide, thereby generating suction in the inflation box 9 and opening the one-way valve in the suction pipe 95, so that the oxygen overflowing from the top of the sterilization tank 1 is captured and sucked into the inflation box 9, so that the oxygen content of the airflow subsequently filled with ozone water is increased, thereby slowing down the decomposition rate of ozone and extending its effective sterilization time in water, thereby improving the sterilization effect.
[0057] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A prefabricated marine food sterilization device, comprising a sterilization tank (1), characterized in that: Also includes: A locking rotating shaft (2) is rotatably connected to the sterilization tank (1), a locking rotating sleeve (3) is slidably inserted on the locking rotating shaft (2), and a holding portion for loading marine food is provided on the locking rotating sleeve (3); A collecting cylinder (4) fixed on the outer wall of the sterilizing tank (1), the collecting cylinder (4) being in communication with the inner cavity of the sterilizing tank (1), and a flushing portion for generating a flushing water flow in the sterilizing tank (1) and circulating and filtering the water flow is provided in the collecting cylinder (4); Wherein, the bottom of the sterilization tank (1) is provided with an inflation portion for introducing airflow into the inner cavity thereof; The containing portion comprises a food tray (5), the food tray (5) being fixed on the outer wall of the locking rotating sleeve (3), and the food tray (5) being arranged in three groups at equal intervals, containing grooves (51) being provided at equal intervals on the side walls of the food tray (5), and flow holes (511) being provided in the containing grooves (51), and a pull ring (31) being fixedly connected to the top of the locking rotating sleeve (3); The flushing portion comprises a guide shaft (6), the guide shaft (6) being rotatably connected in the collecting tube (4), a guide impeller (61) being fixed on the outer wall of the guide shaft (6), a guide groove (62) being provided inside each of the guide impellers (61), an input port of the guide groove (62) being communicated with the inner cavity of the collecting tube (4), an output port of the guide groove (62) being communicated with the inner cavity of the guide shaft (6), and a fine-mesh filter (621) being fixedly connected at the output port of the guide groove (62), a water resistance plate (63) being slidably connected in the guide groove (62), a first spring (631) being fixedly connected between the water resistance plate (63) and the guide groove (62), and the sterilizing tank (1) a guide tube (64) is fixedly connected to the bottom, the input end of the guide tube (64) is fixed and connected to a guide box (641), the guide shaft (6) passes through the guide box (641) and is fixedly connected to a guide blade (642), and the guide shaft (6) and the guide box (641) are sealed and rotatably connected, the bottom of the inner cavity of the sterilization tank (1) is fixedly connected to a water column disk (65), the top of the water column disk (65) is provided with a plurality of groups of water column grooves (651), the output end of the guide tube (64) is connected to the bottom of the inner cavity of the water column disk (65), and a driving part for driving the locking shaft (2) and the guide shaft (6) to rotate synchronously is provided at the bottom of the sterilization tank (1); The driving unit comprises a driving motor (7), the driving motor (7) is fixed on the base of the sterilizing tank (1), the bottom end of the locking shaft (2) passes through the sterilizing tank (1) and is fixedly connected to the output shaft of the driving motor (7), and the locking shaft (2) is connected to the guide shaft (6) through a pulley group (71); An auxiliary punching groove (52) is provided on the side wall of the food tray (5) between two adjacent groups of containing grooves (51), and a plurality of groups of auxiliary punching holes (521) are provided on both sides of the inner cavity of the auxiliary punching groove (52). A first magnetic block (522) is slidably connected in the auxiliary punching groove (52), and a second magnetic block (611) is fixedly connected to the side wall of the guide impeller (61), and the second magnetic block (611) and the first magnetic block (522) are magnetically repelled from each other.
2. The prefabricated marine food sterilization equipment according to claim 1, characterized in that: The inner diameter of the input port of the guide groove (62) is smaller than the inner diameter of the cavity of the guide groove (62), and the outer diameter of the water resistance plate (63) is smaller than the inner diameter of the input port of the guide groove (62).
3. The prefabricated marine food sterilization equipment according to claim 1, characterized in that: A stop plate (8) is fixedly connected to the outer wall of the bottom of the locking shaft (2); three groups of lifting grooves (81) are evenly spaced on the top of the stop plate (8); an air pressure groove (82) is provided in the stop plate (8); the air pressure groove (82) is connected to the lifting groove (81); a lifting column (811) is slidably connected in the lifting groove (81); a second spring (812) is fixedly connected between the bottom end of the lifting column (811) and the air pressure groove (82); the sterilizing tank (1 ) is fixedly connected to the bottom of the inner cavity, a magnetic slide (831) is slidably connected inside the piston box (83), a third spring (832) is fixedly connected between the side wall of the magnetic slide (831) and the piston box (83), and the magnetic slide (831) and the second magnetic block (611) repel each other magnetically, an air guide tube (833) is fixedly connected to the side wall of the piston box (83), and the other end of the air guide tube (833) is connected to the inner cavity of the air pressure groove (82).
4. The prefabricated marine food sterilization equipment according to claim 1, characterized in that: The inflation portion comprises three groups of inflation boxes (9), the three groups of inflation boxes (9) being equally spaced and distributed at the bottom of the sterilization tank (1); a protruding slider (91) is slidably connected inside the inflation box (9); a fourth spring (92) is fixedly connected between the side wall of the protruding slider (91) and the inflation box (9); a cam block (93) is fixedly connected to the side wall of the rotating wheel located on the outer wall of the guide shaft (6) in the pulley group (71), and the cam block (93) is in movable contact with the protruding slider (91); one end of the inflation box (9) close to the guide tube (64) is fixed and connected to the inflation tube (94); the other end of the inflation tube (94) is connected to the inner cavity of the guide tube (64), and a one-way valve is arranged inside the inflation tube (94).
5. The prefabricated marine food sterilization equipment according to claim 4, characterized in that: An air suction pipe (95) is fixed to and connected to the side wall of the inflation box (9), the input end of the air suction pipe (95) extends to above the top of the sterilization tank (1), the input end of the air suction pipe (95) faces the center of the sterilization tank (1), and a one-way valve is arranged in the air suction pipe (95).
6. A method for sterilizing prefabricated marine food, using a prefabricated marine food sterilizing device as claimed in any one of claims 1 to 5, characterized in that: Here are the steps: Step 1: Place shellfish seafood into a food tray (5) and immerse the tray in ozone water in a sterilization tank (1); Step 2: Rotate and rinse the seafood in the food tray (5) to sterilize it, and filter and collect impurities in the ozone water in real time; Step 3: Fill the ozone water with gas to form a large number of bubbles, and use the tension of the bubble burst to clean the surface of the seafood.
Citation Information
Patent Citations
Cleaning device for seafood processing
CN217958608U
Nutritive solution sterilizing device for nutritive solution culture
JP1990113832A