An energy-saving intelligent dust removal device for textile processing

By designing an energy-saving intelligent dust removal device containing vibration and spray components, the problem of inability to effectively classify textile cotton wool and cotton balls in the prior art is solved, and efficient cleaning and dust reduction effects are achieved, reducing pollution and health risks.

CN118904857BActive Publication Date: 2025-03-28SHANDONG HONGJU TEXTILE CO LTD

Patent Information

Application Number
CN202411012770.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-03-28
Estimated Expiration
2044-07-26

AI Technical Summary

Technical Problem

The dust removal equipment of existing textile factories cannot effectively classify and extract textile cotton bat and cotton balls, and reduces the filtration efficiency of dust, resulting in pollution and health risks.

Method used

An energy-saving intelligent dust removal device is designed, including a mobile base, a dust removal cylinder, first and second filter plates, vibration and spray components. Through the vibration and brushing of the first filter plate, the spray of the second filter plate reduces dust, so as to realize the classification filtering and dust reduction of cotton wool and cotton balls.

Benefits of technology

It improves the cleaning ability of cotton wool and cotton balls during textile processing, enhances the filtration efficiency of dust, reduces pollution and health risks, and achieves energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of textile dust removal technology, and in particular to an energy-saving intelligent dust removal device for textile processing, comprising a mobile base, a dust removal cylinder, a first filter plate, a second filter plate, a fixed cylinder and a conveying cylinder, a base cylinder with a square structure is fixedly installed at the centers of the top two ends of the mobile base by bolts, a dust removal cylinder is fixedly installed between the tops of the base cylinders by bolts, an arc-shaped rear cover with an exhaust fan is fixedly installed on the dust removal cylinder at the outer periphery of one end of the second filter plate by bolts, and a dust removal cover is connected to the other end of the dust removal cylinder by a telescopic guide tube. The first pulley on the second rotating rod of the present invention drives the second pulley on the second rotating rod to rotate through a transmission belt, so as to achieve scraping cleaning and knocking vibration of larger cotton balls on the first filter plate, and scraping cleaning and atomization dust reduction of cotton wool on the second filter plate, with stable structural connection, ingenious linkage and good energy-saving effect.
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Description

Technical Field

[0001] The invention relates to the technical field of textile dust removal, and in particular to an energy-saving intelligent dust removal device for textile processing. Background Art

[0002] In the textile processing industry, with the continuous expansion of production scale and the improvement of automation, the problems of dust and lint generated in the textile processing process have become increasingly prominent; these dust and lint not only affect product quality, but may also cause harm to workers' health, and also pollute the production environment.

[0003] At present, in textile factories, exhaust systems are usually used to extract and filter the air and cotton wool and dust in the workshop. As the filtering process proceeds, cotton wool and cotton balls of different sizes will be concentratedly extracted, and the cotton balls can be directly scraped to the bottom for collection under the obstruction of the filter mesh plate. However, the cotton wool is relatively light and will pass through the larger filter holes and adhere to the filter plate during the absorption process. In addition, the cotton wool is also mixed with a lot of dust in the factory. As the dust is continuously filtered and sucked, a cotton wool layer is formed on the filter plate. The accumulated cotton wool layer will create resistance to air flow, thereby reducing the dust filtering efficiency. In the cleaning of the filter plate, a large amount of dust will be discharged and raised at the air outlet of the exhaust fan. The current dust removal equipment in textile factories fails to achieve the effect of classifying, extracting, filtering and reducing dust on textile cotton wool and cotton balls. Summary of the invention

[0004] In order to overcome the deficiencies of the prior art, the present invention provides an energy-saving intelligent dust removal device for textile processing.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: comprising a movable base, a dust removal cylinder, a first filter plate installed at one end of the dust removal cylinder, a second filter plate installed at the other end of the dust removal cylinder, a fixing cylinder for knocking and vibrating the first filter plate, and a conveying cylinder for spraying the second filter plate, wherein a base cylinder with a square structure is fixedly installed at the centers of the top two ends of the movable base by bolts, the dust removal cylinder is fixedly installed between the tops of the base cylinders by bolts, an arc-shaped rear cover with an exhaust fan is fixedly installed on the dust removal cylinder at the outer periphery of one end of the second filter plate by bolts, the other end of the dust removal cylinder is connected to a dust removal cover by a telescopic guide tube, a first rotating rod is movably provided at the center of one side of the first filter plate, and a second rotating rod is movably provided at the center of one side of the second filter plate, wherein a vibration component is provided on one side of the first filter plate, and the vibration component comprises:

[0006] A first brush plate for brushing the first filter plate, a bearing is fixedly installed at the center of one side of the first filter plate by bolts, a first rotating shaft is fixedly installed at the central movable part of the bearing by bolts, a first bevel gear is fixedly installed at the top of the first rotating shaft, the first brush plate is fixedly installed at both sides of the first rotating shaft by bolts, a second bevel gear meshing with the first bevel gear is fixedly installed at the bottom end of the first rotating rod by bolts, and a half gear is fixedly installed at the top end of the first rotating rod by bolts in the outer periphery of the dust removal cylinder;

[0007] An arc-shaped movable block for vibrating and knocking the first filter plate, a support plate is fixedly installed at the center of one side of the top of the first filter plate in the dust removal cylinder by bolts, the two ends of one side of the support plate are fixedly installed with the fixed cylinder by bolts, and the half gear moves at the center between the fixed cylinders, a telescopic spring is fixedly installed at the two ends of one side of the support plate in the fixed cylinder by bolts, the top of the telescopic spring is connected to a movable column movable in the fixed cylinder through a connecting plate, and the top of the movable column is connected to the arc-shaped movable block;

[0008] A spray assembly for spraying and dust removal of textile cotton wool is arranged on one side of the second filter plate, and the spray assembly includes:

[0009] A second brush plate for brushing the second filter plate, a second rotating shaft is connected to the center of one side of the second filter plate through the bearing, a third bevel gear is fixedly installed on the top of the second rotating shaft, the second brush plates are fixedly installed on both sides of the second rotating shaft through bolts, a fourth bevel gear meshing with the third bevel gear is fixedly installed on the bottom end of the second rotating rod through bolts, and a semi-rotating gear is fixedly installed on the second rotating rod at the top periphery of the dust collecting cylinder through bolts;

[0010] An arc-shaped spray seat is used to spray the second filter plate, a circular movable plate is movably provided on the outer periphery of the semi-rotating gear, rotating racks movably meshing with the semi-rotating gear are fixedly installed on both sides of the circular movable plate by bolts, the conveying cylinder is installed on one side of the circular movable plate on the top of the dust removal cylinder, and an arc-shaped water outlet pipe is connected between the conveying cylinder and the arc-shaped spray seat.

[0011] As a preferred technical solution of the present invention, rolling wheels are movably connected to the movable base via a rotating shaft on all four sides, a trapezoidal groove is provided on the movable base at one end of the dust cover, a rotating seat is fixedly installed on the movable base at the center of one end of the trapezoidal groove by bolts, an adjustment plate is movably connected to the rotating seat via a rotating shaft, the top of the adjustment plate is fixedly installed at the center of the bottom end of the dust cover by bolts, and a hydraulic telescopic rod is movably connected between one side of the top of the adjustment plate and the center of the other end of the trapezoidal groove via a hinge.

[0012] The telescopic guide tube is fixedly installed at one end of the dust removal cylinder by bolts, and the dust removal cover is fixedly installed at the outer periphery of the bottom end of the telescopic guide tube by bolts, and the dust removal cover is a truncated cone structure.

[0013] As a preferred technical solution of the present invention, a fixed box is fixedly installed at the top center of the dust removal cylinder by bolts, and a limiting base is fixedly installed at the bottom two ends of the fixed box by bolts, a limiting groove is provided at the top center of the limiting base, and a limiting slider is slidably connected to the limiting base in the limiting groove, and the limiting slider is fixedly installed on the bottom two ends of the circular movable plate by bolts, a connecting frame is fixedly installed at one end of the circular movable plate by bolts, and a piston rod movable in the conveying cylinder is fixedly installed by bolts at the center of one side of the top of the connecting frame.

[0014] A motor plate is fixedly installed at the top center of one end of the fixed box by bolts, a rotating motor is fixedly installed at the center of one side of the motor plate by bolts, and the top end of the second rotating rod passes through the bearing on the dust removal cylinder and extends to the output end of the rotating motor.

[0015] As a preferred technical solution of the present invention, positioning grooves are provided on both sides of the interior of the fixed cylinder, and a positioning slider is slidably connected to the positioning groove in the fixed cylinder. The top of the positioning slider is fixedly installed on both sides of the movable column by bolts, and a rack plate movably meshed with the half gear is fixedly installed on one side of the movable column by bolts, and the arc-shaped movable block moves at one end of the fixed cylinder, and the half gear moves in a movable groove provided on one side of the fixed cylinder.

[0016] A first pulley is fixedly installed on the second rotating rod at the outer periphery of one side of the top of the semi-rotating gear by bolts, and a second pulley is fixedly installed on the top of the first rotating rod at the outer periphery of the top of the dust removal cylinder by bolts, a transmission belt is connected between the first pulley and the second pulley, and the transmission belt and the second pulley are both movable in a fixed box.

[0017] As a preferred technical solution of the present invention, a cleaning brush for brushing the first filter plate and the second filter plate is fixedly installed at the center of one side of the first brush plate and the second brush plate by bolts, and dust removal holes are provided on the bottom of the dust removal cylinder on one side of the bottom of the first filter plate and the second filter plate, and the dust removal holes are connected to the inner center of the base cylinder, a discharge hole is provided at one end of the base cylinder, and the filter aperture of the first filter plate is twice the filter aperture of the second filter plate.

[0018] The top end of the piston rod passes through the conveying cylinder and is connected to a piston plate. Both sides of the top of one end of the dust removal cylinder are connected to a water tank through support rods. The top of the arc-shaped water outlet pipe is connected to the bottom of one end of the conveying cylinder. An arc-shaped water inlet pipe connected to the bottom of the water tank is fixed at the top of one end of the conveying cylinder by bolts. One-way valves are provided on the arc-shaped water inlet pipe and the arc-shaped water outlet pipe.

[0019] Compared with the prior art, the present invention can achieve the following beneficial effects:

[0020] 1. The arc-shaped movable block in the fixed cylinder is pushed by the half gear on the first rotating rod. The meshing of the half gear drives the rack plate and the movable column in the fixed cylinder to act on the telescopic spring. The telescopic spring drives the arc-shaped movable block to knock and vibrate the top side of the first filter plate, so that the cotton balls on the first filter plate are discharged smoothly under the action of gravity, thereby improving the cleaning ability.

[0021] 2. The rotation of the second bevel gear under the first rotating rod drives the first bevel gear to rotate. The first rotating shaft on the first bevel gear drives the first brush plate to brush one side of the first filter plate, so that the cotton balls on the first filter plate fall into the dust removal holes under the action of gravity and are concentrated in the base tube for processing, thereby achieving vibration and knocking during rotating scraping cleaning to prevent clogging.

[0022] 3. The semi-rotating gear on the second rotating rod is engaged to drive the rotating rack on the circular movable plate to reciprocate on the limit base. During the reciprocating motion, the circular movable plate drives the piston plate on the piston rod to move back and forth in the conveying cylinder through the connecting frame. The conveying cylinder is used to atomize the cotton wool through the arc-shaped atomizing seat to reduce dust.

[0023] 4. The third bevel gear on the second rotating shaft is driven to rotate by the meshing of the fourth bevel gear under the second rotating rod, and the second brush plate on the second rotating shaft scrapes the atomized cotton wool, so that the cotton wool is easily concentrated and falls into the dust removal holes by gravity during the scraping process, and no dust is generated at the same time, thereby realizing atomization and dust reduction during the rotating scraping, and improving the scraping and dropping effect.

[0024] 5. The first pulley on the second rotating rod will drive the second pulley on the second rotating rod to rotate through the transmission belt, so as to scrape and clean the larger cotton balls on the first filter plate and knock and vibrate them, and to scrape and clean the cotton wool on the second filter plate and atomize and reduce dust. The structure is stable, the linkage is ingenious, and the energy-saving effect is good. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The overall structure of the present invention is shown in FIG. Figure 1 ;

[0026] Figure 2 The overall structure of the present invention is shown in FIG. Figure 2 ;

[0027] Figure 3 For the present invention Figure 1 Schematic diagram of the internal structure of the middle dust collector;

[0028] Figure 4 For the present invention Figure 3 A schematic diagram of the structure of the first filter plate and the second filter plate;

[0029] Figure 5 For the present invention Figure 1 Schematic diagram of the internal structure of the middle fixed box;

[0030] Figure 6 For the present invention Figure 1 Schematic diagram of the internal structure of the middle base tube;

[0031] Figure 7 For the present invention Figure 5 Schematic diagram of the connection structure of the middle circular movable plate;

[0032] Figure 8 For the present invention Figure 5 Schematic diagram of the internal structure of the middle conveying cylinder;

[0033] Fig. 9 For the present invention Figure 4 Schematic diagram of the second transfer rod connection structure;

[0034] Fig.10 For the present invention Fig. 9 Schematic diagram of the first rotating rod connection structure;

[0035] Fig.11 For the present invention Fig. 9 Schematic diagram of the internal structure of the middle fixed cylinder.

[0036] Among them: 10, mobile base; 11, base tube; 12, rolling wheel; 13, trapezoidal groove; 14, rotating seat; 15, adjustment plate; 16, hydraulic telescopic rod; 17, hinge; 18, discharge hole; 19, dust removal hole; 20, dust removal cylinder; 21, arc-shaped rear cover; 22, exhaust fan; 23, telescopic duct; 24, dust cover; 25, first pulley; 26, second pulley; 27, transmission belt; 30, first filter plate; 31, first rotating rod; 32, first brush plate; 33, first rotating shaft; 34, first bevel gear; 35, second bevel gear; 36, half gear; 40, second filter plate; 41, second rotating rod; 42, second brush plate; 43, second rotating shaft; 44, third bevel gear ;45. The fourth bevel gear;46. The semi-rotating gear;50. The fixed cylinder;51. The arc-shaped movable block;52. The support plate;53. The telescopic spring;54. The connecting plate;55. The movable column;56. The positioning groove;57. The positioning slider;58. The rack plate;59. The movable groove;60. The conveying cylinder;61. The arc-shaped spray seat;62. The arc-shaped water outlet pipe;63. The piston rod;64. The piston plate;65. The support rod;66. The water tank;67. The arc-shaped water inlet pipe;68. The one-way valve;70. The circular movable plate;71. The rotating rack;72. The fixed box;73. The limit base;74. The limit groove;75. The limit slider;76. The connecting frame;77. The motor plate;78. The rotating motor;90. The bearing;91. The cleaning brush. DETAILED DESCRIPTION

[0037] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work all belong to the protection scope of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can all be obtained from commercial channels.

[0038] Embodiment: Figure 1 , Figure 4 , Figure 5 , Figure 7 , Fig. 9 and Fig.11As shown, it includes a mobile base 10, a dust removal cylinder 20, a first filter plate 30 installed at one end of the dust removal cylinder 20, a second filter plate 40 installed at the other end of the dust removal cylinder 20, a fixed cylinder 50 for knocking and vibrating the first filter plate 30, and a conveying cylinder 60 for spraying the second filter plate 40. A square-structured base cylinder 11 is fixedly installed at the center of the top two ends of the mobile base 10 by bolts, and the dust removal cylinder 20 is fixedly installed between the tops of the base cylinder 11 by bolts. An arc-shaped rear cover 21 with an exhaust fan 22 is fixedly installed on the dust removal cylinder 20 at the outer periphery of one end of the second filter plate 40 by bolts. The other end of the dust removal cylinder 20 is connected to a dust removal cover 24 through a telescopic guide tube 23. A first rotating rod 31 is movably provided at the center of one side of the first filter plate 30, and a second rotating rod 41 is movably provided at the center of one side of the second filter plate 40. A vibration component is provided on one side of the first filter plate 30, and the vibration component includes:

[0039] A first brush plate 32 for brushing the first filter plate 30, a bearing 90 is fixedly installed at the center of one side of the first filter plate 30 by bolts, a first rotating shaft 33 is fixedly installed at the central movable part of the bearing 90 by bolts, a first bevel gear 34 is fixedly installed at the top of the first rotating shaft 33, and a first brush plate 32 is fixedly installed on both sides of the first rotating shaft 33 by bolts, so as to achieve the effect of brushing the cotton balls on the first filter plate 30, a second bevel gear 35 meshing with the first bevel gear 34 is fixedly installed at the bottom end of the first rotating rod 31 by bolts, a half gear 36 is fixedly installed at the top end of the first rotating rod 31 by bolts on the outer periphery of the dust removal cylinder 20, driving the arc-shaped movable block 51 in the fixed cylinder 50 to vibrate and knock the first filter plate 30, so as to facilitate the falling and discharging of the cotton balls;

[0040] The arc-shaped movable block 51 is used to vibrate and knock the first filter plate 30. A support plate 52 is fixedly installed at the center of one side of the top of the first filter plate 30 in the dust removal cylinder 20 by bolts. The two ends of one side of the support plate 52 are fixedly installed with a fixed cylinder 50 by bolts, and the half gear 36 moves in the center between the fixed cylinder 50. A telescopic spring 53 is fixedly installed at both ends of one side of the support plate 52 in the fixed cylinder 50 by bolts. The top of the telescopic spring 53 is connected to a movable column 55 that moves in the fixed cylinder 50 through a connecting plate 54. The top of the movable column 55 is connected to the arc-shaped movable block 51. The arc-shaped movable block 51 with a rubber structure vibrates the first filter plate 30 to improve the efficiency of material discharge and avoid blockage.

[0041] A spray assembly for spraying and dust removal of textile cotton wool is disposed on one side of the second filter plate 40. The spray can reduce dust on the cotton wool, facilitate bonding between the cotton wool, and reduce static electricity between the cotton wool. The spray assembly includes:

[0042] A second brush plate 42 for brushing the second filter plate 40, a second rotating shaft 43 is connected to the center of one side of the second filter plate 40 through a bearing 90, a third bevel gear 44 is fixedly installed on the top of the second rotating shaft 43, and second brush plates 42 are fixedly installed on both sides of the second rotating shaft 43 by bolts, so as to scrape the wet cotton wool and concentrate the material to clean the second filter plate 40, a fourth bevel gear 45 meshing with the third bevel gear 44 is fixedly installed on the bottom end of the second rotating rod 41 by bolts, and a semi-rotating gear 46 is fixedly installed on the second rotating rod 41 by bolts on the top periphery of the dust removal cylinder 20, so as to drive the circular movable plate 70 to reciprocate back and forth;

[0043] An arc-shaped spray seat 61 is used to spray the second filter plate 40, and a circular movable plate 70 is movably provided on the outer periphery of the semi-rotating gear 46. Rotating racks 71 movably meshing with the semi-rotating gear 46 are fixed on both sides of the circular movable plate 70 by bolts. A conveying cylinder 60 is installed on one side of the circular movable plate 70 at the top of the dust removal cylinder 20, and an arc-shaped water outlet pipe 62 is connected between the conveying cylinder 60 and the arc-shaped spray seat 61 to realize the connection of spray water outlet.

[0044] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The mobile base 10 is movably connected with rolling wheels 12 via a rotating shaft around it. A trapezoidal groove 13 is opened on the mobile base 10 at one end of the dust cover 24. A rotating base 14 is fixedly installed on the mobile base 10 at the center of one end of the trapezoidal groove 13 by bolts. An adjusting plate 15 is movably connected to the rotating base 14 via a rotating shaft. The top of the adjusting plate 15 is fixedly installed at the center of the bottom end of the dust cover 24 by bolts. A hydraulic telescopic rod 16 is movably connected between one side of the top of the adjusting plate 15 and the center of the other end of the trapezoidal groove 13 through a hinge 17 to adjust the dust suction angle and direction of the dust cover 24.

[0045] A telescopic guide tube 23 is fixedly installed at one end of the dust removal cylinder 20 by bolts, and a dust removal cover 24 is fixedly installed at the outer periphery of the bottom end of the telescopic guide tube 23 by bolts, and the dust removal cover 24 is a truncated cone structure to expand the dust collection range.

[0046] See also Figure 1 , Figure 6 and Fig. 9A fixed box 72 is fixedly installed at the top center of the dust removal cylinder 20 by bolts, and a limited base 73 is fixedly installed at both ends of the bottom of the fixed box 72 by bolts. A limited groove 74 is provided at the top center of the limited base 73. A limited slider 75 is slidably connected to the limited groove 74 on the limited base 73. The limited slider 75 is fixedly installed at the two ends of the bottom of the circular movable plate 70 by bolts, so that the circular movable plate 70 can reciprocate back and forth stably with good movement effect. A connecting frame 76 is fixedly installed at one end of the circular movable plate 70 by bolts, and a piston rod 63 active in the conveying cylinder 60 is fixedly installed at the center of one side of the top of the connecting frame 76 by bolts to realize intermittent water pumping and drainage atomization.

[0047] A motor plate 77 is fixedly installed at the top center of one end of the fixed box 72 by bolts, and a rotating motor 78 is fixedly installed at the center of one side of the motor plate 77 by bolts. The top end of the second rotating rod 41 passes through the bearing 90 on the dust removal cylinder 20 and extends to the output end of the rotating motor 78.

[0048] See also Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.10 , positioning grooves 56 are opened on both sides of the interior of the fixed cylinder 50, and a positioning slider 57 is slidably connected in the positioning groove 56 in the fixed cylinder 50. The top of the positioning slider 57 is fixedly installed on both sides of the movable column 55 by bolts, and a rack plate 58 that is movably engaged with the half gear 36 is fixedly installed on one side of the movable column 55 by bolts, and the arc-shaped movable block 51 moves at one end of the fixed cylinder 50 to achieve vibration and knocking of the second filter plate 40, and the half gear 36 moves in a movable groove 59 opened on one side of the fixed cylinder 50.

[0049] A first pulley 25 is fixedly installed on the second rotating rod 41 at the outer periphery of one side of the top of the semi-rotating gear 46 by bolts, and a second pulley 26 is fixedly installed on the top of the first rotating rod 31 at the outer periphery of the top of the dust removal cylinder 20 by bolts, a transmission belt 27 is connected between the first pulley 25 and the second pulley 26, and the transmission belt 27 and the second pulley 26 are both movable in the fixed box 72, and are connected by transmission, so as to achieve two groups of filtering and cleaning effects under the same motor.

[0050] See also Figure 7 , Figure 8 and Fig.10A cleaning brush 91 for brushing the first filter plate 30 and the second filter plate 40 is fixedly installed at the center of one side of the first brush plate 32 and the second brush plate 42 by bolts. Dust removal holes 19 are provided on the bottom side of the first filter plate 30 and the second filter plate 40 at the bottom of the dust removal cylinder 20. The dust removal holes 19 pass through and are connected to the inner center of the base cylinder 11. A discharge hole 18 is provided at one end of the base cylinder 11, and the filter aperture of the first filter plate 30 is twice that of the second filter plate 40, so as to realize the classified filtration of cotton wool and cotton balls.

[0051] The top end of the piston rod 63 penetrates into the conveying cylinder 60 and is connected to a piston plate 64. The top sides of one end of the dust removal cylinder 20 are connected to a water tank 66 through support rods 65. The top of the arc-shaped water outlet pipe 62 is connected to the bottom of one end of the conveying cylinder 60. An arc-shaped water inlet pipe 67 connected to the bottom of the water tank 66 is fixed at the top of one end of the conveying cylinder 60 by bolts. Both the arc-shaped water inlet pipe 67 and the arc-shaped water outlet pipe 62 are provided with a one-way valve 68, so that the water in the water tank 66 can enter the conveying cylinder 60 in one direction, and the water in the conveying cylinder 60 can enter the arc-shaped water outlet pipe 62 in one direction.

[0052] Working principle: The cotton wool and cotton balls in the textile workshop are extracted and adsorbed through the telescopic guide tube 23 and the dust hood on the dust collection cylinder 20, and the adjustment plate 15 connected to the rotating seat 14 is supported by a certain range of angle adjustment through the hinge 17 and the hydraulic telescopic rod 16, and the dust collection angle of the dust collection hood is adjusted to expand the range and angle of dust collection, and the dust collection hood is exhausted and sucked by the exhaust fan 22 in the rear cover behind the dust collection cylinder;

[0053] After the cotton balls are sucked in, they are blocked by the first filter plate 30, and the first filter plate 30 filters and removes dust on the larger cotton balls. The second bevel gear 35 under the first rotating rod 31 rotates to drive the first bevel gear 34 to rotate, and the first rotating shaft 33 on the first bevel gear 34 drives the first brush plate 32 to brush one side of the first filter plate 30, so that the cotton balls on the first filter plate 30 fall into the dust removal holes 19 under the action of gravity and are concentratedly processed in the base tube 11. At the same time, during the continuous brushing of the cotton balls by the first brush plate 32, The half gear 36 on the rotating rod 31 pushes the arc-shaped movable block 51 in the fixed cylinder 50, and the meshing of the half gear 36 drives the rack plate 58 and the movable column 55 in the fixed cylinder 50 to store force on the telescopic spring 53. When the half gear 36 is separated from the rack plate 58 on the movable column 55, the telescopic spring 53 stores force and restores the arc-shaped movable block 51 to knock and vibrate the top side of the first filter plate 30, so that the cotton balls on the first filter plate 30 are discharged smoothly under the action of gravity, avoiding blocking the filter holes on the first filter plate 30.

[0054] Smaller cotton wool mixed with dust will enter the second filter plate 40, and be atomized and collected under the second filter plate 40. The semi-rotating gear 46 on the second rotating rod 41 is engaged to drive the rotating rack 71 on the circular movable plate 70 to reciprocate on the limiting base 73. The circular movable plate 70 drives the piston plate 64 on the piston rod 63 to move back and forth in the conveying cylinder 60 through the connecting frame 76 during the reciprocating motion. When the piston plate 64 is extracting, the water in the water tank 66 is input into the conveying cylinder 60 through the arc-shaped water inlet pipe 67, and when the piston plate 64 is pushing During the operation, the water in the conveying cylinder 60 is pressed into the nozzle under the arc-shaped spray seat 61 through the arc-shaped water outlet pipe 62, and the cotton wool mixed with dust on one side of the second filter plate 40 is atomized and dusted. When the cotton wool on one side of the second filter plate 40 is mixed with water, the third bevel gear 44 on the second rotating shaft 43 is driven to rotate through the engagement of the fourth bevel gear 45 under the second rotating rod 41, and the second brush plate 42 on the second rotating shaft 43 scrapes the atomized cotton wool, so that the cotton wool is easily concentrated and falls into the dust removal hole 19 by gravity during the scraping process, and dust is not generated at the same time;

[0055] The second rotating rod 41 is driven to rotate by the rotating motor 78 on the fixed box 72, and at the same time, the first pulley 25 on the second rotating rod 41 drives the second pulley 26 on the second rotating rod 41 to rotate through the transmission belt 27, thereby achieving scraping and cleaning of larger cotton balls on the first filter plate 30 and knocking and vibrating them, and achieving scraping and cleaning of cotton wool on the second filter plate 40 and atomizing dust reduction.

[0056] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An energy-saving intelligent dust removal device for textile processing, comprising a mobile base (10), a dust removal cylinder (20), a first filter plate (30) installed at one end of the dust removal cylinder (20), a second filter plate (40) installed at the other end of the dust removal cylinder (20), a fixing cylinder (50) for knocking and vibrating the first filter plate (30) and a conveying cylinder (60) for spraying the second filter plate (40), characterized in that: A square-structured base tube (11) is fixedly installed at the center of both ends of the top of the movable base (10) by bolts, the dust removal tube (20) is fixedly installed between the tops of the base tube (11) by bolts, an arc-shaped rear cover (21) with an exhaust fan (22) is fixedly installed on the dust removal tube (20) at the outer periphery of one end of the second filter plate (40) by bolts, the other end of the dust removal tube (20) is connected to a dust removal cover (24) via a telescopic guide tube (23), a first rotating rod (31) is movably provided at the center of one side of the first filter plate (30), and a second rotating rod (41) is movably provided at the center of one side of the second filter plate (40), wherein a vibration component is provided on one side of the first filter plate (30), and the vibration component comprises: a first brush plate (32) for brushing the first filter plate (30); a bearing (90) is fixedly installed at the center of one side of the first filter plate (30) by bolts; a first rotating shaft (33) is fixedly installed at the central movable part of the bearing (90) by bolts; a first bevel gear (34) is fixedly installed at the top of the first rotating shaft (33); the first brush plate (32) is fixedly installed on both sides of the first rotating shaft (33) by bolts; a second bevel gear (35) meshingly connected with the first bevel gear (34) is fixedly installed at the bottom end of the first rotating rod (31) by bolts; a half gear (36) is fixedly installed at the top end of the first rotating rod (31) by bolts on the outer periphery of the dust removal cylinder (20); an arc-shaped movable block (51) for vibrating and knocking the first filter plate (30); a support plate (52) is fixedly installed at the center of one side of the top of the first filter plate (30) in the dust removal cylinder (20) by bolts; the fixed cylinder (50) is fixedly installed at both ends of one side of the support plate (52) by bolts; and the half gear (36) moves at the center between the fixed cylinders (50); a telescopic spring (53) is fixedly installed at both ends of one side of the support plate (52) in the fixed cylinder (50) by bolts; the top end of the telescopic spring (53) is connected to a movable column (55) movable in the fixed cylinder (50) through a connecting plate (54); and the top end of the movable column (55) is connected to the arc-shaped movable block (51); A spray assembly for spraying and dust removal of textile cotton wool is provided on one side of the second filter plate (40), and the spray assembly includes: a second brush plate (42) for brushing the second filter plate (40); a second rotating shaft (43) is connected to the center of one side of the second filter plate (40) through the bearing (90); a third bevel gear (44) is fixedly mounted on the top of the second rotating shaft (43); the second brush plate (42) is fixedly mounted on both sides of the second rotating shaft (43) through bolts; a fourth bevel gear (45) meshingly connected to the third bevel gear (44) is fixedly mounted on the bottom end of the second rotating rod (41) through bolts; a semi-rotating gear (46) is fixedly mounted on the second rotating rod (41) on the outer periphery of the top of the dust removal cylinder (20) through bolts; An arc-shaped spray seat (61) is used to spray the second filter plate (40); a circular movable plate (70) is movably provided on the periphery of the semi-rotating gear (46); rotating racks (71) movably meshing with the semi-rotating gear (46) are fixedly installed on both sides of the circular movable plate (70) by bolts; the conveying cylinder (60) is installed on one side of the circular movable plate (70) at the top of the dust removal cylinder (20); and an arc-shaped water outlet pipe (62) is connected between the conveying cylinder (60) and the arc-shaped spray seat (61).

2. The energy-saving intelligent dust removal device for textile processing according to claim 1 is characterized in that: The movable base (10) is movably connected to rolling wheels (12) via rotating shafts on all sides; a trapezoidal groove (13) is provided on the movable base (10) at one end located at the dust cover (24); a rotating base (14) is fixedly installed on the movable base (10) at the center of one end of the trapezoidal groove (13) via bolts; an adjusting plate (15) is movably connected to the rotating base (14) via a rotating shaft; the top of the adjusting plate (15) is fixedly installed at the center of the bottom end of the dust cover (24) via bolts; a hydraulic telescopic rod (16) is movably connected between one side of the top of the adjusting plate (15) and the center of the other end of the trapezoidal groove (13) via a hinge (17).

3. The energy-saving intelligent dust removal device for textile processing according to claim 2 is characterized in that: The telescopic guide tube (23) is fixedly mounted on one end of the dust removal cylinder (20) by means of bolts, and the dust removal cover (24) is fixedly mounted on the outer periphery of the bottom end of the telescopic guide tube (23) by means of bolts, and the dust removal cover (24) is a truncated cone-shaped structure.

4. The energy-saving intelligent dust removal device for textile processing according to claim 1, characterized in that: A fixed box (72) is fixedly installed at the top center of the dust removal cylinder (20) by bolts, and a limiting base (73) is fixedly installed at both ends of the bottom of the fixed box (72) by bolts. A limiting groove (74) is provided at the top center of the limiting base (73), and a limiting slider (75) is slidably connected to the limiting base (73) in the limiting groove (74). The limiting slider (75) is fixedly installed at both ends of the bottom of the circular movable plate (70) by bolts. A connecting frame (76) is fixedly installed at one end of the circular movable plate (70) by bolts, and a piston rod (63) movable in the conveying cylinder (60) is fixedly installed at the center of one side of the top of the connecting frame (76) by bolts.

5. The energy-saving intelligent dust removal device for textile processing according to claim 4, characterized in that: A motor plate (77) is fixedly mounted at the center of the top of one end of the fixed box (72) by means of bolts, a rotating motor (78) is fixedly mounted at the center of one side of the motor plate (77) by means of bolts, and the top end of the second rotating rod (41) passes through the bearing (90) on the dust removal cylinder (20) and extends to the output end of the rotating motor (78).

6. The energy-saving intelligent dust removal device for textile processing according to claim 1, characterized in that: Positioning grooves (56) are provided on both sides of the interior of the fixed cylinder (50), and a positioning slider (57) is slidably connected in the positioning groove (56) in the fixed cylinder (50), and the top of the positioning slider (57) is fixedly mounted on both sides of the movable column (55) by bolts, and a rack plate (58) movably meshed with the half gear (36) is fixedly mounted on one side of the movable column (55) by bolts, and the arc-shaped movable block (51) moves at one end of the fixed cylinder (50), and the half gear (36) moves in a movable groove (59) provided on one side of the fixed cylinder (50).

7. The energy-saving intelligent dust removal device for textile processing according to claim 1, characterized in that: A first pulley (25) is fixedly mounted on the second rotating rod (41) at the outer periphery of one side of the top of the semi-rotating gear (46) by means of bolts, and a second pulley (26) is fixedly mounted on the top of the first rotating rod (31) at the outer periphery of the top of the dust removal cylinder (20) by means of bolts, a transmission belt (27) is connected between the first pulley (25) and the second pulley (26), and both the transmission belt (27) and the second pulley (26) are movable in a fixed box (72).

8. The energy-saving intelligent dust removal device for textile processing according to claim 1, characterized in that: A cleaning brush (91) for brushing the first filter plate (30) and the second filter plate (40) is fixedly installed at the center of one side of the first brush plate (32) and the second brush plate (42) by bolts. Dust removal holes (19) are provided on the bottom of the dust removal cylinder (20) on one side of the bottom of the first filter plate (30) and the second filter plate (40). The dust removal holes (19) penetrate and connect to the inner center of the base cylinder (11). A discharge hole (18) is provided at one end of the base cylinder (11), and the filter aperture of the first filter plate (30) is twice the filter aperture of the second filter plate (40).

9. The energy-saving intelligent dust removal device for textile processing according to claim 5, characterized in that: The top end of the piston rod (63) penetrates into the conveying cylinder (60) and is connected to a piston plate (64); both sides of the top of one end of the dust removal cylinder (20) are connected to a water tank (66) via support rods (65); the top end of the arc-shaped water outlet pipe (62) is connected to the bottom of one end of the conveying cylinder (60); an arc-shaped water inlet pipe (67) connected to the bottom of the water tank (66) is fixedly installed at the top of one end of the conveying cylinder (60) via bolts; and one-way valves (68) are provided on the arc-shaped water inlet pipe (67) and the arc-shaped water outlet pipe (62).

Citation Information

Patent Citations

  • High-reliability portable bag dust collector for coal chemical industry

    CN109794117A

  • High-performance concrete and environment-friendly production equipment

    CN115534121A

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