An integrated production device for processing recycled yarn caps

Abstract

The present invention discloses an integrated production device for processing regenerated yarn caps, including a first conveyor line, a second conveyor line, five handling robots, a waste pretreatment component, a pulping component, a crystal dryer, a kneading component, a chemical fiber textile machine, a circular loom, a braiding machine, and a tube cloth cutting machine, wherein the waste pretreatment component is arranged near the first conveyor line. The present invention uses a chopping component to chop fertilizer into blocks, so that impurities wrapped in the raw material are exposed, and then cleaned, so that the cleaning of impurities is more thorough and the cleaning effect is better; a color adjustment component is arranged in the kneading component of the present invention, and three pigment shells thereof are respectively provided with red, green, and blue pigments, and the color adjustment component is integrated on the kneading component. According to the chromaticity of the raw material, different amounts of red, green, and blue pigments are directly added, mixed, and then put into the main warehouse shell for kneading, without the need for additional pigment color adjustment equipment, and the production process is simplified.

Description

Technical Field

[0001] The invention relates to the technical field of regenerated yarns, in particular to an integrated production device for processing regenerated yarn caps. Background Art

[0002] Recycled cotton yarn refers to the fiber material obtained by reprocessing certain scraps or waste silk generated in the process of spinning, weaving, and clothing processing. The yarn produced in this way is the regenerated yarn. In the production process of regenerated yarn, the waste silk and waste materials need to be crushed to make pulp. After the pulp is crystallized and crushed, pigments are added to the kneading machine to form fiber materials. The fiber materials are sprayed by chemical spinning to form yarns. The yarns are further processed by weaving to form finished products, such as weaving hats. The current regenerated yarn hats integrate multiple equipment, cooperate with conveyor lines and handling robots to form an integrated production line device, but the current regenerated yarn hats have the following defects in production:

[0003] The scraps and waste silk of the raw materials of recycled yarn will have a lot of impurities when recycled and need to be cleaned. However, some impurities are wrapped by the raw materials during cleaning and are difficult to clean. Therefore, there is also a method of crushing and then cleaning. However, these impurities will cause damage to the crusher when crushed, and after crushing, the impurities are in powder form and difficult to clean thoroughly. When kneading and coloring, it is necessary to match the color according to the chromaticity of the raw materials, which requires additional pigment coloring equipment, increases the number of equipment, and leads to an increase in the production process.

[0004] To this end, we propose an integrated production device for processing regenerated yarn caps to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide an integrated production device for processing regenerated yarn caps to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an integrated production device for processing regenerated yarn caps, comprising a first conveyor line, a second conveyor line, five handling robots, a waste pretreatment component, a pulping component, a crystal dryer, a kneading component, a chemical fiber textile machine, a circular loom, a braiding machine, and a tube cloth cutting machine, wherein the waste pretreatment component is arranged near the first conveyor line, the waste pretreatment component comprises a shredding component, a cleaning machine, a crushing component and a drying tunnel, a handling robot is arranged between the shredding component and the cleaning machine, and the drying tunnel is arranged on the first conveyor line;

[0007] The kneading component includes a main bin shell, a color mixing component is arranged on one side of the top surface of the main bin shell, the color mixing component includes a vertical cylinder shell, the vertical cylinder shell is vertically fixed to the top surface of the main bin shell, the vertical cylinder shell is communicated with the main bin shell, a top circular plate is fixed to the upper part of the interior of the vertical cylinder shell, three pigment shells are evenly and vertically fixedly inserted on the top circular plate, the bottom end of the pigment shell is located below the top circular plate and is fixed to the bottom opening, a solenoid valve is fixed to the bottom opening, a bottom circular plate is fixed to the lower part of the interior of the vertical cylinder shell, the top surface of the bottom circular plate is rotatably connected to the upper circular plate, three lower fan-shaped openings are evenly and vertically opened on the bottom circular plate, three upper fan-shaped openings are evenly and vertically opened on the upper circular plate, the center of the bottom surface of the top circular plate is rotatably connected to the top end of the vertical shaft, and a plurality of stirring blades are evenly sleeved on the vertical shaft.

[0008] Preferably, the side wall of the vertical cylinder shell is located below the top circular plate and is fixedly connected to the upper side frame. The upper side frame is communicated with the vertical cylinder shell, the upper side frame is rotatably connected to the driving pulley, the top of the vertical shaft is fixedly sleeved on the driven pulley, and the driving pulley and the driven pulley are sleeved with a synchronous belt, the bottom surface of the upper side frame is fixedly connected to the first servo reduction motor, and the rotating shaft end of the first servo reduction motor is fixedly connected to the rotating shaft of the driving pulley. The side wall of the vertical cylinder shell is located at the same height position of the upper circular plate and is fixed to the lower side frame. The inner wall of the vertical cylinder shell is located at the same height position of the upper circular plate and has an annular groove, the annular groove is connected to the inside of the lower side frame, and the lower side frame is rotatably connected to the pinion gear, the circumferential side of the upper circular plate is fixedly sleeved on the gear ring, the gear ring is slidably connected in the annular groove, the pinion gear is meshed and connected to the gear ring, the bottom surface of the lower side frame is fixedly connected to the second servo reduction motor, and the rotating shaft end of the second servo reduction motor is fixedly connected to the rotating shaft of the pinion gear.

[0009] Preferably, the center of the top surface of the main warehouse shell is fixedly connected to the power warehouse, and the top surface of the main warehouse shell is vertically rotatably connected to the first power shaft and the second power shaft. The bottom ends of the first power shaft and the second power shaft are both located in the main warehouse shell and are respectively fixedly connected to kneading paddles. The center of the power warehouse is vertically rotatably connected to the central shaft, and the first driving gear and the second driving gear are fixedly sleeved on the central shaft. The top end of the first power shaft is located in the power warehouse and is fixedly connected to the first driven gear. The top end of the second power shaft is located in the power warehouse and is fixedly connected to the second driven gear. The first driving gear is meshed and connected to the first driven gear. The first driving gear is meshed with the second driven gear, the second driving gear is meshed with the second driven gear, the diameter of the first driving gear is smaller than the diameter of the second driving gear, the top surface of the power warehouse is fixedly connected to the fourth driving motor, the shaft end of the fourth driving motor is fixedly connected to the top of the central axis, the top surface of the main warehouse shell is fixedly connected to and connected to the third feeding port, the bottom surface of the main warehouse shell is an open structure, the side wall of the bottom end of the main warehouse shell is fixedly connected to the hinge seat, the hinge seat is rotatably connected to one end of the bottom cover, the bottom cover contacts the bottom surface of the main warehouse shell, a plurality of supporting legs are evenly fixedly connected to the periphery of the main warehouse shell, and a bottom material trough is placed directly below the main warehouse shell.

[0010] Preferably, the shredding assembly includes a base and a cylindrical shell, the cylindrical shell is located directly above the base, one end of the cylindrical shell is an open structure, the height of the open end of the cylindrical shell is lower than the height of the other end, the top surface of the cylindrical shell away from the open end is fixedly connected to and connected to the first feed port, and two vertical frames are vertically fixed between the base and the cylindrical shell.

[0011] Preferably, a plurality of brackets are vertically fixedly connected to the inner top surface of one end of the opening of the cylindrical shell, and the bottom ends of the plurality of brackets are fixedly connected to the end plate. The inner center of the cylindrical shell is rotatably connected to the hexagonal long axis, and the end of the hexagonal long axis is rotatably connected to the end plate. A plurality of cutting blades are evenly fixedly sleeved on the hexagonal long axis, and a plurality of annular blades are evenly fixedly connected to the inner side wall of the cylindrical shell, and the plurality of annular blades are located between the plurality of cutting blades. The end of the cylindrical shell away from the end plate is fixedly connected to the first drive motor, and the shaft end of the first drive motor is fixedly connected to the end of the hexagonal long axis. A crushing trough is placed directly below the opening end of the cylindrical shell.

[0012] Preferably, the crushing assembly includes a storage shell, the top and bottom of which are open structures, the upper part of the interior of the storage shell is fixedly connected to both sides of the U-shaped plate, a plurality of sieve holes are evenly arranged on the bottom surface of the U-shaped plate, the interior of the storage shell is located inside the U-shaped plate and is rotatably connected to two rollers, the bottom end of the storage shell is fixedly connected to and connected to a feed port, and the top end of the storage shell is fixedly connected to and connected to a fourth feed port.

[0013] Preferably, two legs are vertically fixed to both sides of the silo shell, the bottom ends of the two legs are fixed to a bottom plate, a powder trough is placed on the bottom plate just below the discharge port, a plurality of crushing blades are evenly sleeved on each of the rollers, the crushing blades on the two rollers are staggered, a plurality of side blades are evenly fixed to both sides of the U-shaped plate, a plurality of side blades are located between the plurality of crushing blades, a transmission bin is fixed to one side of the silo shell, two gears are rotatably connected in the transmission bin, the two gear shaft ends pass through the silo shell and are fixed to the two roller ends, a second drive motor is fixed to the side wall of the transmission bin, and a shaft end of the second drive motor is fixed to one of the gear shafts.

[0014] Preferably, the pulping component includes a vertical bin, the bottom surface of the vertical bin is vertically rotatably connected to the main shaft, the top end of the main shaft is rotatably connected to the fixed shaft, the top end of the fixed shaft is fixedly connected to the internal top surface of the vertical bin, the fixed shaft is rotatably sleeved on the upper sleeve shaft, and the main shaft is fixedly sleeved on the lower sleeve shaft, and the upper sleeve shaft and the lower sleeve shaft are respectively and evenly fixed with a plurality of large stirring blades on the circumference thereof, the middle parts of the plurality of large stirring blades on the upper sleeve shaft are vertically rotatably connected to a plurality of upper sub-shafts, the middle parts of the plurality of large stirring blades on the lower sleeve shaft are vertically rotatably connected to a plurality of lower sub-shafts, and the upper sub-shafts and the lower sub-shafts are respectively and evenly fixed with a plurality of small stirring blades on the circumference thereof, a top ring groove is provided in the middle part of the internal top surface of the vertical bin, the bottom of the top ring groove is slidably connected to the upper rotating ring, the plurality of upper sub-shafts penetrate the upper rotating ring and are fixedly connected with upper driven gears, the upper sub-shafts are rotatably connected to the upper rotating ring, the inner side wall of the top ring groove is fixedly connected to the first internal gear ring, and the upper driven gear meshes The axle up and down groove at two ends embeds respectively in two guide rails up and down of being made up of the groove on the attachment piece, and the tooth on the attachment piece is meshed with tooth on upper sprocket wheel, the lower sprocket.

[0015] Preferably, two arc-shaped bin shells are fixedly connected and connected to each other on both sides of the top surface of the vertical bin, an arc-shaped tube is fixedly connected in the arc-shaped bin shell, and the arc-shaped tube is fixedly connected and connected to multiple overflow ports near one side of the vertical bin, two material bins are fixedly connected to the top surface of the vertical bin, and the top of the material bin is fixedly connected and connected to a high-pressure pump, and the high-pressure pump is fixedly connected and connected to one end of a liquid pipe, and the other end of the liquid pipe passes through the side wall of the arc-shaped bin shell and is connected to the arc-shaped tube, the surrounding side of the vertical bin is fixedly connected to an insulation shell, and a spiral heating pipe is fixedly connected in the insulation shell, the side wall of the bottom surface of the vertical bin is horizontally fixedly connected to a cross plate, and the top surface of the cross plate is fixedly connected to an electric heater, and the electric heater is electrically connected to the spiral heating pipe, the side wall of the bottom of the vertical bin is fixedly connected and connected to the side bin, and the side bin is fixedly connected and connected to a pH sensor, the side wall of the bottom surface of the vertical bin is fixedly connected and connected to a slurry discharge port, and the slurry discharge port is fixedly connected and connected to a valve, a slurry tank is placed directly below the slurry discharge port, a plurality of columns are fixedly connected to the bottom surface of the vertical bin, and the top surface of the vertical bin is fixedly connected and connected to a second feed port.

[0016] Preferably, a handling robot is placed between the pulping component, the crushing component and the crystallization dryer, a handling robot is placed between the crystallization dryer and the kneading component, one end of the second conveyor line is close to the kneading component, and a chemical fiber textile machine is arranged at the other end of the second conveyor line, and a handling robot is placed between the circular loom, the weaving machine, the tube cloth cutting machine and the industrial sewing machine.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] The present invention shreds the fertilizer into blocks through a shredding component, so that impurities wrapped in the raw materials are exposed, and then cleaning is performed, so that the impurities are cleaned more thoroughly and the cleaning effect is better; a color adjustment component is arranged in the kneading component of the present invention, and three pigment shells thereof are respectively provided with red, green and blue pigments, and the color adjustment component is integrated on the kneading component. Different amounts of red, green and blue pigments are directly added according to the chromaticity of the raw materials, mixed, and then put into the main bin shell for kneading, without the need for additional pigment color adjustment equipment, and the production process is simplified; when the pulping component of the present invention is stirred, under the action of the middle bevel gear, the upper sleeve shaft and the lower sleeve shaft turn in opposite directions, and at the same time, the upper sub-shaft and the lower sub-shaft rotate on their own, forming a complex stirring structure, so that the prepared slurry is more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the main structure in the first and second embodiments of the present invention;

[0020] Figure 2 It is a schematic diagram of the structure of the kneading components in the first and second embodiments of the present invention;

[0021] Figure 3 It is a schematic diagram of the cross-section structure of the kneading components in the first and second embodiments of the present invention;

[0022] Figure 4 It is a schematic diagram of the cross-section structure of the color adjustment component in the first and second embodiments of the present invention;

[0023] Figure 5 It is a schematic diagram of the structure of the upper circular plate and the bottom circular plate in the first and second embodiments of the present invention;

[0024] Figure 6 It is a schematic diagram of the cross-section structure of the shredder assembly in the second embodiment of the present invention;

[0025] Figure 7 This is a structural schematic diagram of a crushing assembly in a second embodiment of the present invention;

[0026] Figure 8 It is a schematic diagram of the cross-section structure of the crushing assembly in the second embodiment of the present invention;

[0027] Fig. 9 It is a structural schematic diagram of the pulping component in the second embodiment of the present invention;

[0028] Fig.10 It is a schematic diagram of the cross-section structure of the pulping component in the second embodiment of the present invention;

[0029] Fig.11 For the present invention Fig.10 A schematic diagram of the enlarged structure of the structure at center A;

[0030] Fig.12 For the present invention Fig.10 A schematic diagram of the enlarged structure at B in the middle;

[0031] Fig.13 It is a schematic diagram of the cross-section structure of the middle shell of the pulping component in the second embodiment of the present invention.

[0032] In the figure: 1, first conveyor line; 101, second conveyor line; 102, handling robot; 2, waste pretreatment component; 3, pulping component; 4, crystal dryer; 5, kneading component; 6, chemical fiber textile machine; 7, circular loom; 8, braiding machine; 9, tube cloth cutting machine; 10, industrial sewing machine; 21, shredding component; 22, cleaning machine; 23, crushing component; 24, drying tunnel; 211, base; 212, cylindrical shell; 213, bracket; 214, end plate; 215, hexagonal long shaft; 216, shredding blade; 217, annular blade; 218, first drive motor; 219, first feed inlet; 2110, stand; 2111, shredding trough; 231, warehouse shell; 232, bottom plate; 233, U-shaped plate; 234, roller; 235, crushing blade; 236, sieve hole; 237, side blade; 238, feed port; 239, support leg; 2310, powder tank; 2311, gear; 2312, transmission bin; 2313, second drive motor; 2314, fourth feed port; 31, vertical bin; 32, main shaft; 33, upper sleeve shaft; 34, lower sleeve shaft; 35, large stirring blade; 36, arc-shaped bin shell; 37, arc-shaped pipe; 38, overflow port; 39, silo; 310, high-pressure pump; 311, liquid pipe; 312, insulation shell; 313, spiral heating pipe; 314, horizontal plate; 315, electric heater; 316, side bin; 317, pH sensor; 318, slurry discharge port; 319, valve; 320, slurry tank; 3 21. Column; 322. Second feeding port; 323. Upper sub-shaft; 324. Lower sub-shaft; 325. Small stirring blade; 326. Top ring groove; 327. Upper rotating ring; 328. Upper driven gear; 329. First inner gear ring; 330. Bottom ring groove; 331. Lower rotating ring; 332. Lower driven gear; 333. Second inner gear ring; 334. Third driving motor; 335. Horizontal shaft; 336. Middle shell; 337. Middle bevel gear; 338. Upper bevel gear; 339. Lower bevel gear; 340. Fixed shaft; 51. Main chamber shell; 52. Power chamber; 53. Third feeding port; 54. Color mixing component; 55. First power shaft; 56. Second power shaft; 57. Kneading blade; 58. Middle shaft; 59. First driving gear; 510 , the second driving gear; 511, the first driven gear; 512, the second driven gear; 513, the fourth driving motor; 514, the hinge seat; 515, the bottom cover; 516, the bottom material trough; 517, the supporting leg; 541, the vertical cylinder shell; 542, the top circular plate; 543, the bottom circular plate; 544, the upper circular plate; 545, the lower fan-shaped opening; 546, the upper fan-shaped opening; 547, the pigment shell; 548, the bottom opening; 549, the solenoid valve; 5410, the vertical shaft; 5411, the stirring blade; 5412, the upper side frame; 5413, the driving pulley; 5414, the driven pulley; 5415, the synchronous belt; 5416, the lower side frame; 5417, the ring groove; 5418, the pinion; 5419, the gear ring; 5420, the first servo reduction motor;5421, second servo reduction motor. ; DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Example 1: Please refer to Figure 1-5 The present invention provides a technical solution: an integrated production device for processing regenerated yarn caps, comprising a first conveyor line 1, a second conveyor line 101, five handling robots 102, a waste pretreatment component 2, a pulping component 3, a crystal dryer 4, a kneading component 5, a chemical fiber textile machine 6, a circular loom 7, a braiding machine 8, and a tube cloth cutting machine 9. The waste pretreatment component 2 is arranged near the first conveyor line 1. The waste pretreatment component 2 includes a shredding component 21, a cleaning machine 22, a crushing component 23 and a drying tunnel 24. A handling robot 102 is arranged between the shredding component 21 and the cleaning machine 22. The drying tunnel 24 is arranged on the first conveyor line 1. The present invention shreds fertilizer into blocks by the shredding component 21, so that impurities wrapped in the raw material are exposed, and then cleaned, so that the impurities are cleaned more thoroughly and the cleaning effect is better;

[0035] The kneading component 5 includes a main bin shell 51, and a color mixing component 54 is arranged on one side of the top surface of the main bin shell 51. The color mixing component 54 includes a vertical cylinder shell 541, and the vertical cylinder shell 541 is vertically fixed to the top surface of the main bin shell 51. The vertical cylinder shell 541 is connected to the main bin shell 51. A top circular plate 542 is fixedly connected to the top of the vertical cylinder shell 541. Three pigment shells 547 are evenly and vertically fixedly inserted on the top circular plate 542. The bottom end of the pigment shell 547 is located below the top circular plate 542 and is fixed to a bottom opening 548. The bottom opening 548 is fixed to an electromagnetic valve 549. The bottom of the vertical cylinder shell 541 is fixed to a bottom circular plate 543, and the top surface of the bottom circular plate 543 is rotatably connected to the upper circular plate 542. Plate 544, three lower fan-shaped openings 545 are evenly and vertically formed on the bottom circular plate 543, three upper fan-shaped openings 546 are evenly and vertically formed on the upper circular plate 544, the bottom center of the top circular plate 542 is rotatably connected to the top of the vertical shaft 5410, and a plurality of stirring blades 5411 are evenly sleeved on the vertical shaft 5410, and red, green and blue pigments are respectively arranged in three pigment shells 547. A color mixing component 54 is integrated on the kneading component 5. Different amounts of red, green and blue pigments are directly added according to the chromaticity of the raw materials, mixed, and then put into the main warehouse shell 51 for kneading, without the need for additional pigment color mixing equipment, thereby streamlining the production process.

[0036] Example 2: Please refer to Figure 1-13, which is the second embodiment of the present invention. This embodiment is based on the previous embodiment. The side wall of the vertical cylinder shell 541 is located below the top circular plate 542 and is fixedly connected to the upper side frame 5412. The upper side frame 5412 is connected to the vertical cylinder shell 541. The upper side frame 5412 is rotatably connected to the driving pulley 5413. The top of the vertical shaft 5410 is fixedly sleeved with the driven pulley 5414. The driving pulley 5413 and the driven pulley 5414 are sleeved with a synchronous belt 5415. The bottom surface of the upper side frame 5412 is fixedly connected to the first servo reduction motor 5420. The end of the rotating shaft of the first servo reduction motor 5420 is fixedly connected to the rotating shaft of the driving pulley 5413. The side wall of the vertical cylinder shell 541 is located at the same height position of the upper circular plate 544 and is fixedly connected to the lower side frame 5416. The inner side wall of the vertical cylinder shell 541 is located at the upper circular plate 5 An annular groove 5417 is provided at the same height position as 44, and the annular groove 5417 is connected to the inside of the lower side frame 5416, and the lower side frame 5416 is rotatably connected with a pinion 5418, and the circumferential side of the upper circular plate 544 is fixedly sleeved with a gear ring 5419, and the gear ring 5419 is slidably connected in the annular groove 5417, and the pinion 5418 is meshed and connected with the gear ring 5419, and the bottom surface of the lower side frame 5416 is fixedly connected to the second servo reduction motor 5421, and the rotating shaft end of the second servo reduction motor 5421 is fixedly connected to the rotating shaft of the pinion 5418, and the first servo reduction motor 5420 is used to mix and stir the pigments, and the second servo reduction motor 5421 is used to make the upper fan-shaped opening 546 and the lower fan-shaped opening 545 aligned or staggered, so as to realize a closed or open state for unloading.

[0037] The center of the top surface of the main warehouse shell 51 is fixedly connected to the power warehouse 52, and the top surface of the main warehouse shell 51 is vertically rotated to connect the first power shaft 55 and the second power shaft 56. The bottom ends of the first power shaft 55 and the second power shaft 56 are both located in the main warehouse shell 51 and are respectively fixedly connected with kneading blades 57. The center of the power warehouse 52 is vertically rotated to connect the central shaft 58, and the first driving gear 59 and the second driving gear 510 are fixedly sleeved on the central shaft 58. The top end of the first power shaft 55 is located in the power warehouse 52 and is fixedly connected to the first driven gear 511. The top end of the second power shaft 56 is located in the power warehouse 52 and is fixedly connected to the second driven gear 512. The first driving gear 59 is meshed with the first driven gear 511, and the second driving gear 510 is meshed with the first driven gear 511. The fourth driving motor 513 is fixedly connected to the top surface of the power bin 52, and the rotating shaft end of the fourth driving motor 513 is fixedly connected to the top of the central axis 58. The top surface of the main bin shell 51 is fixedly connected to and communicates with the third feeding port 53. The bottom surface of the main bin shell 51 is an open structure. The side wall of the bottom end of the main bin shell 51 is fixedly connected to a hinge seat 514. The hinge seat 514 is rotatably connected to one end of the bottom cover 515. The bottom cover 515 contacts the bottom surface of the main bin shell 51. A plurality of supporting legs 517 are evenly fixedly connected to the periphery of the main bin shell 51. A bottom material trough 516 is placed directly below the main bin shell 51. Driving gears of different diameters are used so that the two kneading paddles 57 rotate at different speeds.

[0038] The shredding assembly 21 includes a base 211 and a cylindrical shell 212. The cylindrical shell 212 is located directly above the base 211. One end of the cylindrical shell 212 is an open structure. The height of the open end of the cylindrical shell 212 is lower than the height of the other end. The top surface of the cylindrical shell 212 away from the open end is fixedly connected to and connected to the first feed port 219. Two vertical frames 2110 are vertically fixed between the base 211 and the cylindrical shell 212.

[0039] A plurality of brackets 213 are vertically fixedly connected to the inner top surface of the open end of the cylindrical shell 212, and the bottom ends of the plurality of brackets 213 are fixedly connected to the end plate 214. The inner center of the cylindrical shell 212 is rotatably connected to the hexagonal long axis 215, and the end of the hexagonal long axis 215 is rotatably connected to the end plate 214. A plurality of cutting blades 216 are evenly fixedly sleeved on the hexagonal long axis 215, and a plurality of annular blades 217 are evenly fixedly connected to the inner wall of the cylindrical shell 212, and the plurality of annular blades 217 are located between the plurality of cutting blades 216. The end of the cylindrical shell 212 away from the end plate 214 is fixedly connected to the first driving motor 218, and the rotating shaft end of the first driving motor 218 is fixedly connected to the end of the hexagonal long axis 215. A crushing trough 2111 is placed directly below the open end of the cylindrical shell 212, and the cutting blades 216 and the annular blades 217 are used to cut the raw materials into pieces.

[0040] The crushing assembly 23 includes a storage shell 231, and the top and bottom ends of the storage shell 231 are both open structures. The upper part of the interior of the storage shell 231 is fixedly connected to both sides of the U-shaped plate 233, and a plurality of sieve holes 236 are evenly arranged on the bottom surface of the U-shaped plate 233. The interior of the storage shell 231 is located inside the U-shaped plate 233 and is rotatably connected to two rollers 234. The bottom end of the storage shell 231 is fixedly connected to and connected to the discharge port 238, and the top end of the storage shell 231 is fixedly connected to and connected to the fourth feed port 2314.

[0041] Two legs 239 are vertically fixed to both sides of the silo shell 231, and a bottom plate 232 is fixed to the bottom ends of the two legs 239. A powder trough 2310 is placed on the bottom plate 232 just below the discharge port 238. A plurality of crushing blades 235 are evenly sleeved on each roller 234, and the crushing blades 235 on the two rollers 234 are staggered with each other. A plurality of side blades 237 are evenly fixed to both sides of the U-shaped plate 233, and the plurality of side blades 237 are located between the plurality of crushing blades 235. A transmission silo 2312 is fixed to one side of the silo shell 231, and two gears 2311 are rotatably connected in the transmission silo 2312. The shaft ends of the two gears 2311 pass through the silo shell 231 and are fixed to the ends of the two rollers 234. A second drive motor 2313 is fixed to the side wall of the transmission silo 2312, and the shaft end of the second drive motor 2313 is fixed to the shaft of one of the gears 2311.

[0042] The pulping component 3 includes a vertical bin 31, the inner bottom surface of the vertical bin 31 is vertically rotatably connected to the main shaft 32, the top of the main shaft 32 is rotatably connected to the fixed shaft 340, the top of the fixed shaft 340 is fixedly connected to the inner top surface of the vertical bin 31, the fixed shaft 340 is rotatably sleeved on the upper sleeve shaft 33, the main shaft 32 is fixedly sleeved on the lower sleeve shaft 34, and the circumferences of the upper sleeve shaft 33 and the lower sleeve shaft 34 are evenly fixed with a plurality of large stirring blades 35, the middle parts of the plurality of large stirring blades 35 on the upper sleeve shaft 33 are vertically rotatably connected to a plurality of upper sub-shafts 323, the middle parts of the plurality of large stirring blades 35 on the lower sleeve shaft 34 are vertically rotatably connected to a plurality of lower sub-shafts 324, and the upper sub-shafts 323 are vertically rotatably connected to the upper sub-shafts 323. A plurality of small stirring blades 325 are evenly fixed to the circumference of the shaft 323 and the lower sub-shaft 324, respectively. A top ring groove 326 is provided in the middle of the top surface of the interior of the vertical bin 31. The bottom of the top ring groove 326 is slidably connected to the upper rotating ring 327. A plurality of upper sub-shafts 323 penetrate the upper rotating ring 327 and are fixedly connected to an upper driven gear 328. The upper sub-shaft 323 is rotatably connected to the upper rotating ring 327. The inner side wall of the top ring groove 326 is fixedly connected to the first inner gear ring 329. The upper driven gear 328 is meshedly connected to the first inner gear ring 329. A bottom ring groove 330 is provided in the middle of the bottom surface of the interior of the vertical bin 31. The top surface of the bottom ring groove 330 is slidably connected to the lower rotating ring 331, multiple lower sub-shafts 324 penetrate the lower rotating ring 331 and are fixed to the lower driven gear 332, the lower sub-shafts 324 are rotatably connected to the lower rotating ring 331, the inner wall of the bottom ring groove 330 is fixed to the second inner gear ring 333, the lower driven gear 332 is meshed and connected to the second inner gear ring 333, the fixed shaft 340 is located between the upper sleeve shaft 33 and the lower sleeve shaft 34, and two horizontal shafts 335 are fixed to the two sides horizontally, the ends of the two horizontal shafts 335 are fixed to the inner wall of the middle shell 336, the top surface of the middle shell 336 is rotatably sleeved with the upper sleeve shaft 33, the bottom surface of the middle shell 336 is rotatably sleeved with the lower sleeve shaft 34, and the horizontal shaft 335 The upper rotating sleeve is connected to the middle bevel gear 337, the bottom end of the upper sleeve shaft 33 is fixedly connected to the upper bevel gear 338, the top end of the lower sleeve shaft 34 is fixedly connected to the lower bevel gear 339, the middle bevel gear 337 is meshed and connected to the upper bevel gear 338 and the lower bevel gear 339 on both sides, the bottom surface of the vertical bin 31 is fixedly connected to the third drive motor 334, and the rotating shaft end of the third drive motor 334 is fixedly connected to the bottom end of the main shaft 32. During stirring, under the action of the middle bevel gear 337, the upper sleeve shaft 33 and the lower sleeve shaft 34 rotate in opposite directions, and at the same time, the upper sub-shaft 323 and the lower sub-shaft 324 rotate on their own, forming a complex stirring structure, so that the prepared slurry is more uniform.

[0043] Two arc-shaped bin shells 36 are fixedly connected and communicated on both sides of the top surface of the vertical bin 31. An arc-shaped tube 37 is fixedly connected inside the arc-shaped bin shell 36. The arc-shaped tube 37 is fixedly connected and communicated with multiple overflow ports 38 near the side of the vertical bin 31. Two material bins 39 are fixedly connected to the top surface of the vertical bin 31. The top of the material bin 39 is fixedly connected and communicated with a high-pressure pump 310. The high-pressure pump 310 is fixedly connected and communicated with one end of a liquid pipe 311. The other end of the liquid pipe 311 passes through the side wall of the arc-shaped bin shell 36 and communicates with the arc-shaped tube 37. The side of the vertical bin 31 is fixedly connected to an insulation shell 312. The insulation shell 312 is fixedly connected to a spiral heating tube 313. The side wall of the bottom surface of the vertical bin 31 is horizontally fixedly connected to a horizontal plate 314. The horizontal plate 31 The top surface is fixedly connected to an electric heater 315, which is electrically connected to the spiral heating tube 313. The bottom side wall of the vertical bin 31 is fixedly connected to and connected to the side bin 316. The side bin 316 is fixedly connected to and connected to the pH sensor 317. The bottom side wall of the vertical bin 31 is fixedly connected to and connected to a slurry discharge port 318. The slurry discharge port 318 is fixedly connected to and connected to a valve 319. A slurry tank 320 is placed just below the slurry discharge port 318. The bottom surface of the vertical bin 31 is fixedly connected to a plurality of columns 321. The top surface of the vertical bin 31 is fixedly connected to and connected to a second feed port 322. One of the silos 39 contains sodium hydroxide solution, and the other silo 39 contains dilute sulfuric acid.

[0044] A handling robot 102 is placed between the pulping component 3, the crushing component 23 and the crystallization dryer 4, a handling robot 102 is placed between the crystallization dryer 4 and the kneading component 5, one end of the second conveyor line 101 is close to the kneading component 5, and a chemical fiber textile machine 6 is set at the other end of the second conveyor line 101, and a handling robot 102 is placed between the circular loom 7, the braiding machine 8, the tube cloth cutting machine 9, and the industrial sewing machine 10.

[0045] Example 3: Please refer to Figure 1-13, which is the second embodiment of the present invention. This embodiment is based on the above two embodiments. When the present invention is used, waste silk and scraps are added to the shredding component 21 and chopped into scraps. The handling robot 102 at this position adds the scraps to the cleaning machine 22 for cleaning and removal of impurities. After that, the handling robot 102 at this position puts the cleaned scraps into the first conveyor line 1 and dries them through the drying tunnel 24, and then adds them to the crushing component 23 for crushing into powder. The handling robot 102 at this position adds the powder to the pulping component 3, and then adds sodium hydroxide solution to stir and pulp. The temperature is slowly increased during stirring until the temperature is maintained at 80-85°C. After stirring for 1 hour , slowly add dilute sulfuric acid until the pH sensor 317 detects that the pH value is 7-8, stop adding dilute sulfuric acid, continue stirring for 5 minutes, put the slurry into the slurry tank 320, the handling robot 102 at this position adds the slurry to the crystal dryer 4 for dehydration, crystallization and crushing to form powder, the handling robot 102 at this position adds the powder to the kneading component 5, and adds polyethylene glycol, according to the chromaticity of the powder and the color of the final product, different amounts of red, blue and green pigments are added to the color mixing component 54 for mixing, and the pigments are also added to the main warehouse shell 51. After kneading, the material is added by the handling robot 102 at this position to the chemical fiber textile In the machine 6, the melt is firstly melt-extruded by the screw machine therein to form a melt, and then spun by a spinneret to form a regenerated yarn. A part of the regenerated yarn is connected to the circular loom 7 to be woven into a tube cloth, and the other part of the regenerated yarn is squeezed into the weaving machine 8 to be woven into a hat top shape. The transport robot 102 at this position transports the tube cloth to the tube cloth cutting machine 9 to be cut into a hat body cloth. The transport robot 102 at this position then transports the hat body cloth and the hat top shape cloth to the industrial sewing machine 10 to sew them into a finished hat. The present invention shreds the fertilizer into blocks by the shredding component 21, so that the impurities wrapped in the raw material are exposed, and then cleaned, the impurities are cleaned more thoroughly, and the cleaning effect is better. Good; a color adjusting component 54 is provided in the kneading component 5 of the present invention, and three pigment shells 547 thereof are respectively provided with red, green and blue pigments. The color adjusting component 54 is integrated on the kneading component 5, and different amounts of red, green and blue pigments are directly added according to the chromaticity of the raw materials, mixed, and then put into the main warehouse shell 51 for kneading, without the need for additional pigment color adjusting equipment, thereby streamlining the production process; when the pulping component 3 of the present invention is stirred, under the action of the middle bevel gear 337, the upper sleeve shaft 33 and the lower sleeve shaft 34 rotate in opposite directions, and at the same time, the upper sub-shaft 323 and the lower sub-shaft 324 rotate on their own, forming a complex stirring structure, so that the prepared slurry is more uniform.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An integrated production device for processing recycled yarn caps, comprising a first conveyor line (1), a second conveyor line (101), five handling robots (102), a waste pretreatment component (2), a pulping component (3), a crystal dryer (4), a kneading component (5), a chemical fiber spinning machine (6), a circular loom (7), a braiding machine (8), and a tube cloth cutting machine (9), characterized in that: The waste pre-processing component (2) is arranged near the first conveying line (1), and the waste pre-processing component (2) comprises a shredding component (21), a cleaning machine (22), a crushing component (23) and a drying tunnel (24); a transport robot (102) is arranged between the shredding component (21) and the cleaning machine (22), and the drying tunnel (24) is arranged on the first conveying line (1); The shredding assembly (21) comprises a base (211) and a cylindrical shell (212), wherein the cylindrical shell (212) is located directly above the base (211), one end of the cylindrical shell (212) is an open structure, the height of the open end of the cylindrical shell (212) is lower than the height of the other end, the top surface of the cylindrical shell (212) away from the open end is fixedly connected to and communicates with a first feed port (219), and two vertical frames (2110) are vertically fixedly connected between the base (211) and the cylindrical shell (212); The top surface of the inner opening end of the cylindrical shell (212) is vertically fixedly connected to a plurality of brackets (213); the bottom ends of the plurality of brackets (213) are fixedly connected to the end plate (214); the inner center of the cylindrical shell (212) is rotatably connected to a hexagonal long axis (215); the end of the hexagonal long axis (215) is rotatably connected to the end plate (214); a plurality of chopping blades (216) are evenly fixedly sleeved on the hexagonal long axis (215); a plurality of annular blades (217) are evenly fixedly connected to the inner side wall of the cylindrical shell (212); the plurality of annular blades (217) are located between the plurality of chopping blades (216); the end of the cylindrical shell (212) away from the end plate (214) is fixedly connected to a first drive motor (218); the end of the rotating shaft of the first drive motor (218) is fixedly connected to the end of the hexagonal long axis (215); and a chopping trough (2111) is placed directly below the opening end of the cylindrical shell (212); The kneading component (5) comprises a main bin shell (51), a color mixing component (54) is arranged on one side of the top surface of the main bin shell (51), and the color mixing component (54) comprises a vertical cylinder shell (541), the vertical cylinder shell (541) is vertically fixed to the top surface of the main bin shell (51), the vertical cylinder shell (541) is communicated with the main bin shell (51), a top circular plate (542) is fixedly connected to the top of the vertical cylinder shell (541), three pigment shells (547) are evenly and vertically fixedly inserted on the top circular plate (542), and the bottom ends of the pigment shells (547) are located below the top circular plate (542) and are fixed thereto. A bottom opening (548) is connected, the bottom opening (548) is fixedly connected to a solenoid valve (549), the lower portion of the interior of the vertical cylinder shell (541) is fixedly connected to a bottom circular plate (543), the top surface of the bottom circular plate (543) is rotatably connected to an upper circular plate (544), three lower fan-shaped openings (545) are evenly and vertically formed on the bottom circular plate (543), three upper fan-shaped openings (546) are evenly and vertically formed on the upper circular plate (544), the center of the bottom surface of the top circular plate (542) is rotatably connected to the top end of a vertical shaft (5410), and a plurality of stirring blades (5411) are evenly sleeved on the vertical shaft (5410); The side wall of the vertical cylinder shell (541) is located below the top circular plate (542) and is fixedly connected to the upper side frame (5412). The upper side frame (5412) is in communication with the vertical cylinder shell (541). The upper side frame (5412) is rotatably connected to the driving pulley (5413). The top of the vertical shaft (5410) is fixedly sleeved with the driven pulley (5414). The driving pulley (5413) and the driven pulley (5414) are sleeved with a synchronous belt (5415). The bottom surface of the upper side frame (5412) is fixedly connected to the first servo reduction motor (5420). The end of the rotating shaft of the first servo reduction motor (5420) is fixedly connected to the rotating shaft of the driving pulley (5413). The side wall of the vertical cylinder shell (541) is located at the same height as the upper circular plate (544). The lower side frame (5416) is fixedly connected to the upper circular plate (544); an annular groove (5417) is provided on the inner side wall of the vertical cylinder shell (541) at the same height as the upper circular plate (544); the annular groove (5417) is connected to the interior of the lower side frame (5416); a pinion gear (5418) is rotatably connected to the lower side frame (5416); a gear ring (5419) is fixedly sleeved on the circumference of the upper circular plate (544); the gear ring (5419) is slidably connected in the annular groove (5417); the pinion gear (5418) is meshedly connected to the gear ring (5419); a second servo reduction motor (5421) is fixedly connected to the bottom surface of the lower side frame (5416); and a rotating shaft end of the second servo reduction motor (5421) is fixedly connected to the rotating shaft of the pinion gear (5418); The center of the top surface of the main chamber shell (51) is fixedly connected to the power chamber (52); the top surface of the main chamber shell (51) is vertically rotatably connected to a first power shaft (55) and a second power shaft (56); the bottom ends of the first power shaft (55) and the second power shaft (56) are both located in the main chamber shell (51) and are respectively fixedly connected to kneading blades (57); the center of the power chamber (52) is vertically rotatably connected to a central shaft (58); a first driving gear (59) and a second driving gear (510) are fixedly sleeved on the central shaft (58); the top end of the first power shaft (55) is located in the power chamber (52) and is fixedly connected to a first driven gear (511); the top end of the second power shaft (56) is located in the power chamber (52) and is fixedly connected to the second driven gear (512); the first driving gear (59) is meshedly connected to the first driven gear (511); The second driving gear (510) is meshedly connected to the second driven gear (512); the diameter of the first driving gear (59) is smaller than that of the second driving gear (510); the top surface of the power bin (52) is fixedly connected to the fourth driving motor (513); the end of the rotating shaft of the fourth driving motor (513) is fixedly connected to the top of the central axis (58); the top surface of the main bin shell (51) is fixedly connected to and communicates with the third feed port (53); the bottom surface of the main bin shell (51) is an open structure; the side wall of the bottom end of the main bin shell (51) is fixedly connected to a hinge seat (514); the hinge seat (514) is rotatably connected to one end of a bottom cover (515); the bottom cover (515) contacts the bottom surface of the main bin shell (51); a plurality of supporting legs (517) are evenly fixedly connected to the circumference of the main bin shell (51); and a bottom material trough (516) is placed directly below the main bin shell (51); The crushing assembly (23) comprises a bin shell (231), the top and bottom of the bin shell (231) are both open structures, the upper part of the interior of the bin shell (231) is fixedly connected to two sides of a U-shaped plate (233), a plurality of sieve holes (236) are evenly arranged on the bottom surface of the U-shaped plate (233), the interior of the bin shell (231) is rotatably connected to two rollers (234) located inside the U-shaped plate (233), the bottom end of the bin shell (231) is fixedly connected to and connected to a feed opening (238), and the top end of the bin shell (231) is fixedly connected to and connected to a fourth feed opening (2314); Two legs (239) are vertically fixedly connected to the two sides of the bin shell (231), and the bottom ends of the two legs (239) are fixedly connected to a bottom plate (232). A powder trough (2310) is placed on the bottom plate (232) just below the discharge port (238). A plurality of crushing blades (235) are evenly sleeved on each of the rotating rollers (234), and the crushing blades (235) on the two rotating rollers (234) are staggered with each other. A plurality of side blades (237) are evenly fixedly connected to the two sides of the U-shaped plate (233), and the plurality of side blades (237) are The blade (237) is located between the plurality of crushing blades (235); one side of the bin shell (231) is fixedly connected to the transmission bin (2312); two gears (2311) are rotatably connected inside the transmission bin (2312); the rotating shaft ends of the two gears (2311) pass through the bin shell (231) and are fixedly connected to the ends of two rollers (234); the side wall of the transmission bin (2312) is fixedly connected to the second drive motor (2313); the rotating shaft end of the second drive motor (2313) is fixedly connected to the rotating shaft of one of the gears (2311); The pulping component (3) comprises a vertical bin (31), the inner bottom surface of the vertical bin (31) is vertically rotatably connected to a main shaft (32), the top end of the main shaft (32) is rotatably connected to a fixed shaft (340), the top end of the fixed shaft (340) is fixedly connected to the inner top surface of the vertical bin (31), the fixed shaft (340) is rotatably sleeved to an upper sleeve shaft (33), the main shaft (32) is fixedly sleeved to a lower sleeve shaft (34), a plurality of large stirring blades (35) are evenly fixedly connected to the circumference of the upper sleeve shaft (33) and the lower sleeve shaft (34), the middle parts of the plurality of large stirring blades (35) on the upper sleeve shaft (33) are vertically rotatably connected to a plurality of upper sub-shafts (323), and the plurality of large stirring blades on the lower sleeve shaft (34) are The middle of the blade (35) is vertically rotatably connected to a plurality of lower sub-shafts (324); the circumferential sides of the upper sub-shaft (323) and the lower sub-shaft (324) are evenly fixedly connected to a plurality of small stirring blades (325); a top ring groove (326) is provided in the middle of the top surface inside the vertical bin (31); the bottom of the top ring groove (326) is slidably connected to an upper rotating ring (327); the plurality of upper sub-shafts (323) penetrate the upper rotating ring (327) and are fixedly connected to an upper driven gear (328); the upper sub-shaft (323) is rotatably connected to the upper rotating ring (327); the inner side wall of the top ring groove (326) is fixedly connected to a first internal gear ring (329); the upper driven gear (328) is meshedly connected to the first internal gear ring (329); 29), a bottom ring groove (330) is provided in the middle of the bottom surface of the vertical bin (31), the top surface of the bottom ring groove (330) is slidably connected to the lower rotating ring (331), a plurality of lower sub-shafts (324) penetrate the lower rotating ring (331) and are fixedly connected to the lower driven gear (332), the lower sub-shafts (324) are rotatably connected to the lower rotating ring (331), the inner side wall of the bottom ring groove (330) is fixedly connected to the second inner gear ring (333), the lower driven gear (332) is meshedly connected to the second inner gear ring (333), the fixed shaft (340) is located between the upper sleeve shaft (33) and the lower sleeve shaft (34) and is horizontally fixedly connected to two transverse shafts (335), the two transverse shafts (33 5) the end is fixedly connected to the inner wall of the middle shell (336), the top surface of the middle shell (336) is rotatably sleeved with the upper sleeve shaft (33), the bottom surface of the middle shell (336) is rotatably sleeved with the lower sleeve shaft (34), the middle bevel gear (337) is rotatably sleeved on the transverse shaft (335), the bottom end of the upper sleeve shaft (33) is fixedly connected to the upper bevel gear (338), the top end of the lower sleeve shaft (34) is fixedly connected to the lower bevel gear (339), the two sides of the middle bevel gear (337) are meshedly connected to the upper bevel gear (338) and the lower bevel gear (339), the bottom surface of the vertical bin (31) is fixedly connected to the third drive motor (334), and the rotating shaft end of the third drive motor (334) is fixedly connected to the bottom end of the main shaft (32); Two arc-shaped bin shells (36) are fixedly connected to and communicate with each other on both sides of the top surface of the vertical bin (31); an arc-shaped tube (37) is fixedly connected inside the arc-shaped bin shell (36); the arc-shaped tube (37) is fixedly connected to and communicates with a plurality of overflow ports (38) on one side of the vertical bin (31); two material bins (39) are fixedly connected to and communicate with each other on the top surface of the vertical bin (31); the top of the material bin (39) is fixedly connected to and communicates with a high-pressure pump (310); the high-pressure pump (310) is fixedly connected to and communicates with one end of a liquid pipe (311); the other end of the liquid pipe (311) passes through the side wall of the arc-shaped bin shell (36) and communicates with the arc-shaped tube (37); a heat-insulating shell (312) is fixedly connected to the peripheral side of the vertical bin (31); a spiral heating tube (313) is fixedly connected inside the heat-insulating shell (312); the vertical bin (31) The side walls of the bottom surface are horizontally fixedly connected to a transverse plate (314); the top surface of the transverse plate (314) is fixedly connected to an electric heater (315); the electric heater (315) is electrically connected to a spiral heating tube (313); the side walls of the bottom of the vertical bin (31) are fixedly connected to and connected to a side bin (316); the pH sensor (317) is fixedly connected to and connected to the side bin (316); the side walls of the bottom surface of the vertical bin (31) are fixedly connected to and connected to a slurry discharge port (318); the slurry discharge port (318) is fixedly connected to and connected to a valve (319); a slurry tank (320) is placed directly below the slurry discharge port (318); a plurality of columns (321) are fixedly connected to the bottom surface of the vertical bin (31); and the top surface of the vertical bin (31) is fixedly connected to and connected to a second feed port (322).

2. The integrated production device for processing regenerated yarn caps according to claim 1, characterized in that: A transport robot (102) is placed between the pulping component (3), the crushing assembly (23) and the crystallization dryer (4); a transport robot (102) is placed between the crystallization dryer (4) and the kneading component (5); one end of the second conveyor line (101) is close to the kneading component (5); a chemical fiber textile machine (6) is arranged at the other end of the second conveyor line (101); and a transport robot (102) is placed between the circular loom (7), the braiding machine (8), the tube cloth cutting machine (9) and the industrial sewing machine (10).

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