Vegetable waste composting device and composting method
By designing a vegetable tailings composting device including a rack, a compost bucket, a exhaust gas treatment device and a servo motor, the problems of uneven feeding of raw materials and high maintenance costs in the prior art are solved, and an efficient compost process and good compost quality are achieved.
Patent Information
- Application Number
- CN202411289341.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-09-14
AI Technical Summary
During the feeding process, the raw materials are easily concentrated under the blanking port, and need to be manually laid to increase the workload of workers; at the same time, multiple positions of the vertical pipes need to be set up to increase maintenance and production costs, and occupy space, affecting the efficiency of compost.
A vegetable tailings composting device is designed, including a rack, a compost bucket, a exhaust gas treatment device, a feeding tube and a servo motor. Through the coordination of the rotating shaft and the stirring rod, the uniform laying and stirring of the raw materials is achieved; at the same time, the ventilation mechanism introduces fresh air and processes the compost gas through the transmission of the disc and the belt.
The uniform feeding and stirring of raw materials is achieved, and the efficiency and quality of compost is improved. By introducing fresh air and treating compost gas, microbial activities and organic matter decomposition are promoted, reducing manual operation and maintenance costs.
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Figure CN118908761B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of composting, in particular to a vegetable waste composting device and a composting method. Background Art
[0002] In the vast landscape of global agricultural production, the vegetable industry occupies a pivotal position with its high yield, high nutritional value and wide market demand. However, behind this prosperous scene, a problem that cannot be ignored has gradually surfaced. Vegetable waste, as an inevitable product of the vegetable production process, is huge in quantity and difficult to handle. It has become one of the important factors restricting agricultural sustainable development and environmental protection. In order to reduce the impact of waste, composting devices are usually used to convert it into recyclable fertilizers, but the existing composting devices still have certain shortcomings when used.
[0003] For example, an intelligent straw composting mechanism with announcement number CN220745746U includes a heating component including a hot air blower, and the hot air blower is fixedly installed on the outside of a composting box; a pipe component is installed inside the composting box, and the pipe component extends to the outside of the composting box; the straw composting mechanism can achieve the effect of intelligent temperature control during use, thereby improving the composting rate and achieving better practicality; however, during the feeding process, the raw materials will fall below the feeding port, so it is necessary to manually spread the raw materials in the composting box, increasing the workload of the workers; at the same time, when supplying air to the inside of the compost, since the position of the vertical pipe is fixed, multiple vertical pipes need to be set, which increases the maintenance cost and production cost, and multiple vertical pipes may take up more space, affecting the effective volume and composting efficiency of the composting box.
[0004] Therefore, we propose a vegetable waste composting device and a composting method to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a vegetable waste composting device and a composting method, so as to solve the problem raised by the above-mentioned background technology that in the current market, during the feeding process, the raw materials will fall below the drop port, and it is necessary to manually spread the raw materials in the composting box, which increases the workload of the workers. At the same time, when supplying air to the inside of the compost, since the position of the vertical pipe is fixed, multiple vertical pipes need to be set, which increases the maintenance cost and production cost, and multiple vertical pipes may take up more space, affecting the effective volume of the composting box and the composting efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions: a vegetable waste composting device, comprising a frame, a composting bucket is fixedly installed on the upper end of the frame, an exhaust gas treatment device is fixedly installed on the frame on the side of the composting bucket, a group of feeding pipes are opened on the upper end of the composting bucket, a discharge port is opened on the composting bucket, a frame body is fixedly installed on the bottom end of the frame below the composting bucket, and a servo motor is fixedly installed on the upper end of the frame body;
[0007] Also includes:
[0008] A rotating shaft is rotatably installed in the compost barrel, and a stirring rod is fixedly connected to the side wall of the rotating shaft, and the bottom end of the rotating shaft penetrates and extends out of the frame and is fixedly connected to the output end of the servo motor, a fixing piece is sleeved on the outside of the rotating shaft, and a first stop block is fixedly connected to the upper end of the fixing piece, and a bottom plate is sleeved on the outside of the rotating shaft above the first stop block, a filter hole is opened on the bottom plate, and a second stop block is fixedly connected to the bottom end of the bottom plate;
[0009] A ventilation mechanism is sleeved on the outer side of the rotating shaft above the fixing part, and the top end of the rotating shaft penetrates and extends out of the compost bucket, a disc is nested and connected on the outer side of the extended end of the rotating shaft, and a transmission assembly is connected between the disc and the rotating shaft;
[0010] A belt is sleeved on the outer side of the disc, and reciprocating screw rods are arranged in the belts on both sides of the disc.
[0011] Preferably, the rotating shaft is rotatably connected to the compost bucket, and the rotating shaft is fixedly connected to the fixing member, a plurality of first stops on the upper end of the fixing member are arranged in a circular array about the center point of the fixing member, and the first stops are arranged in a right-angled triangle structure, and a drain port is opened on the side wall of the compost bucket, and the drain port is located below the bottom plate.
[0012] Preferably, the bottom plate is slidably arranged at the bottom end of the compost barrel, and the bottom plate is slidably connected to the rotating shaft, a plurality of second blocks are arranged in a circular array about the center point of the bottom plate, and the second blocks correspond to the first blocks one by one, and the second blocks fit the first blocks.
[0013] Preferably, the ventilation mechanism includes a fixed column, a movable part, a slide groove, a connecting rod, a piston rod, a first piston cylinder, a second piston cylinder, a piston plate and a heat-conducting column. The movable part is arranged above the disc, and a slide groove is provided on the movable part. The fixed column is slidably connected in the slide groove, and the bottom end of the fixed column is fixedly connected to the upper end surface of the disc, the side wall of the movable part is fixedly connected to the connecting rod, the first piston cylinder is fixedly arranged on the side wall of the feeding tube, and the bottom end of the first piston cylinder is fixedly connected to the heat-conducting column, the bottom end of the heat-conducting column is fixedly connected to the second piston cylinder, and the second piston cylinder is fixedly connected to the side wall of the feeding tube, the first piston cylinder and the second piston cylinder are both slidably connected with piston plates, and the side walls of the two piston plates are fixedly connected with piston rods, and the ends of the two piston rods away from the piston plates extend through the first piston cylinder and the second piston cylinder and are fixedly connected to the side wall of the connecting rod.
[0014] Preferably, the air inlet end of the second piston cylinder is connected to the compost barrel through a one-way flow pipe, and the air outlet end of the second piston cylinder is connected to the exhaust gas treatment device through a one-way flow pipe.
[0015] Preferably, the ventilation mechanism further includes a first support plate, a connecting rod, a second support plate, a communicating hole, a sleeve, an arc groove, a rotating ring, a movable tube, a bracket, a nozzle, a push rod, a connecting sleeve and a cross rod, the first support plate is arranged in the compost bucket, and the bottom end of the first support plate is fixedly connected to the connecting rod, the bottom end of the connecting rod is fixedly connected to the second support plate, and the second support plate and the first support plate are both provided with communicating holes, the bottom end of the first support plate and the upper end of the second support plate are both fixedly connected to the sleeve, and the two sleeves are provided with arc grooves on opposite sides, a rotating ring is rotatably installed in the communicating hole of the second support plate, and the movable tube is movably connected in the rotating ring, the top end of the movable tube is fixedly connected to the push rod, and the outer side of the end of the push rod away from the movable tube is sleeved with a connecting sleeve, the side wall of the movable tube is fixedly connected to the cross rod, the bottom end of the movable tube is fixedly connected to the bracket, and the end of the bracket away from the movable tube is fixedly connected to the nozzle.
[0016] Preferably, the sleeve corresponds to the connecting hole, and the sleeve is slidably fitted with the movable tube, a compression spring is connected between the movable tube and the second support plate, and the movable tube and the second support plate form an elastic telescopic structure through the compression spring, two cross bars are symmetrically arranged about the movable tube, and the two cross bars are located between the two sleeves, and the cross bars are fitted with the arc groove, the push rod is rotatably connected to the connecting sleeve, and a connected ventilation channel is opened between the connecting sleeve, the push rod, the bracket and the nozzle, the side wall of the connecting sleeve is connected to the outlet end of the first piston cylinder through a one-way flow pipe, and the air inlet end of the first piston cylinder is connected to the outside world through a one-way flow pipe, the bracket and the nozzle are symmetrically arranged about the movable tube, and nozzles are opened on the side walls of the two opposite sides of the nozzles, the arc grooves on the two sleeves correspond to each other, and the two arc grooves are staggered.
[0017] Preferably, the transmission assembly includes a tooth block, a tooth groove and an auxiliary spring, the tooth block is rotatably arranged on the outer wall of the rotating shaft, and the bottom end of the tooth block is fixedly connected to the auxiliary spring, the end of the auxiliary spring away from the tooth block is fixedly connected to the outer wall of the rotating shaft, and a tooth groove is opened on the disc, and the tooth groove corresponds to the tooth block.
[0018] Preferably, two reciprocating screw rods are symmetrically arranged about the disc, and the two reciprocating screw rods are arranged at both ends of the belt. The reciprocating screw rods are rotatably connected to the compost bucket, and the bottom ends of the two reciprocating screw rods extend into the interior of the compost bucket and further pass through the first support plate, and are threadedly engaged with the first support plate.
[0019] A composting method of a vegetable waste composting device comprises the following steps:
[0020] S1: First, add the vegetable waste and active organic fertilizer into the compost barrel through the feeding pipe, and drive the rotating shaft to rotate through the servo motor, so that it drives the fixed part to rotate, and the fixed part drives the first block to rotate, so that the first block and the second block are against each other, so that the bottom plate rotates, thereby ensuring that the vegetable waste and active organic fertilizer can be evenly spread in the compost barrel. After the feeding is completed, the feeding pipe can be sealed;
[0021] S2: When stirring the waste vegetable materials in the compost barrel, the servo motor will drive the shaft to reverse, so that the shaft drives the stirring rod to rotate to achieve the stirring effect. At the same time, the shaft will use the transmission component to drive the disc to rotate when rotating, and the disc will drive the ventilation mechanism to work when rotating. On the one hand, the ventilation mechanism will introduce fresh air from the outside into the compost barrel to provide the necessary oxygen environment for the microbial activities during the composting process. On the other hand, the ventilation mechanism is also responsible for collecting the gas generated in the compost barrel and transporting these gases to the tail gas treatment device for purification to ensure the safety and hygiene of the environment;
[0022] S3: When the shaft rotates in the opposite direction, the first block under the fixing part will slide against the surface of the second block, thereby squeezing the second block, and the second block will push the bottom plate to move upward, so that the bottom plate drives the waste vegetable materials in the compost barrel to move upward. When the first block and the second block are offset, the bottom plate is reset, causing the waste vegetable materials on the bottom plate to vibrate, which is helpful to further mix and loosen the waste vegetable materials, thereby improving the uniformity and efficiency of the composting process. Through the setting of the filter holes, the accumulated liquid generated during composting can penetrate to the bottom of the bottom plate and be discharged from the drain port.
[0023] Compared with the prior art, the beneficial effects of the present invention are as follows: the vegetable waste composting device and composting method can vibrate the waste vegetable materials in the composting barrel while stirring, thereby promoting the loosening and mixing uniformity of the waste vegetable materials, and at the same time, fresh air can be introduced into the composting barrel to provide a sufficient oxygen environment for the microbial activities in the composting process, promote the rapid decomposition of organic matter, and introduce the gas generated during the decomposition into the tail gas treatment device for purification treatment. The specific contents are as follows:
[0024] 1. A first resistance block and a second resistance block are provided. When adding vegetable waste and active organic fertilizer, the first resistance block will rotate synchronously driven by the rotating shaft, so that the first resistance block and the second resistance block are resisted, thereby driving the bottom plate to rotate, so that the fallen vegetable waste and active organic fertilizer can be evenly spread on the bottom plate, thereby improving the composting efficiency. During stirring, the first resistance block will rotate along the direction of the rotating shaft, thereby moving along the surface of the second resistance block. Since the first resistance block is a right-angled triangle structure, it will squeeze the second resistance block when rotating, so that the second resistance block drives the bottom plate to move up and down, thereby generating vibration, which is helpful to break the agglomeration and agglomeration between the waste vegetable raw materials, so that the vegetable waste and the active organic fertilizer can be more fully mixed during the stirring process, thereby improving the mixing uniformity.
[0025] 2. A tooth block and a tooth groove are provided. When the rotating shaft rotates in the opposite direction, the rotating shaft will drive the tooth block to rotate synchronously. At this time, the tooth block will resist the inner wall of the tooth groove under the action of the elastic force of the auxiliary spring, thereby driving the disc to rotate. When the disc rotates, it will drive the belt to rotate, so that the belt drives the reciprocating screw to rotate, and the reciprocating screw will engage and drive the first support plate to move downward, thereby driving the connecting rod, the second support plate, the bracket and the nozzle to move downward synchronously through the first support plate, so that the nozzle is inserted into the tail vegetable raw material. At this time, the rotation of the disc drives the fixed column to rotate, so that the fixed column slides in the slide groove, thereby pushing the moving part to move, and the moving part will push the connecting rod to move, so that the connecting rod pushes the piston rod to move, and the piston rod will push the piston piece to move, thereby delivering the fresh air stored in the first piston cylinder to the nozzle, and then sprayed into the tail vegetable raw material by the nozzle. As the nozzle gradually moves downward, the fresh air is fully injected into the deeper tail vegetable raw material, providing the necessary oxygen environment for the aerobic microorganisms in the compost, thereby accelerating the metabolic activity of the microorganisms and improving the decomposition efficiency of organic matter. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0027] Figure 2 It is a front view structural schematic diagram of the present invention;
[0028] Figure 3 For the present invention Figure 2 The enlarged structural diagram at A in the middle;
[0029] Figure 4 It is a schematic diagram of the main cross-sectional structure of the present invention;
[0030] Figure 5 For the present invention Figure 4 The enlarged structural diagram at B in the middle;
[0031] Figure 6 For the present invention Figure 4 The enlarged structural diagram at C in the middle;
[0032] Figure 7 It is a schematic diagram of the structure of the ventilation mechanism of the present invention;
[0033] Figure 8 For the present invention Figure 7 The enlarged structural diagram at D in the middle;
[0034] Fig. 9 It is a schematic diagram of the main cross-sectional structure of the ventilation mechanism of the present invention;
[0035] Fig.10 This is a schematic diagram of the enlarged structure at E in the figure of the present invention;
[0036] Fig.11 It is a schematic diagram of the main cross-sectional structure of the first piston cylinder and the second piston cylinder of the present invention.
[0037] In the figure: 1, frame; 2, compost bucket; 201, feeding pipe; 202, drain port; 3, exhaust gas treatment device; 4, frame; 5, servo motor; 6, rotating shaft; 7, fixing part; 8, first stop block; 9, bottom plate; 10, filter hole; 11, second stop block; 12, stirring rod; 13, ventilation mechanism; 1301, fixing column; 1302, moving part; 1303, slide groove; 1304, connecting rod; 1305, piston rod; 1306, first piston cylinder; 1307, second piston cylinder; 1308, piston plate; 1309, heat transfer column ; 1310, first support plate; 1311, connecting rod; 1312, second support plate; 1313, connecting hole; 1314, sleeve; 1315, arc groove; 1316, rotating ring; 1317, moving tube; 1318, bracket; 1319, nozzle; 1320, compression spring; 1321, push rod, 1322, connecting sleeve; 1323, cross bar; 14, disc; 15, transmission assembly; 1501, gear block; 1502, tooth groove; 1503, auxiliary spring; 16, belt; 17, reciprocating screw; 18, ventilation channel. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Example 1: Please refer to Figure 1-Figure 11 As shown, the present invention provides a technical solution: a vegetable waste composting device, comprising a frame 1, a compost barrel 2 is fixedly installed on the upper end of the frame 1, and an exhaust gas treatment device 3 is fixedly installed on the frame 1 on the side of the compost barrel 2, and a group of feeding pipes 201 are opened on the upper end of the compost barrel 2, a discharge port is opened on the compost barrel 2, and a frame 4 is fixedly installed on the bottom end of the frame 1 below the compost barrel 2, and a servo motor 5 is fixedly installed on the upper end of the frame 4.
[0040] The technical solution utilizes the arrangement of a compost barrel 2 and an exhaust gas treatment device 3. When in use, the frame 1 is first placed on a flat and open ground. Before composting, the vegetable waste needs to be properly pretreated, such as chopping and removing impurities, to facilitate decomposition. After the treatment is completed, the pretreated waste vegetable raw materials are added to the compost barrel 2 through the feeding pipe 201, and active organic fertilizer is added simultaneously. In the compost barrel 2, the waste vegetable raw materials begin to decompose under the action of microorganisms. After a period of composting treatment, the waste vegetable raw materials will be converted into decomposed organic fertilizer. At this time, the discharge port of the compost barrel 2 can be opened to take out the decomposed organic fertilizer.
[0041] Embodiment 2: The technical content disclosed in this embodiment is an improvement made on the basis of the above-mentioned embodiment 1. In the existing process of adding materials, the raw materials will fall below the drop opening, and it is necessary to manually spread the raw materials in the composting box, which increases the workload of the workers. Figure 2 and Figure 5As shown, a material discharge assembly of a composting device is disclosed, wherein a rotating shaft 6 is rotatably installed in a composting bucket 2, and a stirring rod 12 is fixedly connected to the side wall of the rotating shaft 6, and the bottom end of the rotating shaft 6 penetrates through the frame 1 and is fixedly connected to the output end of the servo motor 5, a fixing member 7 is sleeved on the outside of the rotating shaft 6, and a first stop block 8 is fixedly connected to the upper end of the fixing member 7, and a bottom plate 9 is sleeved on the outside of the rotating shaft 6 above the first stop block 8, a filter hole 10 is opened on the bottom plate 9, and a second stop block 11 is fixedly connected to the bottom end of the bottom plate 9, the rotating shaft 6 is rotatably connected to the composting bucket 2, and the rotating shaft 6 is fixedly connected to the fixed frame 1. The fixed member 7 is fixedly connected, and a plurality of first resist blocks 8 at the upper end of the fixed member 7 are arranged in a circular array about the center point of the fixed member 7, and the first resist blocks 8 are arranged in a right triangle structure. A drain port 202 is opened on the side wall of the compost bucket 2, and the drain port 202 is located below the bottom plate 9. The bottom plate 9 is slidably arranged at the bottom end of the compost bucket 2, and the bottom plate 9 is slidably connected to the rotating shaft 6. A plurality of second resist blocks 11 are arranged in a circular array about the center point of the bottom plate 9, and the second resist blocks 11 correspond to the first resist blocks 8 one by one, and the second resist blocks 11 are in contact with the first resist blocks 8.
[0042] In this technical solution, Figure 2 As shown, the present technical solution utilizes the setting of the first block 8 and the second block 11, so that the rotating shaft 6 will drive the first block 8 to rotate when it rotates, thereby pushing the second block 11 through the first block 8, and utilizing the second block 11 to drive the bottom plate 9 to rotate, so that the added tail vegetable materials can be evenly spread on the bottom plate 9, which helps to accelerate the decomposition of microorganisms and improve the composting efficiency.
[0043] Its use is as Figure 5 The technical solution shown in the figure, first turn on the servo motor 5, the servo motor 5 will drive the rotating shaft 6 to rotate forward, the rotating shaft 6 will drive the fixing member 7 to rotate when rotating, the fixing member 7 will drive the first resisting block 8 to rotate, then the first resisting block 8 will resist the second resisting block 11, thereby pushing the second resisting block 11, and the second resisting block 11 drives the bottom plate 9 to rotate along the inner wall of the compost bucket 2, at this time, the tail vegetable raw materials are added from the first feeding pipe 201, the tail vegetable raw materials will fall onto the bottom plate 9 under the action of gravity, and then as the bottom plate 9 continues to rotate, the first resisting block 8 will resist the second resisting block 11, thereby pushing the second resisting block 11, and the second resisting block 11 will drive the bottom plate 9 to rotate along the inner wall of the compost bucket 2. The bottom plate 9 aligned with the first feeding tube 201 will be aligned with the second feeding tube 201. At this time, active organic fertilizer is added, causing the active organic fertilizer to fall to the upper end of the waste vegetable raw materials. Then the bottom plate 9 will continue to rotate, causing the bottom plate 9 aligned with the second feeding tube 201 to be re-aligned with the first feeding tube 201. At this time, new waste vegetable raw materials will fall to the upper end of the active organic fertilizer, and so on and so forth, thereby realizing the alternating addition of waste vegetable raw materials and active organic fertilizer, forming a clear hierarchical structure in the composting process, thereby improving the quality of the compost.
[0044] Embodiment 3: The technical content disclosed in this embodiment is a further improvement based on the above-mentioned embodiments 1 and 2. When supplying air to the inside of the compost, since the vertical pipe is fixed in position, multiple vertical pipes need to be set, which increases the maintenance cost and production cost. In addition, multiple vertical pipes may occupy more space, affecting the effective volume of the compost bin and the composting efficiency. In order to further solve this technical problem, the technical solution of this invention is as follows: Figure 1 , Figure 3 , Figure 4 and Figure 6-Figure 11As shown, a ventilation assembly of a composting device is disclosed, wherein a ventilation mechanism 13 is sleeved on the outer side of a rotating shaft 6 above a fixed member 7, and the top end of the rotating shaft 6 extends through the composting bucket 2, a disc 14 is nested and connected to the outer side of the extended end of the rotating shaft 6, and a transmission assembly 15 is connected between the disc 14 and the rotating shaft 6, a belt 16 is sleeved on the outer side of the disc 14, and reciprocating screws 17 are arranged in the belts 16 on both sides of the disc 14, the ventilation mechanism 13 includes a fixed column 1301, a moving member 1302, a slide groove 1303, a connecting rod 1304, a piston rod 1305, a first piston cylinder 1306, a second piston cylinder 1307, a piston sheet 1308 and a heat-conducting column 1309, the moving member 1302 is arranged above the disc 14, and the moving member A slide groove 1303 is provided on 1302, and a fixed column 1301 is slidably connected in the slide groove 1303, and the bottom end of the fixed column 1301 is fixedly connected to the upper end surface of the disc 14, and the side wall of the movable member 1302 is fixedly connected to a connecting rod 1304, the first piston cylinder 1306 is fixedly arranged on the side wall of the feeding pipe 201, and the bottom end of the first piston cylinder 1306 is fixedly connected to a heat-conducting column 1309, and the bottom end of the heat-conducting column 1309 is fixedly connected to a second piston cylinder 1307, and the second piston cylinder 1307 is fixedly connected to the side wall of the feeding pipe 201, the first piston cylinder 1306 and the second piston cylinder 1307 are both slidably connected with piston plates 1308, and the side walls of the two piston plates 1308 are fixedly connected to piston rods 1305, and the ends of the two piston rods 1305 away from the piston plate 1308 are both extended through the first piston cylinder 1306 and the second piston cylinder 1307 and are fixedly connected to the side wall of the connecting rod 1304, the air inlet end of the second piston cylinder 1307 is connected to the compost bucket 2 through a one-way flow pipe, and the air outlet end of the second piston cylinder 1307 is connected to the exhaust gas treatment device 3 through a one-way flow pipe, and the ventilation mechanism 13 also includes a first support plate 1310, a connecting rod 1311, a second support plate 1312, a connecting hole 1313, a sleeve 1314, an arc groove 1315, a rotating ring 1316, a moving pipe 1317, a bracket 1318, a nozzle 1319, a push rod 1321, a connecting sleeve 1322 and a cross bar 13 23, the first support plate 1310 is arranged in the compost bucket 2, and the bottom end of the first support plate 1310 is fixedly connected to a connecting rod 1311, the bottom end of the connecting rod 1311 is fixedly connected to a second support plate 1312, and the second support plate 1312 and the first support plate 1310 are both provided with a connecting hole 1313, the bottom end of the first support plate 1310 and the upper end of the second support plate 1312 are both fixedly connected to a sleeve 1314, and the two sleeves 1314 are both provided with an arc groove 1315 on the opposite sides, a rotating ring 1316 is rotatably installed in the connecting hole 1313 of the second support plate 1312, and a moving tube 1317 is movably connected in the rotating ring 1316, and a top rod 1321 is fixedly connected to the top of the moving tube 1317,A connecting sleeve 1322 is sleeved on the outer side of one end of the top rod 1321 away from the moving tube 1317, a cross bar 1323 is fixedly connected to the side wall of the moving tube 1317, a bracket 1318 is fixedly connected to the bottom end of the moving tube 1317, and a nozzle 1319 is fixedly connected to one end of the bracket 1318 away from the moving tube 1317, the sleeve 1314 corresponds to the connecting hole 1313, and the sleeve 1314 and the moving tube 1317 are slidably fitted, a compression spring 1320 is connected between the moving tube 1317 and the second support plate 1312, and the moving tube 1317 and the second support plate 1312 are connected. The plate 1312 forms an elastic telescopic structure through a compression spring 1320, two cross bars 1323 are symmetrically arranged about the moving tube 1317, and the two cross bars 1323 are located between the two sleeves 1314, and the cross bars 1323 are fitted with the arc groove 1315, the push rod 1321 is rotatably connected to the connecting sleeve 1322, and a connected ventilation channel 18 is opened between the connecting sleeve 1322, the push rod 1321, the bracket 1318 and the nozzle 1319, and the side wall of the connecting sleeve 1322 is connected to the outlet end of the first piston cylinder 1306 through a one-way flow pipeline The first piston cylinder 1306 is connected to the outside through a one-way flow pipe, the bracket 1318 and the nozzle 1319 are symmetrically arranged with two nozzles 1319 about the moving tube 1317, and the side walls of the two nozzles 1319 on the opposite sides are provided with nozzles, the arc grooves 1315 on the two sleeves 1314 correspond to each other, and the two arc grooves 1315 are staggered, the transmission assembly 15 includes a tooth block 1501, a tooth groove 1502 and an auxiliary spring 1503, the tooth block 1501 is rotatably arranged on the outer wall of the rotating shaft 6, and the bottom end of the tooth block 1501 is fixedly connected with an auxiliary spring 1503. Spring 1503, one end of the auxiliary spring 1503 away from the tooth block 1501 is fixedly connected to the outer wall of the rotating shaft 6, the disc 14 is provided with a tooth groove 1502, and the tooth groove 1502 corresponds to the tooth block 1501, the reciprocating screw rod 17 is symmetrically arranged with respect to the disc 14, and the two reciprocating screw rods 17 are arranged at both ends of the belt 16, the reciprocating screw rod 17 is rotatably connected with the compost bucket 2, and the bottom ends of the two reciprocating screw rods 17 penetrate into the interior of the compost bucket 2, and further pass through the first support plate 1310, and are threadedly engaged with the first support plate 1310.
[0045] In this technical solution, Figure 2As shown, the technical solution utilizes the arrangement of the sleeve 1314, the arc groove 1315 and the cross bar 1323. When the first support plate 1310 reciprocates up and down, the connecting sleeve 1322 will intermittently fit with the inner wall of the compost bucket 2, thereby squeezing the top rod 1321, and the top rod 1321 will squeeze the moving tube 1317, so that the moving tube 1317 moves downward and squeezes the compression spring 1320 to contract, thereby driving the cross bar 1323 to move downward synchronously. At this time, the cross bar 1323 will slide along the arc groove 1315 surface of the lower sleeve 1314, thereby driving the rotating ring 1316 to rotate through the moving tube 1317, and The movable tube 1317 will drive the bracket 1318 and the nozzle 1319 to rotate. Then, after the first support plate 1310 moves downward, the compression spring 1320 pushes the movable tube 1317 to reset, so that the cross bar 1323 on the movable tube 1317 slides along the arc groove 1315 of the upper sleeve 1314, thereby limiting the cross bar 1323 and preventing the nozzle 1319 from shaking when inserted into the waste vegetable raw materials. Through this process, the angle of the nozzle 1319 can be adjusted so that it can be inserted into the waste vegetable raw materials at different positions, ensuring that air can fully penetrate into it and improving the efficiency of composting.
[0046] Its use is as Figure 1 and Figure 3-Figure 6 The technical solution shown in the figure, first, when the waste vegetable raw materials in the compost bucket 2 are stirred, the servo motor 5 will drive the rotating shaft 6 to reverse, and the rotating shaft 6 will drive the stirring rod 12 to rotate when rotating, so that the waste vegetable raw materials are stirred by the stirring rod 12, and the fixing member 7 will be synchronously reversed with the rotating shaft 6, and drive the first stop block 8 to rotate. Since the first stop block 8 is set as a right-angled triangle, the inclined surface at the bottom end of the first stop block 8 slides against the surface of the second stop block 11, so that the first stop block 8 pushes the second stop block 11, so that the second stop block 11 drives the bottom plate 9 to move upward, and after the first stop block 8 is separated from the second stop block 11, the bottom plate 9 is reset under the action of the waste vegetable raw materials, and so on and so forth, so that the waste vegetable raw materials vibrate up and down when stirring, thereby improving the stirring efficiency;
[0047] Since the shaft 6 and the disk 14 are connected via the transmission assembly 15, when the shaft 6 rotates forward, the shaft 6 drives the tooth block 1501 to rotate, and one side of the tooth block 1501 slides in contact with the tooth groove 1502, thereby causing the tooth block 1501 to rotate and squeeze the auxiliary spring 1503 to contract. At this time, the disk 14 does not rotate. When the shaft 6 rotates reversely, the tooth block 1501 fits with the other side of the tooth groove 1502 under the action of the elastic force of the auxiliary spring 1503, thereby driving the disk 14 to rotate synchronously. The disk 14 drives the fixed column 1301 to rotate, so that the fixed column 1301 slides along the slide groove 1303 while pushing the moving member 1302 to reciprocate. When the moving member 1302 moves, it pushes the connecting rod 1304 to move, and the connecting rod 1304 drives the piston rod 1305 to move, so that the piston rod 1305 pulls the piston plate 1308 to move.
[0048] The disc 14 will drive the belt 16 to rotate while rotating, thereby driving the two reciprocating screws 17 to rotate through the belt 16, and the reciprocating screw 17 will mesh and drive the first support plate 1310 to move. When the first support plate 1310 moves downward, the first support plate 1310 will drive the connecting rod 1311 to move, and the connecting rod 1311 will drive the second support plate 1312 to move, thereby driving the rotating ring 1316 and the moving tube 1317 to move synchronously through the second support plate 1312, and the moving tube 1317 will drive the bracket 1318 to move, thereby pushing the nozzle 1319 to be inserted into the tail vegetable raw material through the bracket 1318, and at this time, the piston rod 1305 will push the piston piece 1308 to move in the first piston cylinder 1306 and the second piston cylinder 1307. The piston cylinder 1306 is connected to the connecting sleeve 1322 through a one-way flow pipe, so that air is transported into the connecting sleeve 1322, and then transported into the nozzle 1319 through the ventilation channel 18, and finally ejected from the nozzle 1319. As the nozzle 1319 gradually extends, the air will be injected into the tail vegetable raw materials in a deeper layer. When the first stop block 8 is reset and moved, the nozzle 1319 will move away from the tail vegetable raw materials, and the piston piece 1308 in the first piston cylinder 1306 will move in the opposite direction, thereby sucking the external air, and the second piston cylinder 1307 will suck the gas generated by decomposition in the compost barrel 2 when the nozzle 1319 moves upward, and transport the gas generated by decomposition to the tail gas treatment device 3 for treatment when the nozzle 1319 moves downward;
[0049] When the first support plate 1310 is reset and moved, the connecting sleeve 1322 will fit with the inner wall of the top of the compost bucket 2, thereby squeezing the top rod 1321, so that the top rod 1321 squeezes the moving tube 1317, and the moving tube 1317 slides downward along the inner wall of the sleeve 1314 while squeezing the compression spring 1320, thereby driving the cross bar 1323 to move through the moving tube 1317, and the cross bar 1323 at this time will fit with the arc groove 1315 of the lower sleeve 1314 and slide along the arc groove 1315, thereby driving the moving tube 1317 to rotate, and the moving tube 1317 will drive the rotating ring 1316 to rotate. When the plate 1310 moves downward, the compression spring 1320 will gradually reset, thereby pushing the moving tube 1317 to reset. The moving tube 1317 will drive the cross bar 1323 to move upward, so that the cross bar 1323 fits with the arc groove 1315 of the upper sleeve 1314 and slides along the arc groove 1315, thereby causing the moving tube 1317 to rotate once. When the moving tube 1317 rotates, it will drive the top rod 1321 to rotate along the inner wall of the connecting sleeve 1322. At the same time, the bracket 1318 and the nozzle 1319 will rotate synchronously to adjust the position of the nozzle 1319, thereby ensuring that air can fully penetrate into the tail vegetable raw materials.
[0050] A composting method of a vegetable waste composting device comprises the following steps:
[0051] S1: First, add the vegetable waste and active organic fertilizer into the compost barrel 2 through the feeding pipe 201, and drive the rotating shaft 6 to rotate through the servo motor 5, so that it drives the fixing member 7 to rotate, and the fixing member 7 drives the first stop block 8 to rotate, so that the first stop block 8 and the second stop block 11 are abutted, so that the bottom plate 9 rotates, thereby ensuring that the vegetable waste and active organic fertilizer can be evenly spread in the compost barrel 2. After the feeding is completed, the feeding pipe 201 is capped;
[0052] S2: When stirring the waste vegetable materials in the compost barrel 2, the servo motor 5 drives the rotating shaft 6 to reverse, so that the rotating shaft 6 drives the stirring rod 12 to rotate, so as to achieve the stirring effect. At the same time, the rotating shaft 6 drives the disc 14 to rotate by means of the transmission assembly 15 when rotating, and the disc 14 drives the ventilation mechanism 13 to work when rotating. On the one hand, the ventilation mechanism 13 introduces fresh air from the outside into the compost barrel 2 to provide the necessary oxygen environment for the microbial activities during the composting process. On the other hand, the ventilation mechanism 13 is also responsible for collecting the gas generated in the compost barrel 2 and transporting the gas to the tail gas treatment device 3 for purification treatment to ensure the safety and sanitation of the environment.
[0053] S3: When the rotating shaft 6 rotates in the opposite direction, the first stop block 8 under the fixing member 7 will slide against the surface of the second stop block 11, thereby squeezing the second stop block 11, and the second stop block 11 will push the bottom plate 9 to move upward, so that the bottom plate 9 drives the waste vegetable materials in the composting bucket 2 to move upward. When the first stop block 8 and the second stop block 11 are staggered, the bottom plate 9 is reset, so that the waste vegetable materials on the bottom plate 9 vibrate, which is helpful to further mix and loosen the waste vegetable materials, and improve the uniformity and efficiency of the composting process. Through the setting of the filter hole 10, the accumulated liquid generated during composting can penetrate to the bottom of the bottom plate 9 and be discharged from the drain port 202.
[0054] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0055] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A vegetable waste composting device, comprising a frame (1), a composting bucket (2) being fixedly mounted on the upper end of the frame (1), an exhaust gas treatment device (3) being fixedly mounted on the frame (1) on the side of the composting bucket (2), a group of feeding pipes (201) being provided on the upper end of the composting bucket (2), a discharge port being provided on the composting bucket (2), a frame body (4) being fixedly mounted on the lower end of the frame (1) below the composting bucket (2), and a servo motor (5) being fixedly mounted on the upper end of the frame body (4); It is characterized in that Also includes: A rotating shaft (6) is rotatably mounted in the compost barrel (2), and a stirring rod (12) is fixedly connected to the side wall of the rotating shaft (6), and the bottom end of the rotating shaft (6) extends through the frame (1) and is fixedly connected to the output end of the servo motor (5), a fixing member (7) is sleeved on the outside of the rotating shaft (6), and a first stop block (8) is fixedly connected to the upper end of the fixing member (7), and a bottom plate (9) is sleeved on the outside of the rotating shaft (6) above the first stop block (8), a filter hole (10) is opened on the bottom plate (9), and a second stop block (11) is fixedly connected to the bottom end of the bottom plate (9); A ventilation mechanism (13) is sleeved on the outer side of the rotating shaft (6) above the fixing member (7), and the top end of the rotating shaft (6) extends through the compost bucket (2), a disc (14) is nested and connected to the outer side of the extended end of the rotating shaft (6), and a transmission assembly (15) is connected between the disc (14) and the rotating shaft (6); A belt (16) is sleeved on the outer side of the disc (14), and reciprocating screw rods (17) are arranged inside the belts (16) on both sides of the disc (14); The rotating shaft (6) is rotatably connected to the compost bucket (2), and the rotating shaft (6) is fixedly connected to the fixing member (7); a plurality of first stop blocks (8) are arranged in a circular array about the center point of the fixing member (7) at the upper end of the fixing member (7), and the first stop blocks (8) are arranged in a right-angled triangle structure; a drainage port (202) is provided on the side wall of the compost bucket (2), and the drainage port (202) is located below the bottom plate (9); The bottom plate (9) is slidably arranged at the bottom end of the compost barrel (2), and the bottom plate (9) is slidably connected to the rotating shaft (6). A plurality of second stop blocks (11) are arranged in a circular array about the center point of the bottom plate (9), and the second stop blocks (11) correspond to the first stop blocks (8) one by one, and the second stop blocks (11) are in close contact with the first stop blocks (8).
2. A vegetable waste composting device according to claim 1, characterized in that: The ventilation mechanism (13) comprises a fixed column (1301), a moving part (1302), a slide groove (1303), a connecting rod (1304), a piston rod (1305), a first piston cylinder (1306), a second piston cylinder (1307), a piston plate (1308) and a heat-conducting column (1309); the moving part (1302) is arranged above the disc (14), and a slide groove (1303) is provided on the moving part (1302); the fixed column (1301) is slidably connected in the slide groove (1303), and the bottom end of the fixed column (1301) is fixedly connected to the upper end surface of the disc (14); the side wall of the moving part (1302) is fixedly connected to the connecting rod (1304); the first piston cylinder (1306) is fixedly arranged The first piston cylinder (1306) is placed on the side wall of the feeding tube (201), and the bottom end of the first piston cylinder (1306) is fixedly connected to a heat-conducting column (1309), the bottom end of the heat-conducting column (1309) is fixedly connected to a second piston cylinder (1307), and the second piston cylinder (1307) is fixedly connected to the side wall of the feeding tube (201), the first piston cylinder (1306) and the second piston cylinder (1307) are both slidably connected with piston plates (1308), and the side walls of the two piston plates (1308) are fixedly connected to piston rods (1305), and the ends of the two piston rods (1305) away from the piston plates (1308) extend through the first piston cylinder (1306) and the second piston cylinder (1307) and are fixedly connected to the side walls of the connecting rod (1304).
3. A vegetable waste composting device according to claim 2, characterized in that: The air inlet end of the second piston cylinder (1307) is connected to the compost barrel (2) via a one-way flow pipe, and the air outlet end of the second piston cylinder (1307) is connected to the exhaust gas treatment device (3) via a one-way flow pipe.
4. A vegetable waste composting device according to claim 2, characterized in that: The ventilation mechanism (13) further comprises a first support plate (1310), a connecting rod (1311), a second support plate (1312), a connecting hole (1313), a sleeve (1314), an arc groove (1315), a rotating ring (1316), a movable tube (1317), a bracket (1318), a nozzle (1319), a top rod (1321), a connecting sleeve (1322) and a cross bar (1323); the first support plate (1310) is arranged in the compost barrel (2); the bottom end of the first support plate (1310) is fixedly connected to the connecting rod (1311); the bottom end of the connecting rod (1311) is fixedly connected to the second support plate (1312); the second support plate (1312) and the first support plate (1310) are both provided with a connecting hole (1313); the bottom end of the first support plate (1310) and the second support plate (1310) are fixedly connected to the second support plate (1312); The upper ends of the two support plates (1312) are fixedly connected with sleeves (1314), and arc grooves (1315) are provided on opposite surfaces of the two sleeves (1314); a rotating ring (1316) is rotatably installed in the communicating hole (1313) of the second support plate (1312), and a moving tube (1317) is movably connected in the rotating ring (1316); a top rod (1321) is fixedly connected to the top of the moving tube (1317), and a connecting sleeve (1322) is sleeved on the outer side of one end of the push rod (1321) away from the moving tube (1317); a cross bar (1323) is fixedly connected to the side wall of the moving tube (1317), and a bracket (1318) is fixedly connected to the bottom end of the moving tube (1317), and a nozzle (1319) is fixedly connected to one end of the bracket (1318) away from the moving tube (1317).
5. The vegetable waste composting device according to claim 4, characterized in that: The sleeve (1314) corresponds to the connecting hole (1313), and the sleeve (1314) and the moving tube (1317) are slidably fitted, a compression spring (1320) is connected between the moving tube (1317) and the second support plate (1312), and the moving tube (1317) and the second support plate (1312) form an elastic telescopic structure through the compression spring (1320), two cross bars (1323) are symmetrically arranged about the moving tube (1317), and the two cross bars (1323) are located between the two sleeves (1314), and the cross bars (1323) are fitted with the arc groove (1315), and the top rod (1321) is rotatably connected to the connecting sleeve (1322), and A communicating ventilation channel (18) is provided between the connecting sleeve (1322), the push rod (1321), the bracket (1318) and the nozzle (1319); the side wall of the connecting sleeve (1322) is connected to the air outlet end of the first piston cylinder (1306) through a one-way flow pipe, and the air inlet end of the first piston cylinder (1306) is connected to the outside through a one-way flow pipe; the bracket (1318) and the nozzle (1319) are symmetrically arranged with respect to the moving tube (1317), and nozzles are provided on the side walls of the two nozzles (1319) on opposite sides; the arc grooves (1315) on the two sleeves (1314) correspond to each other, and the two arc grooves (1315) are arranged in an alternating manner.
6. The vegetable waste composting device according to claim 1, characterized in that: The transmission assembly (15) comprises a tooth block (1501), a tooth groove (1502) and an auxiliary spring (1503); the tooth block (1501) is rotatably arranged on the outer wall of the rotating shaft (6); the bottom end of the tooth block (1501) is fixedly connected to the auxiliary spring (1503); one end of the auxiliary spring (1503) away from the tooth block (1501) is fixedly connected to the outer wall of the rotating shaft (6); the disc (14) is provided with a tooth groove (1502), and the tooth groove (1502) corresponds to the tooth block (1501).
7. The vegetable waste composting device according to claim 1, characterized in that: Two reciprocating screw rods (17) are symmetrically arranged about the disc (14), and the two reciprocating screw rods (17) are arranged at both ends of the belt (16). The reciprocating screw rods (17) are rotatably connected to the compost bucket (2), and the bottom ends of the two reciprocating screw rods (17) extend into the interior of the compost bucket (2) and further pass through the first support plate (1310), while being threadedly engaged with the first support plate (1310).
8. A composting method using the vegetable waste composting device according to any one of claims 1 to 7, comprising the following steps: S1: First, vegetable waste and active organic fertilizer are added into the compost barrel (2) through the feeding pipe (201), and the servo motor (5) drives the rotating shaft (6) to rotate, so that it drives the fixing member (7) to rotate, and the fixing member (7) drives the first stop block (8) to rotate, so that the first stop block (8) and the second stop block (11) are abutted against each other, so that the bottom plate (9) rotates, thereby ensuring that the vegetable waste and active organic fertilizer can be evenly spread in the compost barrel (2). After the feeding is completed, the feeding pipe (201) is sealed; S2: When stirring the waste vegetable materials in the compost barrel (2), the servo motor (5) drives the rotating shaft (6) to rotate in the reverse direction, so that the rotating shaft (6) drives the stirring rod (12) to rotate, thereby achieving a stirring effect. At the same time, when the rotating shaft (6) rotates, the transmission component (15) drives the disc (14) to rotate, and when the disc (14) rotates, the ventilation mechanism (13) drives the operation. On the one hand, the ventilation mechanism (13) introduces fresh air from the outside into the compost barrel (2) to provide the necessary oxygen environment for the microbial activities during the composting process. On the other hand, the ventilation mechanism (13) is also responsible for collecting the gas generated in the compost barrel (2) and transporting the gas to the tail gas treatment device (3) for purification, thereby ensuring the safety and sanitation of the environment. S3: When the rotating shaft (6) rotates in the reverse direction, the first stop block (8) below the fixing member (7) will slide against the surface of the second stop block (11), thereby squeezing the second stop block (11), and the second stop block (11) will push the bottom plate (9) to move upward, so that the bottom plate (9) drives the waste vegetable materials in the compost bucket (2) to move upward. When the first stop block (8) and the second stop block (11) are offset, the bottom plate (9) is reset, so that the waste vegetable materials on the bottom plate (9) vibrate, which helps to further mix and loosen the waste vegetable materials, thereby improving the uniformity and efficiency of the composting process. Through the setting of the filter hole (10), the accumulated liquid generated during composting can penetrate to the bottom of the bottom plate (9) and be discharged from the drain port (202).
Citation Information
Patent Citations
Intelligent straw composting mechanism
CN220745746U
Animal husbandry excrement waste vibration composting device
CN117865727A
Device and method for producing and processing solid organic fertilizer
CN118530064A
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