Treatment apparatus for chemical material testing
By designing the dosing and mixing components, the problem of low wastewater mixing efficiency in deep treatment tanks was solved, achieving uniform mixing and rapid flow of chemical wastewater and improving treatment efficiency.
Patent Information
- Application Number
- CN202411350552.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2026-02-10
- Estimated Expiration
- 2044-09-26
AI Technical Summary
Traditional mixing equipment is difficult to effectively mix wastewater from the upper and lower parts of a deep chemical treatment tank, which affects wastewater treatment efficiency.
By employing a dispensing component and a stirring component, and driving the ejection box and gear transmission system with a servo motor, uniform distribution and stirring of the chemical medium are achieved. Combined with a toggle component and a support component, the flow rate of the medium and the treatment of flocculent matter are improved.
It achieves uniform mixing and rapid flow of chemical wastewater, improves wastewater treatment efficiency, avoids the impact of flocculent matter on flow velocity, and simplifies flocculent matter removal and subsequent filtration.
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Figure CN118929808B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of processing equipment technology, specifically to processing equipment for chemical material testing. Background Technology
[0002] Chemical material testing requires the use of various chemical reagents, which turn into chemical wastewater after use. Direct discharge of this wastewater can easily harm the environment, so it needs to be treated before being discharged.
[0003] When treating chemical wastewater, chemical reagents need to be added to neutralize the harmful components or to flocculate floating particles into clumps, thereby purifying the wastewater. Stirring is required during the treatment process to accelerate the flow of the neutralizing medium and improve treatment efficiency. However, while traditional stirring can easily accelerate the mixing of wastewater on both sides of the treatment tank, if the treatment tank is deep, the wastewater at the top and bottom of the tank is difficult to mix, affecting the wastewater treatment efficiency. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention provides a processing device for chemical material testing, which solves the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a processing device for chemical material testing, comprising a processing tank, a fixed frame, a feeding box, a cover, and a first discharge pipe. The fixed frame is fixedly installed on one side of the processing tank, the feeding box is fixedly installed on the end of the fixed frame away from the processing tank, the cover is hinged to the upper surface of the feeding box, the first discharge pipe is fixedly installed on one side of the feeding box, and a dispensing component is provided on the feeding box. The dispensing component includes a drive rail, a first servo motor is fixedly installed on one side of the drive rail, and a first gear is fixedly installed on the output shaft of the first servo motor.
[0006] A drive block is movably installed inside the drive rail. A projectile box is fixedly installed on one side of the drive block. A first drive rack is fixedly installed on the side of the drive block away from the projectile box. The first gear and the first drive rack mesh with each other. A second discharge pipe is fixedly installed on the side of the feed box away from the first discharge pipe. When the projectile box is driven to the lower side of the drive rail, it is directly below the outlet of the second discharge pipe.
[0007] The first gear is equipped with a stirring component, which is used to improve wastewater treatment efficiency.
[0008] Optionally, the stirring assembly includes a first rotating wheel fixedly installed in the middle of the first gear, a transmission belt drivingly connected to the outer surface of the first rotating wheel, and a second rotating wheel drivingly connected to the side of the transmission belt away from the first rotating wheel;
[0009] A first bevel gear is fixedly installed in the middle of the second rotating wheel. A second bevel gear meshes with the lower side of the first bevel gear. A third bevel gear meshes with one side of the second bevel gear. A first stirring paddle is fixedly installed in the middle of the third bevel gear. A second stirring paddle is fixedly installed in the middle of the third bevel gear.
[0010] Optionally, the processing pool is provided with a toggle assembly, which includes a second servo motor. The second servo motor is fixedly installed on the surface of the processing pool, and a drive disk is fixedly installed on the output shaft of the second servo motor. The drive disk is located in the inner cavity of the processing pool.
[0011] An eccentric column is fixedly installed at the edge of the drive disk surface. A driven sleeve is movably installed on the outer surface of the eccentric column. A power rod is fixedly installed on the surface of the driven sleeve. An installation strip is fixedly installed at the end of the power rod away from the driven sleeve. An installation column is fixedly installed on the upper surface of the installation strip.
[0012] A toggle is hinged to the circumferential side above the outer surface of the mounting column, and a limiter is fixedly installed on the outer surface of the toggle, with the limiter positioned above the toggle.
[0013] Both sides of the mounting strip are fixedly installed with baffles, the surface of the baffles is provided with through grooves, and a through member is fixedly installed at the end of the baffle away from the mounting strip.
[0014] Optionally, the processing pool is provided with a support assembly, the support assembly including a support column, the support column being fixedly installed on the side of the processing pool cavity away from the drive disk, and a limit block being fixedly installed on the top of the support column;
[0015] A return spring is sleeved on the outer periphery of the support column, and a support sleeve is movably installed on the outer surface of the support column. The support sleeve is fixedly installed at the bottom. A fixing rod is fixedly installed on one side of the support sleeve. A second drive rack is fixedly installed at the end of the fixing rod away from the support sleeve. A second gear is meshed on one side of the second drive rack. The second gear is movably installed on the inner wall of the treatment tank. A third stirring paddle is fixedly installed in the middle of the second gear.
[0016] Optionally, a tensioning pulley is connected to the middle of the transmission belt, and the tensioning pulley is movably mounted on the surface of the inner wall of the treatment tank.
[0017] Optionally, the diameter of the limiting block is larger than the diameter of the support column, the bottom of the reset spring is fixedly connected to the bottom of the inner cavity of the treatment pool, and the top of the reset spring is fixedly connected to the bottom of the support sleeve.
[0018] Optionally, the passage has a slot in the middle, and the slot is trapezoidal in shape, narrower at the top and wider at the bottom.
[0019] Optionally, both the first and second discharge pipes are equipped with baffles at their discharge ports, with the discharge port of the first discharge pipe located above the treatment tank.
[0020] This invention provides a processing device for chemical material testing, which has the following beneficial effects:
[0021] 1. This treatment equipment for chemical material testing can make the chemical medium evenly distributed in the inner cavity of the treatment tank through the dispensing component, which facilitates the diffusion of the medium in the wastewater. With the stirring component, the treatment medium dispensed from the first discharge pipe can be agitated to increase the flow rate of the medium and improve the treatment effect of chemical wastewater.
[0022] 2. This processing equipment for chemical material testing can further increase the diffusion speed of the medium by moving the component, and can guide the flocculated material after condensation below the component to the top of the component for easy retrieval. This avoids the presence of large flocculated material affecting the flow speed of the medium. With the support component, the third stirring paddle can accelerate the flow of the medium in the horizontal and longitudinal directions, further increasing the flow speed of the medium. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 ;
[0024] Figure 2 This is a schematic diagram of the structure of the present invention. Figure 2 ;
[0025] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 3 ;
[0026] Figure 4 This is a schematic diagram of the component structure for deployment in this invention. Figure 1 ;
[0027] Figure 5 This is a schematic diagram of the component structure for deployment in this invention. Figure 2 ;
[0028] Figure 6 This is a schematic diagram showing the positional relationship between the stirring assembly and the support assembly of the present invention;
[0029] Figure 7 This is a schematic diagram of the toggle assembly structure of the present invention;
[0030] Figure 8 This is a schematic diagram of the cross-sectional structure of the component of the present invention;
[0031] Figure 9 This is a schematic diagram of the specific structure of the support component of the present invention;
[0032] Figure 10 For the present invention Figure 6 Enlarged structural diagram at point A in the middle.
[0033] In the diagram: 1. Processing tank; 11. Fixing frame; 12. Feeding box; 13. Cover; 14. First discharge pipe; 2. Drive rail; 21. First servo motor; 22. First gear; 23. Drive block; 24. Projection box; 25. First drive rack; 26. Second discharge pipe; 3. First impeller; 31. Transmission belt; 32. Second impeller; 33. First bevel gear; 34. Second bevel gear; 35. Third bevel gear; 36. First stirring paddle; 37. 1. Second stirring paddle; 38. Tensioning wheel; 4. Second servo motor; 41. Drive disc; 42. Eccentric column; 43. Driven sleeve; 44. Power rod; 45. Mounting strip; 46. Mounting column; 47. Actuating element; 48. Limiting element; 49. Baffle; 410. Passing element; 5. Support column; 51. Limiting block; 52. Return spring; 53. Support sleeve; 54. Fixing rod; 55. Second drive rack; 56. Second gear; 57. Third stirring paddle. Detailed Implementation
[0034] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.
[0035] Example 1: Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 10 The present invention provides a technical solution: a processing device for chemical material testing, including a processing tank 1, a fixing frame 11, a feeding box 12, a cover 13 and a first discharge pipe 14. The fixing frame 11 is fixedly installed on one side of the processing tank 1, the feeding box 12 is fixedly installed on the end of the fixing frame 11 away from the processing tank 1, the cover 13 is hinged to the upper surface of the feeding box 12, the first discharge pipe 14 is fixedly installed on one side of the feeding box 12, and a dispensing component is provided on the feeding box 12. The dispensing component includes a drive rail 2, a first servo motor 21 is fixedly installed on one side of the drive rail 2, and a first gear 22 is fixedly installed on the output shaft of the first servo motor 21.
[0036] A drive block 23 is movably installed inside the drive rail 2. A projectile box 24 is fixedly installed on one side of the drive block 23. A first drive rack 25 is fixedly installed on the side of the drive block 23 away from the projectile box 24. The first gear 22 and the first drive rack 25 mesh with each other. A second discharge pipe 26 is fixedly installed on the side of the feed box 12 away from the first discharge pipe 14. When the projectile box 24 is driven to the lower side of the drive rail 2, it is directly below the outlet of the second discharge pipe 26.
[0037] Both the discharge ports of the first discharge pipe 14 and the second discharge pipe 26 are equipped with baffles, and the discharge port of the first discharge pipe 14 is located above the treatment tank 1.
[0038] The first gear 22 is equipped with a stirring component, which is used to improve wastewater treatment efficiency.
[0039] The stirring assembly includes a first rotating wheel 3 fixedly installed in the middle of the first gear 22. A transmission belt 31 is connected to the outer surface of the first rotating wheel 3, and a second rotating wheel 32 is connected to the side of the transmission belt 31 away from the first rotating wheel 3.
[0040] A first bevel gear 33 is fixedly installed in the middle of the second rotating wheel 32. A second bevel gear 34 meshes with the lower side of the first bevel gear 33. A third bevel gear 35 meshes with one side of the second bevel gear 34. A first stirring paddle 36 is fixedly installed in the middle of the third bevel gear 35. A second stirring paddle 37 is fixedly installed in the middle of the third bevel gear 35.
[0041] A tensioning pulley 38 is connected to the middle of the transmission belt 31, and the tensioning pulley 38 is movably installed on the surface of the inner wall of the treatment tank 1.
[0042] Specifically, when using the treatment tank, after the chemical experimental wastewater is introduced into the treatment tank 1, the user first needs to place the chemical wastewater treatment medium in the feed box 12, then open the cover at the discharge port of the first discharge pipe 14 to introduce part of the treatment medium into the inner cavity of the treatment tank 1, and then close the cover.
[0043] Next, the first servo motor 21 is started to drive the first gear 22 to rotate, so that the first gear 22 drives the first drive rack 25, so that the first drive rack 25 drives the drive block 23 to move. The drive block 23 drives the ejection box 24 to move directly below the second discharge pipe 26. Then the cover at the discharge port of the second discharge pipe 26 is opened to introduce the processing medium into the inner cavity of the ejection box 24. Then the cover at the discharge port of the second discharge pipe 26 is closed, and the feeding is completed.
[0044] After the material is fed, the first servo motor 21 needs to be started to rotate in reverse. The first servo motor 21 can drive the ejection box 24 to reset. When the ejection box 24 is reset, the first servo motor 21 is stopped. Under the influence of inertia, the treatment medium in the cavity of the ejection box 24 can be ejected to the other side of the treatment tank 1. Then the operation is repeated to make another batch of treatment medium fall into the middle of the treatment tank 1. In this way, the chemical medium can be evenly distributed in the cavity of the treatment tank 1, improving the chemical wastewater treatment effect.
[0045] When the treatment medium is ejected from the ejection box 24, the first gear 22 drives the first rotating wheel 3 to rotate, which in turn drives the transmission belt 31. The transmission belt 31 drives the second rotating wheel 32 to rotate, which in turn drives the first bevel gear 33 to rotate. The first bevel gear 33 drives the second bevel gear 34 to rotate, which in turn drives the third bevel gear 35 to rotate. The third bevel gear 35 and the second bevel gear 34 drive the first stirring paddle 36 and the second stirring paddle 37 to rotate. The first stirring paddle 36 rotates horizontally, which mixes and circulates the chemical medium in the upper and lower parts of the treatment tank 1. The second stirring paddle 37 rotates vertically, which agitates the treatment medium fed into the first discharge pipe 14, increasing the medium flow speed and further improving the uniformity of the treatment medium in the wastewater, thereby improving the wastewater treatment effect.
[0046] Example 2: Please refer to Figure 2 , Figure 3 , Figure 7 and Figure 8 The processing pool 1 is provided with a toggle assembly, which includes a second servo motor 4. The second servo motor 4 is fixedly installed on the surface of the processing pool 1, and a drive disk 41 is fixedly installed on the output shaft of the second servo motor 4. The drive disk 41 is located in the inner cavity of the processing pool 1.
[0047] An eccentric column 42 is fixedly installed at the edge of the surface of the drive disk 41. A driven sleeve 43 is movably installed on the outer surface of the eccentric column 42. A power rod 44 is fixedly installed on the surface of the driven sleeve 43. An installation strip 45 is fixedly installed at the end of the power rod 44 away from the driven sleeve 43. An installation column 46 is fixedly installed on the upper surface of the installation strip 45.
[0048] A toggle member 47 is hinged to the circumferential side above the outer surface of the mounting post 46. A limit member 48 is fixedly installed on the outer surface of the toggle member 47, and the limit member 48 is located above the toggle member 47.
[0049] Both sides of the mounting strip 45 are fixedly installed with baffles 49. The surface of the baffles 49 is provided with through grooves. A through piece 410 is fixedly installed at the end of the baffles 49 away from the mounting strip 45.
[0050] A slot is provided in the middle of the part 410, and the slot is trapezoidal in shape, narrow at the top and wide at the bottom.
[0051] By starting the second servo motor 4, the drive disk 41 can be driven to rotate. The drive disk 41 can drive the eccentric column 42 to drive the driven sleeve 43, thereby causing the power rod 44 to move up and down. The power rod 44 can drive the toggle member 47 to move up and down, which can further accelerate the flow of the medium in the upper and lower parts of the inner cavity of the treatment tank 1 and improve the wastewater treatment efficiency.
[0052] During the upward movement of the actuating member 47, due to the resistance provided by the water, the actuating member 47 will contract downward to reduce the resistance, making it easier for the actuating member 47 to move above the water level. Then, when the actuating member 47 moves downward, it will unfold under the action of water resistance and remain unfolded under the limit of the limiting member 48. At the same time, holes are provided on the surface of the actuating member 47 to accelerate the movement of water flow and further improve the movement speed of the medium.
[0053] Furthermore, when the power rod 44 moves up and down, it can drive the baffle 49 and the passage 410 to move up and down. The through groove in the middle of the passage 410 can guide the flocculated material below the passage 410 to the top of the passage 410, which is convenient for retrieval and avoids the presence of large flocculated material affecting the flow speed of the medium. At the same time, timely transfer of flocculated material prevents the flocculated material from redispersing due to the influence of the stirring component, thus avoiding increasing the load of subsequent filtration treatment.
[0054] The through groove in the middle of the through member 410 is designed to be narrow at the top and wide at the bottom. When the through member 410 moves downward, the resistance allows the flocculent material in or below the through groove to pass through the through member 410, thus preventing the flocculent material above the through member 410 from moving back to below the through member 410.
[0055] It should be noted that during use, a limiting rod needs to be installed on the outer surface of the power rod 44 and fixed to the surface of the inner cavity of the treatment pool 1. This will ensure that the power rod 44 always moves up and down, and prevent the moving path of the actuating component 47 from deviating.
[0056] Example 3: Please refer to Figure 2 , Figure 6 and Figure 9 A support assembly is provided on the processing pool 1. The support assembly includes a support column 5. The support column 5 is fixedly installed on the side of the inner cavity of the processing pool 1 away from the drive disk 41. A limit block 51 is fixedly installed on the top of the support column 5.
[0057] A return spring 52 is sleeved on the outer periphery of the support column 5. A support sleeve 53 is movably installed on the outer surface of the support column 5. The support sleeve 53 is fixedly installed at the bottom of 510. A fixing rod 54 is fixedly installed on one side of the support sleeve 53. A second drive rack 55 is fixedly installed at the end of the fixing rod 54 away from the support sleeve 53. A second gear 56 is meshed on one side of the second drive rack 55. The second gear 56 is movably installed on the inner wall of the treatment tank 1. A third stirring paddle 57 is fixedly installed in the middle of the second gear 56.
[0058] The diameter of the limiting block 51 is larger than the diameter of the support column 5. The bottom of the reset spring 52 is fixedly connected to the bottom of the inner cavity of the treatment pool 1, and the top of the reset spring 52 is fixedly connected to the bottom of the support sleeve 53.
[0059] Based on Embodiment 2, the support sleeve 53 can support the passage member 410, preventing one end of the passage member 410 from tilting. When the passage member 410 moves downward, it will drive the fixing rod 54 to move downward. The fixing rod 54 can drive the second drive rack 55 to move downward, so that the second drive rack 55 drives the second gear 56 to rotate. The second gear 56 can drive the third stirring paddle 57 to rotate, so that the third stirring paddle 57 accelerates the flow of the medium in the horizontal longitudinal direction, further increasing the flow speed of the medium, so that the medium can be more uniformly mixed in the wastewater, thereby improving the wastewater treatment efficiency.
[0060] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A processing device for chemical material testing, comprising a processing tank (1), a fixing frame (11), a feeding box (12), a cover (13), and a first discharge pipe (14), wherein the fixing frame (11) is fixedly installed on one side of the processing tank (1), the feeding box (12) is fixedly installed on the end of the fixing frame (11) away from the processing tank (1), the cover (13) is hinged to the upper surface of the feeding box (12), and the first discharge pipe (14) is fixedly installed on one side of the feeding box (12), characterized in that: The feeding box (12) is provided with a feeding component, which includes a drive rail (2). A first servo motor (21) is fixedly installed on one side of the drive rail (2), and a first gear (22) is fixedly installed on the output shaft of the first servo motor (21). A drive block (23) is movably installed inside the drive rail (2). A projectile box (24) is fixedly installed on one side of the drive block (23). A first drive rack (25) is fixedly installed on the side of the drive block (23) away from the projectile box (24). The first gear (22) and the first drive rack (25) mesh with each other. A second discharge pipe (26) is fixedly installed on the side of the feed box (12) away from the first discharge pipe (14). When the projectile box (24) is driven to the lower side of the drive rail (2), it is directly below the outlet of the second discharge pipe (26). The first gear (22) is provided with a stirring assembly, which is used to improve the wastewater treatment efficiency.
2. The processing equipment for chemical material testing according to claim 1, characterized in that: The stirring assembly includes a first rotating wheel (3) fixedly installed in the middle of the first gear (22), and a transmission belt (31) is connected to the outer surface of the first rotating wheel (3). A second rotating wheel (32) is connected to the side of the transmission belt (31) away from the first rotating wheel (3). A first bevel gear (33) is fixedly installed in the middle of the second rotating wheel (32). A second bevel gear (34) meshes with the lower side of the first bevel gear (33). A third bevel gear (35) meshes with one side of the second bevel gear (34). A first stirring paddle (36) is fixedly installed in the middle of the third bevel gear (35). A second stirring paddle (37) is fixedly installed in the middle of the second bevel gear (34).
3. The processing equipment for chemical material testing according to claim 2, characterized in that: The processing pool (1) is provided with a toggle assembly, which includes a second servo motor (4). The second servo motor (4) is fixedly installed on the surface of the processing pool (1). A drive disk (41) is fixedly installed on the output shaft of the second servo motor (4). The drive disk (41) is located in the inner cavity of the processing pool (1). An eccentric column (42) is fixedly installed at the edge of the surface of the drive disk (41). A driven sleeve (43) is movably installed on the outer surface of the eccentric column (42). A power rod (44) is fixedly installed on the surface of the driven sleeve (43). An installation strip (45) is fixedly installed at the end of the power rod (44) away from the driven sleeve (43). An installation column (46) is fixedly installed on the upper surface of the installation strip (45). A toggle member (47) is hinged to the outer surface of the mounting post (46) on the periphery. A limit member (48) is fixedly installed on the outer surface of the toggle member (47), and the limit member (48) is located above the toggle member (47). Both sides of the mounting strip (45) are fixedly installed with baffles (49), the surface of the baffles (49) is provided with through grooves, and the end of the baffles (49) away from the mounting strip (45) is fixedly installed with a pass-through component (410).
4. The processing equipment for chemical material testing according to claim 3, characterized in that: The processing pool (1) is provided with a support assembly, which includes a support column (5). The support column (5) is fixedly installed on the side of the inner cavity of the processing pool (1) away from the drive disk (41). A limit block (51) is fixedly installed on the top of the support column (5). A return spring (52) is sleeved on the outer periphery of the support column (5). A support sleeve (53) is movably installed on the outer surface of the support column (5). The support sleeve (53) is fixedly installed at the bottom of the pass-through component (410). A fixing rod (54) is fixedly installed on one side of the support sleeve (53). A second drive rack (55) is fixedly installed at the end of the fixing rod (54) away from the support sleeve (53). A second gear (56) meshes on one side of the second drive rack (55). The second gear (56) is movably installed on the inner wall of the treatment tank (1). A third stirring paddle (57) is fixedly installed in the middle of the second gear (56).
5. The processing equipment for chemical material testing according to claim 4, characterized in that: The transmission belt (31) is connected to a tensioning pulley (38) in the middle, and the tensioning pulley (38) is movably installed on the surface of the inner wall of the treatment tank (1).
6. The processing equipment for chemical material testing according to claim 5, characterized in that: The diameter of the limiting block (51) is larger than the diameter of the support column (5), the bottom of the reset spring (52) is fixedly connected to the bottom of the inner cavity of the treatment pool (1), and the top of the reset spring (52) is fixedly connected to the bottom of the support sleeve (53).
7. The processing equipment for chemical material testing according to claim 6, characterized in that: The passage (410) has a slot in the middle, and the slot is a trapezoid with a narrow top and a wide bottom.
8. The processing equipment for chemical material testing according to claim 7, characterized in that: Both the first discharge pipe (14) and the second discharge pipe (26) are equipped with baffles at their discharge ports, with the discharge port of the first discharge pipe (14) located above the treatment tank (1).
Citation Information
Patent Citations
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