A method for installing an irregular gable surface

Abstract

A gable wall irregular mounting method, comprising the following steps: fixing and mounting a plurality of steel keels between the roof frame ground; collecting the size of each position of the wall, cutting the galvanized steel plate according to the collected size, and fixing and mounting the galvanized steel plate on the outer side of the steel keel; filling the standard aluminum veneer on the galvanized steel plate, and dividing the galvanized steel plate into regular area and irregular area according to whether the standard aluminum veneer is complete on the galvanized steel plate, calculating the number of aluminum veneers required in the regular area, dividing the irregular area into a plurality of small partitions, and cutting special position aluminum veneers according to the size of the small partitions, and numbering the aluminum veneers one by one corresponding to the small partitions; first, fixing and mounting the complete aluminum veneer in the regular area, and then fixing and mounting the aluminum veneer with the small partitions of the irregular area; the standard aluminum veneer is divided into regular area and irregular area, and all positions have adaptive aluminum plate for installation, the aluminum plate joint is more beautiful, and the assembly of the aluminum profile is simplified.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of building construction, in particular to an irregular gable wall installation method. BACKGROUND

[0002] With the gradual development of steel frame structure building technology, more and more building outer walls abandon the traditional brick and stone piling method or reinforced concrete method, and turn to use steel frame structure which is simpler to build and maintain; especially for gable walls that do not play a major supporting role, the application of steel frame structure is more common and diverse.

[0003] In the prior art, such as stations, snack street awnings and other buildings, the main structural feature is that there are only multiple support beams in the middle and a roof installed on the top of the support beams for rain protection, which is actually an open-air building with only a roof, but in many cases, in order to make the building more beautiful, the roof structure is designed to be complex, so that it has a beautiful curve, and a gable wall is built at both ends of such a building. The role of such a gable wall is only to isolate rain and wind and to decorate. When such a gable wall is built using a steel frame construction method, its outer surface is usually covered with multiple aluminum plates to improve its appearance. However, due to the complexity of the roof of such a building, the aluminum plates need to be manufactured separately to adapt to the shape of the roof. Usually, during construction, workers rely on manual measurement, cutting and installation, which is easy to cause the aluminum plates to be incompatible and the joints at the edges of the aluminum plates to be unsightly, thereby making the assembly of aluminum profiles used to cover the joints more troublesome.

[0004] Therefore, it is necessary for the inventor to design a new irregular gable wall installation method to overcome the above problems. SUMMARY

[0005] The main purpose of the present application is to provide an irregular gable wall installation method to solve the problems of incompatible aluminum plates, unsightly joints and troublesome aluminum profile assembly of the gable wall in the related art.

[0006] In order to achieve the above purpose, the present application provides an irregular gable wall installation method, which comprises the following steps:

[0007] S100, fixing and installing a plurality of steel keels between the roof skeleton and the ground;

[0008] S200, collecting the size of each position of the wall surface, cutting the galvanized steel plate according to the collected size, and fixing and installing the galvanized steel plate on the outer side of the steel keel;

[0009] S300, filling the galvanized steel sheet with standard aluminum veneer, partitioning the galvanized steel sheet according to whether the standard aluminum veneer is completely fallen on the galvanized steel sheet, dividing into a regular area and an irregular area, calculating the number of aluminum veneers required for the regular area, dividing the irregular area into a plurality of small partitions, and cutting special position aluminum veneers according to the size of the small partitions, and numbering the aluminum veneers one by one corresponding to the small partitions;

[0010] S400, first fixing and installing the complete aluminum veneer in the regular area, and then fixing and installing the special position aluminum veneer one by one corresponding to the small partition of the irregular area;

[0011] S500, manufacturing aluminum profile grating according to the joint size between the filled aluminum veneers, and cutting the irregular area edge part on the aluminum profile;

[0012] S600, hoisting the aluminum profile grating to the outside of the aluminum veneer and fixing and installing it with the aluminum veneer;

[0013] S700, fixing and installing rock wool board between adjacent keels.

[0014] Preferably, the step S200 comprises:

[0015] According to the maximum transverse dimension and the maximum longitudinal dimension of the wall surface, a suitable galvanized steel sheet is selected;

[0016] According to other dimensions of the wall surface, the contour of the wall surface is sketched on the galvanized steel sheet;

[0017] According to the contour of the wall surface, the galvanized steel sheet is cut;

[0018] The cut galvanized steel sheet is hoisted to the outside of the steel keel and fixed on the steel keel.

[0019] Preferably, the step S300 comprises:

[0020] According to the collected wall surface size, a plane model is established, the standard aluminum veneer is filled to the modeled plane, the area where the standard aluminum veneer completely falls into the modeled plane is the regular area, and the area where the standard aluminum veneer does not completely fall into the modeled plane is the irregular area, and the area occupied by each part of the standard aluminum veneer falling on the modeled plane is the small partition.

[0021] Preferably, the step S400 comprises: drawing aluminum plate joint line positioning lines between adjacent aluminum veneers on the galvanized steel sheet according to the filling position of the aluminum veneer, and the area divided by all the aluminum plate joint line positioning lines is the area filled with aluminum veneer.

[0022] Preferably, the step S400 further comprises: the aluminum veneer of the regular area does not need to be numbered, and the aluminum veneers between any regular area can be directly replaced and installed;

[0023] Before installing the irregular area aluminum veneer, check the number carefully, confirm the installation direction and installation position;

[0024] Before installing the aluminum veneer, first preinstall the aluminum plate fixed angle code according to the aluminum plate joint line positioning line, and then install the aluminum veneer on the aluminum plate fixed angle code.

[0025] Preferably, the step S500 comprises:

[0026] The aluminum plate joint line positioning line is the separation line for filling the aluminum veneer, and the horizontal and vertical frames of the aluminum profile grille are manufactured according to the length and position of each aluminum plate joint line positioning line;

[0027] The horizontal and vertical frames of the aluminum profile grille have a certain width, and the tangential direction of the edge of the irregular area does not necessarily coincide with the horizontal and vertical cutting direction of the frame, so the horizontal and vertical frames of the aluminum profile grille are cut according to the edge line of the irregular area, so that the outer contour of the aluminum profile grille does not exceed the outer contour of the galvanized steel plate.

[0028] Preferably, the step S600 comprises:

[0029] The aluminum profile grille is hoisted to the outside of the aluminum veneer, and the aluminum profile grille is fixedly connected with the aluminum veneer through rivets on both sides of the aluminum profile grille after the aluminum profile grille coincides with the galvanized steel plate.

[0030] Preferably, the step S700 comprises: cutting the rock wool board according to the size between the adjacent two steel keels, filling the cut rock wool board between the adjacent steel keels, clamping the rock wool board on the galvanized steel plate through the steel wire mesh or the clamping plate, and then sealing and waterproofing the inner side wall surface.

[0031] The irregular gable wall surface installation method provided by the application has the following beneficial effects compared with the prior art:

[0032] By dividing the galvanized steel plate into regions, the standard aluminum veneer is divided into a regular area and an irregular area, the standard aluminum veneer in the regular area can be replaced and installed at will, the aluminum veneer in the irregular area is adaptively cut, all positions are installed with adaptive aluminum plates, the aluminum plate joint is made more beautiful through the drawing of the aluminum plate joint line positioning line, and an integrated aluminum profile is manufactured according to the aluminum plate joint line positioning line, thereby simplifying the assembly of the aluminum profile. BRIEF DESCRIPTION OF DRAWINGS

[0033] The drawings constituting a part of the present application are used to provide a further understanding of the present application, so that other features, objects and advantages of the present application become more apparent. The illustrative embodiment drawings of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0034] Figure 1is a flow chart of the whole process of the present application;

[0035] Figure 2 is a flow chart of step two of the present application;

[0036] Figure 3 is an installation example of the aluminum profile grid of the present application. DETAILED DESCRIPTION

[0037] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person of ordinary skill in the art without making creative labor should belong to the protection scope of the present application.

[0038] It should be noted that the terms "first", "second" and the like in the specification of the present application and the above drawings are used to distinguish similar objects, and do not necessarily indicate a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented. In addition, the terms "include" and "have" and any variations thereof are intended to cover non-exclusive inclusion, for example, a process, method, system, product or device including a series of steps or units does not necessarily limit to those steps or units clearly listed, but can include other steps or units not clearly listed or inherent to these processes, methods, products or devices.

[0039] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate the orientation or positional relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0040] In addition, in addition to indicating the orientation or positional relationship, the above-mentioned part of the terms may also be used to indicate other meanings, for example, the term "upper" may also be used to indicate a certain dependent relationship or connection relationship in some cases. For the person of ordinary skill in the art, the specific meaning of these terms in the present application can be understood according to the specific circumstances.

[0041] In addition, the meaning of the term "a plurality of" should be two and more than two.

[0042] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.

[0043] like Figure 1 , Figure 2 As shown, an installation method for an irregular gable wall includes the following steps:

[0044] S100. Several steel keels are fixedly installed between the roof frame and the ground.

[0045] Specifically, the lower end of the keel is fixed to the ground, and the upper end is fixed to the roof frame. The length of each keel is different and is cut according to the height of the roof from the ground at different locations. The keel is used to fix and support the structure of the entire gable wall.

[0046] S200: Collect dimensions of various locations on the wall surface, cut galvanized steel sheets according to the collected dimensions, and fix the galvanized steel sheets to the outside of the steel keel; step S200 includes:

[0047] Select the appropriate galvanized steel sheet based on the maximum horizontal and vertical dimensions of the wall.

[0048] The outline of the wall is traced onto the galvanized steel sheet according to the other dimensions of the wall.

[0049] Cut galvanized steel sheets according to the contours of the wall;

[0050] The cut galvanized steel sheets are hoisted to the outside of the steel keel and fixed to the steel keel.

[0051] Specifically, based on the cross-sectional shape at both ends of the building, the height of the irregular roof from the ground at various points, as well as the width of the wall at different heights, are measured. Alternatively, the shape of the roof is traced on a galvanized steel plate, and the locations where windows need to be opened are cut out. Then, the galvanized steel plate is hoisted and installed on the steel frame. The galvanized steel plate can provide auxiliary support and reinforcement for the wall structure, and has waterproof and anti-corrosion functions, resisting the erosion of rainwater.

[0052] S300: Fill the galvanized steel sheet with standard aluminum panels. Divide the galvanized steel sheet into regular and irregular areas based on whether the standard aluminum panels are completely placed on the galvanized steel sheet. Calculate the number of aluminum panels required for the regular areas. Divide the irregular areas into multiple smaller sections. Cut aluminum panels for special positions according to the dimensions of the smaller sections. Number the aluminum panels and smaller sections one by one. Step S300 includes:

[0053] Based on the collected wall dimensions, a planar model is created. Standard aluminum panels are then used to fill the modeled plane. Areas where the standard aluminum panels fall completely into the modeled plane are designated as regular areas, while areas where the standard aluminum panels do not fall completely into the modeled plane are designated as irregular areas. The area occupied by each part of the standard aluminum panel that falls onto the modeled plane is designated as a small zone.

[0054] Specifically, using standard aluminum panels that can be purchased directly from the market can reduce installation costs. For regular areas, standard aluminum panels can be interchanged and installed without affecting the final effect. However, for irregular areas, they need to be individually numbered. The numbering information can include the installation location, installation direction, etc., to facilitate construction by workers.

[0055] S400: First, fix the complete aluminum single panel in the regular area, and then fix the aluminum single panels in the corresponding special positions and the small sections of the irregular area; Step S400 includes: drawing aluminum panel adhesive joint positioning lines between adjacent aluminum single panels on the galvanized steel plate according to the filling position of the aluminum single panel, and the area divided by all the aluminum panel adhesive joint positioning lines is the area filled by the aluminum single panel; Step S400 also includes: the aluminum single panels installed in the regular area do not need to be numbered, and aluminum single panels in any regular area can be directly replaced and installed;

[0056] Before installing aluminum panels in irregular areas, carefully check the numbering, and confirm the installation direction and location.

[0057] Before installing the aluminum panels, pre-install the aluminum panel fixing brackets according to the aluminum panel joint positioning line, and then install the aluminum panels on the aluminum panel fixing brackets.

[0058] Specifically, aluminum panels are primarily installed using scissor lifts. When the scissor lift's height is insufficient for the required installation height, a ladder truck can be used. After processing at the factory, the aluminum panels are transported to the site with a protective film. Before installation, the positioning lines for the aluminum panel joints should be marked on the steel keel to control the installation position. Before installation, the panel numbers, quantities, installation direction, and position should be carefully checked. Aluminum panel fixing brackets should be pre-installed, ensuring they are secure and not loose, and that no brackets are missing. After hanging in place, the brackets are secured with self-tapping screws. The spacing between the aluminum panel fixing brackets is 300-500mm (the specific spacing is adjusted according to the panel length), with one self-tapping screw for each bracket. Do not omit or arbitrarily reduce the number of self-tapping screws. Before tightening after hanging the aluminum panels, carefully adjust the joints to ensure the dimensions of the gaps between adjacent panels meet design requirements, are horizontally and vertically aligned, and are uniform in width. Use high-quality weather-resistant adhesive. During installation, foam rods are used to fill the cavity, and professional workers apply weather-resistant sealant and conduct a comprehensive inspection.

[0059] S500: Manufacturing an aluminum profile grille according to the joint dimensions between the filled aluminum panels, and cutting off the irregular edges of the aluminum profile; step S500 includes:

[0060] The aluminum plate joint positioning line is the dividing line for filling the aluminum single panel. The horizontal and vertical frames of the aluminum profile grid are manufactured according to the length and position of each aluminum plate joint positioning line.

[0061] The horizontal and vertical frames of the aluminum profile grille have a certain width. The tangent direction of the edge of the irregular area may not coincide with the horizontal and vertical cut direction of the frame. Therefore, the horizontal and vertical frames of the aluminum profile grille are cut according to the edge line of the irregular area so that the outer contour of the aluminum profile grille does not exceed the outer contour of the galvanized steel plate.

[0062] Specifically, such as Figure 3 As shown, before processing, the grille spacing needs to be adjusted according to the vertical gaps of the aluminum panels that have been installed on site, so as to ensure that the grille can cover the gaps of the aluminum panels after installation.

[0063] After the grille is processed in the factory, it is assembled into a finished product, covered with a protective film, and transported to the site and work surface. It is then fixed to the aluminum panel with rivets. During the process, care should be taken to avoid collisions between the grille and the aluminum panel, and the finished product should be protected.

[0064] S600: Hoist the aluminum profile grille to the outside of the aluminum panel and fix it to the aluminum panel; step S600 includes:

[0065] The aluminum profile grille is hoisted to the outside of the aluminum panel, and after the aluminum profile grille overlaps with the galvanized steel sheet, rivets are used on both sides of the aluminum profile grille towards the middle to fix it to the aluminum panel.

[0066] Specifically, the installation of the grating requires a 25-ton truck crane to lift the entire material to the installation location, while workers use two scissor lifts to assist in the installation and securing it. Depending on the height of each individual unit, if the scissor lifts are insufficient for installation, a ladder truck can be used.

[0067] S700. Fix rock wool boards between adjacent keels; Step S700 includes: cutting the rock wool boards according to the dimensions between two adjacent steel keels, filling the gaps between adjacent steel keels with the cut rock wool boards, clamping the rock wool boards onto the galvanized steel plates with wire mesh or clamps, and then sealing and waterproofing the inner wall surface.

[0068] By dividing the galvanized steel sheet into regular and irregular sections, the standard aluminum panels can be easily replaced and installed by construction workers. The aluminum panels in the regular sections can be adapted for installation, while the aluminum panels in the irregular sections can be cut to fit various positions. The joints of the aluminum panels are made more aesthetically pleasing by marking the joint lines. The integrated aluminum profiles are then fabricated based on these joint lines, simplifying the assembly of the aluminum profiles.

[0069] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A method for installing on an irregular gable wall, characterized in that: The method includes the following steps: S100. Several steel keels are fixedly installed between the roof frame and the ground. S200. Collect the dimensions of each location on the wall, cut the galvanized steel sheet according to the collected dimensions, and fix the galvanized steel sheet on the outside of the steel keel. S300. Fill the galvanized steel sheet with standard aluminum panels. Divide the galvanized steel sheet into regular and irregular areas based on whether the standard aluminum panels fall completely on the galvanized steel sheet. Calculate the number of aluminum panels required for the regular areas. Divide the irregular areas into multiple smaller areas and cut aluminum panels for special positions according to the size of the smaller areas. Number the aluminum panels and smaller areas one by one. Create a planar model based on the collected wall dimensions. Fill the modeled plane with standard aluminum panels. The area where the standard aluminum panels fall completely on the modeled plane is the regular area, and the area where the standard aluminum panels do not fall completely on the modeled plane is the irregular area. The area occupied by each part of the standard aluminum panel that falls on the modeled plane is the smaller area. S400. First, fix the complete aluminum panels in the regular area. Then, fix the aluminum panels in the corresponding special positions and the small sections in the irregular area. Draw the aluminum panel joint positioning lines on the galvanized steel plate according to the filling position of the aluminum panels. The area divided by all the aluminum panel joint positioning lines is the area to be filled by the aluminum panels. The aluminum panels in the regular area do not need to be numbered. The aluminum panels in any regular area can be directly replaced. Before installing the aluminum panels in the irregular area, carefully check the numbering and confirm the installation direction and position. Before installing the aluminum panels, pre-install the aluminum panel fixing brackets according to the aluminum panel joint positioning lines. Then, install the aluminum panels on the aluminum panel fixing brackets. S500. The aluminum profile grille is manufactured according to the joint size between the filled aluminum panels. The irregular area edge of the aluminum profile is cut. The aluminum plate glue joint positioning line is the dividing line of the filled aluminum panel. The horizontal and vertical frames of the aluminum profile grille are manufactured according to the length and position of each aluminum plate glue joint positioning line. The horizontal and vertical frames of the aluminum profile grille have a certain width. The tangent direction of the edge of the irregular area may not coincide with the horizontal and vertical cut direction of the frame. Therefore, the horizontal and vertical frames of the aluminum profile grille are cut according to the edge line of the irregular area so that the outer contour of the aluminum profile grille does not exceed the outer contour of the galvanized steel plate. S600, hoist the aluminum profile grille to the outside of the aluminum panel and fix it to the aluminum panel; S700, Rock wool boards are fixedly installed between adjacent keels.

2. The installation method for an irregular gable wall as described in claim 1, characterized in that: Step S200 includes: Select the appropriate galvanized steel sheet based on the maximum horizontal and vertical dimensions of the wall. The outline of the wall is traced onto the galvanized steel sheet according to the other dimensions of the wall. Cut galvanized steel sheets according to the contours of the wall; The cut galvanized steel sheets are hoisted to the outside of the steel keel and fixed to the steel keel.

3. The installation method for an irregular gable wall as described in claim 1, characterized in that: Step S600 includes: The aluminum profile grille is hoisted to the outside of the aluminum panel, and after the aluminum profile grille overlaps with the galvanized steel sheet, rivets are used on both sides of the aluminum profile grille towards the middle to fix it to the aluminum panel.

4. The installation method for an irregular gable wall as described in claim 1, characterized in that: Step S700 includes: The rock wool board is cut to the dimensions between two adjacent steel keels. The cut rock wool board is then filled between the adjacent steel keels, and the rock wool board is clamped onto the galvanized steel plate using wire mesh or clamps. Finally, the inner wall surface is sealed and waterproofed.

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