A device for processing waste precast concrete of highway bridge beams and slabs
By designing a treatment device for precast concrete waste for highway bridge beam slabs, combined with impact separation and friction filtration technology, the problem of poor separation effect is solved, efficient separation between sand and gravel and mud is achieved and automated discharge of materials is improved, and treatment efficiency and resource utilization are improved.
Patent Information
- Application Number
- CN202411390536.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-10-08
AI Technical Summary
The prior art has poor separation effect when dealing with precast concrete waste of highway bridge beam slabs, resulting in the sand and gravel surface still being wrapped in mud and cannot be used.
A treatment device for precast concrete waste for highway bridge beam slabs is designed, including a sand and gravel separation mechanism and a discharge filter mechanism. The sand and gravel separation mechanism achieves sufficient separation between sand and slurry through impact separation and friction filtration; the discharge filtering mechanism performs preliminary filtering of the separated slurry to reduce the difficulty of subsequent treatment.
The automatic separation and discharge of sand and gravel and mud in concrete waste is achieved, the processing efficiency is improved, the recycling and utilization of sand and gravel is ensured, and resource waste and environmental pollution are reduced.
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Figure CN118949547B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of concrete waste treatment, and in particular to a device for treating precast concrete waste of highway bridge beams and slabs. Background Art
[0002] When prefabricated beams and slabs of highway bridges are prefabricated, they are usually prefabricated and processed at the bridge construction site or a large prefabrication site. A large amount of construction residues will be generated during the prefabrication process. Usually, when dealing with these residues, separate manpower and construction tools are required to handle them, which not only increases the production cycle of the beams and slabs, but also reduces the production efficiency of the beams and slabs, increases the production cost and wastes construction materials. The treatment of waste is usually carried out by a number of laborers using a manual cart or other equipment to transport the concrete residues to a designated location for simple treatment. This treatment method not only fails to keep the construction site clean and hygienic, but also invisibly increases the workload of the construction workers, resulting in a waste of manpower and resources.
[0003] The Chinese patent application number 201810636930.4 discloses a device for processing precast concrete waste of highway bridge beams and slabs, including a stirring mechanism and a separation mechanism, the stirring mechanism includes a stirring mechanism shell, the stirring mechanism shell includes a first shell, a second shell and a third shell, the end of the third shell is closed, a first stirring component is arranged in the first shell, a second stirring component is arranged in the second shell, and a third stirring component is arranged in the third shell, the separation mechanism includes a separation mechanism shell, a second feed hopper is arranged on the top of the separation mechanism shell, and a first discharge port is arranged in the second feed hopper; the separation mechanism shell A first separation plate, a second separation plate and a third separation plate are arranged in the body, which are inclined from top to bottom in sequence. The present invention has high processing efficiency, good separation effect, saves resources, and is energy-saving and environmentally friendly. However, there are still some problems in the implementation of this patent. This patent only stirs the concrete through a stirring assembly and then filters and separates it. However, during the processing, due to the certain viscosity of the mud in the concrete, some mud wrapped on the sand and gravel cannot be fully separated from the sand and gravel, resulting in some mud still wrapped on the surface of the separated sand and gravel, and the separation effect is poor, resulting in some of the separated sand and gravel being unable to continue to be used. Summary of the invention
[0004] The purpose of the present invention is to provide a device for processing precast concrete waste of highway bridge beams and slabs to solve the shortcomings of the above-mentioned background technology.
[0005] The purpose of the present invention can be achieved through the following technical solutions:
[0006] A device for processing waste precast concrete of highway bridge beams and slabs, comprising:
[0007] Support frame;
[0008] A sand and gravel separation mechanism, which is arranged in the support frame and is used to separate the mud and sand and gravel in the concrete;
[0009] The sand and gravel separation mechanism comprises two mounting plates, on which a separation barrel is rotatably connected, and a docking and flipping mechanism is provided on the mounting plates, and the docking and flipping mechanism is used to dock and separate the two separation barrels and discharge the separated sand and gravel;
[0010] The discharge filtering mechanism is arranged on a support frame below the sand and gravel separation mechanism, and is used for preliminarily filtering the separated mud and guiding the sand and gravel at the same time.
[0011] As a further solution of the present invention: the sand and gravel separation mechanism also includes a feed pipe rotatably connected to the separation barrel, one end of the feed pipe is fixedly connected to a collection funnel, one end of the collection funnel is fixedly connected to an impact separation funnel, a plurality of impact separation columns are fixedly connected inside the impact separation funnel, a first separation ring plate is fixedly connected to the inner surface of the separation barrel, a plurality of separation holes are provided on the first separation ring plate, a first filter mesh ring plate is fixedly connected to the outer surface of the first separation ring plate through a connecting block, a second filter mesh ring plate is fixedly connected to the outer surface of the first filter mesh ring plate through a connecting block, and a material blocking half-ring plate is fixedly connected to one side of the mounting plate;
[0012] The inner surface of the second filter mesh ring plate is fixedly connected with a plurality of friction rods, the outer surface of the friction rods is fixedly connected with a plurality of friction strips, the outer surfaces of the separation barrel and the feed pipe are both transmission-connected with a transmission mechanism connected to the mounting plate, and one end of the feed pipe is rotationally connected with a feed mechanism fixedly connected to the support frame.
[0013] As a further solution of the present invention: the transmission mechanism includes a first transmission motor fixedly connected to the mounting plate, the output end of the first transmission motor is fixedly connected to the first transmission shaft through a coupling, the outer surface of the first transmission shaft is fixedly sleeved with a first gear, the outer surface of the first gear is meshingly connected with a second gear fixedly sleeved with the separation barrel, and the outer surface of the first transmission shaft is transmission-connected to the feed pipe through a transmission wheel and a transmission belt.
[0014] As a further solution of the present invention: the feeding mechanism includes a feeding box fixedly connected to the supporting frame, the bottom end of the feeding box is fixedly connected to a slurry pump through a pipeline, the output end of the slurry pump is fixedly connected to two hoses, one end of the hose is fixedly connected to a connecting pipe rotatably connected to the feeding pipe, and the connecting pipe is fixedly connected to the mounting plate.
[0015] As a further solution of the present invention: a second transmission motor is fixedly connected to one side of the feed box, an output end of the second transmission motor is fixedly connected to a second transmission shaft rotatably connected to the feed box via a coupling, and a stirring rod is fixedly connected to the outer surface of the second transmission shaft.
[0016] As a further solution of the present invention: the docking flipping mechanism includes a flipping shaft rotatably connected to the support frame, the outer surface of the flipping shaft is fixedly connected to a flipping block, one side of the flipping block is fixedly connected to a connecting plate, the bottom of the connecting plate is fixedly connected to a third transmission motor, the output end of the third transmission motor is fixedly connected to a bidirectional threaded rod slidably connected to the connecting plate through a coupling, the outer surface of the bidirectional threaded rod is threadably connected to the mounting plate, the mounting plate is slidably connected to a guide rod fixedly connected to the connecting plate, and the outer surface of the flipping shaft is transmission-connected to a driving mechanism connected to the support frame.
[0017] As a further solution of the present invention: the driving mechanism includes a first electric telescopic rod fixedly connected to the support frame, one end of the first electric telescopic rod is fixedly connected to a transmission rack through a connecting block, and one side of the transmission rack is meshedly connected to a transmission gear fixedly sleeved on the flip shaft.
[0018] As a further solution of the present invention: the discharge filtering mechanism includes a support frame fixedly connected to the support frame, two first rotating shafts are rotatably connected to the support frame, a first material guide plate is fixedly connected between the two first rotating shafts, one end of one of the first rotating shafts is fixedly connected to a first motor fixedly connected to the support frame through a coupling, a plurality of blocking blocks are fixedly connected to one side of the first material guide plate, and a plurality of blocking strips are fixedly connected to the outer surface of the blocking block.
[0019] As a further solution of the present invention: both sides of the support frame are slidably connected with mounting rods, one end of the mounting rod is fixedly connected with a cleaning brush plate, and one end of the mounting rod is fixedly connected with a second electric telescopic rod fixedly connected to the support frame through a connecting rod.
[0020] As a further solution of the present invention: an installation groove is opened on one side of the support frame, and two second rotating shafts are rotatably connected in the installation groove, a second material guide plate is fixedly connected between the two second rotating shafts, and one end of one of the second rotating shafts is fixedly connected to a second motor fixedly connected to the support frame through a coupling.
[0021] Beneficial effects of the present invention:
[0022] (1) The waste is introduced into the feeding mechanism, diluted with water and stirred and crushed in the feeding mechanism, and then pumped into two separation barrels through the feeding mechanism. Then, the sand and gravel separation mechanism in the separation barrel fully separates the sand and gravel from the mud. At the same time, the separated mud can be automatically discharged and filtered during the separation process. After the separation is completed, the separated sand and gravel can be automatically discharged, thereby realizing the automatic separation and discharge of sand and gravel from mud in the waste, greatly improving the efficiency of waste treatment.
[0023] (2) The waste is pumped into the feed pipes on the two separation barrels through the feeding mechanism, and then the waste is impacted with the impact separation column and the two waste streams are offset through the two feed pipes to achieve impact separation of sand and gravel and mud. At the same time, the separation barrel is rotated to filter the waste through the filter ring plate under the action of centrifugal force. At the same time, the friction between the friction rod and the friction strip during filtration destroys the mud film wrapped on the surface of the waste, and then the mud film is separated from the sand and gravel under the action of centrifugal force, thereby achieving full separation of sand and gravel from mud in concrete waste and full recycling of sand and gravel in the waste.
[0024] (3) The separated mud flows down along the half-circle baffle plate, then enters the first guide plate with a certain slope, and then flows downward along the first guide plate. Then, it is blocked by the blocking block during the flow process to reduce the flow rate of the mud. At the same time, the mud is intercepted by the blocking strip on the blocking block, so that the mud is intercepted on the blocking block and the blocking strip, and the water in the mud flows out, thereby achieving a preliminary separation of mud and water in the mud and reducing the difficulty of subsequent mud separation treatment.
[0025] (4) When the mud is completely separated, the two mounting plates and the separation barrel are separated by the docking flipping mechanism, and the connecting plate is driven to rotate to tilt the separation barrel. At the same time, the second motor drives the second rotating shaft and the second guide plate to rotate so that the separation barrel rotates out of the mounting groove. At the same time, the first motor drives the first rotating shaft and the first guide plate to flip 180°. Then the separation barrel tilts to pour the separated sand and gravel onto the second guide plate, and then it is discharged through the second guide plate, thereby realizing automatic discharge of the separated sand and gravel. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described below in conjunction with the accompanying drawings.
[0027] Figure 1 is a first stereogram of the external structure of the present invention;
[0028] Figure 2 is a second stereoscopic diagram of the external structure of the present invention;
[0029] Figure 3It is a three-dimensional diagram of the internal structure of the present invention;
[0030] Figure 4 The present invention Figure 1 A magnified view of middle;
[0031] Figure 5 The present invention Figure 1 Enlarged view of middle B;
[0032] Figure 6 The present invention Figure 3 Enlarged view of middle C;
[0033] Figure 7 The present invention Figure 6 Enlarged view of D in the middle.
[0034] In the figure: 1, support frame; 2, mounting plate; 3, separation barrel; 11, feed pipe; 12, collection funnel; 13, impact separation funnel; 14, impact separation column; 15, first separation ring plate; 16, separation hole; 17, first filter mesh ring plate; 18, second filter mesh ring plate; 19, friction rod; 190, friction strip; 191, material blocking half circle plate; 21, first transmission motor; 22, first transmission shaft; 23, first gear; 24, second gear; 31, feed box; 32, slurry pump; 33, hose; 34, connecting pipe; 41, second transmission motor; 42 , the second transmission shaft; 43, the stirring rod; 51, the turning shaft; 52, the turning block; 53, the connecting plate; 54, the third transmission motor; 55, the bidirectional threaded rod; 56, the guide rod; 61, the first electric telescopic rod; 62, the transmission rack; 63, the transmission gear; 71, the support frame; 72, the first rotating shaft; 73, the first guide plate; 74, the first motor; 75, the blocking block; 76, the blocking strip; 81, the mounting rod; 82, the cleaning brush plate; 83, the second electric telescopic rod; 91, the mounting slot; 92, the second rotating shaft; 93, the second guide plate; 94, the second motor. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] Embodiment 1
[0037] See also Figure 1-Figure 7As shown, the present invention is a device for processing precast concrete waste of highway bridge beams and slabs, comprising a support frame 1, a docking and flipping mechanism is arranged in the support frame 1, two mounting plates 2 are arranged on the docking and flipping mechanism, a separation barrel 3 is rotatably connected to the mounting plate 2, a sand and gravel separation mechanism is arranged on the separation barrel 3, the sand and gravel separation mechanism is used to separate mud from sand and gravel in concrete, the docking and flipping mechanism is used to drive the two separation barrels 3 to dock, separate and flip, so as to discharge the separated sand and gravel, a discharge filtering mechanism is fixedly connected in the support frame 1, and the discharge filtering mechanism is used to perform preliminary filtering and separation on the separated mud.
[0038] The waste is diluted by mixing with water, and then the two separation barrels are docked and closed by a docking and flipping mechanism, and then the diluted waste is passed into the two separation barrels 3, and then the mud and sand and gravel in the concrete are fully separated by the sand and gravel separation mechanism on the separation barrel 3, and at the same time, the separated mud is filtered by the discharge filtering mechanism to perform preliminary filtration on the slurry in the mud. When the separation is completed, the separated sand and gravel are automatically discharged by the discharge filtering mechanism, thereby achieving a full separation between the sand and gravel in the waste and the mud, and at the same time, the separated sand and gravel and mud are automatically discharged.
[0039] Embodiment 2
[0040] Based on Example 1, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 and Figure 7 As shown, the docking flip mechanism includes a flip shaft 51 rotatably connected to the support frame 1, the outer surface of the flip shaft 51 is fixedly connected to the flip block 52, one side of the flip block 52 is fixedly connected to a connecting plate 53, the bottom of the connecting plate 53 is fixedly connected to a third transmission motor 54, the output end of the third transmission motor 54 is fixedly connected to a bidirectional threaded rod 55 slidably connected to the connecting plate 53 through a coupling, the outer surface of the bidirectional threaded rod 55 is threadedly connected to the mounting plate 2, the mounting plate 2 is slidably connected to a guide rod 56 fixedly connected to the connecting plate 53, and the outer surface of the flip shaft 51 is transmission-connected to a driving mechanism connected to the support frame 1;
[0041] The driving mechanism includes a first electric telescopic rod 61 fixedly connected to the support frame 1, one end of the first electric telescopic rod 61 is fixedly connected to a transmission rack 62 through a connecting block, and one side of the transmission rack 62 is meshedly connected to a transmission gear 63 fixedly sleeved with the flip shaft 51;
[0042] The bidirectional threaded rod 55 is driven to rotate by the third transmission motor 54, and the bidirectional threaded rod 55 drives the two mounting plates 2 to abut against each other so that the two separation barrels 3 are docked. At the same time, the third transmission motor 54 rotates in the opposite direction, and the two separation barrels 3 can also move away from each other to separate the two separation barrels 3. At the same time, the transmission rack 62 can be driven to move by the first electric telescopic rod 61, and the transmission rack 62 drives the transmission gear 63 to rotate, and the transmission gear 63 drives the flip shaft 51 to rotate.
[0043] The sand and gravel separation mechanism also includes a feed pipe 11 rotatably connected to the separation barrel 3, one end of the feed pipe 11 is fixedly connected to a collection funnel 12, one end of the collection funnel 12 is fixedly connected to an impact separation funnel 13, a plurality of impact separation columns 14 are fixedly connected inside the impact separation funnel 13, a first separation ring plate 15 is fixedly connected to the inner surface of the separation barrel 3, a plurality of separation holes 16 are opened on the first separation ring plate 15, a first filter mesh ring plate 17 is fixedly connected to the outer surface of the first separation ring plate 15 through a connecting block, a second filter mesh ring plate 18 is fixedly connected to the outer surface of the first filter mesh ring plate 17 through a connecting block, and a material blocking half-ring plate 191 is fixedly connected to one side of the mounting plate 2;
[0044] The inner surface of the second filter mesh ring plate 18 is fixedly connected with a plurality of friction rods 19, the outer surface of the friction rods 19 is fixedly connected with a plurality of friction strips 190, the outer surfaces of the separation barrel 3 and the feed pipe 11 are both transmission-connected with a transmission mechanism connected with the mounting plate 2, and one end of the feed pipe 11 is rotationally connected with a feed mechanism fixedly connected with the support frame 1.
[0045] The transmission mechanism includes a first transmission motor 21 fixedly connected to the mounting plate 2, the output end of the first transmission motor 21 is fixedly connected to the first transmission shaft 22 through a coupling, the outer surface of the first transmission shaft 22 is fixedly sleeved with a first gear 23, the outer surface of the first gear 23 is meshedly connected with a second gear 24 fixedly sleeved with the separation barrel 3, and the outer surface of the first transmission shaft 22 is transmission-connected to the feed pipe 11 through a transmission wheel and a transmission belt.
[0046] The first transmission shaft 22 is driven to rotate by the first transmission motor 21, and the first transmission shaft 22 drives the separation barrel 3 to rotate through the first gear 23 and the second gear 24. At the same time, the first transmission shaft 22 drives the feed pipe 11 to rotate through the transmission wheel and the transmission belt.
[0047] The feeding mechanism includes a feeding box 31 fixedly connected to the support frame 1, the bottom end of the feeding box 31 is fixedly connected to a slurry pump 32 through a pipeline, the output end of the slurry pump 32 is fixedly connected to two hoses 33, one end of the hose 33 is fixedly connected to a connecting pipe 34 rotatably connected to the feeding pipe 11, and the connecting pipe 34 is fixedly connected to the mounting plate 2;
[0048] A second transmission motor 41 is fixedly connected to one side of the feed box 31, and an output end of the second transmission motor 41 is fixedly connected to a second transmission shaft 42 rotatably connected to the feed box 31 via a coupling, and a stirring rod 43 is fixedly connected to the outer surface of the second transmission shaft 42;
[0049] The waste concrete is put into the feed box 31, and then water is added into the feed box 31. Then, the second transmission motor 41 drives the second transmission shaft 42 to rotate, and the second transmission shaft 42 drives the stirring rod 43 to rotate. The stirring rod 43 stirs and mixes the waste material and water in the feed box 31 to dilute them. At the same time, the two separation barrels 3 are driven to abut against each other through the docking flip mechanism, so that the two separation barrels 3 are closed to each other. The opposite ends of the two separation barrels 3 are fixedly connected with sealing rings, and then the diluted waste is transported to the feed box 31 through the slurry pump 32 and the hose 33 at the bottom of the feed box. The separation barrel 3 and the feed pipe 11 are then driven to rotate by the transmission mechanism. At this time, the diluted waste enters the collection funnel 12 from the feed pipe 11, and then is rapidly ejected through the outlet of the collection funnel 12. At the same time, the feed pipe 11 drives the collection funnel 12 and the impact separation funnel 13 to rotate, and then the ejected waste enters the impact separation funnel 13, and then collides with the impact separation column 14 in the impact separation funnel 13 at a high speed, so that the sand and mud are separated under the action of the collision force, and then is ejected from the impact separation funnel 13. At this time, the two waste streams are The high-speed collision causes the mud adhering to the surface of the sand and gravel to be separated again under the action of the impact force, and then enters the separation barrel 3. At the same time, the separation barrel 3 rotates at a high speed under the action of the transmission mechanism, and then some larger sand and gravel remain on the first separation ring plate 15. At the same time, the mud is filtered and thrown out through the first filter mesh ring plate 17 and the second filter mesh ring plate 18 under the action of centrifugal force, and then enters the retaining half-circle plate 191 through the liquid outlet on the separation barrel 3, and then is retained by the retaining half-circle plate 191. At the same time, the sand and gravel are also filtered by the first filter mesh ring plate 17 and the second filter mesh ring plate 18. Filtering and interception, at the same time, some smaller mud on the surface of sand and gravel is easily wrapped by the mud, so that a certain mud film is produced on its surface, which is difficult to separate from the surface of sand and gravel under the action of centrifugal force. At this time, the sand and gravel rotate on the inner surface of the second filter mesh ring plate 18. At this time, the multiple friction strips 190 on the friction rod 19 on the inner surface of the second filter mesh ring plate 18 rub the surface of the sand and gravel to destroy the mud film wrapped on its surface, and then the mud film is separated from the sand and gravel under the action of centrifugal force, thereby achieving full separation of sand and gravel from mud in concrete waste and achieving full recycling of sand and gravel in waste.
[0050] Embodiment 3
[0051] Based on Example 2, please refer to Figure 1 , Figure 2 and Figure 5 As shown, the discharge filtering mechanism includes a support frame 71 fixedly connected to the support frame 1, two first rotating shafts 72 are rotatably connected to the support frame 71, a first material guide plate 73 is fixedly connected between the two first rotating shafts 72, one end of one of the first rotating shafts 72 is fixedly connected to a first motor 74 fixedly connected to the support frame 71 through a coupling, a plurality of blocking blocks 75 are fixedly connected to one side of the first material guide plate 73, and a plurality of blocking bars 76 are fixedly connected to the outer surface of the blocking block 75;
[0052] Both sides of the support frame 71 are slidably connected with mounting rods 81, one end of the mounting rod 81 is fixedly connected with a cleaning brush plate 82, and one end of the mounting rod 81 is fixedly connected with a second electric telescopic rod 83 fixedly connected to the support frame 71 through a connecting rod;
[0053] A mounting groove 91 is provided on one side of the support frame 1, and two second rotating shafts 92 are rotatably connected in the mounting groove 91, a second material guide plate 93 is fixedly connected between the two second rotating shafts 92, and one end of one of the second rotating shafts 92 is fixedly connected to a second motor 94 fixedly connected to the support frame 1 through a coupling.
[0054] The separated mud flows down along the blocking half-circle plate 191, then enters the first guide plate 73 with a certain slope, then flows downward along the first guide plate 73, and then is blocked by the blocking block 75 during the flow, thereby reducing the flow speed of the mud. At the same time, the mud is intercepted by the blocking bar 76 on the blocking block 75, so that the mud is intercepted on the blocking block 75 and the blocking bar 76, so that the water in the mud flows out, thereby achieving a preliminary separation of the mud and water in the mud, thereby reducing the difficulty of subsequent mud separation processing. When the mud is completely separated, The two mounting plates 2 and the separation barrel 3 are separated by the docking flipping mechanism, and the connecting plate 53 is driven to rotate, so that the separation barrel 3 is tilted. At the same time, the second motor 94 drives the second rotating shaft 92 and the second guide plate 93 to rotate, so that they rotate out of the mounting groove 91. At the same time, the first motor 74 drives the first rotating shaft 72 and the first guide plate 73 to flip 180°, and then the separation barrel 3 is tilted to pour the separated sand and gravel onto the second guide plate 93, and then it is discharged through the second guide plate 93, so as to realize automatic discharge of the separated sand and gravel.
[0055] The working principle of the present invention is as follows: the waste is diluted by mixing with water, and then the two separation barrels are docked and closed by a docking and flipping mechanism, and then the diluted waste is passed into the feeding mechanism to pump the waste into the conducting pipe 11 on the two separation barrels 3, and then the sand and gravel separation mechanism on the separation barrel 3 is used to impact and rub the mud and sand and gravel in the concrete to fully separate the sand and gravel from the mud, and at the same time, the separated mud passes through the retaining ring plate 191 and enters the blocking block 75 and the blocking bar 76 on the first guide plate 73 for blocking and filtering, so that the slurry in the mud is preliminarily filtered, and when the separation is completed, the separated sand and gravel are automatically discharged by the discharge filtering mechanism, thereby achieving a full separation between the sand and gravel in the waste and the mud, and at the same time, the separated sand and gravel and mud are automatically discharged.
[0056] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.
Claims
1. A device for processing waste precast concrete of highway bridge beams and slabs, characterized in that: include: Support frame (1); A sand and gravel separation mechanism, the sand and gravel separation mechanism being arranged in the support frame (1), and the sand and gravel separation mechanism being used to separate mud and sand and gravel in concrete; The sand and gravel separation mechanism comprises two mounting plates (2), a separation barrel (3) being rotatably connected to the mounting plates (2), and a docking and flipping mechanism being provided on the mounting plates (2), the docking and flipping mechanism being used to dock and separate the two separation barrels (3) and discharge the separated sand and gravel; A discharge filter mechanism, the discharge filter mechanism being arranged on a support frame (1) below the sand and gravel separation mechanism, the discharge filter mechanism being used to perform preliminary filtration on the separated mud and guide the sand and gravel at the same time; The sand and gravel separation mechanism further comprises a feed pipe (11) rotatably connected to the separation barrel (3); one end of the feed pipe (11) is fixedly connected to a collection funnel (12); one end of the collection funnel (12) is fixedly connected to an impact separation funnel (13); a plurality of impact separation columns (14) are fixedly connected inside the impact separation funnel (13); a first separation ring plate (15) is fixedly connected to the inner surface of the separation barrel (3); a plurality of separation holes (16) are provided on the first separation ring plate (15); an outer surface of the first separation ring plate (15) is fixedly connected to a first filter mesh ring plate (17) via a connecting block; an outer surface of the first filter mesh ring plate (17) is fixedly connected to a second filter mesh ring plate (18) via a connecting block; and a material blocking half-ring plate (191) is fixedly connected to one side of the mounting plate (2); The inner surface of the second filter mesh plate (18) is fixedly connected to a plurality of friction rods (19), the outer surface of the friction rods (19) is fixedly connected to a plurality of friction strips (190), the outer surfaces of the separation barrel (3) and the feed pipe (11) are both transmission-connected to a transmission mechanism connected to the mounting plate (2), and one end of the feed pipe (11) is rotationally connected to a feed mechanism fixedly connected to the support frame (1); The transmission mechanism comprises a first transmission motor (21) fixedly connected to the mounting plate (2); an output end of the first transmission motor (21) is fixedly connected to a first transmission shaft (22) via a coupling; a first gear (23) is fixedly sleeved on an outer surface of the first transmission shaft (22); a second gear (24) fixedly sleeved on an outer surface of the first gear (23) is meshingly connected to a second gear (24) fixedly sleeved on the separation barrel (3); and the outer surface of the first transmission shaft (22) is transmission-connected to a feed pipe (11) via a transmission wheel and a transmission belt; The feeding mechanism comprises a feeding box (31) fixedly connected to the support frame (1); the bottom end of the feeding box (31) is fixedly connected to a slurry pump (32) via a pipeline; the output end of the slurry pump (32) is fixedly connected to two hoses (33); one end of the hose (33) is fixedly connected to a connecting pipe (34) rotatably connected to the feeding pipe (11); and the connecting pipe (34) is fixedly connected to the mounting plate (2); A second transmission motor (41) is fixedly connected to one side of the feed box (31); an output end of the second transmission motor (41) is fixedly connected to a second transmission shaft (42) rotatably connected to the feed box (31) via a coupling; and a stirring rod (43) is fixedly connected to the outer surface of the second transmission shaft (42).
2. The device for processing waste precast concrete of highway bridge beams and slabs according to claim 1 is characterized in that: The docking flip mechanism comprises a flip shaft (51) rotatably connected to the support frame (1); a flip block (52) is fixedly connected to the outer surface of the flip shaft (51); a connecting plate (53) is fixedly connected to one side of the flip block (52); a third transmission motor (54) is fixedly connected to the bottom of the connecting plate (53); an output end of the third transmission motor (54) is fixedly connected to a bidirectional threaded rod (55) slidably connected to the connecting plate (53) via a coupling; an outer surface of the bidirectional threaded rod (55) is threadedly connected to the mounting plate (2); a guide rod (56) fixedly connected to the connecting plate (53) is slidably connected to the mounting plate (2); and the outer surface of the flip shaft (51) is transmission-connected to a driving mechanism connected to the support frame (1).
3. The device for processing waste precast concrete of highway bridge beams and slabs according to claim 2 is characterized in that: The driving mechanism comprises a first electric telescopic rod (61) fixedly connected to the support frame (1); one end of the first electric telescopic rod (61) is fixedly connected to a transmission rack (62) via a connecting block; one side of the transmission rack (62) is meshingly connected to a transmission gear (63) fixedly sleeved on the flip shaft (51).
4. The device for processing waste precast concrete of highway bridge beams and slabs according to claim 1 is characterized in that: The material discharge filtering mechanism comprises a support frame (71) fixedly connected to the support frame (1); two first rotating shafts (72) are rotatably connected to the support frame (71); a first material guide plate (73) is fixedly connected between the two first rotating shafts (72); one end of one of the first rotating shafts (72) is fixedly connected to a first motor (74) fixedly connected to the support frame (71) via a coupling; a plurality of blocking blocks (75) are fixedly connected to one side of the first material guide plate (73); and a plurality of blocking bars (76) are fixedly connected to the outer surface of the blocking block (75).
5. The device for processing waste precast concrete of highway bridge beams and slabs according to claim 4 is characterized in that: Both sides of the support frame (71) are slidably connected to mounting rods (81), one end of the mounting rod (81) is fixedly connected to a cleaning brush plate (82), and one end of the mounting rod (81) is fixedly connected to a second electric telescopic rod (83) fixedly connected to the support frame (71) via a connecting rod.
6. The device for treating waste precast concrete of highway bridge beams and slabs according to claim 4 is characterized in that: A mounting groove (91) is provided on one side of the support frame (1), and two second rotating shafts (92) are rotatably connected in the mounting groove (91), a second material guide plate (93) is fixedly connected between the two second rotating shafts (92), and one end of one of the second rotating shafts (92) is fixedly connected to a second motor (94) fixedly connected to the support frame (1) via a coupling.
Citation Information
Patent Citations
Treatment device for precast concrete waste of highway bridge beams and slabs
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Waste recycling device of concrete mixing plant
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