A composite tailings bin system
Through the design of the flow sedimentation area, dosing sedimentation area and filling slurry area of the composite tailings bin system, combined with electric push rods and layered filtration components, the problem of low tailings slurry treatment efficiency is solved, and efficient resource recovery and environmental protection are achieved.
Patent Information
- Application Number
- CN202411025488.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2044-07-30
AI Technical Summary
Traditional tailings slurry treatment methods are inefficient, with unclear stratification, poor filtration effect, difficulty in effectively recovering useful components, large footprint, and high risk of environmental pollution.
A composite tailings silo system is used, including a flow sedimentation area, a dosing sedimentation area and a filling slurry area. Combined with electric push rods, layered filtration components, stirring components and automatic control, it can achieve continuous flow and layered filtration of tailings slurry, recover useful components and optimize the treatment process.
It improves the tailings slurry treatment efficiency, shortens the treatment time, maximizes the utilization of resources, reduces operating costs and environmental pollution risks, and reduces the floor space.
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Figure CN118954818B_ABST
Abstract
Description
Technical field:
[0001] The present invention relates to the technical field of tailings bins, and in particular to a composite tailings bin system. Background technology:
[0002] Tailings slurry is often discharged directly into the tailings silo system. As one of the key equipment for tailings treatment, the tailings silo is a crucial step in the treatment of tailings slurry. Traditional methods often use simple sedimentation tanks for natural settling. However, this method has problems such as low efficiency, unclear stratification of tailings slurry, and poor filtration effect. Summary of the invention:
[0003] To this end, the present invention provides a composite tailings silo system to overcome the existing problem of slurry being directly discharged into the tailings silo system. As a key piece of equipment in tailings treatment, the treatment of tailings slurry is a crucial step. Traditional methods often use simple sedimentation tanks for natural settling, but this method suffers from low efficiency, unclear stratification of tailings slurry, and poor filtration effects.
[0004] The present invention is implemented by the following technical solutions:
[0005] A composite tailings bin system comprises a tailings bin, wherein a flow settling area and a dosing settling area are fixed on the left and right sides of the top of the tailings bin in sequence, and a filling slurry area is provided at the bottom of the flow settling area and the dosing settling area, and the filling slurry area is fixed to the bottom of the tailings bin, the flow first output end of the flow settling area is fixedly connected to the dosing settling area, the dosing first output end of the dosing settling area passes through the tailings bin and is fixedly connected to the collecting tank, the flow second output end and the dosing second output end of the flow settling area and the dosing settling area are respectively fixedly connected to the filling slurry area, the flow settling area can flow the tailings slurry and naturally settle, the dosing settling area can dosing and precipitating the tailings slurry flowing into the flow settling area, and the filling slurry area is also connected to a cement bin through a connecting pipe. The filling output end of the filling slurry area is fixed with a diversion component, the flow sedimentation area includes a flow sedimentation tank body, a feeding component is provided on the top of the flow sedimentation tank body, and the input end of the feeding component is externally connected to a mineral processing tailings slurry discharge device, the feeding component can input tailings slurry with a concentration of 15.81% into the sedimentation tank body, the bottom surface of the sedimentation tank body is inclined in the tailings bin, and a material guide component is fixed at the bottom of the flow sedimentation tank body, the material guide component can divert the tailings slurry after precipitation in the flow sedimentation tank body, the top side end of the flow sedimentation tank body is fixedly connected to the overflow water guide pipe, the overflow water guide pipe passes through the flow sedimentation tank body and is fixedly connected to the dosing sedimentation area, and a pump body is fixed on the overflow water guide pipe, the feeding component includes an L-shaped A feed conduit, the L-shaped feed conduit is inserted into the feed hole, and the L-shaped feed conduit can slide in the feed hole, the L-shaped feed conduit is fixedly connected to a telescopic hose, the telescopic hose is fixedly connected to a connecting pipe, the connecting pipe is fixedly connected to the flow sedimentation tank body through a bracket, the side of the L-shaped feed conduit is fixedly connected to an electric push rod, the electric push rod is fixed to the top of the flow sedimentation tank body, a layered filter assembly is fixed in the flow sedimentation tank body, the layered filter assembly is arranged at the upper end of the bottom surface, and can filter the precipitated tailings slurry in layers, the layered filter assembly includes two layers of filter screens arranged in the flow sedimentation tank body from top to bottom, the aperture of the two layers of filter screens decreases from top to bottom, and the filter screens are respectively passed through on both sides. The flow sedimentation trough body is fixedly connected with the limit plate, wherein a spring is fixed between the limit plate on one side and the side wall of the flow sedimentation trough body, and a vibrator is fixed on the limit plate, and a discharge assembly is fixed on the upper end of each layer of filter screen, and the discharge assembly can discharge the tailings slurry precipitated by the filter screen, and a discharge assembly is also fixed on the bottom of the flow sedimentation trough body, and the output end of the discharge assembly is inserted into the filling slurry area, and two partition plates are fixed in sequence from left to right in the flow sedimentation trough body, and the heights of the two partition plates are successively reduced from left to right, and the cross-section of the partition plate is triangular, and the discharge assembly includes a multi-way pipe, and a valve is fixed on the output end of the multi-way pipe. Each branch of the multi-way pipe is fixedly connected to the area of the partition plate and the filter screen.The tailings slurry precipitated by the filter screen can be discharged to the filling slurry area. The dosing sedimentation area includes a dosing tank body with an inner bottom surface inclined toward the tailings bin. The dosing tank body is fixed in the tailings bin, and an overflow water diversion pipe is fixedly connected to the side of the dosing tank body. The output end of the overflow water diversion pipe is connected to the dosing tank body using a multi-way branch pipe. A first stirring assembly and a dosing pipe are fixed on the top of the dosing tank body. The dosing pipe is arranged at the side end of the first stirring assembly. A discharge conduit is fixed at the bottom of the dosing tank body, a valve is provided on the discharge conduit, and a drainage conduit is fixed to the side end of the top of the dosing tank body. The drainage conduit passes through the dosing tank body and the tailings bin. The first stirring component includes a fixed plate, a sliding frame, a sliding component, a first stirring piece and a driving component, wherein the fixed plate is fixed with a sliding frame, the sliding frame is slidably connected to the sliding frame, the first stirring piece is fixed on the sliding component, and the sliding component is fixedly connected to the output end of the driving component, the driving component is fixed to the fixed plate, the driving component can drive the sliding component to slide back and forth on the sliding frame, and drive the first stirring piece to reciprocate in the dosing tank body, the sliding component includes a positioning frame, the two ends of the positioning frame are respectively embedded in the slide groove on the sliding frame, and are slidably connected to the sliding frame, the positioning frame is slidably connected with a positioning block, the positioning frame A first stirring member is fixed on the front side of the positioning block, and a positioning groove is fixed on the other side. A spring is arranged in the positioning groove, and the spring is fixedly connected to the positioning block. The positioning block can be inserted into the positioning groove, and the positioning block is fitly embedded in the slide rail assembly. The slide rail assembly is fixed on the positioning frame. The slide rail assembly includes two vertical slide rails and a cross slide rail. The two vertical slide rails are fixedly connected with a cross slide rail. A convex plate is fixed near the bottom of the two vertical slide rails, and the top of the convex plate is inclined. The first stirring assembly includes a first stirring motor and a first stirring blade. The first stirring motor is fixed on the positioning block. The output end of the first stirring motor A first stirring shaft is fixedly connected to the upper portion, and a first stirring blade is fixed to the first stirring shaft in sequence from top to bottom. The first stirring blade includes two blade plates that are fixed together, and the blade plates are arranged in a "fish fin shape". A plurality of through holes are fixed on the blade plates, and the through holes on the two blade plates are staggered. The driving assembly includes a first connecting rod, a second connecting rod and a driving motor. One end of the first connecting rod is rotatably connected to one end of the second connecting rod through a rotating shaft, the other end of the first connecting rod is hinged to the positioning frame through a hinge shaft, and the other end of the second connecting rod is fixedly connected to the output end of the driving motor, and the driving motor is fixed to the fixed plate.
[0006] Preferably, the filling slurry area includes a guide area and a stirring area, the guide area is fixedly arranged on the stirring area, the guide area includes two guide plates that are relatively fixed on the inner wall of the tailings bin at an angle, the guide plates are arranged at the lower end of the discharge assembly and the discharge pipe, a cement delivery pipe is arranged on the top of the guide plate, the cement delivery pipe is fixed on the tailings bin, the cement delivery pipe is fixedly connected to the cement injection device, the cement injection device includes a cement silo, and a spiral electronic scale is fixed at the output end of the cement silo. Two second stirring assemblies are relatively fixed in the stirring area, and the two second stirring assemblies can stir the filling slurry raw materials guided down by the two guide plates.
[0007] Preferably, the second stirring assembly includes a stirring drive, a second stirring shaft and a stirring rod, one end of the second stirring shaft is inserted into the filling slurry area through the side wall of the tailings bin, and a plurality of stirring rods are fixed to the stirring shaft, the other end of the second stirring shaft is fixedly connected to the stirring drive, the stirring drive is fixed on the outer wall of the tailings bin, the stirring drive includes a worm gear and a second stirring motor, the worm gear is fixed to the outer wall of the tailings bin through a fixing bracket, and the worm gear is fixedly sleeved on the second stirring shaft, and the second stirring motor is fixedly connected to the worm gear driving end, an air guide channel is provided in the second stirring shaft, an air guide pipe at the input end of the air guide channel, and the air guide pipe is fixedly connected to the external air injection device, a sealing ring is fixed between the air guide channel and the air guide pipe, a plurality of air guide holes are fixed on the air guide channel, a sealing rubber block is fixed in each air guide hole, and a cross cut is provided on the sealing rubber block, and the air guide hole is provided at the side end of the stirring rod.
[0008] Preferably, the stirring rod is rotatably connected to a second stirring blade via a positioning collar, the second stirring blade is arranged in the shape of a fan blade, and the output end of the air guide hole is arranged toward the second stirring blade.
[0009] Preferably, air outlet pipes are provided on both sides of the top of the stirring zone, the air outlet pipes are provided at the lower end of the guide plate, a valve is fixed on the air outlet pipe, the bottom surface of the stirring zone is provided with an inclined surface, and a discharge pipe is provided at the bottom of the inclined surface, the discharge pipe is fixed at the bottom of the tailings bin, and a valve is fixed on the discharge pipe.
[0010] Advantages of the present invention:
[0011] 1. The combination of an electric push rod and a stratified filter assembly achieves continuous flow and stratified filtration of the tailings slurry, improving processing efficiency. Furthermore, the partitions and tilted filter screens within the flow settling tank further promote settling and filtration of the tailings slurry, shortening processing time.
[0012] 2. It can effectively recover useful components in tailings slurry, such as fine-grained slag. Through processes such as layered filtration and stirring and mixing, the tailings slurry is converted into high-concentration filling slurry, providing high-quality material for filling mine goafs and maximizing resource utilization.
[0013] 3. The use of automated control technology and energy-efficient equipment reduces operating costs. For example, the use of electric push rods and vibrators reduces manual operation and improves work efficiency; the optimized design of the first and second stirring components reduces energy consumption; and the use of components such as air guide channels and sealing rubber blocks improves the system's sealing and stability.
[0014] 4. By efficiently treating tailings slurry, the footprint and storage capacity of the tailings pond are reduced, reducing the risk of environmental pollution. Furthermore, the treated filling slurry can be used to fill mine goafs, reducing environmental issues such as surface subsidence and groundwater contamination.
[0015] 5. The tight connections and rational structure between all components effectively resist external interference and impact. For example, the use of components such as springs and limit plates improves the stability and durability of the filter; the drive system of the first and second stirring components uses a worm gear transmission method, which improves the transmission efficiency and stability of the system. Description of the drawings:
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the structure of the present invention;
[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the present invention;
[0019] Figure 3 This is a schematic structural diagram of the first stirring assembly of the present invention;
[0020] Figure 4 The present invention Figure 3 Schematic diagram of the cross-sectional structure;
[0021] Figure 5 This is a schematic structural diagram of the second stirring assembly of the present invention.
[0022] In the figure: tailings bin 1, flow sedimentation area 2, dosing sedimentation area 3, filling slurry area 4, flow sedimentation tank body 5, feed conduit 6, feed hole 7, telescopic hose 8, electric push rod 9, filter screen 10, vibrator 11, partition plate 12, multi-way pipeline 13, dosing tank body 14, dosing pipe 15, fixed plate 16, sliding frame 17, positioning frame 18, positioning block 19, positioning groove 20, limit block 21, vertical slide rail 22, cross slide rail 23, convex plate 24, first stirring shaft 25, first stirring blade 26, drive assembly 27, guide plate 28, cement conveying pipeline 29, second stirring shaft 30, stirring rod 31, worm gear 32, second stirring motor 33, air guide channel 34, air guide pipe 35, air guide hole 36, sealing rubber block 37, second stirring blade 38, outlet pipe 39. Specific implementation method:
[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0024] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 As shown, a composite tailings bin system includes a tailings bin 1, in which a flow sedimentation zone 2 and a dosing sedimentation zone 3 are fixed on the left and right sides of the top of the tailings bin 1 in sequence, and a filling slurry zone 4 is provided at the bottom of the flow sedimentation zone 2 and the dosing sedimentation zone 3, and the filling slurry zone 4 is fixed at the bottom of the tailings bin 1, the flow first output end of the flow sedimentation zone 2 is fixedly connected to the dosing sedimentation zone 3, the dosing first output end of the dosing sedimentation zone 3 passes through the tailings bin 1 and is fixedly connected to the collecting tank, the flow second output end and the dosing second output end of the flow sedimentation zone 2 and the dosing sedimentation zone 3 are respectively fixedly connected to the filling slurry zone 4, the flow sedimentation zone 2 can naturally settle the tailings slurry flow, and the dosing sedimentation zone 3 can dosing and precipitate the tailings slurry flowing into the flow sedimentation zone 2, the filling slurry zone 4 is also connected to a cement bin through a connecting pipe, and a diversion component is fixed at the filling output end of the filling slurry zone 4.
[0025] Specifically, the tailings bin 1 is the main part of the entire system, used to accommodate and preliminarily process the tailings slurry. The flow settling area 2 is located on the top left side of the tailings bin 1. Its main function is to perform preliminary flow settling treatment on the incoming tailings slurry. Through the action of gravity, larger particles in the tailings slurry will naturally settle to the bottom, while finer suspended matter will continue to flow with the water flow. Preliminary settling helps reduce the load of subsequent processing steps.
[0026] The dosing sedimentation zone 3 is located immediately after the flow sedimentation zone 2 and is located on the top right side of the tailings bin 1. In the dosing sedimentation zone 3, specific chemical agents (such as flocculants) are added to the tailings slurry that has undergone preliminary sedimentation to promote the rapid sedimentation of suspended matter. These agents can form larger flocs with the suspended matter, thereby accelerating its sedimentation process.
[0027] The filling slurry area 4 is located at the bottom of the tailings bin 1 and is used to receive and mix the tailings slurry after flow sedimentation and dosing sedimentation. Here, the tailings slurry is mixed with cement or other additives from the cement bin to form a filling slurry. This filling slurry can be used for mine backfill, dam construction or other engineering applications;
[0028] The system also includes connecting pipes and diversion components for transporting materials such as tailings slurry and cement from one area to another, while the diversion components are responsible for directing the prepared filling slurry to the required location.
[0029] The flow sedimentation area 2 includes a flow sedimentation tank body 5, a feed assembly is provided on the top of the flow sedimentation tank body 5, and the input end of the feed assembly is externally connected to a beneficiation tailings slurry discharge device. The feed assembly can input tailings slurry with a concentration of 15.81% into the sedimentation tank body. The bottom surface of the sedimentation tank body is inclined in the tailings bin 1. A guide assembly is fixed at the bottom of the flow sedimentation tank body 5. The guide assembly can divert the tailings slurry after precipitation in the flow sedimentation tank body 5. The side end of the top of the flow sedimentation tank body 5 is fixedly connected to the overflow water diversion pipe, and the overflow water diversion pipe passes through The flow sedimentation tank body 5 is fixedly connected to the dosing sedimentation area 3, and a pump body is fixed on the overflow water guide pipe; the feeding assembly includes an L-shaped feeding conduit 6, which is inserted into the feeding hole 7 and can slide in the feeding hole 7. A telescopic hose 8 is fixedly connected to the L-shaped feeding conduit 6, and the telescopic hose 8 is fixedly connected to a connecting pipe. The connecting pipe is fixedly connected to the flow sedimentation tank body 5 through a bracket. An electric push rod 9 is fixedly connected to the side of the L-shaped feeding conduit 6, and the electric push rod 9 is fixed to the top of the flow sedimentation tank body 5;
[0030] Specifically, the main function of the feed assembly is to introduce the tailings slurry (with a concentration of 15.81%) generated during the mineral processing process into the flow settling tank body 5 .
[0031] The L-shaped feed conduit 6 is inserted into the flow settling tank body 5 through the feed hole 7 and can slide in the feed hole 7. At the same time, the telescopic property of the telescopic hose 8 is used to activate the electric push rod 9, so that the L-shaped feed conduit 6 can reciprocate in the feed hole 7, so that the tailings slurry can evenly enter the flow settling tank body 5;
[0032] At the same time, after ensuring that the tailings slurry can be evenly and stably injected into the flow settling tank 5, in actual application, an intelligent liquid level sensor can also be introduced to monitor the liquid level in the tank in real time and feed the data back to the central control system. Once the liquid level approaches the preset warning line, the central control system will automatically adjust the operating frequency of the electric push rod 9, thereby adjusting the reciprocating speed of the L-shaped feed conduit 6 to ensure that the feed rate matches the processing capacity of the settling tank.
[0033] The bottom of the flow settling tank 5 is inclined toward the tailings bin, which helps the sediment (such as tailings) formed during the settling process of the tailings slurry to slide down and settle along the bottom. In the flow settling tank 5, the solid particles in the tailings slurry gradually settle to the bottom due to gravity, while the clear water (or water with less solids) gradually rises and gathers at the top of the flow settling tank 5.
[0034] The material guide assembly is located at the bottom of the flow settling tank 5 and is used to guide the tailings slurry after sedimentation;
[0035] The overflow water diversion pipe is fixed to the top side of the flow sedimentation tank body 5, passes through the flow sedimentation tank body 5 and is fixedly connected to the dosing sedimentation area 3. A pump body is also installed on the pipeline to realize the diversion drive function;
[0036] That is, when the clean water in the flow sedimentation tank body 5 accumulates to a certain height, it flows into the dosing sedimentation area through the overflow water diversion pipe for further treatment (such as dosing sedimentation, etc.). The presence of the pump body can ensure that the clean water can be discharged in a timely and effective manner to avoid excessive accumulation in the sedimentation tank body.
[0037] A layered filter assembly is fixed in the flow sedimentation tank body 5, and the layered filter assembly is arranged at the upper end of the bottom surface, and can filter the tailings slurry after precipitation in layers; the layered filter assembly includes two layers of filter screens 10 arranged in the flow sedimentation tank body 5 from top to bottom, and the apertures of the two layers of filter screens 10 are gradually reduced from top to bottom. Both sides of the filter screens 10 pass through the flow sedimentation tank body 5 and are fixedly connected to the limit plates, and a spring is fixed between the limit plates on one side and the side walls of the flow sedimentation tank body 5, and a vibrator 11 is fixed on the limit plate; a discharge assembly is fixed to the upper end of each layer of filter screen 10, and the discharge assembly can discharge the tailings slurry precipitated by the filter screen 10, and a discharge assembly is also fixed to the bottom of the flow sedimentation tank body 5, and the output end of the discharge assembly is inserted into the filling slurry area 4;
[0038] Specifically, a layered filter assembly is fixedly installed above the bottom surface of the flow settling tank 5. The main function of the layered filter assembly is to filter the tailings slurry after sedimentation in layers to separate solid particles of different sizes.
[0039] The layered filtration assembly includes two layers of filter screens 10, which are obliquely arranged in the flow sedimentation tank body 5 and arranged from top to bottom. The mesh apertures of the two layers of filter screens 10 gradually decrease, which means that the aperture of the upper layer of filter screen 10 is larger, which can allow larger particles to pass through, while the aperture of the lower layer of filter screen 10 is smaller, which can further filter out smaller particles.
[0040] To maintain the stability and position of the filter 10, both sides of the filter extend through the flow settling trough 5 and are fixedly connected to limit plates. These limit plates not only secure the filter but are also connected to the side walls of the flow settling trough 5 via springs. This allows the filter to move slightly when subjected to vibration while maintaining its overall position.
[0041] In addition, in order to enhance the filtering effect, a vibrator 11 is fixed to the limit plate on one side. The vibrator 11 can generate vibrations to make the solid particles on the filter 10 fall off more easily, thereby improving the filtering efficiency.
[0042] At the upper end of each layer of filter screen 10, a discharge assembly is fixed. The function of these discharge assemblies is to discharge the tailings slurry settled on the filter screen in time to prevent it from accumulating too much and affecting the filtering effect. At the same time, these discharge assemblies can also be transported to the filling slurry area 4 as needed for filling slurry preparation;
[0043] A discharge assembly is also fixed at the bottom of the flow settling tank 5, and its output end is directly inserted into the filling slurry area 4, so as to directly transport the filtered fine particle tailings slurry to a designated area for subsequent processing.
[0044] Two partition plates 12 are fixed in sequence from left to right in the flow sedimentation tank body 5, and the heights of the two partition plates 12 are lowered from left to right, and the cross-section of the partition plates 12 is triangular; the discharge assembly includes a multi-way pipe 13, and a valve is fixed on the output end of the multi-way pipe 13. Each branch of the multi-way pipe 13 is fixedly connected to the area between the partition plate 12 and the filter screen 10, and can discharge the tailings slurry precipitated by the filter screen 10 to the filling slurry area 4.
[0045] Specifically, in the flow sedimentation tank body 5, two partition plates 12 are fixed in sequence from left to right, and the height of the two partition plates 12 gradually decreases from left to right. This design helps the slurry to gradually settle during the flow process. The cross-section of the partition plate 12 is designed to be triangular, which helps the slurry to generate turbulence or eddy current when flowing through, thereby promoting the sedimentation of mineral particles.
[0046] A valve is fixed on the output end of the multi-way pipe 13 to control the flow rate and timing of discharge. Each branch pipe is fixedly connected to the area between the partition plate 12 and the filter screen 10, allowing the tailings slurry to be discharged to the filling slurry area 4 through different branches after the slurry passes through the filter screen 10 and the tailings slurry is precipitated.
[0047] The dosing sedimentation area 3 includes a dosing tank body 14 whose inner bottom surface is inclined toward the tailings bin 1. The dosing tank body 14 is fixed in the tailings bin 1, and an overflow water diversion pipe is fixedly connected to the side of the dosing tank body 14. The output end of the overflow water diversion pipe is connected to the dosing tank body 14 using a multi-way branch pipe. A first stirring assembly and a dosing pipe 15 are fixed on the top of the dosing tank body 14. The dosing pipe 15 is arranged at the side end of the first stirring assembly. A discharge conduit is fixed to the bottom of the dosing tank body 14, and a valve is provided on the discharge conduit. A drainage conduit is fixed to the side end of the top of the dosing tank body 14, and the drainage conduit passes through the dosing tank body 14 and the tailings bin 1. The first stirring assembly includes a fixed plate 16, a sliding frame 17, a sliding assembly, a first stirring member and a driving assembly 27. The sliding frame 17 is fixed on the fixed plate 16, and the sliding frame 17 is slidably connected to the sliding assembly. The first stirring member is fixed on the sliding assembly, and the sliding assembly is fixedly connected to the output end of the driving assembly 27. The driving assembly 27 is fixed on the fixed plate 16. The driving assembly 27 can drive the sliding assembly to slide back and forth on the sliding frame 17 and drive the first stirring member to reciprocate in the dosing tank 14; the sliding assembly includes a positioning frame 1 8. Both ends of the positioning frame 18 are respectively embedded in the slide grooves on the sliding frame 17 and are slidably connected to the sliding frame 17. A positioning block 19 is slidably connected to the positioning frame 18. A first stirring member is fixed on the front side of the positioning block 19, and a positioning groove 20 is fixed on the other side. A spring is provided in the positioning groove 20, and the spring is fixedly connected to the limit block 21. The limit block 21 can be inserted into the positioning groove 20. The limit block 21 fits and is embedded in the slide rail assembly, and the slide rail assembly is fixed to the positioning frame 18; the slide rail assembly includes two vertical slide rails 22 and a cross slide rail 23. The two vertical slide rails 22 are fixedly connected with a cross slide rail 23, and a convex plate 24 is fixed on the lower part of each vertical slide rail 22 at the connection with the cross slide rail 23, and the top of the convex plate 24 is set with an inclined surface, and the distance between the bottom of the convex plate 24 and the bottom of the vertical slide rail 22 is greater than twice the outer diameter of the limit block 21; the first stirring assembly includes a first stirring motor, the first stirring motor is fixed on the positioning block 19, and the output end of the first stirring motor is fixedly connected to a first stirring shaft 25, and the first stirring shaft 25 is fixed with a first stirring shaft 25 from top to bottom. The stirring blade 26, the first stirring blade includes two blade plates that are fitted and fixed, and the blade plates are arranged in a "fish fin shape", with multiple through holes fixed on the blade plates, and the through holes on the two blade plates are staggered; the driving assembly 27 includes a first connecting rod, a second connecting rod and a driving motor, one end of the first connecting rod is rotatably connected to one end of the second connecting rod through a rotating shaft, the other end of the first connecting rod is hinged to the positioning frame 18 through a hinge shaft, and the other end of the second connecting rod is fixedly connected to the output end of the driving motor, and the driving motor is fixed on the fixed plate 16.
[0048] Specifically, the dosing tank body 14 is fixed in the tailings bin 1, and its inner bottom surface is tilted toward the tailings bin 1, which facilitates the mixing and settling of the reagent and tailings. The overflow water diversion pipe is used to divert excess water flow, and its output end is connected to the dosing tank body 14 through a multi-way branch pipe to ensure smooth water flow. The dosing pipe 15 is used to add reagent to the dosing tank body 14 and is arranged at the side end of the first stirring assembly. The first stirring assembly is used to stir the reagent and tailings in the dosing tank body 14 to ensure that they are fully mixed.
[0049] Specifically, the first stirring assembly is fixed with a sliding frame 17 on the fixed plate 16 to provide support for the stirring assembly, and both ends of the positioning frame 18 are embedded in the sliding grooves of the sliding frame 17 to achieve a sliding connection;
[0050] The slide rail assembly consists of two vertical slide rails 22 and a cross slide rail 23, providing a complex sliding path of up and down - left and right - up and down - left and right to ensure the stirring effect;
[0051] The bottom of the vertical slide rail 22 has an inclined convex plate 24, which cooperates with the force of the limit block 21 and the spring to enable the limit block 21 to slide normally in the slide rail assembly;
[0052] That is, when the limit block 21 slides down from a vertical slide rail 22, the limit block 21 will contact the convex plate 24. Because the top of the convex plate 24 is inclined, it can ensure that the limit block 21 contacts the convex plate 24, producing an effect, causing the spring to compress, and the limit block 21 slides into the positioning groove 20.
[0053] Because each vertical slide rail 22 is fixed with a protruding plate 24 at the connection with the cross slide rail 23, and the top of the protruding plate 24 is set with an inclined surface, and the distance between the bottom of the protruding plate 24 and the bottom of the vertical slide rail 22 is greater than twice the outer diameter of the limit block 21, when the limit block 21 slides away from the protruding plate 24, the spring takes effect and causes the limit block 21 to pop out;
[0054] When the limit block 21 slides to the bottom of the vertical slide rail 22, it will be limited by the convex plate 24 when sliding upward, so that the limit block 21 slides into the cross slide rail 23. Similarly, the other vertical slide rail 22 will also produce the same movement, driving the first stirring element to achieve a complex sliding path of up and down - left and right - up and down - left and right, thereby improving the stirring effect.
[0055] The first stirring motor drives stirring through the first stirring shaft 25 and the first stirring blade 26. The blade plate is set in a "fish fin shape" and has multiple through holes. The through holes on the two blade plates are staggered, which helps to enhance the stirring effect and mixing uniformity.
[0056] The driving assembly 27 includes a first connecting rod, a second connecting rod and a driving motor; the driving motor drives the positioning frame 18 to slide back and forth on the sliding frame 17 through the second connecting rod and the first connecting rod, thereby realizing the reciprocating motion of the stirring element. This reciprocating motion combined with the complex path of the slide rail assembly can further improve the stirring effect and the sedimentation efficiency of the tailings.
[0057] The filling slurry area 4 includes a guide area and a stirring area. The guide area is fixedly arranged on the stirring area. The guide area includes two guide plates 28 that are relatively fixed on the inner wall of the tailings bin 1. The guide plates 28 are arranged at the lower end of the discharge assembly and the discharge conduit. A cement delivery pipe 29 is arranged on the top of the guide plate 28. The cement delivery pipe 29 is fixed on the tailings bin 1. The cement delivery pipe 29 is fixedly connected to the cement injection device. The cement injection device includes a cement bin. A spiral electronic scale is fixed at the output end of the cement bin. Two second stirring groups are relatively fixed in the stirring area. The two second stirring components can stir the filling slurry raw materials guided down by the two guide plates 28; the second stirring component includes a stirring drive, a second stirring shaft 30 and a stirring rod 31, one end of the second stirring shaft 30 is inserted into the filling slurry area 4 through the side wall of the tailings bin 1, and a plurality of stirring rods 31 are fixed to the stirring shaft, and the other end of the second stirring shaft 30 is fixedly connected to the stirring drive, and the stirring drive is fixed to the outer wall of the tailings bin 1; the stirring drive includes a worm gear 32 and a second stirring motor 33, and the worm gear 32 is fixed to the outer side of the tailings bin 1 through a fixing frame The worm gear 32 is fixedly sleeved on the second stirring shaft 30, and the driving end of the worm gear 32 is fixedly connected to the second stirring motor 33; an air guide channel 34 is provided in the second stirring shaft 30, and an air guide pipe 35 is fixedly inserted into the input end of the air guide channel 34. The air guide pipe 35 is fixedly connected to the external gas injection device, and a sealing ring is fixed between the air guide channel 34 and the air guide pipe 35. A plurality of air guide holes 36 are fixed on the air guide channel 34, and a sealing rubber block 37 is fixed in each air guide hole 36, and a cross cut is provided on the sealing rubber block 37. And the air guide hole 36 is arranged at the side end of the stirring rod 31; the second stirring blade 38 is rotatably connected to the stirring rod 31 through a positioning ring, the second stirring blade 38 is arranged in the shape of a fan blade, and the output end of the air guide hole 36 is arranged toward the second stirring blade 38; air outlet pipes 39 are arranged on both sides of the top of the stirring zone, the air outlet pipes 39 are arranged at the lower end of the guide plate 28, and a valve is fixed on the air outlet pipe 39. The bottom surface of the stirring zone is arranged in an inclined surface, and a discharge pipe is arranged at the bottom of the inclined surface. The discharge pipe is fixed to the bottom of the tailings bin 1, and a valve is fixed on the discharge pipe.
[0058] Specifically, the filling slurry zone 4 is subdivided into a diversion zone and a stirring zone, which are closely combined to complete the preparation of the filling slurry;
[0059] The guide zone is fixed above the stirring zone and consists of two guide plates 28 fixed obliquely and relatively on the inner wall of the tailings bin 1. The two guide plates 28 are arranged at the lower end of the discharge assembly and the discharge conduit to guide the filling slurry raw materials to flow to the stirring zone.
[0060] A cement delivery pipe 29 is provided on the top of the guide plate 28, and the cement delivery pipe 29 is connected to the cement injection device for delivering cement to the guide area. The cement injection device includes a cement silo, and a spiral electronic scale is installed at its output end to accurately control the amount of cement added.
[0061] Two second stirring assemblies are fixed in the stirring zone and arranged opposite to each other, and are used to stir the filling slurry raw material guided down by the guide plate 28;
[0062] One end of the second stirring shaft 30 is inserted into the stirring zone through the side wall of the tailings bin 1, and the other end is connected to the stirring drive, which consists of a worm gear 32 and a second stirring motor 33. The worm gear 32 is fixed to the outer wall of the tailings bin 1 and is sleeved on the second stirring shaft 30, and is driven by the second stirring motor 33;
[0063] An air guide channel 34 is provided in the second stirring shaft 30, the input end of which is connected to an external gas injection device via an air guide pipe 35. The air guide channel 34 is provided with a plurality of air guide holes 36, each of which is equipped with a sealing rubber block 37 with a cross cutout for controlling gas ejection.
[0064] A second stirring blade 38 in the shape of a fan blade is rotatably connected to the stirring rod 31 through a positioning collar. The output end of the air guide hole 36 faces the second stirring blade 38, so that gas can be injected during the stirring process to improve the stirring efficiency. At the same time, because the second stirring blade 38 is arranged in the shape of a fan blade and the output end of the air guide hole 36 is arranged toward the second stirring blade 38, the second stirring blade 38 can be rotated on the stirring rod 31, further improving the stirring effect.
[0065] The gas outlet pipes 39 are provided on both sides of the top of the stirring zone to discharge the excess gas generated during the stirring process, and valves are installed on them to control the gas flow;
[0066] The bottom surface of the mixing zone is set with an inclined surface to facilitate the filling slurry to converge to the discharge pipe. The discharge pipe is provided at the bottom of the inclined surface, fixed at the bottom of the tailings bin 1, and equipped with a valve to control the discharge.
[0067] Actual working process:
[0068] When the tailings slurry enters the flow settling tank 5, the solid particles in the tailings slurry gradually settle on the filter screen 10 due to gravity. The settled tailings slurry can be discharged through the discharge assembly. The discharge assembly consists of a multi-way pipe 13, each branch of which is connected to the area between the partition plate 12 and the filter screen 10 to ensure that the settled tailings slurry can be accurately discharged. The output end of the multi-way pipe 13 is equipped with a valve to control the discharge of the tailings slurry as needed.
[0069] The dosing and settling area 3 is used to further process the tailings slurry by adding reagents to promote the sedimentation of solid particles in the tailings slurry. The inner bottom surface of the dosing tank 14 is inclined to facilitate the flow and sedimentation of the tailings slurry. The dosing pipe 15 is used to add reagents to the dosing tank 14, and the first stirring assembly is responsible for stirring the reagents and tailings slurry to ensure that they are fully mixed.
[0070] The first stirring assembly includes a fixed plate 16, a sliding frame 17, a sliding assembly, a first stirring member, and a driving assembly 27. The sliding assembly slides back and forth on the sliding frame 17, driving the first stirring member to stir back and forth in the dosing tank 14. The stirring blade adopts a "fish fin" design, and the blade plate is provided with multiple through holes, which helps to increase the stirring effect and promote the mixing of the reagent and the tailings slurry. The tailings slurry that has settled and been treated with the dosing enters the filling slurry area 4 for further processing.
[0071] The filling slurry area 4 includes a guide area and a stirring area. The guide area is composed of two inclined guide plates 28 that guide the tailings slurry to the stirring area. Two second stirring components are provided in the stirring area. The stirring drive (including a worm gear 32 and a second stirring motor 33) drives the stirring rod 31 and the second stirring blade 38 to rotate, thereby stirring the tailings slurry and additives such as cement. The stirring rod 31 is provided with an air guide channel 34 inside. Gas is injected into the stirring area through an external gas injection device. The gas is ejected through the air guide hole 36 to form bubbles, which help mix and disperse the tailings slurry. After stirring is completed, the filling slurry is discharged through the discharge pipe for subsequent filling operations.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A composite tailings bin system, comprising a tailings bin, characterized in that: The flow sedimentation area and the dosing sedimentation area are fixed on the left and right sides of the top of the tailings bin in sequence, and a filling slurry area is provided at the bottom of the flow sedimentation area and the dosing sedimentation area, and the filling slurry area is fixed at the bottom of the tailings bin, the flow first output end of the flow sedimentation area is fixedly connected to the dosing sedimentation area, the dosing first output end of the dosing sedimentation area passes through the tailings bin and is fixedly connected to the collecting tank, the flow second output end of the flow sedimentation area and the dosing second output end of the dosing sedimentation area are respectively fixedly connected to the filling slurry area, the flow sedimentation area is for the natural sedimentation of the tailings slurry flow, the dosing sedimentation area is for the dosing precipitation of the tailings slurry flowing into the flow sedimentation area, and the filling slurry area is also connected to the The connecting pipe is connected to the cement silo. The filling output end of the filling slurry area is fixed with a diversion component. The dosing sedimentation area includes a dosing tank body with an inner bottom surface inclined toward the tailings bin. The dosing tank body is fixed in the tailings bin, and an overflow water diversion pipe is fixedly connected to the side of the dosing tank body. The output end of the overflow water diversion pipe is connected to the dosing tank body using a multi-way branch pipe. The top of the dosing tank body is fixed with a first stirring assembly and a dosing pipe. The dosing pipe is arranged at the side end of the first stirring assembly. The bottom of the dosing tank body is fixed with a discharge conduit. The discharge conduit is provided with a valve, and the top side end of the dosing tank body is fixed with a drainage conduit. The drainage conduit passes through the dosing tank body and the tailings bin.The cam is fixedly mounted on the support frame, and the cam is connected to the support frame by a sliding connection, and the sliding connection is fixed on the support frame, and the cam is fixed on the support frame. The driving member is a pair of wheels, the wheels are turned, and the driving member is a pair of wheels respectively connected to the driving member, and the driving member is rotated to drive the gear train to drive the gear train. The two wheels are turned by the steering wheel, and the steering column is rotated to move relative to the steering column.
2. A composite tailings bin system according to claim 1, characterized in that: The flow sedimentation area includes a flow sedimentation tank body, a feed assembly is provided on the top of the flow sedimentation tank body, and the input end of the feed assembly is externally connected to a mineral processing tailings slurry discharge device. The feed assembly inputs tailings slurry with a concentration of 15.81% into the sedimentation tank body, and the inner bottom surface of the sedimentation tank body is inclined in the tailings bin. A material guide assembly is fixed at the bottom of the flow sedimentation tank body, and the material guide assembly guides the tailings slurry after precipitation in the flow sedimentation tank body. The top side end of the flow sedimentation tank body is fixedly connected to an overflow water diversion pipe, and the overflow water diversion pipe passes through the flow sedimentation tank body and is fixedly connected to the dosing sedimentation area, and a pump body is fixed on the overflow water diversion pipe.
3. The composite tailings bin system according to claim 2, characterized in that: The feeding assembly includes an L-shaped feeding conduit, which is inserted into the feeding hole and slides in the feeding hole. A telescopic hose is fixedly connected to the L-shaped feeding conduit, and the telescopic hose is fixedly connected to a connecting pipe. The connecting pipe is fixedly connected to the flow sedimentation tank body through a bracket. An electric push rod is fixedly connected to the side of the L-shaped feeding conduit, and the electric push rod is fixed on the top of the flow sedimentation tank body.
4. A composite tailings bin system according to claim 3, characterized in that: A layered filter assembly is fixed in the flow sedimentation tank body, and the layered filter assembly is arranged at the upper end of the bottom surface, and filters the precipitated tailings slurry in layers. The layered filter assembly includes two layers of filter screens that are arranged in the flow sedimentation tank body in an inclined manner from top to bottom. The apertures of the two layers of filter screens are arranged to decrease in sequence from top to bottom. Both sides of the filter screens pass through the flow sedimentation tank body respectively and are fixedly connected to the limit plates. A spring is fixed between the limit plates on one side and the side walls of the flow sedimentation tank body, and a vibrator is fixed on the limit plate. A discharge assembly is fixed at the upper end of each layer of filter screen, and the discharge assembly is The tailings slurry precipitated by the filter is discharged, and a discharge assembly is also fixed at the bottom of the flow sedimentation tank body, and the output end of the discharge assembly is inserted into the filling slurry area. Two partition plates are fixed in sequence from left to right in the flow sedimentation tank body, and the heights of the two partition plates are set to decrease from left to right. The cross-section of the partition plate is triangular. The discharge assembly includes a multi-way pipe, and a valve is fixed on the output end of the multi-way pipe. Each branch of the multi-way pipe is fixedly connected to the area of the partition plate and the filter screen, and discharges the tailings slurry precipitated by the filter screen to the filling slurry area.
5. The composite tailings bin system according to claim 4, characterized in that: The filling slurry area includes a guide area and a stirring area. The guide area is fixedly arranged on the stirring area. The guide area includes two guide plates that are relatively fixed on the inner wall of the tailings bin at an angle. The guide plates are arranged at the lower end of the discharge assembly and the discharge pipe. A cement conveying pipe is arranged on the top of the guide plate. The cement conveying pipe is fixed on the tailings bin. The cement conveying pipe is fixedly connected to the cement injection device. The cement injection device includes a cement bin. A spiral electronic scale is fixed at the output end of the cement bin. Two second stirring assemblies arranged opposite to each other are fixed in the stirring area. The two second stirring assemblies stir the filling slurry raw materials guided down by the two guide plates.
6. The composite tailings bin system according to claim 5, characterized in that: The worm gear of the second stirring shaft is fixedly mounted on the outer wall of the tailings bin, and the worm gear is fixedly sleeved on the second stirring shaft, and the second stirring motor is fixedly connected to the worm gear driving end. An air guide channel is provided in the second stirring shaft, and an air guide pipe is fixedly inserted into the input end of the air guide channel, and the air guide pipe is fixedly connected to the external air injection device. A sealing ring is fixed between the air guide channel and the air guide pipe. A plurality of air guide holes are fixed on the air guide channel, and a sealing rubber block is fixed in each air guide hole, and a cross cut is formed on the sealing rubber block, and the air guide hole is arranged on the side end of the stirring rod.
7. The composite tailings bin system according to claim 6, characterized in that: The stirring rod is rotatably connected to a second stirring blade via a positioning collar. The second stirring blade is arranged in the shape of a fan blade, and the output end of the air guide hole is arranged toward the second stirring blade.
8. The composite tailings bin system according to claim 7, characterized in that: Air outlet pipes are provided on both sides of the top of the stirring zone, the air outlet pipes are provided at the lower end of the guide plate, a valve is fixed on the air outlet pipe, the bottom surface of the stirring zone is set as an inclined surface, and a discharge pipe is provided at the lowest end of the inclined surface, the discharge pipe is fixed at the bottom of the tailings bin, and a valve is fixed on the discharge pipe.
Citation Information
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