A kind of pipe pile end plate surface spraying paint treatment equipment
By designing a conveying, positioning and spraying device for the end plate of pipe piles, the problems of the degradation of spraying quality and low efficiency caused by overlap during the spraying treatment of pipe piles are solved, and efficient and uniform spraying treatment and rapid drying are achieved.
Patent Information
- Application Number
- CN202411499502.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-10-25
AI Technical Summary
In industrial production, pipe pile end plates are easily shielded due to overlap during the painting process, resulting in a decrease in the quality of the painting. In addition, traditional hand-held painting equipment is inefficient and requires a lot of labor.
A pipe pile end plate surface painting treatment equipment is designed, including a conveying device, a positioning device and a spraying device. The conveying device realizes the conveying of the pipe pile end plate through the motor-driven driving driving wheel and auxiliary wheel; the positioning device uses a motor and a gear system to clamp the pipe pile end plate to prevent position deviation; the spraying device achieves uniform spraying treatment of the surface of the pipe pile end plate by spraying racks and toggling gears, and is equipped with a dryer for rapid drying.
Through the clamping of the positioning device and the synchronous painting and drying of the spraying device, the efficiency and quality of the spraying treatment are improved, manual operation is reduced, and continuous painting and drying is achieved.
Smart Images
Figure CN118988635B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipe pile end plates, and in particular to a pipe pile end plate surface spray painting treatment device. Background Art
[0002] Pipe pile end plates are often used in industrial production. They are usually annular workpieces made of steel and can be used in cement buildings. During use, their surfaces must be painted to effectively reduce the corrosion of the metal by the external environment, thereby protecting the metal. In actual production, multiple pipe pile end plates are prone to overlap, resulting in the lower pipe pile end plates being overlapped and shielded and unable to be sprayed with topcoat, affecting the quality of the spray paint. In addition, most of them are handheld, requiring a lot of manpower and low efficiency. Summary of the invention
[0003] In response to the above technical problems, the technical solution adopted by the present invention is: a surface spray painting equipment for pipe pile end plates, comprising a conveying device, the conveying device comprising a bottom plate, the conveying device being used to transport the pipe pile end plates, a positioning device being arranged in front of the conveying device, the positioning device comprising an arc support frame, the positioning device being used to clamp the pipe pile end plates, a spraying device being arranged on the side of the positioning device, the spraying device comprising a spraying support frame, the spraying device being used to uniformly spray paint on the surface of the pipe pile end plates.
[0004] Furthermore, the conveying device includes a feeding component and a unloading component, the feeding component includes a conveying support frame fixedly installed on the bottom plate, a motor fixing plate is fixedly installed on the side of the conveying support frame, a first motor is fixedly installed on the motor fixing plate, a driving wheel is rotatably installed on the movable end of the first motor, a conveying pulley is rotatably installed on the other end of the driving wheel, a plurality of auxiliary wheels are rotatably installed in front of the driving wheel, a conveying pulley is rotatably installed on one end of the auxiliary wheels, a conveyor belt is wrapped around the outside of the conveying pulley, a driving gear I is rotatably installed on the top of the driving wheel, and a driving gear II is rotatably installed on the top of the auxiliary wheel.
[0005] Furthermore, a transmission shaft I is rotatably installed below the driving wheel, a transmission shaft II is arranged in front of the transmission shaft I, a driven gear I is rotatably installed on the top of the transmission shaft I, a driven gear II is rotatably installed on the top of the transmission shaft II, the driving gear I and the driven gear I are meshed, the driving gear II and the driven gear II are meshed, a conveyor belt is wrapped around the outside of the transmission shaft I and the transmission shaft II, a placement rack is fixedly installed at one end of the bottom plate, an electric cylinder fixing block is fixedly installed on the bottom plate, an electric cylinder is arranged on the electric cylinder fixing block, and a stretching plate is slidably installed at the front end of the electric cylinder.
[0006] Furthermore, the positioning device includes an arc support frame fixedly mounted on the base plate, a circular ring is rotatably mounted on the circular arc support frame, a transposition gear is fixedly mounted on the circular ring, a second motor is fixedly mounted on the circular arc support frame, a motor shaft is rotatably mounted on the movable end of the second motor, a pinion is rotatably mounted on the motor shaft, and the pinion and the transposition gear are meshed.
[0007] Furthermore, a protrusion is fixedly installed in the middle of the circular ring, a lower positioning plate is fixedly installed below the protrusion, an upper positioning plate is fixedly installed on the upper end of the protrusion, a third motor is fixedly installed on the lower positioning plate, a rotating shaft is rotatably installed on the movable end of the third motor, a positioning gear I and a positioning gear II are rotatably installed on the rotating shaft, a plurality of transverse racks are slidably installed on the positioning gear I, a plurality of longitudinal racks are slidably installed on the positioning gear II, connecting blocks are fixedly installed on the top of the longitudinal racks and the transverse racks, an upper clamping block is fixedly installed above the connecting block, a lower clamping block is fixedly installed below the connecting block, and sliding grooves are provided on the upper positioning plate and the lower positioning plate.
[0008] Furthermore, the spraying device includes a spraying support frame fixedly mounted on the base plate, a fourth motor is fixedly mounted on the top of the spraying support frame, a synchronous shaft is rotatably mounted on the movable end of the fourth motor, a toggle gear I and a toggle gear II are rotatably mounted on the synchronous shaft, a spraying slide is fixedly mounted on the upper end of the spraying support frame, a slide is fixedly mounted below the spraying support frame, a spraying rack is slidably mounted on the spraying slide, a circular arc rack is slidably mounted on the slide, the spraying rack is meshed with the toggle gear I, and the toggle gear II is meshed with the slide.
[0009] Furthermore, a spraying circular plate is fixedly mounted on the spraying rack, a nozzle is fixedly mounted on the spraying circular plate, a raw material pipe is arranged on the nozzle, and a dryer is fixedly mounted on the arc rack.
[0010] Compared with the prior art, the present invention has the following advantages: (1) the positioning device provided in the present invention clamps the upper and lower pipe pile end plates by a motor to prevent positional displacement during the spraying process, and single spraying is more efficient; (2) the present invention uses the spraying device to simultaneously spray and dry the pipe pile end plates, which saves more spraying time and improves work efficiency; (3) the present invention can realize continuous spraying and drying by rotating the positioning device as a whole by a motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 The overall structure of the device of the present invention is shown in FIG. Figure 1 .
[0012] Figure 2 The overall structure of the device of the present invention is shown in FIG. Figure 2 .
[0013] Figure 3 It is a schematic diagram of the structure of the conveying device of the present invention.
[0014] Figure 4 The structure of the positioning device of the present invention is shown in FIG. Figure 1 .
[0015] Figure 5 It is a schematic diagram of the internal structure of the positioning device of the present invention.
[0016] Figure 6 The structure of the positioning device of the present invention is shown in FIG. Figure 2 .
[0017] Figure 7 It is a schematic diagram of the structure of the spraying device of the present invention.
[0018] Figure numerals: 101-bottom plate; 102-conveying support frame; 103-motor fixing plate; 104-first motor; 105-driving wheel; 106-conveying belt wheel; 107-driving gear I; 108-driven gear I; 109-placing frame; 110-conveying belt; 111-conveying shaft I; 112-conveying shaft II; 113-auxiliary wheel; 114-driven gear II; 115-driving gear II; 116-conveying belt; 201-electric cylinder fixing block; 202-electric cylinder; 203-stretching plate; 301-arc support frame; 302-circular ring; 303-bump; 304-second motor; 305-motor shaft; 306-pinion ;307-transposition gear;308-upper positioning plate;309-lower positioning plate;310-third motor;311-positioning gear I;312-rotating shaft;313-positioning gear II;314-transverse rack;315-connecting block;316-upper clamping block;317-lower clamping block;318-longitudinal rack;401-spraying support frame;402-fourth motor;403-synchronous shaft;404-spraying slide;405-spraying rack;406-sliding gear I;407-sliding groove;408-arc rack;409-sliding gear II;410-spraying circular plate;411-raw material pipe;412-nozzle;413-dryer. DETAILED DESCRIPTION
[0019] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings.
[0020] Example: Reference Figure 1-Figure 7A surface painting treatment device for a pipe pile end plate comprises a conveying device, the conveying device comprises a bottom plate 101, the conveying device is used to transport the pipe pile end plate, a positioning device is arranged in front of the conveying device, the positioning device comprises an arc support frame 301, the positioning device is used to clamp the pipe pile end plate, a spraying device is arranged on the side of the positioning device, the spraying device comprises a spraying support frame 401, and the spraying device is used to uniformly spray paint on the surface of the pipe pile end plate.
[0021] like Figure 1-Figure 3 As shown, the conveying device includes a feeding component and a unloading component, the feeding component includes a conveying support frame 102 fixedly mounted on a bottom plate 101, a motor fixing plate 103 is fixedly mounted on the side of the conveying support frame 102, a first motor 104 is fixedly mounted on the motor fixing plate 103, a driving wheel 105 is rotatably mounted on the movable end of the first motor 104, a conveying pulley 106 is rotatably mounted on the other end of the driving wheel 105, a plurality of auxiliary wheels 113 are rotatably mounted in front of the driving wheel 105, one end of each auxiliary wheel 113 is rotatably mounted with a conveying pulley 106, a conveyor belt 116 is wrapped around the outside of the conveying pulley 106, a driving gear I 107 is rotatably mounted on the top end of the driving wheel 105, and a driving gear II 115 is rotatably mounted on the top end of the auxiliary wheel 113.
[0022] The pipe pile end plate is placed on the driving wheel 105, and then the first motor 104 is started. The first motor 104 drives the driving wheel 105 to rotate, and the driving wheel 105 drives the conveyor belt wheel 106 to rotate. The conveyor belt wheel 106 drives multiple auxiliary wheels 113 to rotate through the conveyor belt 116, so as to transport the pipe pile end plate to the positioning device.
[0023] like Figures 1 to 3 As shown, a transmission shaft I 111 is rotatably installed below the driving wheel 105, a transmission shaft II 112 is arranged in front of the transmission shaft I 111, a driven gear I 108 is rotatably installed on the top of the transmission shaft I 111, a driven gear II 114 is rotatably installed on the top of the transmission shaft II 112, the driving gear I 107 is meshed with the driven gear I 108, the driving gear II 115 is meshed with the driven gear II 114, a conveyor belt 110 is wrapped around the outside of the transmission shaft I 111 and the transmission shaft II 112, a placement rack 109 is fixedly installed at one end of the bottom plate 101, an electric cylinder fixing block 201 is fixedly installed on the bottom plate 101, an electric cylinder 202 is arranged on the electric cylinder fixing block 201, and a stretching plate 203 is slidably installed at the front end of the electric cylinder 202.
[0024] The stretching plate 203 is driven forward by the electric cylinder 202 to move the pipe pile end plate onto the stretching plate 203, and then the stretching plate 203 is pulled backward to transport the pipe pile end plate to the conveyor belt 110. The driving wheel 105 rotates while driving gear I 107, and the driving gear I 107 drives the driven gear I 108 to rotate in the opposite direction, thereby driving the conveyor belt 110 and the driving wheel 105 to rotate in the opposite direction, so as to transport the pipe pile end plate to the placement rack 109.
[0025] like Figure 4-Figure 7 As shown, the positioning device includes an arc support frame 301 fixedly mounted on the base plate 101, a ring 302 is rotatably mounted on the arc support frame 301, a transposition gear 307 is fixedly mounted on the ring 302, a second motor 304 is fixedly mounted on the arc support frame 301, a motor shaft 305 is rotatably mounted on the movable end of the second motor 304, a pinion 306 is rotatably mounted on the motor shaft 305, and the pinion 306 is meshed with the transposition gear 307.
[0026] like Figure 4-Figure 7 As shown, a protrusion 303 is fixedly installed in the middle of the ring 302, a lower positioning plate 309 is fixedly installed below the protrusion 303, an upper positioning plate 308 is fixedly installed on the upper end of the protrusion 303, a third motor 310 is fixedly installed on the lower positioning plate 309, a rotating shaft 312 is rotatably installed on the movable end of the third motor 310, a positioning gear I 311 and a positioning gear II 313 are rotatably installed on the rotating shaft 312, a plurality of transverse racks 314 are slidably installed on the positioning gear I 311, a plurality of longitudinal racks 318 are slidably installed on the positioning gear II 313, a connecting block 315 is fixedly installed on the top of the longitudinal rack 318 and the transverse rack 314, an upper clamping block 316 is fixedly installed above the connecting block 315, a lower clamping block 317 is fixedly installed below the connecting block 315, and sliding grooves are provided on the upper positioning plate 308 and the lower positioning plate 309.
[0027] When the pipe pile end plate enters the positioning device, the third motor 310 is started, and the third motor 310 rotates to drive the rotating shaft 312 to rotate, and the rotating shaft 312 rotates to drive the positioning gear II 313 and the positioning gear I 311 to rotate synchronously, thereby driving the positioning gear I 311 to rotate and drive the transverse rack 314 to slide transversely, and the positioning gear II 313 rotates to drive the longitudinal rack 318 to slide longitudinally, thereby realizing the positioning and clamping of the pipe pile end plate.
[0028] like Figure 4-Figure 7As shown, the spraying device includes a spraying support frame 401 fixedly mounted on the base plate 101, a fourth motor 402 is fixedly mounted on the top of the spraying support frame 401, a synchronous shaft 403 is rotatably mounted on the movable end of the fourth motor 402, a toggle gear I 406 and a toggle gear II 409 are rotatably mounted on the synchronous shaft 403, a spraying slide 404 is fixedly mounted on the upper end of the spraying support frame 401, a slide 407 is fixedly mounted below the spraying support frame 401, a spraying rack 405 is slidably mounted on the spraying slide 404, an arc rack 408 is slidably mounted on the slide 407, the spraying rack 405 is meshed with the toggle gear I 406, and the toggle gear II 409 is meshed with the slide 407.
[0029] like Figure 6-Figure 7 As shown, a spraying circular plate 410 is fixedly mounted on the spraying rack 405 , a nozzle 412 is fixedly mounted on the spraying circular plate 410 , a raw material pipe 411 is provided on the nozzle 412 , and a dryer 413 is fixedly mounted on the arc rack 408 .
[0030] After the pile end plate is positioned, the fourth motor 402 is started, and the fourth motor 402 drives the toggle gear I 406 and the toggle gear II 409 to rotate. The rotation of the toggle gear I 406 drives the spray rack 405 to slide. When the spray rack 405 reaches the center of the pile end plate, its surface is sprayed with paint. At the same time, the toggle gear II 409 drives the arc rack 408 to slide, and the dryer 413 dries the sprayed surface below to make it dry quickly.
[0031] The working principle of the surface painting treatment equipment for the pipe pile end plate disclosed in the present invention is as follows: first, the pipe pile end plate is placed on the driving wheel 105, and then the first motor 104 is started, the first motor 104 drives the driving wheel 105 to rotate, the driving wheel 105 rotates to drive the conveyor belt wheel 106 to rotate, the conveyor belt wheel 106 drives the plurality of auxiliary wheels 113 to rotate through the conveyor belt 116, so that the pipe pile end plate is transported to the positioning device, and when the pipe pile end plate enters the positioning device, the third motor 310 is started, and the third motor 310 rotates to drive the rotating The shaft 312 rotates, and the rotation of the rotating shaft 312 drives the positioning gear II 313 and the positioning gear I 311 to rotate synchronously, thereby driving the positioning gear I 311 to rotate and drive the transverse rack 314 to slide transversely, and the rotation of the positioning gear II 313 drives the longitudinal rack 318 to slide longitudinally, thereby realizing the positioning and clamping of the pipe pile end plate. After the pipe pile end plate is positioned, the fourth motor 402 is started, and the fourth motor 402 drives the toggle gear I 406 and the toggle gear II 409 to rotate, and the toggle gear I 406 rotates to drive the spraying rack 405 slides, and when the spraying rack 405 reaches the center position of the pipe pile end plate, its surface is sprayed with paint. After spraying, the fourth motor 402 is reversed to make the spraying circular plate 410 away from the upper positioning plate 308, and then the second motor 304 is started to rotate the transposition gear 307 for half a cycle, and then the fourth motor 402 is started, and the toggle gear II 409 drives the arc rack 408 to slide, and the dryer 413 dries the sprayed surface below to make it dry quickly. After drying, the third motor 310 is reversed. The electric cylinder 202 drives the stretching plate 203 to move forward, and the pipe pile end plate is moved and dropped onto the stretching plate 203. Then, the stretching plate 203 is pulled backward to transport the pipe pile end plate to the conveyor belt 110. The driving wheel 105 rotates while driving the driving gear Ⅰ107 to rotate. The driving gear Ⅰ107 drives the driven gear Ⅰ108 to rotate in the opposite direction, thereby driving the conveyor belt 110 and the driving wheel 105 to rotate in the opposite direction, thereby transporting the pipe pile end plate to the placement rack 109. Then, the operation is repeated on the back of the pipe pile end plate to complete the painting.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A pipe pile end plate surface spraying equipment, comprising a conveying device, characterized in that: The conveying device comprises a bottom plate (101) and is used to transport the pipe pile end plate. A positioning device is arranged in front of the conveying device, the positioning device comprises an arc support frame (301), the positioning device is used to clamp the pipe pile end plate, and a spraying device is arranged on the side of the positioning device, the spraying device comprises a spraying support frame (401), and the spraying device is used to evenly spray paint on the surface of the pipe pile end plate. The conveying device comprises a feeding assembly and a discharging assembly, wherein the feeding assembly comprises a conveying support frame (102) fixedly mounted on a bottom plate (101), a motor fixing plate (103) fixedly mounted on a side of the conveying support frame (102), a first motor (104) fixedly mounted on the motor fixing plate (103), a driving wheel (105) rotatably mounted on a movable end of the first motor (104), a conveying belt pulley (106) rotatably mounted on the other end of the driving wheel (105), a plurality of auxiliary wheels (113) rotatably mounted in front of the driving wheel (105), a conveying belt pulley (106) rotatably mounted on one end of each auxiliary wheel (113), a conveying belt (116) wound around the outside of the conveying belt pulley (106), a driving gear I (107) rotatably mounted on the top end of the driving wheel (105), and a driving gear II (115) rotatably mounted on the top end of the auxiliary wheel (113); A transmission shaft I (111) is rotatably mounted below the driving wheel (105), a transmission shaft II (112) is arranged in front of the transmission shaft I (111), a driven gear I (108) is rotatably mounted on the top of the transmission shaft I (111), a driven gear II (114) is rotatably mounted on the top of the transmission shaft II (112), the driving gear I (107) and the driven gear I (108) are meshed, the driving gear II (115) and the driven gear II (114) are meshed, a conveyor belt (110) is wound around the outside of the transmission shaft I (111) and the transmission shaft II (112), a placement rack (109) is fixedly mounted on one end of the bottom plate (101), an electric cylinder fixing block (201) is fixedly mounted on the bottom plate (101), an electric cylinder (202) is arranged on the electric cylinder fixing block (201), and a stretching plate (203) is slidably mounted on the front end of the electric cylinder (202); The positioning device comprises an arc support frame (301) fixedly mounted on the bottom plate (101), a circular ring (302) rotatably mounted on the arc support frame (301), a transposition gear (307) fixedly mounted on the circular ring (302), a second motor (304) fixedly mounted on the arc support frame (301), a motor shaft (305) rotatably mounted on the movable end of the second motor (304), a pinion gear (306) rotatably mounted on the motor shaft (305), and the pinion gear (306) and the transposition gear (307) meshing; A protrusion (303) is fixedly mounted in the middle of the circular ring (302), a lower positioning plate (309) is fixedly mounted below the protrusion (303), an upper positioning plate (308) is fixedly mounted on the upper end of the protrusion (303), a third motor (310) is fixedly mounted on the lower positioning plate (309), a rotating shaft (312) is rotatably mounted on the movable end of the third motor (310), a positioning gear I (311) and a positioning gear II (313) are rotatably mounted on the rotating shaft (312), and the positioning gear I (311) and the positioning gear II (313) are fixedly mounted on the rotating shaft (312). 11) A plurality of transverse racks (314) are slidably mounted on the upper surface, a plurality of longitudinal racks (318) are slidably mounted on the positioning gear II (313), a connecting block (315) is fixedly mounted on the top of the longitudinal racks (318) and the transverse racks (314), an upper clamping block (316) is fixedly mounted above the connecting block (315), a lower clamping block (317) is fixedly mounted below the connecting block (315), and a sliding groove is provided on the upper positioning plate (308) and the lower positioning plate (309).
2. The surface spraying paint treatment equipment for the pipe pile end plate according to claim 1 is characterized by: The spraying device comprises a spraying support frame (401) fixedly mounted on a base plate (101), a fourth motor (402) fixedly mounted on the top of the spraying support frame (401), a synchronous shaft (403) rotatably mounted on the movable end of the fourth motor (402), a toggle gear I (406) and a toggle gear II (409) rotatably mounted on the synchronous shaft (403), a spraying slide groove (404) fixedly mounted on the upper end of the spraying support frame (401), a slide groove (407) fixedly mounted below the spraying support frame (401), a spraying rack (405) slidably mounted on the spraying slide groove (404), an arc rack (408) slidably mounted on the slide groove (407), the spraying rack (405) meshes with the toggle gear I (406), and the toggle gear II (409) meshes with the slide groove (407).
3. The equipment for spraying paint on the surface of a pipe pile end plate according to claim 2 is characterized in that: A spraying circular plate (410) is fixedly mounted on the spraying rack (405), a nozzle (412) is fixedly mounted on the spraying circular plate (410), a raw material pipe (411) is provided on the nozzle (412), and a dryer (413) is fixedly mounted on the arc rack (408).
Citation Information
Patent Citations
Double-side spraying device for curved glass
CN110180708A
Rotary primer spraying and drying all-in-one machine for composite floor production and use method of rotary primer spraying and drying all-in-one machine
CN113695136A
Intelligent production device and method for corrugated paper packaging box
CN115302848A
Turnover device for coated glass processing
CN221190471U