A laser precision drilling method and device based on CCD positioning
By introducing a clamping mechanism and cleaning mechanism into the laser drilling device, the problem of scratches on the workpiece surface caused by the serrated base plate is solved, and the drilling efficiency and quality are improved.
Patent Information
- Application Number
- CN202411270899.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2044-09-11
AI Technical Summary
When existing laser hole drilling devices drill workpieces, due to the extrusion of the serrated base plate, scratches on the surface of the workpiece are easily caused, especially for workpieces with high requirements such as mirror steel plates, which affect product quality.
A laser precision hole drilling device based on CCD positioning is designed. A clamping mechanism is used to clamp and fix both ends of the sheet to be drilled, so that the bottom is in a suspended state, reducing the contact area between the support and the sheet, and automatically cleaning the debris on the surface of the sheet through the cleaning mechanism to ensure the quality of the hole drilling.
Through the design of the clamping mechanism and cleaning mechanism, laser drilling efficiency and stability are improved, scratches on the workpiece surface are reduced, and high-quality drilling effect is ensured.
Smart Images

Figure CN118989666B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laser drilling, and in particular to a laser precision drilling method and device based on CCD positioning. Background Art
[0002] Laser drilling device is a device that uses laser technology to perform drilling. It uses a high-power laser beam to instantly penetrate the surface of the material, and uses a high-power density laser beam to irradiate the processed material, so that it is quickly heated to the vaporization temperature, and produces precise and stable small holes. It is suitable for drilling various materials. Laser drilling is the earliest practical laser processing technology and is also one of the main application areas of laser processing. CCD positioning is a technology that uses CCD image sensors to capture and process image information in real time to achieve target positioning. It is widely used in visual positioning systems. Laser drilling devices use CCD positioning technology to achieve high-precision and fast target positioning, and improve drilling efficiency and drilling quality.
[0003] In the actual operation of the laser drilling device in the prior art, in order to reduce the impact of the device on laser drilling, a serrated bottom plate is set inside the device. This shape is used to reduce the contact area between the workpiece and the device. However, when the weight of the workpiece supported by the serrated bottom plate is large, scratches will appear on the contact part between the workpiece and the serrated bottom plate due to extrusion, especially for some products with high requirements on the surface of the workpiece, such as mirror steel plates, mirror steel sheets and other workpieces, which will reduce the quality of the product. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to provide a laser precision drilling method and device based on CCD positioning.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A laser precision drilling device based on CCD positioning comprises a shell, both side outer walls of the shell are installed with fixed plates, a movable plate is arranged on the top of one end of the two fixed plates away from the shell, a mounting seat is installed on the outer wall of one side of the movable plate close to the shell, a laser head is installed on the bottom end of the mounting seat, both side outer walls of the mounting seat are installed with protective mechanisms for protecting the laser head, a movable door is rotatably installed on the outer wall of the shell away from the laser head, two clamping mechanisms for clamping and fixing a plate to be punched are installed inside the shell, and a cleaning mechanism for cleaning the surface of the plate to be punched is installed between the two clamping mechanisms inside the shell.
[0007] Optionally, a first sliding groove is opened on the top of the two fixed plates, a first sliding block is installed inside the two first sliding grooves, a first electric telescopic rod is installed on the top of the two first sliding blocks, and the telescopic ends of the two first electric telescopic rods are connected to the bottom end of the movable plate.
[0008] Optionally, a second slide groove is provided on an outer wall of one side of the movable plate close to the shell, a second sliding block is installed inside the second slide groove, and the mounting seat is connected to an end of the second sliding block away from the second slide groove.
[0009] Optionally, the protective mechanism includes a rotating block rotatably mounted on the outer walls on both sides of the mounting base, two second electric telescopic rods are mounted on one end of the two rotating blocks away from the rotating portion, the telescopic ends of the two second electric telescopic rods are jointly mounted with a protective plate, and dust collector heads are mounted at the bottom ends of the two protective plates.
[0010] Optionally, the clamping mechanism includes two groups of third sliding grooves opened on the inner bottom surface of the shell, third sliding blocks are installed inside the two groups of third sliding grooves, third electric telescopic rods are installed on the top of the two groups of third sliding blocks, and mounting plates are installed on the telescopic ends of the two groups of third electric telescopic rods.
[0011] Optionally, a placement plate is rotatably installed on the outer walls of the two mounting plates on the sides close to each other, and a plurality of first grooves are provided on the outer walls of the two placement plates on the sides away from the mounting plates. A pressure plate is slidably installed inside the plurality of first grooves, and a driving screw is rotatably installed inside one of the first grooves, and the pressure plate cooperates with the outer wall of the driving screw.
[0012] Optionally, the cleaning mechanism includes two fourth slide grooves opened on the inner bottom surface of the shell, and fourth sliding blocks are installed inside the two fourth slide grooves, and the top ends of the two fourth sliding blocks are commonly installed with a first rectangular plate.
[0013] Optionally, a moving groove is provided on the top of the first rectangular plate, a moving block is installed inside the moving groove, and a second rectangular plate is rotatably installed on the top of the moving block.
[0014] Optionally, a second groove is provided at the top of the second rectangular plate, a double-headed screw is rotatably installed inside the second groove, two rectangular blocks are installed on the outer wall of the double-headed screw, a fourth electric telescopic rod is installed on the top of the two rectangular blocks, the telescopic ends of the two fourth electric telescopic rods are installed with fixed seats, and cleaning rollers are installed inside the two fixed seats.
[0015] Optionally, a laser precision drilling method based on CCD positioning includes the drilling device described above, and the drilling method further includes the following steps:
[0016] Step 1: First debug the device, then open the two movable doors outward, control the two fourth sliders to move in the corresponding fourth slide grooves toward the direction close to the movable doors, and drive the first rectangular plate and the multiple components above it to move together to a position close to the movable doors;
[0017] Step 2: Then, one of the cleaning rollers is controlled to move upward to a position higher than the other cleaning roller 13, and the spacing between the two clamping mechanisms is controlled to match the width of the plate to be punched according to the width of the plate to be punched. Then, the two cleaning rollers can be controlled to rotate in opposite directions, and the plate is taken manually or with the help of a robot and placed on the top of the cleaning roller at the left end. The cleaning roller at the left end is rotated and transported to the gap between the cleaning roller at the right end and the fixed seat, and the cleaning roller at the right end is used to contact the top of the plate, so as to automatically clean up the debris attached to the top of the plate;
[0018] Step 3: After the two cleaning rollers clean the surface of the plate, the two ends of the plate entering the shell fall on the top of the two placement plates, and the two ends of the plate are pressed downward with the help of two pressing plates. Then, the two first sliders can be controlled to drive the moving plate to move to the top of the shell, and the telescopic ends of the two first electric telescopic rods are controlled to retract downward, and the mounting seat and the laser head thereunder are driven to move downward to a position close to the plate. The two rotating blocks are controlled to drive the two protective plates to rotate upward together, so that there is no obstruction under the laser head. With the help of the laser generated by the laser head, the inside of the plate can be punched;
[0019] Step 4: After the plate is processed by laser drilling, the two moving blocks are controlled to move back and forth inside the moving groove, driving the two cleaning rollers to clean the bottom of the plate, and then the telescopic ends of the two sets of third electric telescopic rods are controlled to extend upward together, driving the two placement plates and the clamped plate to move upward to the top of the shell, and the two placement plates are controlled to rotate 180 degrees together, so that the top of the plate rotates to be close to the two cleaning rollers, and as the telescopic ends of the two sets of third electric telescopic rods move downward and reset together, the plate is driven to abut against the two cleaning rollers, and the two moving cleaning rollers can be used to clean the side of the plate after rotation;
[0020] Step 5: After cleaning the surface of the punched plate, control the two pressing plates to release the pressing and clamping on both ends of the plate, and use the telescopic ends of the two first electric telescopic rods to retract downward, driving the upper movable plate and the two protective plates to move downward together, so that the two protective plates move downward to one end close to the plate, and as the two first sliders move inside the first slide groove, the two protective plates are driven to push the plate to the top of the two cleaning rollers, and the punched plate is automatically transported and discharged from the inside of the shell to the outside with the help of the two cleaning rollers.
[0021] The beneficial effects of the present invention are:
[0022] 1. In the present invention, the two ends of the plate to be punched can be clamped and fixed by setting a clamping mechanism, so that the bottom of the plate is in a suspended state, which can reduce the influence of the contact area between the supporting and fixing parts and the plate on the working efficiency of the laser head and improve the laser drilling efficiency of the device; and with the help of two cleaning rollers, the bottom of the plate can be auxiliary supported without affecting the punching of the plate, thereby improving the stability of punching large-area plates and ensuring that the punching quality is not affected.
[0023] 2. In the present invention, by setting up a cleaning mechanism, when the plate to be punched is placed inside the shell, with the help of the cooperation between two cleaning rollers and other multiple components, the debris attached to the upper and lower sides of the plate can be automatically cleaned off, thereby facilitating the subsequent punching of the plate.
[0024] 3. In the invention, during the process of laser drilling of the plate, the two protective plates are located on both sides of the laser head. The telescopic ends of the two sets of second electric telescopic rods can be controlled to drive the two protective plates to move toward the direction close to the laser head, and the external preset dust collection equipment can be controlled to start, so that suction is generated at the bottom ends of the two dust collection heads, and impurities such as smoke generated during the drilling process are automatically sucked away to avoid pollution to the surrounding working environment.
[0025] 4. In the present invention, after the plate is processed by laser drilling, a small amount of impurities will inevitably be attached to its upper and lower sides. The two moving blocks are controlled to move back and forth inside the moving groove, and the two cleaning rollers that are connected to the bottom of the plate are driven to clean the bottom of the plate. Then, the telescopic ends of the two sets of third electric telescopic rods are controlled to extend upward together, driving the clamped plate to move upward to the top of the shell together, and the two placement plates are controlled to rotate 180 degrees together, so that the top of the plate is rotated to be close to the two cleaning rollers. As the telescopic ends of the two sets of third electric telescopic rods move downward and reset together, the plate is driven to abut against the two cleaning rollers. At this time, the two moving cleaning rollers can be used to clean the side of the plate after rotation, thereby reducing the labor of subsequent staff in cleaning the plate and improving the processing efficiency of the plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0027] Figure 1 This is a schematic diagram of the overall structure of a laser precision drilling device based on CCD positioning proposed by the present invention;
[0028] Figure 2 for Figure 1 A schematic diagram of the structure from another angle;
[0029] Figure 3 It is a schematic diagram of the structure of two fixed plates and a first sliding block in the present invention;
[0030] Figure 4 It is a schematic diagram of the structure of the laser head and the protection mechanism in the present invention;
[0031] Figure 5 It is a schematic diagram of the structure inside the shell of the present invention;
[0032] Figure 6 It is a structural schematic diagram of the clamping mechanism in the present invention;
[0033] Figure 7 It is a schematic diagram of the structure of the pressure plate and the placement plate in the present invention;
[0034] Figure 8 It is a schematic diagram of the structure of the cleaning mechanism in the present invention;
[0035] Fig. 9 It is a schematic diagram of the structure of two rectangular blocks and a double-headed screw in the present invention.
[0036] In the figure: 1, shell; 2, fixed plate; 3, first electric telescopic rod; 4, moving plate; 5, mounting seat; 6, laser head; 7, movable door; 8, first slide groove; 9, second slide groove; 10, third slide groove; 11, fourth slide groove; 12, placement plate; 13, cleaning roller; 14, first slider; 15, second slider; 16, rotating block; 17, second electric telescopic rod; 18, protective plate; 19, dust collector head; 20, third slider; 21, third electric telescopic rod; 22, mounting plate; 23, pressing plate; 24, first groove; 25, driving screw; 26, fourth slider; 27, first rectangular plate; 28, moving groove; 29, second rectangular plate; 30, fourth electric telescopic rod; 31, fixed seat; 32, moving block; 33, second groove; 34, double-headed screw; 35, rectangular block. DETAILED DESCRIPTION
[0037] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] Reference Figure 1-Figure 9A laser precision drilling device based on CCD positioning includes a shell 1, fixed plates 2 are installed on both side outer walls of the shell 1, a movable plate 4 is arranged on the top of one end of the two fixed plates 2 away from the shell 1, a mounting seat 5 is installed on the outer wall of one side of the movable plate 4 close to the shell 1, a laser head 6 is installed on the bottom end of the mounting seat 5, and protective mechanisms for protecting the laser head 6 are installed on both side outer walls of the mounting seat 5, a movable door 7 is rotatably installed on the outer wall of one side of the shell 1 away from the laser head 6, two clamping mechanisms for clamping and fixing a plate to be punched are installed inside the shell 1, and a cleaning mechanism for cleaning the surface of the plate to be punched is installed between the two clamping mechanisms inside the shell 1.
[0039] As a technical optimization solution of the present invention, the tops of the two fixed plates 2 are provided with first slide grooves 8, the interiors of the two first slide grooves 8 are provided with first sliders 14, the tops of the two first sliders 14 are provided with first electric telescopic rods 3, and the telescopic ends of the two first electric telescopic rods 3 are connected to the bottom end of the movable plate 4. The interiors of the two first slide grooves 8 are provided with first linear motors, which can drive the two first sliders 14 to move back and forth inside the corresponding first slide grooves 8, and drive the two first electric telescopic rods 3 and the movable plate 4 to move back and forth synchronously.
[0040] As a technical optimization solution of the present invention, a second slide groove 9 is provided on the outer wall of the movable plate 4 close to the housing 1, a second slider 15 is installed inside the second slide groove 9, and the mounting seat 5 is connected to an end of the second slider 15 away from the second slide groove 9. A second linear motor is preset inside the second slide groove 9, and the second linear motor can drive the second slider 15 to move back and forth inside the second slide groove 9, thereby driving the mounting seat 5 and the laser head 6 to move back and forth together.
[0041] As a technical optimization solution of the present invention, the protective mechanism includes a rotating block 16 rotatably mounted on the outer wall of both sides of the mounting seat 5, and two second electric telescopic rods 17 are installed at one end of the two rotating blocks 16 away from the rotating part, and a protective plate 18 is installed at the telescopic end of the two second electric telescopic rods 17, and a dust collector head 19 is installed at the bottom end of the two protective plates 18. First driving devices are preset on the outer walls of both sides of the mounting seat 5, and the output ends of the two first driving devices are respectively connected to the rotating parts of the two rotating blocks 16, so that the two rotating blocks 16 can be driven to rotate and adjust, and the rotation and adjustment are performed with the help of two sets of corresponding second electric telescopic rods 17 and protective plates 18; the two dust collector heads 19 can be connected to the external preset dust collector through a hose, so that the two dust collector heads 19 generate suction to remove impurities generated during the punching process.
[0042] As a technical optimization solution of the present invention, the clamping mechanism includes two groups of third slide grooves 10 opened on the inner bottom surface of the housing 1, and the third sliders 20 are installed inside the two groups of third slide grooves 10, and the tops of the two groups of third sliders 20 are installed with third electric telescopic rods 21, and the telescopic ends of the two groups of third electric telescopic rods 21 are installed with mounting plates 22. The insides of the two groups of third slide grooves 10 are preset with third linear motors, and the two groups of third linear motors can drive the two groups of third sliders 20 to move back and forth inside the corresponding third slide grooves 10, and drive the two groups of third electric telescopic rods 21 and the mounting plate 22 to move and adjust.
[0043] As a technical optimization scheme of the present invention, the outer walls of the two mounting plates 22 close to each other are both rotatably mounted with a placement plate 12, and the outer walls of the two placement plates 12 away from the mounting plates 22 are provided with a plurality of first grooves 24, and a pressure plate 23 is slidably mounted inside the plurality of first grooves 24, and a driving screw 25 is rotatably mounted inside one of the first grooves 24, and the pressure plate 23 cooperates with the outer wall of the driving screw 25. A second driving device is preset inside the two mounting plates 22, and the output ends of the two second driving devices are respectively connected to the rotating parts of the corresponding placement plates 12, so as to drive the two placement plates 12 to rotate and adjust; and a third driving device is preset on the outer walls of one side of the two placement plates 12, and the output ends of the two third driving devices are respectively connected to one end of the two driving screws 25, so as to drive the two driving screws 25 to rotate, and drive the two pressure plates 23 to move up and down above the corresponding placement plates 12.
[0044] As a technical optimization solution of the present invention, the cleaning mechanism includes two fourth chutes 11 opened on the inner bottom surface of the housing 1, and the fourth sliders 26 are installed inside the two fourth chutes 11, and the first rectangular plate 27 is installed on the top of the two fourth sliders 26. A fourth linear motor is preset inside the two fourth chutes 11, and the two fourth linear motors can drive the two fourth sliders 26 to move back and forth inside the corresponding fourth chutes 11, and drive the first rectangular plate 27 to move back and forth on the inner bottom surface of the housing 1.
[0045] As a technical optimization solution of the present invention, a moving groove 28 is provided at the top of the first rectangular plate 27, a moving block 32 is installed inside the moving groove 28, and a second rectangular plate 29 is rotatably installed on the top of the moving block 32. A lead screw is preset inside the moving groove 28, the moving block 32 cooperates with the outer wall of the lead screw, and one end of the lead screw is connected to the preset output end of the third driving device, so that the moving block 32 can be driven to move inside the moving groove 28; and a first driving motor is preset inside the moving block 32, and the output end of the first driving motor is connected to the rotating part of the second rectangular plate 29, so that the second rectangular plate 29 can be driven to rotate and adjust.
[0046] As a technical optimization solution of the present invention, a second groove 33 is opened at the top of the second rectangular plate 29, and a double-headed screw 34 is rotatably installed inside the second groove 33. Two rectangular blocks 35 are installed on the outer wall of the double-headed screw 34. The top of the two rectangular blocks 35 are installed with a fourth electric telescopic rod 30, and the telescopic ends of the two fourth electric telescopic rods 30 are installed with a fixed seat 31, and the inside of the two fixed seats 31 are installed with a cleaning roller 13. There is a gap between the two fixed seats 31 and the cleaning roller 13 for the metal plate to pass through, and a second drive motor is preset on the outer wall of one side of the second rectangular plate 29, and the output end of the second drive motor is connected to one end of the double-headed screw 34, so that the two rectangular blocks 35 can be driven to move towards or away from each other inside the second groove 33, and the two fourth electric telescopic rods 30, the fixed seats 31 and the cleaning roller 13 can be driven to move synchronously; and a third drive motor is preset on the outer wall of one side of the two fixed seats 31, and the output ends of the two third drive motors are respectively connected to the rotating parts of the two cleaning rollers 13, so that the two cleaning rollers 13 can be driven to rotate inside the corresponding fixed seats 31.
[0047] As a technical optimization solution of the present invention, a laser precision drilling method based on CCD positioning includes the above-mentioned drilling device, and the drilling method also includes the following steps:
[0048] Step 1: First debug the device, then open the two movable doors 7 outward, control the two fourth sliders 26 to move in the corresponding fourth slide slots 11 toward the movable door 7, and drive the first rectangular plate 27 and the multiple components above it to move together to a position close to the movable door 7;
[0049] Step 2: Then, one of the cleaning rollers 13 is controlled to move upward to a position higher than the other cleaning roller 13, and according to the width of the plate to be punched, the spacing between the two clamping mechanisms is controlled to match the width of the plate to be punched, and then the two cleaning rollers 13 can be controlled to rotate in opposite directions, and the plate is taken manually or with the help of a robot and placed on the top of the cleaning roller 13 at the left end, and the cleaning roller 13 at the left end is rotated and transported to the gap position between the cleaning roller 13 at the right end and the fixed seat 31, and the cleaning roller 13 at the right end contacts the top of the plate, and the debris attached to the top of the plate is automatically cleaned off;
[0050] Step 3: After the two cleaning rollers 13 clean the surface of the plate, the two ends of the plate entering the shell 1 fall on the top of the two placement plates 12, and the two ends of the plate are pressed downward with the help of two pressing plates 23. Then, the two first sliders 14 can be controlled to drive the moving plate 4 to move to the top of the shell 1, and the telescopic ends of the two first electric telescopic rods 3 are controlled to retract downward, and the mounting seat 5 and the laser head 6 thereunder are driven to move downward to a position close to the plate. The two rotating blocks 16 are controlled to drive the two protective plates 18 to rotate upward together, so that there is no obstruction under the laser head 6. With the help of the laser generated by the laser head 6, the inside of the plate can be punched;
[0051] Step 4: After the plate is processed by laser drilling, the two moving blocks 32 are controlled to move back and forth inside the moving groove 28, driving the two cleaning rollers 13 to clean the bottom of the plate, and then the telescopic ends of the two sets of third electric telescopic rods 21 are controlled to extend upward together, driving the two placement plates 12 and the clamped plate to move upward to the top of the shell 1, and the two placement plates 12 are controlled to rotate 180 degrees together, so that the top of the plate rotates to be close to the two cleaning rollers 13, and as the telescopic ends of the two sets of third electric telescopic rods 21 move downward and reset together, the plate is driven to abut against the two cleaning rollers 13, and the two moving cleaning rollers 13 can be used to clean the side of the plate after rotation;
[0052] Step 5: After cleaning the surface of the punched plate, control the two pressing plates 23 to release the pressing and clamping on both ends of the plate, and use the telescopic ends of the two first electric telescopic rods 3 to retract downward, driving the upper movable plate 4 and the two protective plates 18 to move downward together, so that the two protective plates 18 move downward to one end close to the plate, and as the two first sliders 14 move inside the first slide groove 8, the two protective plates 18 are driven to push the plate to the top of the two cleaning rollers 13, and the punched plate is automatically transported and discharged from the inside of the shell 1 to the outside with the help of the two cleaning rollers 13.
[0053] In the present invention, when the user uses the device, the device is first debugged. Taking the microhole with a diameter of 0.02mm as an example, the specific debugging method is to use a tool to adjust the size of the laser energy beam to a horizontal cutting line width of 0.02mm and a vertical cutting line width of 0.02mm. The debugging process takes about 20 minutes. The cutting parameters are set according to the product thickness and effect. Before cutting, an embroidery needle is used to clear the nozzle to avoid multiple nozzles. The oxygen pressure of the equipment is adjusted to 1.2Mp. The focusing height of the laser head 6 is adjusted. The height cannot be too low. If it is too low, the steel sheet will move during the cutting process. If the height is too high, the cutting will be out of focus and cannot be cut through. Then the two movable doors 7 are opened outward, and the two fourth sliders 26 are controlled to move in the corresponding fourth slide groove 11 toward the direction close to the movable door 7, thereby driving the first rectangular plate 27 and multiple components above it to move to a position close to the movable door 7.
[0054] Then, if Figure 1 As shown, the telescopic end of one of the fourth electric telescopic rods 30 on the right end is controlled to move upward, driving one of the fixed seats 31 and the cleaning roller 13 to move upward together, until one of the cleaning rollers 13 moves upward to a position higher than the other cleaning roller 13, and then, according to the width of the plate to be punched, the two groups of third sliders 20 are controlled to move in the corresponding third slide grooves 10 in the approaching direction, driving the placement plates 12 of the two clamping mechanisms to move in the approaching direction together, so that the spacing between the two placement plates 12 is adapted to the width of the plate to be punched, and then the two cleaning rollers 13 can be controlled to rotate in opposite directions, that is, the cleaning roller 13 at the left end rotates clockwise. The cleaning roller 13 on the right side rotates counterclockwise, and the plate to be punched is picked up manually or with the help of a preset robot near the device and placed on the top of another cleaning roller 13 on the left side. As the bottom end of the plate contacts the surface of the cleaning roller 13 on the left side, the debris attached to the bottom end of the plate is automatically cleaned off. The plate can also be transported to the gap between the cleaning roller 13 on the right side and the fixed seat 31 with the help of the cleaning roller 13 on the left side, and the cleaning roller 13 on the right side contacts the top of the plate to automatically clean the debris attached to the top end of the plate, thereby achieving the effect of automatically cleaning the upper and lower sides of the plate, which is convenient for the subsequent plate punching work.
[0055] After the two cleaning rollers 13 clean the surface of the plate and assist the plate to move into the shell 1, the two ends of the plate entering the shell 1 fall on the top of the two placement plates 12, and the driving screws 25 arranged in the two first grooves 24 rotate, driving the two pressing plates 23 to press and fix the two ends of the plate downward, so that the bottom of the plate is in a suspended state, and then the two first sliders 14 can be controlled to drive the moving plate 4 to move to the top of the shell 1, and the telescopic ends of the two first electric telescopic rods 3 are controlled to retract downward, driving the mounting seat 5 and the laser head 6 thereunder to move downward to a position close to the plate, and controlling the two rotating blocks 16 to drive the two protective plates 18 to rotate upward together, so that there is no obstruction below the laser head 6, and the inside of the plate can be punched with the help of the laser generated by the laser head 6. Since there is no obstruction below the plate, the influence of the contact area between the supporting and fixing components and the plate on the working efficiency of the laser head 6 can be reduced, thereby improving the laser drilling efficiency of the device.
[0056] If the plate to be punched is large in area, directly clamping and fixing the two ends of the plate with the help of two clamping mechanisms will be unstable. In order to ensure that the quality of the plate punching is not adversely affected, the second rectangular plate 29 can be controlled to rotate 90 degrees after the two cleaning rollers 13 have completed the cleaning and auxiliary movement of the plate, so that the two cleaning rollers 13 and other components are rotated and adjusted together, so that the two cleaning rollers 13 are located below the plate and are parallel to the two placement plates 12. The telescopic ends of the two fourth electric telescopic rods 30 are extended upward to drive the top ends of the two cleaning rollers 13 to abut against the bottom end of the plate, so as to punch the plate. The bottom end has the effect of auxiliary support and fixation, and with the help of the rotation of the double-headed screw 34, the distance between the two rectangular blocks 35 and the two cleaning rollers 13 is adjusted, so that the distance between the two cleaning rollers 13 is adapted to the punching diameter of the plate, ensuring that the two cleaning rollers 13 are located on both sides of the punching position of the plate, without affecting the punching work, and can control the moving block 32 to adaptively move inside the moving groove 28 as the second slider 15 moves inside the second slide groove 9, so that the two cleaning rollers 13 can assist in supporting and fixing different punching positions of the plate, thereby improving the stability of punching large-area plates and ensuring that the punching quality is not affected.
[0057] In the process of laser drilling of the plate, Figure 4 As shown, at this time, the two protective plates 18 are located on both sides of the laser head 6. The telescopic ends of the two sets of second electric telescopic rods 17 can be controlled to drive the two protective plates 18 to move toward the direction close to the laser head 6, and the external preset dust collection equipment can be controlled to start, so that the bottom ends of the two dust collection heads 19 generate suction force, and the smoke and dust generated during the drilling process are automatically sucked away to avoid pollution to the surrounding working environment.
[0058] After the laser drilling of the plate is completed, the two rotating blocks 16 can be controlled to drive the two protective plates 18 to rotate downward and reset to shield the laser head 6, and then the movable plate 4 can be controlled to drive the laser head 6 to move and reset to avoid accidentally touching the switch, causing the laser head 6 to continue to emit laser downward, causing harm to the staff.
[0059] After the plate is processed by laser drilling, a small amount of impurities will inevitably be attached to its upper and lower sides. At this time, the two moving blocks 32 can be controlled to move back and forth inside the moving groove 28, and the two cleaning rollers 13 that are connected to the bottom of the plate can be driven to clean the bottom of the plate. Then, the telescopic ends of the two groups of third electric telescopic rods 21 are controlled to extend upward together, driving the two placement plates 12 and the clamped plate to move upward to the top of the shell 1, and the two placement plates 12 are controlled to rotate 180 degrees together, so that the top of the plate is rotated to be close to the two cleaning rollers 13. As the telescopic ends of the two groups of third electric telescopic rods 21 move downward and reset together, the plate is driven to abut against the two cleaning rollers 13. At this time, with the help of the two moving cleaning rollers 13, the side of the plate after rotation can be cleaned, which reduces the labor of subsequent staff in cleaning the plate and improves the processing efficiency of the plate.
[0060] After cleaning the surface of the punched plate, the two pressing plates 23 can be controlled to release the pressing and clamping of the two ends of the plate, and the multiple components of the cleaning mechanism can be controlled to move to the positions where the plate is in a state of being cleaned. Figure 1 In the state shown, the telescopic ends of the two first electric telescopic rods 3 can be retracted downward to drive the upper movable plate 4 and the two protective plates 18 to move downward together, so that after the two protective plates 18 move downward to one end close to the plate, as the two first sliders 14 move inside the first slide 8, the two protective plates 18 are driven to push the plates on the top of the two placement plates 12 to the top of the two cleaning rollers 13, and with the help of the two cleaning rollers 13 rotating counterclockwise together, the punched plates can be automatically transported and discharged from the inside of the shell 1 to the outside, thereby achieving the effect of automatic unloading, so that the efficiency of the device is effectively improved when punching multiple plates.
[0061] If it is necessary to use the device to perform drilling processing on the surface of the round tube, at this time, the double-headed screw 34 can be controlled to drive the distance between the two cleaning rollers 13 to be adjusted, so that the round tube to be punched can be placed between the two cleaning rollers 13, and with the help of the rotation of the two cleaning rollers 13, the impurities attached to the outer wall of the round tube can also be automatically cleaned, and then the first rectangular plate 27 is controlled to drive the two cleaning rollers 13 and the round tube to move to the inside of the shell 1 together. When the laser head 6 is used to perform drilling processing on the surface of the round tube, the rotation of the two cleaning rollers 13 can be used again to drive the round tube to rotate slowly and adjust the drilling position, so that when the device performs drilling processing on the round tube, there is no need to install a rotatable clamp to limit and rotate the round tube, thereby improving the applicability of the device during actual use.
[0062] Since a small amount of impurities may enter the shell 1 and the third and fourth slide grooves 10 and 11 during the use of the device, the two first sliders 14 can be controlled to move inside the corresponding first slide grooves 8, driving the movable plate 4 and the mounting seat 5 to move together to the top of the shell 1, and controlling the telescopic ends of the two first electric telescopic rods 3 to retract, driving the mounting seat 5 and the two protective plates 18 below to move downward to the inside of the shell 1, and with the help of the continued extension of the telescopic ends of the two second electric telescopic rods 17, the two dust suction heads 19 at the bottom ends of the two protective plates 18 are driven to continue to move downward until they are close to the inner bottom surface of the shell 1. At this time, as the second slider 15 is controlled to move back and forth inside the second slide groove 9, and the two first sliders 14 are synchronously controlled to move inside the first slide groove 8, the two dust suction heads 19 can be driven to comprehensively remove impurities attached to the inner bottom surface of the shell 1, the third slide groove 10 and the fourth slide groove 11, so as to facilitate the subsequent use of the device.
[0063] The first rectangular plate 27 can also be controlled to drive the two cleaning rollers 13 to move to the inside of the shell 1. With the help of the two vacuum heads 19 above the shell 1, they move downward to a position close to the cleaning rollers 13, so that impurities attached to the surfaces of the two cleaning rollers 13 can be simultaneously removed by suction, thereby facilitating the subsequent use of the two cleaning rollers 13.
[0064] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A laser precision drilling device based on CCD positioning, comprising a housing (1), characterized in that: The outer walls of both sides of the shell (1) are both installed with fixed plates (2), a movable plate (4) is arranged on the top of one end of the two fixed plates (2) away from the shell (1), a mounting seat (5) is installed on the outer wall of the movable plate (4) close to the shell (1), a laser head (6) is installed on the bottom end of the mounting seat (5), and protective mechanisms for protecting the laser head (6) are installed on the outer walls of both sides of the mounting seat (5), a movable door (7) is rotatably installed on the outer wall of the shell (1) away from the laser head (6), two clamping mechanisms for clamping and fixing the plate to be punched are installed inside the shell (1), and a cleaning mechanism for cleaning the surface of the plate to be punched is installed between the two clamping mechanisms inside the shell (1); The protective mechanism comprises a rotating block (16) rotatably mounted on the outer walls of both sides of the mounting seat (5); two second electric telescopic rods (17) are mounted on the ends of the two rotating blocks (16) away from the rotating parts; the telescopic ends of the two second electric telescopic rods (17) are jointly mounted with a protective plate (18); and the bottom ends of the two protective plates (18) are mounted with a dust collector head (19); The clamping mechanism comprises two groups of third slide grooves (10) provided on the inner bottom surface of the housing (1), third sliders (20) being installed inside the two groups of third slide grooves (10), third electric telescopic rods (21) being installed at the top ends of the two groups of third sliders (20), and mounting plates (22) being installed at the telescopic ends of the two groups of third electric telescopic rods (21); A placement plate (12) is rotatably mounted on the outer walls of the two mounting plates (22) on the sides close to each other, and a plurality of first grooves (24) are provided on the outer walls of the two placement plates (12) on the sides away from the mounting plates (22). A pressure plate (23) is slidably mounted inside the plurality of first grooves (24), and a driving screw (25) is rotatably mounted inside one of the first grooves (24). The pressure plate (23) cooperates with the outer wall of the driving screw (25); The cleaning mechanism comprises two fourth slide grooves (11) provided on the inner bottom surface of the housing (1), a fourth sliding block (26) being installed inside the two fourth slide grooves (11), and a first rectangular plate (27) being installed on the top ends of the two fourth sliding blocks (26); A moving groove (28) is provided on the top of the first rectangular plate (27), a moving block (32) is installed inside the moving groove (28), and a second rectangular plate (29) is rotatably installed on the top of the moving block (32); A second groove (33) is provided at the top of the second rectangular plate (29), a double-headed screw (34) is rotatably mounted inside the second groove (33), two rectangular blocks (35) are mounted on the outer wall of the double-headed screw (34), a fourth electric telescopic rod (30) is mounted on the top of each of the two rectangular blocks (35), a fixed seat (31) is mounted on the telescopic ends of each of the two fourth electric telescopic rods (30), and a cleaning roller (13) is mounted inside each of the two fixed seats (31).
2. According to the CCD positioning-based laser precision drilling device of claim 1, it is characterized in that: The tops of the two fixed plates (2) are each provided with a first slide groove (8), the interiors of the two first slide grooves (8) are each provided with a first sliding block (14), the tops of the two first sliding blocks (14) are each provided with a first electric telescopic rod (3), and the telescopic ends of the two first electric telescopic rods (3) are each connected to the bottom end of the movable plate (4).
3. The laser precision drilling device based on CCD positioning according to claim 2 is characterized in that: A second slide groove (9) is provided on an outer wall of a side of the movable plate (4) close to the housing (1), a second sliding block (15) is installed inside the second slide groove (9), and the mounting seat (5) is connected to an end of the second sliding block (15) away from the second slide groove (9).
4. A laser precision drilling method based on CCD positioning, comprising the drilling device of claim 3, characterized in that: The punching method also includes the following steps: Step 1: First debug the device, then open the two movable doors (7) outward, control the two fourth sliders (26) to move inside the corresponding fourth slide grooves (11) toward the movable doors (7), and drive the first rectangular plate (27) and the multiple components above it to move together to a position close to the movable doors (7); Step 2: Then, one of the cleaning rollers (13) is controlled to move upward to a position higher than the other cleaning roller (13), and the spacing between the two clamping mechanisms is controlled to match the width of the plate to be punched according to the width of the plate to be punched. Then, the two cleaning rollers (13) can be controlled to rotate in opposite directions, and the plate is taken manually or with the help of a robot and placed on the top of the cleaning roller (13) at the left end, and the cleaning roller (13) at the left end is rotated and transported to the gap between the cleaning roller (13) at the right end and the fixed seat (31), and the cleaning roller (13) at the right end is contacted with the top of the plate, so that the debris attached to the top of the plate is automatically cleaned off; Step 3: After the two cleaning rollers (13) clean the surface of the plate, the two ends of the plate that enters the shell (1) fall on the top of the two placement plates (12), and the two ends of the plate are pressed downward with the help of two pressing plates (23). Then, the two first sliders (14) can be controlled to drive the moving plate (4) to move to the top of the shell (1), and the telescopic ends of the two first electric telescopic rods (3) are controlled to retract downward, thereby driving the mounting seat (5) and the laser head (6) thereunder to move downward to a position close to the plate. The two rotating blocks (16) are controlled to drive the two protective plates (18) to rotate upward together, so that there is no obstruction below the laser head (6). With the help of the laser generated by the laser head (6), the inside of the plate can be punched. Step 4: After the plate is processed by laser drilling, the two moving blocks (32) are controlled to move back and forth inside the moving groove (28), driving the two cleaning rollers (13) to clean the bottom of the plate, and then the telescopic ends of the two sets of third electric telescopic rods (21) are controlled to extend upward together, driving the two placement plates (12) and the clamped plate to move upward to the top of the shell (1), and the two placement plates (12) are controlled to rotate 180 degrees together, so that the top of the plate rotates to be close to the two cleaning rollers (13), and as the telescopic ends of the two sets of third electric telescopic rods (21) move downward together to reset, the plate is driven to abut against the two cleaning rollers (13), and the two moving cleaning rollers (13) can be used to clean the side of the plate after rotation; Step 5: After cleaning the surface of the punched plate, the two pressing plates (23) are controlled to release the pressing and clamping of the two ends of the plate, and the telescopic ends of the two first electric telescopic rods (3) are retracted downward, driving the upper movable plate (4) and the two protective plates (18) to move downward together, so that the two protective plates (18) move downward to one end close to the plate, and as the two first sliders (14) move inside the first slide groove (8), the two protective plates (18) are driven to push the plate to the top of the two cleaning rollers (13), and the punched plate is automatically transported and discharged from the inside of the shell (1) to the outside with the help of the two cleaning rollers (13).
Citation Information
Patent Citations
Picosecond laser drilling device for ceramic substrate machining
CN117900655A
Cited By
Laser trepanning device for high-temperature alloy plate
CN120551614A