A hanging basket lifting mechanism
By designing a hanging basket lifting mechanism for nuclear power plant inspection, the existing equipment has solved the problems of large space occupation, excessive weight and inability to rotate for inspection, achieving efficient and stable inspection results and the advantages of easy maintenance.
Patent Information
- Application Number
- CN202411497384.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2044-10-25
AI Technical Summary
The existing nuclear power plant detection equipment has problems such as large space, excessive weight, complex structure and inability to rotate to detect, making it difficult to achieve efficient and stable inspection work.
A hanging basket lifting mechanism is designed, which includes the outer frame of the gantry, the hanging plate of the gantry, the hanging basket track, a winch, a track pulley, a multi-stage lift rod and a rotary drive assembly. The winch drives the track pulley to move, and the multi-stage lift rod drives the movement. The camera performs telescopic and rotation detection.
The equipment space is reduced, the detection efficiency is improved, rotation detection is enabled, the detection effect and stability are improved, and maintenance is facilitated.
Smart Images

Figure CN118998543B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of nuclear power plant detection, in particular to a hanging basket lifting mechanism. Background Art
[0002] With the development of the global economy and the growth of population, the demand for energy continues to increase. At the same time, people's awareness of environmental protection is also increasing. Traditional fossil energy such as coal, oil and natural gas will produce a large amount of greenhouse gases and pollutants during use, which has a serious impact on the environment. Nuclear power plants, as a clean and efficient energy source, can reduce environmental pollution while meeting energy needs. Nuclear power plants use the heat generated by nuclear fission or nuclear fusion reactions to heat water into steam and drive steam turbines to generate electricity. Nuclear fission refers to the splitting of heavy atomic nuclei (such as uranium-235, plutonium-239, etc.) into two lighter atomic nuclei under the bombardment of neutrons, while releasing a large amount of energy and neutrons. Nuclear fusion refers to the combination of light atomic nuclei (such as hydrogen isotopes deuterium and tritium) into heavier atomic nuclei under extremely high temperature and pressure, releasing huge energy.
[0003] When inspecting nuclear power plants, traditional inspection equipment often has problems such as large space occupation, excessive weight, and complex structure. Currently, there is a need for a device that can meet the internal inspection needs of nuclear power plants while reducing the space occupied and improving inspection efficiency. The inspection requires the equipment to be installed above the core and at a specific position inside the core. The existing equipment has many inconveniences during installation and use, and it is difficult to achieve efficient and stable inspection work. At the same time, the camera's irradiation position is relatively fixed during the inspection process, and rotation inspection work cannot be performed. Therefore, a hanging basket lifting mechanism is proposed. Summary of the invention
[0004] In view of the deficiencies in the prior art, an object of the present invention is to provide a hanging basket lifting mechanism.
[0005] The technical solution adopted by the present invention to solve its technical problem is: a hanging basket lifting mechanism, including a gantry outer frame, a gantry hanging plate and a hanging basket track, the top of the gantry outer frame is provided with a gantry hanging plate, the inner side of the gantry outer frame is provided with a hanging basket track, characterized in that a hoisting machine for lifting is provided at the center position of the bottom end of the gantry hanging plate, a track pulley is provided at the other end of the sling in the hoisting machine, both sides of the track pulley are movably connected with the hanging basket track, a multi-stage lifting rod is provided on the front surface of the track pulley, a rotating driving component for driving the multi-stage lifting rod to rotate is provided between the multi-stage lifting rod and the track pulley, and cameras are provided on the front surface and the bottom end of the multi-stage lifting rod;
[0006] The rotary drive assembly includes a fixing member, which is arranged on the outer wall of the rail pulley, a first rotating connecting member is arranged on the front surface of the fixing member, a gear box is arranged below the first rotating connecting member, two gears are rotatably arranged inside the gear box, a driving motor is arranged on the rotating shaft of the gear on one side, and a rotating member is arranged on the rotating shaft of the gear on the other side, and the bottom end of the rotating member is connected to the multi-stage lifting rod;
[0007] A lifting member for lifting the multi-stage lifting rod is arranged on the back of the fixing member, and the lifting member includes a second rotating connecting member, and the second rotating connecting member is arranged on the back of the fixing member. A hydraulic lifting rod is arranged at the bottom end of the second rotating connecting member, and a support member is arranged at the other end of the hydraulic lifting rod away from the second rotating connecting member, and the support member is in contact with the outer wall of the first-stage lifting rod.
[0008] Furthermore, a rotation limiting ring plate is provided at the connection position between the rotating member and the gear housing.
[0009] Furthermore, the multi-stage lifting rod includes a drive housing, which is arranged at the bottom end of the rotating part, and two driving sprockets are rotatably arranged inside the drive housing, and the two driving sprockets are connected by a driving chain, and the input end of the driving sprocket on one side is connected to the driving motor, and the output end of the driving sprocket on the other side is provided with a first driving stud, and the outer wall of the first driving stud is provided with a first-stage lifting rod, the top end of the first-stage lifting rod is connected to the drive housing, and the inside of the first-stage lifting rod is provided with a second-stage lifting rod, and the top end of the second-stage lifting rod is threadedly connected to the first driving stud, and the inside of the second-stage lifting rod is provided with a rotatable second driving stud, and the outer wall of the second driving stud is threadedly provided with a third-stage lifting rod.
[0010] Furthermore, a limiting groove is provided on the outer wall of the first driving stud, a limiting plate is provided inside the limiting groove, and the limiting plate is connected to the inner wall of the second driving stud.
[0011] Furthermore, a rotation limiting ring plate is provided at the connection position between the top end of the second driving stud and the secondary lifting rod.
[0012] Furthermore, the connection positions of the first-stage lifting rod, the second-stage lifting rod and the third-stage lifting rod are all connected through a sliding limit plate.
[0013] Furthermore, a limiting plate for limiting the support member is arranged on the outer wall of the first-stage lifting rod, and a fixing member for preventing the first-stage lifting rod from rotating is arranged on the outer wall of the rail pulley.
[0014] The beneficial effects of the present invention are:
[0015] 1. Small space occupation and efficient detection: The winch drives the rail pulley to move on the hanging basket track. After the rail pulley moves to the specified position, the multi-stage lifting rod can continue to extend and retract. The multi-stage lifting rod and the rail pulley drive the camera to detect the internal situation of the core, which increases the detection effect and efficiency. The multi-stage lifting system is set up to reduce the height and weight of the equipment.
[0016] 2. Rotational detection: The rotary drive assembly drives the multi-stage lifting rods and cameras to perform rotational detection inside the core, further improving the detection effect.
[0017] 3. Stable, reliable and easy to maintain: A rotating limit ring plate is set at the connection position between the rotating part and the gear box body to provide stability during the rotation of the rotating part; the connection positions of the first-stage lifting rod, the second-stage lifting rod and the third-stage lifting rod are all connected by a sliding limit plate to ensure the stability of the lifting process; the lifting part on the back of the fixed part can lift the multi-stage lifting rod, which is convenient for the maintenance of the multi-stage lifting rod and the camera.
[0018] 4. Reasonable structure: The multi-stage lifting rod is made of stainless steel, and the driving motor and hydraulic jack are waterproof and protected, which is suitable for underwater work; the structural design of the multi-stage lifting rod enables it to achieve precise telescopic function. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the present invention.
[0020] Figure 2 yes Figure 1 Detailed diagram of the connection structure between the mid-track pulley and the multi-stage lifting rod.
[0021] Figure 3 yes Figure 2 Detailed diagram of the connection structure between the gear box and the gear.
[0022] Figure 4 yes Figure 1 Detailed view of the front connection structure.
[0023] Figure 5 yes Figure 2 Detailed view of the front connection structure.
[0024] Figure 6 yes Figure 2 Right view connection structure details.
[0025] Figure 7 yes Figure 2 Detailed view of the connection structure from above.
[0026] Figure 8 yes Figure 2 Detailed view of the cross-sectional connection structure of the medium multi-stage lifting rod.
[0027] Fig. 9 yes Figure 2 Detailed view of the expanded cross-section connection structure of the medium multi-stage lifting rod.
[0028] Fig.10 yes Figure 4 A magnified detail of the connection structure at position A in the middle.
[0029] Explanation of the accompanying drawings: 1. gantry frame, 2. gantry hanger plate, 3. hanging basket track, 4. winch, 5. track pulley, 6. multi-stage lifting rod, 61. drive housing, 62. drive sprocket, 63. drive chain, 64. first drive stud, 65. second-stage lifting rod, 66. second drive stud, 67. first-stage lifting rod, 68. third-stage lifting rod, 7. camera, 8. fixing part, 9. first rotating connecting part, 10. gear box, 11. gear, 12. rotating part, 13. second rotating connecting part, 14. hydraulic jack, 15. supporting part. DETAILED DESCRIPTION
[0030] The present invention will be further described below in conjunction with specific embodiments, and it should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the appended claims of the application.
[0031] See also Figure 1-Figure 10 It is a structural schematic diagram of the present invention, a hanging basket lifting mechanism, including a gantry outer frame 1, a gantry hanging plate 2 and a hanging basket track 3, a gantry hanging plate 2 is arranged on the top of the gantry outer frame 1, the gantry outer frame 1 needs to be installed and fixed above the core, a hanging basket track 3 is arranged on the inner side of the gantry outer frame 1, the hanging basket track 3 needs to be arranged inside the core, and the gantry hanging plate 2 can install and disassemble the gantry outer frame 1 and the hanging basket track 3 inside the core through lifting equipment.
[0032] A winch 4 for lifting is provided at the center position of the bottom end of the gantry hanger plate 2, and the winch 4 is used to drive the track pulley 5 to move up and down on the basket track 3. A track pulley 5 is provided at the other end of the sling in the winch 4, and both sides of the track pulley 5 are movably connected to the basket track 3. A multi-stage lifting rod 6 is provided on the front surface of the track pulley 5, and a multi-core spring wire is provided inside the multi-stage lifting rod 6. After moving to the specified position, the track pulley 5 can continue to extend and retract through the multi-stage lifting rod 6, and the camera 7 is driven by the multi-stage lifting rod 6 and the track pulley 5 to detect the internal situation of the core. A rotating drive component for driving the multi-stage lifting rod 6 to rotate is provided between the multi-stage lifting rod 6 and the track pulley 5, and the rotating drive component is used to drive the multi-stage lifting rod 6 to rotate, thereby driving the camera 7 to perform rotating detection work inside the core, which increases the detection effect and efficiency. The front surface and bottom end of the multi-stage lifting rod 6 are provided with cameras 7, and the camera 7 is used to view the internal situation of the core.
[0033] Specifically, the rotary drive assembly includes a fixing member 8, which is arranged on the outer wall of the rail pulley 5. The fixing member 8 can be installed and removed from the rail pulley 5, and the first rotating connecting member 9 is connected to the gear box 10. The gear box 10 can swing below the first rotating connecting member 9. The front surface of the fixing member 8 is provided with the first rotating connecting member 9, and the interior of the first rotating connecting member 9 is provided with the gear box 10. The internal rotation of the gear box 10 is provided with two gears 11, and the two gears 11 are meshed and connected. A driving motor is provided on the rotating shaft of one side gear 11, and the driving motor belt The gear 11 on one side rotates to drive the gear 11 on the other side to rotate simultaneously. During the rotation, the rotating part 12 can be driven to rotate under the gear box 10. A rotating part 12 is arranged on the rotating shaft of the gear 11 on the other side. The bottom end of the rotating part 12 is connected to the multi-stage lifting rod 6. During the rotation, the rotating part 12 drives the multi-stage lifting rod 6 and the camera 7 to rotate. After reaching the specified position, the rotation detection work can be performed on the inside of the core. A rotation limit ring plate is arranged at the connection position between the rotating part 12 and the gear box 10. The limit ring plate provides a stabilizing effect during the rotation of the rotating part 12.
[0034] It should be noted that a lifting member for lifting the multi-stage lifting rod 6 is provided on the back of the fixing member 8, and the lifting member includes a second rotating connecting member 13, and the second rotating connecting member 13 is provided on the back of the fixing member 8. The second rotating connecting member 13 is used to support the hydraulic push rod 14 and can provide the hydraulic push rod 14 for rotation. A hydraulic push rod 14 is provided at the bottom end of the second rotating connecting member 13, and a support member 15 is provided at the other end of the hydraulic push rod 14 away from the second rotating connecting member 13. The support member 15 is in contact with the outer wall of the first-stage lifting rod 67. The hydraulic push rod 14 cooperates with the support member 15 to tilt and lift the first-stage lifting rod 67. A limit plate for limiting the support member 15 is provided on the outer wall of the first-stage lifting rod 67, and a fixing member for preventing the first-stage lifting rod 67 from rotating is provided on the outer wall of the rail pulley 5.
[0035] More specifically, the multi-stage lifting rod 6 includes a driver housing 61, which is arranged at the bottom end of the rotating member 12, and the rotating member 12 can provide the rotational power of the driver housing 61. Two driving sprockets 62 are arranged for rotation inside the driver housing 61, and the two driving sprockets 62 are connected by a driving chain 63. The input end of the driving sprocket 62 on one side is connected to a driving motor, and the driving motor is used to drive the driving sprocket 62 to rotate. The driving sprocket 62 on one side drives the driving sprocket 62 on the other side to rotate through the driving chain 63 during the rotation process. The driving sprocket 62 can drive the first driving stud 64 to rotate inside the first-stage lifting rod 67 during the rotation process, and the output end of the driving sprocket 62 on the other side is provided with a first driving stud 64. The first driving stud 64 drives the second-stage lifting rod 65 to extend and retract during the rotation process, and drives the second driving stud 66 to rotate through the limiting plate. The second driving stud 66 can drive the third-stage lifting rod 68 to extend and retract during the rotation process. A first-stage lifting rod 67 is arranged on the outer wall of the stud 64, and the top of the first-stage lifting rod 67 is connected to the driver housing 61, and a second-stage lifting rod 65 is arranged inside the first-stage lifting rod 67, and the top of the second-stage lifting rod 65 is threadedly connected to the first driving stud 64, and a rotatable second driving stud 66 is arranged inside the second-stage lifting rod 65, and a third-stage lifting rod 68 is threadedly arranged on the outer wall of the second driving stud 66, and a limiting groove is arranged on the outer wall of the first driving stud 64, and a limiting plate is arranged inside the limiting groove, and the limiting plate is connected to the inner wall of the second driving stud 66, and a rotating limiting ring plate is arranged at the connection position between the top of the second driving stud 66 and the second-stage lifting rod 65. According to the above content, the camera 7 is driven to perform telescopic work, and the material of the multi-stage lifting rod 6 is made of stainless steel. At the same time, the driving motor and the hydraulic push rod 14 used are all waterproof and protected, which are suitable for underwater work, and the connection positions of the first-stage lifting rod 67, the second-stage lifting rod 65 and the third-stage lifting rod 68 are all connected by sliding limiting plates.
[0036] When the present invention is used:
[0037] First, install and fix the gantry outer frame 1 above the core. After completion, set the hanging basket track 3 inside the core. After the setting is completed, install the winch 4 on the gantry hanging plate 2. After the installation is completed, install the track pulley 5 on the hanging basket track 3. After the installation is completed, the top of the track pulley 5 is connected to the sling of the winch 4. After the installation is completed, the inside of the core can be inspected. During the inspection process, the winch 4 starts to work. When the winch 4 starts to work, the sling is lowered. During the lowering process, the track pulley 5 moves downward on the hanging basket track 3. After moving to the specified position, the multi-stage lifting rod 6 starts to work, and when the driving motor starts to work, it drives the first driving stud 64 to start working through the driving sprocket 62 and the driving chain 63. When the first driving stud 64 starts to work, it drives the secondary lifting rod 65 to move downward and extend inside the primary lifting rod 67, and at the same time drives the second driving stud 66 to rotate through the limit plate. During the working process, the second driving stud 66 drives the tertiary lifting rod 68 to extend from the inside of the secondary lifting rod 65. After extending to the specified position, the internal situation of the core is checked and detected through the camera 7, thereby completing the detection work.
[0038] When rotation detection is required, the driving motor on the gear box 10 starts working. During the working process, the two gears 11 rotate inside the gear box 10. The gear 11 drives the rotating part 12 to rotate under the gear box 10 during the rotation process. The rotating part 12 drives the multi-stage lifting rod 6 to rotate during the rotation process. The multi-stage lifting rod 6 can perform rotation detection on the situation inside the core during the rotation process. When the detection is completed and the multi-stage lifting rod 6 and the camera 7 need to be inspected and repaired, the rail pulley 5 is first moved to the position of the gantry outer frame 1, and the multi-stage lifting rod 6 is retracted after moving to the specified position. After retraction, the support member 15 on the rail pulley 5 is inserted above the outer wall limit plate of the first-stage lifting rod 67. After insertion, the hydraulic push rod 14 starts working. During the working process, the hydraulic push rod 14 tilts and ejects the multi-stage lifting rod 6 from the rail pulley 5. The multi-stage lifting rod 6 is supported and rotated by the first rotating connecting member 9. After the multi-stage lifting rod 6 is tilted and ejected, the multi-stage lifting rod 6 and the camera 7 can be inspected and repaired.
Claims
1. A hanging basket lifting mechanism, comprising a gantry outer frame (1), a gantry hanging plate (2) and a hanging basket track (3), wherein the top of the gantry outer frame (1) is provided with a gantry hanging plate (2), and the inner side of the gantry outer frame (1) is provided with a hanging basket track (3), characterized in that: A hoist (4) for lifting is arranged at the center of the bottom end of the gantry hanging plate (2); a track pulley (5) is arranged at the other end of the sling in the hoist (4); both sides of the track pulley (5) are movably connected to the hanging basket track (3); a multi-stage lifting rod (6) is arranged on the front surface of the track pulley (5); a rotating drive component for driving the multi-stage lifting rod (6) to rotate is arranged between the multi-stage lifting rod (6) and the track pulley (5); and cameras (7) are arranged on the front surface and the bottom end of the multi-stage lifting rod (6); The rotary drive assembly comprises a fixing member (8), wherein the fixing member (8) is arranged on the outer wall of the rail pulley (5), a first rotary connecting member (9) is arranged on the front surface of the fixing member (8), a gear box (10) is arranged below the first rotary connecting member (9), two gears (11) are rotatably arranged inside the gear box (10), a driving motor is arranged on the rotating shaft of the gear (11) on one side, and a rotating member (12) is arranged on the rotating shaft of the gear (11) on the other side, and the bottom end of the rotating member (12) is connected to the multi-stage lifting rod (6); A lifting member for lifting the multi-stage lifting rod (6) is arranged on the back of the fixing member (8), and the lifting member includes a second rotating connecting member (13). The second rotating connecting member (13) is arranged on the back of the fixing member (8), and a hydraulic lifting rod (14) is arranged at the bottom end of the second rotating connecting member (13). A support member (15) is arranged at the other end of the hydraulic lifting rod (14) away from the second rotating connecting member (13), and the support member (15) is in contact with the outer wall of the first-stage lifting rod (67).
2. A hanging basket lifting mechanism according to claim 1, characterized in that: A rotation limiting ring plate is provided at the connection position between the rotating member (12) and the gear box body (10).
3. A hanging basket lifting mechanism according to claim 1, characterized in that: The multi-stage lifting rod (6) comprises a driver housing (61), wherein the driver housing (61) is arranged at the bottom end of the rotating member (12), and two driving sprockets (62) are rotatably arranged inside the driver housing (61), and the two driving sprockets (62) are connected via a driving chain (63), and an input end of the driving sprocket (62) on one side is connected to a driving motor, and an output end of the driving sprocket (62) on the other side is arranged with a first driving stud (64), and a first-stage lifting rod (67) is arranged on an outer wall of the first driving stud (64), and a top end of the first-stage lifting rod (67) is connected to the driver housing (61), and a second-stage lifting rod (65) is arranged inside the first-stage lifting rod (67), and a top end of the second-stage lifting rod (65) is threadedly connected to the first driving stud (64), and a second rotatable driving stud (66) is arranged inside the second-stage lifting rod (65), and a third-stage lifting rod (68) is threadedly arranged on an outer wall of the second driving stud (66).
4. A hanging basket lifting mechanism according to claim 3, characterized in that: The outer wall of the first driving stud (64) is provided with a limiting groove, the interior of the limiting groove is provided with a limiting plate, and the limiting plate is connected to the inner wall of the second driving stud (66).
5. The hanging basket lifting mechanism according to claim 3, characterized in that: A rotation limiting ring plate is provided at the connection position between the top end of the second driving stud (66) and the secondary lifting rod (65).
6. A hanging basket lifting mechanism according to claim 3, characterized in that: The connection positions of the first-stage lifting rod (67), the second-stage lifting rod (65) and the third-stage lifting rod (68) are all connected via a sliding limit plate.
7. The hanging basket lifting mechanism according to claim 1, characterized in that: A limiting plate for limiting the position of the support member (15) is provided on the outer wall of the primary lifting rod (67), and a fixing member for preventing the primary lifting rod (67) from rotating is provided on the outer wall of the rail pulley (5).
Citation Information
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