Insulated bearing outer ring dynamic balance test device
By designing a dynamic balance test device for the outer ring of insulated bearings including multifunctional processing components and multi-directional testing components, the problem that existing devices cannot test the dynamic balance of horizontal and vertical directions and cannot be automatically cleaned is solved, and the accuracy and efficiency of the test are achieved.
Patent Information
- Application Number
- CN202411422702.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2044-10-12
AI Technical Summary
The existing dynamic balance test device of the outer ring of the bearing cannot test the horizontal and vertical dynamic balance of the outer ring of the insulated bearing, and cannot automatically and efficiently clean the inner and outer rings of the bearing, resulting in a deviation in the test results.
A dynamic balance test device for the insulated bearing outer ring including a multifunctional processing assembly and a multi-directional testing assembly is designed. The device automatically cleanses the reservoir tank and atomization nozzle through a hydraulic rod, uses the meshing of the worm and the worm gear to drive the guide rod movement, and combines the inclination of the positioning plate to position and fix the insulating bearing, and drives the outer ring to rotate through the rubber wheel, and uses the rod and the measurement groove to detect the balance state.
Simultaneous testing of the horizontal and vertical dynamic balance of the outer ring of the insulated bearing is achieved, ensuring the accuracy and efficiency of the test, avoiding the impact of impurities on the test results, and improving the applicability and practicality of the test device.
Smart Images

Figure CN118999905B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of insulating bearing testing, and in particular to a dynamic balancing testing device for an outer ring of an insulating bearing. Background Art
[0002] An insulated bearing is a specially designed bearing whose internal components are wrapped or treated with insulating materials to prevent current from flowing inside the bearing. This design is common in application scenarios where it is necessary to prevent current from being conducted through the bearing, such as in motor or generator systems. The main function of an insulated bearing is to isolate the metal components inside the bearing, prevent current from flowing through the bearing, and ensure the normal operation and safety of the equipment. During the production stage of insulated bearings, an outer ring dynamic balancing test is usually part of ensuring the quality of the bearing. By performing a dynamic balancing test on the outer ring of the insulated bearing to ensure that it meets the specified balancing requirements when leaving the factory, this helps to reduce manufacturing defects and ensure that the bearing meets standard performance before being put into use, avoiding unbalanced outer rings of insulated bearings that increase additional friction and wear. If the insulating paint on the outer ring of the insulated bearing is worn or damaged, its insulation performance may be affected, thereby increasing the risk of current flowing inside the bearing.
[0003] However, there are some problems in the actual working process of the existing bearing outer ring dynamic balancing test device. For example, a bearing dynamic balancing test auxiliary device with publication number CN116380342B can test the dynamic balance of the bearing outer ring during operation, but it can only test the dynamic balance of the insulating bearing outer ring in the horizontal direction, and cannot test the dynamic balance of the insulating bearing outer ring in the horizontal direction and the dynamic balance in the vertical direction at the same time, so it is not practical. In addition, it uses a marker pen and a sticker for testing, which will cause unnecessary resource consumption. Moreover, in the actual working process, it cannot automatically and efficiently clean the inner and outer rings of the insulating bearing in advance. Therefore, dust, impurities and oil stains on the inner and outer rings of the insulating bearing can easily lead to unstable subsequent fixation, and easily lead to deviations in subsequent test results. It is not practical. Therefore, it is necessary to provide an insulating bearing outer ring dynamic balancing test device to meet the needs of users. Summary of the invention
[0004] The present invention proposes an insulating bearing outer ring dynamic balancing test device, which solves the problems that the bearing outer ring dynamic balancing test device in the related art cannot test the horizontal dynamic balance and vertical dynamic balance of the insulating bearing outer ring at the same time, and cannot automatically and efficiently clean the inner and outer rings of the insulating bearing in advance.
[0005] The technical solution of the present invention is as follows:
[0006] An insulating bearing outer ring dynamic balancing test device comprises a workbench, a hydraulic rod is fixedly installed on the top surface of the workbench, a multifunctional processing component is installed on the top of the hydraulic rod, a transparent protective frame is fixedly connected to the hydraulic rod, and a drain pipe is connected to the bottom side end of the transparent protective frame, a first threaded rod is rotatably connected in the workbench, a fixed frame is threadedly connected on the first threaded rod, the fixed frame is limitedly slidably connected to the workbench, a worm is rotatably connected in the fixed frame, a worm wheel is meshedly connected on the worm, a connecting shaft is welded and fixed on the worm wheel, the bottom of the connecting shaft is rotatably connected to the inner bottom end surface of the fixed frame, a turntable is welded and fixed on the top of the connecting shaft, the turntable is rotatably connected to the fixed frame through a bearing, a first guide groove is opened on the turntable, a fixed plate is fixedly connected in the fixed frame, a second guide groove is penetrated on the fixed plate, and the first guide groove and the second guide groove are limited in the inner limit A guide rod is slidably connected to the position, and a positioning plate is welded and fixed on the guide rod. A second threaded rod is rotatably connected to the side end surface of the fixed frame, and a mounting frame is threadedly connected to the second threaded rod. A second motor is installed and fixed on the mounting frame, and a rubber wheel is fixedly connected to the output shaft of the second motor. A multi-directional testing component is installed on the workbench, and the multi-directional testing component includes a transparent mounting frame, and the transparent mounting frame is mounted and fixed on the top surface of the workbench, and a third connecting spring is fixedly connected to the side end surface of the transparent mounting frame. The end of the third connecting spring is fixedly connected to a contact plate, and a measuring rod is fixedly connected to the contact plate, and a first measuring groove is provided on the measuring rod. A transparent sleeve is fixedly connected to the other side end surface of the transparent mounting frame, and a dynamic balancing detector is installed on the top of the transparent mounting frame, and a photoelectric sensor is installed in the contact plate, and the photoelectric sensor is connected to the dynamic balancing detector through a cable.
[0007] As a preferred solution of the present invention, the multifunctional processing assembly comprises a liquid storage tank, the liquid storage tank is fixedly mounted on the top end of the hydraulic rod, the bottom of the liquid storage tank is connected with a first liquid guide tube, the bottom end of the first liquid guide tube is connected with a conveying cylinder, the conveying cylinder is welded and fixed on the bottom end surface of the liquid storage tank, a spiral rod is rotatably connected in the conveying cylinder, the bottom of the conveying cylinder is connected with a second liquid guide tube, an atomizing nozzle is mounted on the second liquid guide tube, a first connecting plate is fixedly mounted on the second liquid guide tube, the first connecting plate is fixedly connected to the bottom of the liquid storage tank, a flexible brush is fixedly connected to the bottom end surface of the first connecting plate, the middle part of the first connecting plate is rotatably connected with the second connecting plate through a bearing, the second connecting plate A first positioning groove is provided on the top surface of the second connecting plate, a first bevel gear is welded and fixed on the top surface of the second connecting plate, a second bevel gear is meshed and connected to the first bevel gear, the second bevel gear is welded and fixed to the end of the spiral rod, the hydraulic rods are symmetrically distributed on both sides of the liquid storage tank, the central axis of the liquid storage tank and the central axis of the first connecting plate are located on the same vertical center line, the second connecting plate is located at the center of the first connecting plate, the second bevel gears are equiangularly distributed on the first bevel gear, the second bevel gear corresponds to the conveying cylinder one by one through the spiral rod, the atomizing nozzles are equidistantly distributed on the second liquid guide tube, and the flexible brushes are equiangularly distributed on the bottom surface of the first connecting plate.
[0008] As a preferred solution of the present invention, the second connecting plate is rotatably connected to a support rod through a bearing, the top of the support rod is welded and fixed on the bottom end surface of the liquid storage tank, the bottom of the support rod is provided with a second positioning groove, the second positioning groove is snap-connected with a second positioning block, the bottom of the second positioning block is welded and fixed with an active shaft, the active shaft is rotatably connected with a first positioning block, the first positioning block is snap-connected in the first positioning groove, the bottom of the first positioning block is welded and fixed with a strong spring, the bottom end of the strong spring is welded and fixed with a processing frame, the active shaft passes through and is slidably connected in the processing frame, a fixing rod is welded and fixed on the inner wall of the processing frame, the upper limit position of the fixing rod is slidably connected with a sliding rod, and the active shaft is rotatably connected with a first positioning block A fixed plate, a fixed frame and a connecting net frame are dynamically connected, a return spring is fixedly connected in the fixed plate, the other end of the return spring is fixedly connected to a push rod, the push rod is slidably connected in the fixed plate, the support rod is connected to the central part of the second connecting plate, the cross-section of the second positioning groove, the cross-section of the second positioning block, the cross-section of the first positioning block and the cross-section of the first positioning groove are all rectangular, the active shaft is arranged in the central part of the processing frame, the length of the active shaft is greater than the length of the processing frame, the top of the fixed rod is inclined, the end cross-section of the sliding rod is an isosceles triangle, the end cross-section of the push rod is a right-angled trapezoid, the top side end point of the fixed rod and the side end face of the sliding rod are located on the same vertical line.
[0009] As a preferred scheme of the present invention, wherein: a first plug rod is fixedly connected to the bottom end surface of the fixed plate, the bottom end of the first plug rod is fixedly connected to the first piston, the first piston is slidably connected in the first air storage cylinder, the bottom end of the first air storage cylinder is fixedly connected to a first telescopic sleeve frame, the first telescopic sleeve frame is fixedly connected in the processing frame, the two ends inside the first telescopic sleeve frame are respectively fixedly connected to the two ends of the first rubber air bag, the first rubber air bag is connected to the first air guide pipe, the top of the first air guide pipe is connected to the bottom of the first air storage cylinder, a first motor is welded and fixed on the fixed frame, the output end of the first motor is fixedly connected to the bottom end of the driving shaft, the fixed frame is slidably connected in the processing frame, four first telescopic sleeve frames are provided, and the four first telescopic sleeve frames are equiangularly distributed on the processing frame, the first telescopic sleeve frame corresponds to the first air storage cylinder one by one, and the inner wall of the first air storage cylinder is in contact with the side end surface of the first piston.
[0010] As a preferred solution of the present invention, a second plug rod is welded and fixed on the top surface of the fixing frame, a second piston is fixedly connected to the top of the second plug rod, the second piston is slidably connected in the second air storage cylinder, a second telescopic sleeve is fixedly connected to the top of the second air storage cylinder, the second telescopic sleeve is fixedly connected in the processing frame, the two ends inside the second telescopic sleeve are respectively fixedly connected to the two ends of the second rubber airbag, the second rubber airbag is connected to a second air guide tube, the bottom of the second air guide tube is connected to the top of the second air storage cylinder, a limiting rod is welded and fixed on the top surface of the second telescopic sleeve, the limiting rod penetrates and is slidably connected to the bottom of the connecting net frame, an electric heating tube is installed and fixed on the inner wall of the connecting net frame, and a second Three bevel gears, the third bevel gear is meshed with a fourth bevel gear, a driven shaft is welded and fixed to the fourth bevel gear, the driven shaft is rotatably connected to the inner wall of the connecting mesh frame, an exhaust fan is welded and fixed to the driven shaft, a fixed mesh plate is welded and fixed to the processing frame, four second telescopic sleeves are provided, and the four second telescopic sleeves are distributed at equal angles on the processing frame, the shape and size of the second telescopic sleeve are the same as those of the first telescopic sleeve, four fourth bevel gears are provided, and the four fourth bevel gears are distributed at equal angles on the third bevel gear, the fourth bevel gear corresponds one-to-one with the exhaust fan through the driven shaft, the exhaust fan corresponds one-to-one with the fixed mesh plate and the electric heating tube respectively, and the electric heating tube is spiral.
[0011] As a preferred solution of the present invention, wherein: a rubber plate is fixedly connected to the processing frame, the inner wall of the transparent protective frame is fitted with the side end surface of the rubber plate, the rubber plate is funnel-shaped, the height of the rubber plate is less than the height of the second telescopic sleeve frame, the first threaded rod is connected to the bottom middle part of the fixed frame, four first guide grooves are provided, and the four first guide grooves are distributed at equal angles on the turntable, the first guide groove is inclined, and the first guide groove corresponds to the second guide groove one by one through the guide rod, the positioning plates are symmetrically distributed on the upper and lower sides of the top of the guide rod, the bottom end surface of the lower positioning plate is fitted with the top end surface of the fixed disk, and the cross-section of the positioning plate is a right triangle.
[0012] As a preferred solution of the present invention, wherein: the measuring rod is slidably connected to the transparent mounting frame, the transparent sleeve is fixedly connected to a first connecting spring, the other end of the first connecting spring is fixedly connected to a first clamping rod, the first clamping rod is slidably connected in the transparent sleeve, the end of the first clamping rod is snap-connected in the first measuring groove, the cable on the photoelectric sensor is slidably connected in the transparent sleeve, the photoelectric sensor is installed in the central part of the contact plate, and the end face of the photoelectric sensor is flush with the end face of the contact plate.
[0013] As a preferred solution of the present invention, wherein: the measuring rod is fixed at the center of the side end of the contact plate, the first measuring grooves are equidistantly distributed on both sides of the measuring rod, the transparent sleeve is provided with a scale, the first measuring grooves correspond to the scale on the transparent sleeve, the measuring rod is slidably connected in the transparent sleeve, and the first clamping rod is symmetrically distributed on both sides of the transparent sleeve.
[0014] As a preferred solution of the present invention, wherein: a second measuring groove is opened on the inner wall of the transparent mounting frame, a measuring plate is slidingly connected to the transparent mounting frame in a limited position, a second connecting spring is fixedly connected to the measuring plate, the other end of the second connecting spring is fixedly connected to a second clamping rod, the second clamping rod is slidingly connected to the measuring plate, a traction rope is fixedly connected to the end of the second clamping rod, the traction rope is slidingly connected to the measuring plate in a limited position, a connecting ring is fixedly connected to the end of the traction rope, the measuring plates are symmetrically distributed on the upper and lower sides of the measuring rod, the second clamping rod is symmetrically distributed on both sides of the measuring plate, the second measuring grooves are equidistantly distributed on both sides of the measuring plate, a scale is provided on the transparent mounting frame, and the second measuring grooves correspond to the scale on the transparent mounting frame.
[0015] As a preferred solution of the present invention, the second threaded rod is connected to the middle part of the mounting frame, the bottom end surface of the mounting frame is in contact with the top end surface of the workbench, the horizontal center line of the rubber wheel and the horizontal center line of the contact plate are located on the same horizontal line, and the center point between the two positioning plates at the top of the guide rod close to the rubber wheel side is located on the horizontal center line of the rubber wheel.
[0016] The working principle and beneficial effects of the present invention are:
[0017] 1. The present invention is provided with a multifunctional processing component, which can drive the liquid storage tank to rotate by utilizing the driving shaft on the first motor, and can drive the spiral rods in each conveying cylinder to rotate automatically in cooperation with the first bevel gear and the second bevel gear, and can automatically clean the inner ring and the outer ring of the insulating bearing at the same time in cooperation with the atomizing nozzle and the flexible brush, so as to conveniently and efficiently remove the dust and oil on the inner ring and the outer ring of the insulating bearing, which helps to prevent the influence of these impurities on the test results, and can ensure the accuracy of the test, and by repeatedly pressing the first positioning block, the fixing rod, the sliding rod and the top rod can be used to conveniently and stably complete the up and down movement of the fixing plate and the fixing frame, which is beneficial to the The alternating contraction and extension of the first telescopic sleeve and the second telescopic sleeve can be easily completed by pneumatic drive, and the gradual unloading of the insulating bearing can be easily completed. Therefore, after the insulating bearing is cleaned and degreased, it falls onto the second telescopic sleeve. The cooperation of the electric heating tube and the exhaust fan can efficiently dry the insulating bearing. Similarly, the insulating bearing continues to be unloaded after drying and can stably fall onto the fixed frame, ensuring the convenience and efficiency of its subsequent positioning and detection work. By repeatedly pressing the first positioning block, the cleaning, degreasing, drying and automatic loading of the inner and outer rings of the insulating bearing can be efficiently completed, thereby ensuring the accuracy and convenience of the subsequent testing of the insulating bearing.
[0018] 2. The present invention is provided with a guide rod and a positioning plate, which are driven by the meshing of the worm and the worm wheel. Through the cooperation of the first guide groove and the second guide groove, each guide rod can be driven to move to the side at the same time. Combined with the inclined surface of the positioning plate, the inner ring of the insulating bearing loaded onto the fixed frame can be conveniently and stably supported and fixed, and it can be automatically positioned to the middle line position of the multi-directional test assembly, thereby ensuring the accuracy of subsequent testing work, effectively improving the applicability and practicality of the test device, and at the same time improving the working efficiency of the test device.
[0019] 3. The present invention is provided with a multi-directional test assembly. When the insulating bearing is dynamically balanced, the outer ring of the insulating bearing can be driven to rotate stably by the rubber wheel. If the outer ring of the insulating bearing is unbalanced, the mass distribution of the outer ring of the bearing will be uneven, and the rotation of the outer ring of the bearing will deviate from the axis, thereby pushing the contact plate fitted to the side end face of the outer ring of the bearing and the measuring plate fitted to the upper and lower end faces of the outer ring of the bearing to automatically move. The first clamping rod and the first measuring groove can automatically clamp the displaced contact plate. Similarly, the second clamping rod and the second measuring groove can automatically clamp the displaced measuring plate. The personnel only needs to observe the displacement of the first clamping rod and the second clamping rod before and after the test to simultaneously test the horizontal dynamic balance and the vertical dynamic balance of the outer ring of the insulating bearing. At the same time, by observing and comparing the displacement of the first clamping rod and the second clamping rod before and after the test, the test result of the dynamic balance of the outer ring of the insulating bearing can be obtained conveniently and accurately, and it can be reused conveniently and stably. It has a simple structure, low cost, and is easy to promote and use. Moreover, through the cooperation of the dynamic balancing detector and the photoelectric sensor, unqualified insulating bearings can be further accurately tested, thereby improving the testing efficiency of the bearings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the connection structure between the protection frame and the rubber plate of the present invention;
[0023] Figure 3 is a schematic diagram of the connection structure between the fixing frame and the first motor of the present invention;
[0024] Figure 4 It is a schematic diagram of the connection structure between the second positioning block and the first positioning block of the present invention;
[0025] Figure 5 It is a schematic diagram of the main cross-sectional structure of the workbench of the present invention;
[0026] Figure 6 It is a schematic diagram of the side section structure of the protection frame of the present invention;
[0027] Figure 7 The present invention Figure 6 The enlarged structural diagram at A in the middle;
[0028] Figure 8 It is a schematic diagram of the side cross-sectional structure of the processing frame of the present invention;
[0029] Fig. 9 The present invention Figure 8The enlarged structural diagram at B in the middle;
[0030] Fig.10 It is a schematic diagram of the top-sectional structure of the conveying tube of the present invention;
[0031] Fig.11 It is a bottom view structural diagram of the first connecting plate of the present invention;
[0032] Fig.12 It is a schematic diagram of the side section structure of the fixing plate of the present invention;
[0033] Fig.13 It is a schematic diagram of the side cross-sectional structure of the connection frame of the present invention;
[0034] Fig.14 It is a schematic diagram of the top-sectional structure of the processing frame of the present invention;
[0035] Fig.15 It is a schematic diagram of the top-sectional structure of the connection frame of the present invention;
[0036] Fig.16 It is a schematic diagram of the structure of the electric heating tube of the present invention;
[0037] Fig.17 It is a schematic diagram of the side section structure of the fixing frame of the present invention;
[0038] Fig.18 It is a schematic diagram of the top-sectional structure of the fixing frame of the present invention;
[0039] Fig.19 It is a schematic diagram of the top view of the turntable of the present invention;
[0040] Fig. 20 It is a schematic diagram of the top view of the fixed disk of the present invention;
[0041] Fig.21 It is a schematic diagram of the main cross-sectional structure of the transparent installation frame of the present invention;
[0042] Fig. 22 It is a schematic diagram of the top-sectional structure of the transparent installation frame of the present invention;
[0043] Fig.23 It is a schematic diagram of the top-sectional structure of the measuring plate of the present invention;
[0044] Fig.24 It is a side structural schematic diagram of the transparent installation frame of the present invention.
[0045] In the figure: 1, workbench; 2, hydraulic rod; 3, multifunctional processing assembly; 301, liquid storage tank; 302, first liquid guide tube; 303, conveying cylinder; 304, spiral rod; 305, second liquid guide tube; 306, atomizing nozzle; 307, first connecting plate; 308, flexible brush; 309, second connecting plate; 310, first positioning groove; 311, first bevel gear; 312, second bevel gear; 313, support rod; 314, second positioning groove; 315, second positioning block; 316, first positioning block; 317, strong spring; 318 , driving shaft; 319, processing frame; 320, fixed rod; 321, sliding rod; 322, fixed plate; 323, return spring; 324, ejector rod; 325, first plug rod; 326, first piston; 327, first air reservoir; 328, first telescopic sleeve; 329, first rubber airbag; 330, first air guide tube; 331, fixed frame; 332, first motor; 333, second plug rod; 334, second piston; 335, second air reservoir; 336, second telescopic sleeve; 337, second rubber airbag; 338, second air guide tube ; 339, limit rod; 340, connecting mesh frame; 341, electric heating tube; 342, third bevel gear; 343, fourth bevel gear; 344, driven shaft; 345, exhaust fan; 346, fixed mesh plate; 4, protection frame; 5, rubber sheet; 6, drain pipe; 7, first threaded rod; 8, fixed frame; 9, worm; 10, worm wheel; 11, connecting shaft; 12, turntable; 13, first guide groove; 14, guide rod; 15, positioning plate; 16, fixed plate; 17, second guide groove; 18, second threaded rod; 19, mounting frame; 20, first Two motors; 21. rubber wheel; 22. multi-directional test assembly; 2201. transparent mounting frame; 2202. third connecting spring; 2203. contact plate; 2204. measuring rod; 2205. first measuring slot; 2206. transparent sleeve; 2207. first connecting spring; 2208. first clamping rod; 2209. second measuring slot; 2210. measuring plate; 2211. second connecting spring; 2212. second clamping rod; 2213. traction rope; 2214. connecting ring; 2215. photoelectric sensor; 2216. dynamic balance detector. DETAILED DESCRIPTION
[0046] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0047] Example 1
[0048] like Figure 1 to Figure 24As shown, this embodiment proposes an insulating bearing outer ring dynamic balancing test device, including a workbench 1, a hydraulic rod 2 is fixedly installed on the top surface of the workbench 1, a multifunctional processing component 3 is installed on the top of the hydraulic rod 2, a transparent protective frame 4 is fixedly connected to the hydraulic rod 2, and a drain pipe 6 is connected to the bottom side end of the transparent protective frame 4, a first threaded rod 7 is rotatably connected in the workbench 1, a fixed frame 8 is threadedly connected to the first threaded rod 7, the fixed frame 8 is limitedly slidably connected to the workbench 1, a worm 9 is rotatably connected in the fixed frame 8, a worm wheel 10 is meshingly connected to the worm 9, a connecting shaft 11 is welded and fixed to the worm wheel 10, the bottom of the connecting shaft 11 is rotatably connected to the inner bottom end surface of the fixed frame 8, and a turntable 12 is welded and fixed to the top of the connecting shaft 11, and the turntable 12 is connected by The bearing is rotatably connected in the fixed frame 8, a first guide groove 13 is provided on the rotating disk 12, a fixed plate 16 is fixedly connected in the fixed frame 8, a second guide groove 17 is penetrated and provided on the fixed plate 16, a guide rod 14 is limitedly slidably connected in the first guide groove 13 and the second guide groove 17, a positioning plate 15 is welded and fixed on the guide rod 14, a second threaded rod 18 is rotatably connected on the side end surface of the fixed frame 8, a mounting frame 19 is threadedly connected on the second threaded rod 18, a second motor 20 is fixedly installed on the mounting frame 19, a rubber wheel 21 is fixedly connected to the output shaft of the second motor 20, a multi-directional test assembly 22 is installed on the workbench 1, and the multi-directional test assembly 22 includes a transparent mounting frame 2201, and the transparent mounting frame 2201 is installed and fixed on the top of the workbench 1 On the end surface, a third connecting spring 2202 is fixedly connected to the side end surface of the transparent mounting frame 2201, and a contact plate 2203 is fixedly connected to the end of the third connecting spring 2202. A measuring rod 2204 is fixedly connected to the contact plate 2203, and a first measuring groove 2205 is provided on the measuring rod 2204. A transparent sleeve 2206 is fixedly connected to the other end surface of the transparent mounting frame 2201. A dynamic balancing detector 2216 is installed on the top of the transparent mounting frame 2201, and a photoelectric sensor 2215 is installed in the contact plate 2203. The photoelectric sensor 2215 is connected to the dynamic balancing detector 2216 through a cable. The multifunctional processing component 3 can be used to conveniently and efficiently remove dust and oil on the inner and outer rings of the insulating bearing, which helps to prevent this. The invention can reduce the influence of some impurities on the test results, and can carry out efficient drying and automatic feeding of the insulating bearings, thereby ensuring the accuracy and convenience of subsequent testing of the insulating bearings. Subsequently, the meshing drive of the worm 9 and the worm wheel 10 is utilized, and through the cooperation of the first guide groove 13 and the second guide groove 17, each guide rod 14 can be driven to move to the side at the same time. Combined with the inclined surface of the positioning plate 15, the inner ring of the insulating bearing fed to the fixed frame 8 can be conveniently and stably positioned and fixed. In conjunction with the multi-directional test component 22, the horizontal dynamic balance and the vertical dynamic balance of the outer ring of the insulating bearing can be tested simultaneously, and the test result of the dynamic balance of the outer ring of the insulating bearing can be conveniently and accurately obtained. The structure is simple, the cost is low, and it is easy to promote and use.
[0049] Example 2
[0050] like Figure 1 to Figure 24 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment also proposes a dynamic balancing test device for the outer ring of an insulating bearing.
[0051] In this embodiment, the multifunctional processing assembly 3 includes a liquid storage tank 301, which is fixedly mounted on the top of the hydraulic rod 2, and the bottom of the liquid storage tank 301 is connected to a first liquid guide tube 302, and the bottom end of the first liquid guide tube 302 is connected to a delivery cylinder 303, and the delivery cylinder 303 is welded and fixed to the bottom end surface of the liquid storage tank 301, and a spiral rod 304 is rotatably connected in the delivery cylinder 303, and the bottom of the delivery cylinder 303 is connected to a second liquid guide tube 305, and an atomizing nozzle 306 is installed on the second liquid guide tube 305, and a spray nozzle 306 is fixedly mounted on the second liquid guide tube 305. There is a first connecting plate 307, the first connecting plate 307 is fixedly connected to the bottom of the liquid storage tank 301, a flexible brush 308 is fixedly connected to the bottom end surface of the first connecting plate 307, the middle part of the first connecting plate 307 is rotatably connected to the second connecting plate 309 through a bearing, the second connecting plate 309 is provided with a first positioning groove 310, a first bevel gear 311 is welded and fixed to the top end surface of the second connecting plate 309, the first bevel gear 311 is meshed and connected to the second bevel gear 312, and the second bevel gear 312 is welded and fixed to the spiral rod 304. The hydraulic rod 2 is symmetrically distributed on both sides of the liquid storage tank 301. The central axis of the liquid storage tank 301 and the central axis of the first connecting plate 307 are located on the same vertical center line. The second connecting plate 309 is located at the center of the first connecting plate 307. The second bevel gear 312 is equiangularly distributed on the first bevel gear 311. The second bevel gear 312 corresponds to the conveying cylinder 303 through the spiral rod 304. The atomizing nozzles 306 are equidistantly distributed on the second liquid guide tube 305. The flexible brushes 308 are equiangularly distributed on the first connecting plate 307. On the bottom surface of the test piece, the driving shaft 318 on the first motor 332 can drive the liquid storage tank 301 to rotate, and the first bevel gear 311 and the second bevel gear 312 can drive the screw rods 304 in each conveying cylinder 303 to rotate automatically, and the atomizing nozzle 306 and the flexible brush 308 can simultaneously automatically clean the inner ring and outer ring of the insulating bearing, thereby conveniently and efficiently removing dust and oil stains on the inner ring and outer ring of the insulating bearing, which helps prevent these impurities from affecting the test results and ensures the accuracy of the test.
[0052] In this embodiment, the second connecting plate 309 is rotatably connected to the support rod 313 through a bearing, the top end of the support rod 313 is welded and fixed to the bottom end surface of the liquid storage tank 301, and a second positioning groove 314 is provided at the bottom of the support rod 313, and a second positioning block 315 is snap-connected in the second positioning groove 314, and a driving shaft 318 is welded and fixed at the bottom of the second positioning block 315, and a first positioning block 316 is rotatably connected to the driving shaft 318, and the first positioning block 316 is snap-connected in the first positioning groove 310, and a strong spring 317 is welded and fixed to the bottom of the first positioning block 316, and a processing frame 319 is welded and fixed to the bottom end of the strong spring 317, and the driving shaft 318 passes through and is slidably connected in the processing frame 319, and a The fixing rod 320 is slidably connected with the sliding rod 321 at the upper limit position of the fixing rod 320, and the driving shaft 318 is rotatably connected with the fixing plate 322, the fixing frame 331 and the connecting net frame 340, and the fixing plate 322 is fixedly connected with the return spring 323, and the other end of the return spring 323 is fixedly connected with the push rod 324, and the push rod 324 is slidably connected in the fixing plate 322, and the support rod 313 is connected to the center of the second connecting plate 309, and the cross-sections of the second positioning groove 314, the second positioning block 315, the first positioning block 316 and the first positioning groove 310 are all rectangular, and the driving shaft 318 is set at the center of the processing frame 319, and the length of the driving shaft 318 is greater than the length of the processing frame 319. The top of the fixing plate 322 is inclined, the cross section of the end of the sliding rod 321 is an isosceles triangle, the cross section of the end of the top rod 324 is a right-angled trapezoid, the top side end point of the fixing rod 320 and the side end face of the sliding rod 321 are located on the same vertical line, and a first plug rod 325 is fixedly connected to the bottom end face of the fixing plate 322, and a first piston 326 is fixedly connected to the bottom end of the first plug rod 325, and the first piston 326 is slidably connected to the first air storage cylinder 327, and a first telescopic sleeve frame 328 is fixedly connected to the bottom end of the first air storage cylinder 327, and the first telescopic sleeve frame 328 is fixedly connected to the processing frame 319, and the two ends of the first telescopic sleeve frame 328 are respectively fixedly connected to the two ends of the first rubber airbag 329, and the first rubber airbag 329 is connected to the first air guide pipe 330. The top of the air guide tube 330 is connected to the bottom of the first air storage cylinder 327, and a first motor 332 is welded and fixed on the fixing frame 331. The output end of the first motor 332 is fixedly connected to the bottom end of the driving shaft 318, and the fixing frame 331 penetrates and is slidably connected in the processing frame 319. Four first telescopic sleeve frames 328 are provided, and the four first telescopic sleeve frames 328 are distributed on the processing frame 319 at equal angles. The first telescopic sleeve frames 328 correspond to the first air storage cylinder 327 one by one, and the inner wall of the first air storage cylinder 327 is fitted with the side end surface of the first piston 326. A second plug rod 333 is welded and fixed on the top surface of the fixing frame 331, and a second piston 334 is fixedly connected to the top end of the second plug rod 333, and the second piston 334 is slidably connected in the second air storage cylinder 335.The top of the second air storage cylinder 335 is fixedly connected with a second telescopic sleeve frame 336, and the second telescopic sleeve frame 336 is fixedly connected in the processing frame 319. The two ends of the second telescopic sleeve frame 336 are respectively fixedly connected with the two ends of the second rubber airbag 337. The second rubber airbag 337 is connected with a second air guide tube 338. The bottom of the second air guide tube 338 is connected to the top of the second air storage cylinder 335. A limiting rod 339 is welded and fixed on the top surface of the second telescopic sleeve frame 336. The limiting rod 339 penetrates and is slidably connected to the bottom of the connecting net frame 340. An electric heating tube 341 is fixedly installed on the inner wall of the connecting net frame 340. The driving shaft A third bevel gear 342 is welded and fixed on 318, and a fourth bevel gear 343 is meshed and connected on the third bevel gear 342. A driven shaft 344 is welded and fixed on the fourth bevel gear 343. The driven shaft 344 is rotatably connected to the inner wall of the connecting net frame 340. An exhaust fan 345 is welded and fixed on the driven shaft 344. A fixed net plate 346 is welded and fixed on the processing frame 319. Four second telescopic sleeve frames 336 are provided. The four second telescopic sleeve frames 336 are distributed on the processing frame 319 at equal angles. The shape and size of the second telescopic sleeve frames 336 are the same as those of the first telescopic sleeve frames 328. The fourth bevel gear 336 is welded and fixed on the fourth bevel gear 343. 43 is provided with four, four fourth bevel gears 343 are distributed at equal angles on the third bevel gear 342, the fourth bevel gear 343 corresponds to the exhaust fan 345 one by one through the driven shaft 344, the exhaust fan 345 corresponds to the fixed mesh plate 346 and the electric heating tube 341 one by one, the electric heating tube 341 is spiral, by repeatedly pressing the first positioning block 316, using the cooperation of the fixed rod 320, the sliding rod 321 and the top rod 324, the up and down movement of the fixed plate 322 and the fixed frame 331 can be completed conveniently and stably, and the first telescopic frame 328 and the second telescopic frame 336 can be completed conveniently by air pressure drive The insulating bearing can be conveniently discharged step by step by contracting and extending alternately. Therefore, after being cleaned and degreased, the insulating bearing falls onto the second telescopic sleeve frame 336. The insulating bearing can be efficiently dried by the cooperation of the electric heating tube 341 and the exhaust fan 345. Similarly, the insulating bearing can continue to be discharged after drying and can stably fall onto the fixed frame 8, ensuring the convenience and efficiency of its subsequent positioning and detection work. By repeatedly pressing the first positioning block 316, the cleaning, degreasing, drying and automatic feeding of the inner and outer rings of the insulating bearing can be efficiently completed, thereby ensuring the accuracy and convenience of the subsequent testing of the insulating bearing.
[0053] In this embodiment, a rubber plate 5 is fixedly connected to the processing frame 319, the inner wall of the transparent protective frame 4 is fitted with the side end surface of the rubber plate 5, the rubber plate 5 is funnel-shaped, and the height of the rubber plate 5 is less than the height of the second telescopic sleeve frame 336. The first threaded rod 7 is connected to the middle part of the bottom of the fixed frame 8. Four first guide grooves 13 are provided, and the four first guide grooves 13 are distributed at equal angles on the turntable 12. The first guide grooves 13 are inclined, and the first guide grooves 13 correspond to the second guide grooves 17 one by one through the guide rods 14. The positioning plates 15 are symmetrically distributed on the upper and lower sides of the top of the guide rods 14. The bottom end surface of the side positioning plate 15 is fitted with the top end surface of the fixed disk 16. The cross-section of the positioning plate 15 is a right triangle. By utilizing the meshing drive of the worm 9 and the worm wheel 10, through the cooperation of the first guide groove 13 and the second guide groove 17, each guide rod 14 can be driven to move to the side at the same time. Combined with the inclined surface of the positioning plate 15, the inner ring of the insulating bearing loaded onto the fixed frame 8 can be conveniently and stably supported and fixed, and it can also be automatically positioned to the middle line position of the multi-directional test assembly 22, thereby ensuring the accuracy of subsequent test work and effectively improving the applicability and practicality of the test device.
[0054] In this embodiment, the measuring rod 2204 is slidably connected to the transparent mounting frame 2201, the transparent sleeve 2206 is fixedly connected with a first connecting spring 2207, the other end of the first connecting spring 2207 is fixedly connected with a first clamping rod 2208, the first clamping rod 2208 is slidably connected in the transparent sleeve 2206, the end of the first clamping rod 2208 is snap-connected in the first measuring groove 2205, the cable on the photoelectric sensor 2215 is slidably connected in the transparent sleeve 2206, the photoelectric sensor 2215 is installed in the central part of the contact plate 2203, the end face of the photoelectric sensor 2215 is flush with the end face of the contact plate 2203, the measuring rod 2204 is fixed at the central part of the side end of the contact plate 2203, the first measuring grooves 2205 are equidistantly distributed on both sides of the measuring rod 2204, and the transparent sleeve 220 6 is provided with a scale, the first measuring groove 2205 corresponds to the scale on the transparent sleeve 2206, the measuring rod 2204 is slidably connected in the transparent sleeve 2206, and the first clamping rod 2208 is symmetrically distributed on both sides of the transparent sleeve 2206. When the insulating bearing is dynamically balanced, the outer ring of the insulating bearing can be driven to rotate stably by the rubber wheel 21. If the outer ring of the insulating bearing is unbalanced, it will cause uneven mass distribution of the outer ring of the bearing, and the rotation of the outer ring of the bearing will deviate from the axis, thereby pushing the contact plate 2203 that fits the side end face of the outer ring of the bearing and the measuring plate 2210 that fits the upper and lower end faces of the outer ring of the bearing to automatically move. The first clamping rod 2208 and the first measuring groove 2205 can automatically engage the displaced contact plate 2203, thereby ensuring the convenience and accuracy of subsequent detection work.
[0055] In this embodiment, a second measuring groove 2209 is provided on the inner wall of the transparent mounting frame 2201, a measuring plate 2210 is slidably connected in a limited position in the transparent mounting frame 2201, a second connecting spring 2211 is fixedly connected in the measuring plate 2210, a second clamping rod 2212 is fixedly connected at the other end of the second connecting spring 2211, the second clamping rod 2212 is slidably connected in the measuring plate 2210, a traction rope 2213 is fixedly connected at the end of the second clamping rod 2212, the traction rope 2213 is slidably connected in the measuring plate 2210, a connecting ring 2214 is fixedly connected at the end of the traction rope 2213, the measuring plates 2210 are symmetrically distributed on the upper and lower sides of the measuring rod 2204, the second clamping rod 2212 is symmetrically distributed on both sides of the measuring plate 2210, the second measuring grooves 2209 are equidistantly distributed on both sides of the measuring plate 2210, a scale is provided on the transparent mounting frame 2201, and the second measuring grooves 2209 and the transparent mounting frame 2201 are symmetrically distributed on the upper and lower sides of the measuring rod 2204, the second clamping rod 2212 is symmetrically distributed on both sides of the measuring plate 2210, The second threaded rod 18 corresponds to the scale on the mounting frame 19, the bottom end surface of the mounting frame 19 is fitted with the top surface of the workbench 1, the horizontal center line of the rubber wheel 21 is on the same horizontal line as the horizontal center line of the contact plate 2203, and the center point between the two positioning plates 15 at the top of the guide rod 14 close to the rubber wheel 21 is on the horizontal center line of the rubber wheel 21. The second clamping rod 2212 and the second measuring groove 2209 can be used to automatically clamp the displaced measuring plate 2210. The staff only needs to observe the displacement of the first clamping rod 2208 and the second clamping rod 2212 before and after the test to simultaneously test the horizontal dynamic balance and vertical dynamic balance of the outer ring of the insulating bearing. At the same time, by observing and comparing the displacement of the first clamping rod 2208 and the second clamping rod 2212 before and after the test, the test result of the dynamic balance of the outer ring of the insulating bearing can be conveniently and accurately obtained.
[0056] It should be noted that the present invention is a dynamic balancing test device for the outer ring of an insulating bearing. First, the staff can rotate the first threaded rod 7 in the workbench 1. The rotation of the first threaded rod 7 can drive the threaded fixed frame 8 to move to the outermost side. At this time, the fixed frame 8 is located directly below the processing frame 319. Then, the staff can rotate the worm 9 in the fixed frame 8. At this time, the meshing drive of the worm 9 and the worm wheel 10 can be used to drive the turntable 12 to rotate through the connecting shaft 11 on the worm wheel 10. At this time, under the rotation of the turntable 12, the four first guide grooves 13 can be driven to perform synchronous circular motion, and under the circular motion of the first guide groove 13, the guide rod 14 can be moved. At this time, under the limiting guiding action of the second guide groove 17 on the fixed plate 16, the first guide groove 13 can move the guide rod 14 along the second guide groove 17. At this time, each guide rod 14 can move outward or inward at the same time. By moving each guide rod 14 inward at the same time, the bottom of the processing frame 319 can be conveniently and stably clamped and fixed;
[0057] Then the staff can drive the hydraulic rod 2, and use the hydraulic rod 2 to drive the liquid storage tank 301 to move upward. At this time, the liquid storage tank 301 can drive the first connecting plate 307 at the bottom to move synchronously, so that the second positioning groove 314 at the bottom of the support rod 313 can move away from the second positioning block 315. Similarly, the first positioning groove 310 at the bottom of the second connecting plate 309 can move away from the first positioning block 316. Then the staff can put the insulating bearing to be tested on the processing frame 319. At this time, the insulating bearing can be stably placed on each first telescopic sleeve frame 328. After being stably placed , the staff can drive the hydraulic rod 2 again, and use the hydraulic rod 2 to drive the liquid storage tank 301 to move downward and reset. At this time, the second positioning groove 314 at the bottom of the support rod 313 can be engaged with the second positioning block 315. Similarly, the first positioning groove 310 at the bottom of the second connecting plate 309 can be engaged with the first positioning block 316. Then the staff can drive the first motor 332 on the fixing frame 331. At this time, the first motor 332 can drive the driving shaft 318 to rotate stably, and then the support rod 313 can be rotated through the second positioning block 315 at the top, thereby driving the liquid storage tank 301 rotates, and under the action of the rotation of the liquid storage tank 301, the first connecting plate 307 can be driven to rotate on the second connecting plate 309, and can drive each conveying cylinder 303 at the bottom of the liquid storage tank 301 to perform a circular motion. During the circular motion of each conveying cylinder 303, the spiral rod 304 inside it can be driven to perform a synchronous motion. At this time, the second bevel gear 312 on the spiral rod 304 performs a circular motion on the first bevel gear 311. By utilizing the meshing of the first bevel gear 311 and the second bevel gear 312, the spiral rod 304 can be driven to perform a circular motion. The delivery tube 303 rotates automatically inside, and the cleaning liquid in the liquid storage tank 301 can be uniformly transported to the second liquid guide tube 305 through the first liquid guide tube 302, and the cleaning liquid can be uniformly sprayed on the inner and outer rings of the bearing by using each atomizing nozzle 306. At the same time, through the rotation of the first connecting plate 307, each flexible brush 308 can simultaneously automatically clean the inner and outer rings of the insulating bearing, thereby conveniently and efficiently removing dust and oil stains on the inner and outer rings of the insulating bearing, which helps to prevent these impurities from affecting the test results and ensure the accuracy of the test;
[0058] After the cleaning work is completed, the hydraulic rod 2 is used to drive the liquid storage tank 301 to move upward again, and then the staff can press the first positioning block 316 downward. Under the movement of the first positioning block 316, the fixing plate 322 can be driven downward by the active shaft 318, and under the guiding action of the inclined surface at the end of the push rod 324 and the inclined surface at the end of the sliding rod 321, the push rod 324 can automatically move into the fixing plate 322 until the fixing plate 322 drives the push rod 324 to move below the sliding rod 321, and then the staff can release the first positioning block 316. At this time, under the elastic action of the strong spring 317, the active shaft 318 can be driven to move upward automatically through the first positioning block 316, and then the fixing plate 322 can be driven upward. At this time, the push rod 324 can move the sliding rod 321 upward until it is in contact with the push rod 324. 24, the end inclined surface of the sliding rod 321 is used again to push the push rod 324 to move into the fixing plate 322 until the fixing plate 322 drives the push rod 324 to move above the fixing rod 320, and then the fixing plate 322 continues to move upward to the top of the processing frame 319. Under the movement of the fixing plate 322, the first piston 326 can be driven upward by the first plug rod 325, and the first rubber airbag 329 in the first telescopic sleeve 328 can be automatically evacuated through the first air guide pipe 330 at the bottom of the first air storage cylinder 327. At this time, the first rubber airbag 329 shrinks and recovers to its original state by its own elasticity. Therefore, the first telescopic sleeve 328 can shrink automatically, and the first telescopic sleeve 328 is completely shrunk into the processing frame 319. At this time, the bottom support of the insulating bearing disappears, and the insulating bearing automatically falls.
[0059] When the fixing plate 322 moves upward, the driving shaft 318 also drives the connecting mesh frame 340 to move upward on the limiting rod 339, and the fixing frame 331 also moves upward. Similarly, at this time, the fixing frame 331 can drive the second piston 334 to move upward through the second plug rod 333, and the second rubber airbag 337 can be automatically inflated through the second air guide pipe 338 on the top of the second air storage cylinder 335. The second rubber airbag 337 can be automatically extended by the expansion of the second rubber airbag 337. At this time, the falling bearing can automatically fall on each second telescopic sleeve 336. At this time, the first motor 332 is still used to drive the driving shaft 318 to rotate. Under the rotation of the driving shaft 318, the third bevel gear 342 can drive the driven shafts 344 on each fourth bevel gear 343 to rotate at the same time, and then the exhaust fans 345 on each driven shaft 344 can be driven to rotate, and the insulated bearings can be efficiently dried in cooperation with the electric heating tube 341 and the fixed mesh plate 346.
[0060] During the bearing treatment process, excess cleaning liquid can automatically fall onto the rubber plate 5, and under the guidance of the rubber plate 5, can be discharged through the drain pipe 6, and then the rubber plate 5 can be dried by the high-temperature air during the insulating bearing drying process. After the insulating bearing is dried, the first positioning block 316 can be pressed downward again. Under the movement of the first positioning block 316, the fixing plate 322 can be driven downward by the active shaft 318. Similarly, under the guidance of the inclined surface at the end of the fixing rod 320, the push rod 324 can be automatically pushed into the fixing plate 322 until the fixing plate 322 drives the push rod 324 to move below the fixing rod 320, and then the staff can loosen the fixing plate 322. Open the first positioning block 316. At this time, under the snapping action of the top of the fixing rod 320, the fixing plate 322 can be automatically snapped through the top rod 324. At this time, the fixing plate 322 returns to its original position. In combination with the above, it can be seen that the first telescopic sleeve 328 automatically extends outward, and the second telescopic sleeve 336 automatically contracts, completing the reset of the first telescopic sleeve 328 and the second telescopic sleeve 336. At this time, under the automatic contraction of the second telescopic sleeve 336, the insulating bearing loses support and automatically falls. At this time, the insulating bearing can move the rubber plate 5. At this time, the rubber plate 5 will not block the insulating bearing. The insulating bearing can automatically fall onto the fixing frame 8 under the action of its own gravity to complete the automatic feeding work;
[0061] Then the staff can rotate the worm 9 in the opposite direction, and then each guide rod 14 moves to the side at the same time. At this time, under the movement of each guide rod 14, the inner ring of the insulating bearing can be supported and fixed by using the inclined surface of the positioning plate 15, and the insulating bearing can be automatically positioned so that its horizontal center line is on the same horizontal line as the horizontal center line of the rubber wheel 21. When each guide rod 14 moves to the side at the same time, each guide rod 14 will be separated from the processing frame 319. At this time, the staff only needs to manually lift the processing frame 319 and rotate the first threaded rod 7 at the same time. The rotation of the first threaded rod 7 drives the fixed frame 8 to move toward the transparent installation frame 2201. Then the staff can release the processing frame 319, and the processing frame 319 will not affect the subsequent testing work.
[0062] When starting the test, the staff can rotate the second threaded rod 18 on the fixed frame 8, and use the thread rotation of the second threaded rod 18 to drive the rubber wheel 21 on the second motor 20 to squeeze and contact the bearing through the mounting frame 19, and use the rotation of the first threaded rod 7 to drive the insulating bearing to squeeze and fit the contact plate 2203 through the fixed frame 8. Before the insulating bearing and the contact plate 2203 fit, the staff can pull the traction rope 2213 on the connecting ring 2214 to use the traction rope 2213 to drive the second clamping rod 2212 to move out of the second measuring groove 2209, and at this time the upper measuring plate 2210 can move After the insulating bearing and the contact plate 2203 are pressed and fitted, the staff can pull the traction rope 2213 on the connecting ring 2214 again, and at this time, move the upper measuring plate 2210 downward, and move the lower measuring plate 2210 upward, until the measuring plates 2210 on the upper and lower sides are respectively fitted with the upper and lower end surfaces of the outer ring of the insulating bearing, and then the staff can loosen the traction rope 2213 on the connecting ring 2214. At this time, under the elastic action of the second connecting spring 2211, the second clamping rod 2212 can be driven to automatically engage in the second measuring groove 2209;
[0063] Then, the second motor 20 is used to drive the rubber wheel 21 to rotate, and the friction force can drive the outer ring of the insulating bearing to rotate. At this time, during the rotation of the outer ring of the insulating bearing, if the outer ring of the insulating bearing is unbalanced, it will cause the mass distribution of the outer ring of the bearing to be uneven, and the rotation of the outer ring of the bearing will deviate from the axis. At this time, the rotation trajectory of the outer ring of the bearing is irregular, which will cause the outer ring of the bearing to present an elliptical rotation trajectory in space. Therefore, under the rotation of the outer ring of the bearing, the contact plate 2203 that is in contact with the side end face of the outer ring of the bearing can be pushed to automatically move. Under the movement of the contact plate 2203, the measuring rod 2204 can be driven to automatically move into the transparent sleeve 2206. During the movement of the measuring rod 2204, the end inclined surface of the first clamping rod 2208 and the internal inclined surface of the first measuring groove 2205 can be used to push the first clamping rod 2208 on the transparent sleeve 2206 to automatically move outward and disengage from the first measuring groove 2205. The first connecting spring 2207 can drive the first clamping rod 2208 to automatically engage with the next first measuring groove 2205 to avoid the contact plate 2203 and the measuring rod 2204 from resetting. Similarly, under the rotation of the outer ring of the bearing, the measuring plate 2210 that fits the upper and lower end surfaces of the outer ring of the bearing can be pushed to automatically move. The first clamping rod 2208 and the first measuring groove 2205 can also automatically engage the displaced contact plate 2203 to avoid its movement resetting. The staff only needs to observe the displacement of the first clamping rod 2208 and the second clamping rod 2212 before and after the test to simultaneously test the horizontal dynamic balance and the vertical dynamic balance of the outer ring of the insulating bearing. By observing and comparing the displacement of the first clamping rod 2208 and the second clamping rod 2212 before and after the test, the test result of the dynamic balance of the outer ring of the insulating bearing can be obtained conveniently and accurately, and the staff can avoid detection errors by repeating the test multiple times.
[0064] When the test result is unqualified, the staff can reversely rotate the first threaded rod 7, and use the reverse rotation of the first threaded rod 7 to drive the insulating shaft to move away from the contact plate 2203 through the fixed frame 8, and then start the balance detector 2216 model VT700 and the photoelectric sensor 2215. The photoelectric sensor 2215 detects the movement of the outer ring of the insulating bearing through the principle of photoelectric effect. When light is irradiated to the surface of the outer ring of the insulating bearing, it will produce a certain degree of scattering or reflection of the light. This change in light can be captured and detected by the photoelectric sensor. When the outer ring rotates, the slight imbalance or deviation on its surface will cause changes in the reflection or scattering of light. These changes are detected by the photoelectric sensor and converted into electrical signals. By analyzing the changes in these electrical signals, the rotation speed, angle and degree of imbalance of the outer ring can be determined. If there is a dynamic balance problem with the outer ring, such as unbalanced mass distribution or axial offset, then during the rotation process, the photoelectric sensor 2215 will detect the light reflection or The scattering changes will display irregular signal patterns on the dynamic balancing detector 2216. According to these signal patterns, the dynamic balancing state of the outer ring can be evaluated. Since the operation required for the precise dynamic balancing test is relatively cumbersome, and in combination with the above, it can be seen that the present application does not need to perform precise dynamic balancing tests on each insulating bearing, but only needs to perform dynamic balancing tests on unqualified insulating bearings, thereby effectively improving the testing efficiency. When the test is completed, the staff can pull the traction rope 2213 on the connecting ring 2214 again, and use the traction rope 2213 to drive the second clamping rod 2212 to move out of the second measuring slot 2209. At this time, the measuring plate 2210 can be moved and reset, and the staff can pull the first clamping rod 2208 on the transparent sleeve 2206 outward to make it move out of the first measuring slot 2205 on the measuring rod 2204. Then the measuring rod 2204 and the contact plate 2203 can be moved and reset, ensuring the stability and convenience of subsequent repeated working states.
[0065] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Insulated bearing outer ring dynamic balancing test device, characterized in that: The invention comprises a workbench (1), wherein a hydraulic rod (2) is fixedly mounted on the top surface of the workbench (1), a multifunctional processing assembly (3) is mounted on the top of the hydraulic rod (2), a transparent protective frame (4) is fixedly connected to the hydraulic rod (2), a drain pipe (6) is connected to the bottom side end of the transparent protective frame (4), a first threaded rod (7) is rotatably connected inside the workbench (1), a fixed frame (8) is threadedly connected to the first threaded rod (7), the fixed frame (8) is limitedly slidably connected to the workbench (1), a worm (9) is rotatably connected inside the fixed frame (8), a worm wheel (10) is meshingly connected to the worm (9), a connecting shaft (11) is welded and fixed to the worm wheel (10), and the connecting shaft (11) is connected to the worm wheel (10). The bottom of the connecting shaft (11) is rotatably connected to the inner bottom end surface of the fixing frame (8), a rotating disk (12) is welded and fixed to the top end of the connecting shaft (11), the rotating disk (12) is rotatably connected to the fixing frame (8) through a bearing, a first guide groove (13) is provided on the rotating disk (12), a fixing disk (16) is fixedly connected to the fixing frame (8), a second guide groove (17) is penetrated and provided on the fixing disk (16), a guide rod (14) is limitedly slidably connected in the first guide groove (13) and the second guide groove (17), a positioning plate (15) is welded and fixed to the guide rod (14), a second threaded rod (18) is rotatably connected to the side end surface of the fixing frame (8), and a second threaded rod (18) is provided on the second threaded rod (18) A mounting frame (19) is threadedly connected, a second motor (20) is fixedly mounted on the mounting frame (19), a rubber wheel (21) is fixedly connected to the output shaft of the second motor (20), a multi-directional test component (22) is installed on the workbench (1), the multi-directional test component (22) comprises a transparent mounting frame (2201), the transparent mounting frame (2201) is fixedly mounted on the top surface of the workbench (1), a third connecting spring (2202) is fixedly connected to the side surface of the transparent mounting frame (2201), an end of the third connecting spring (2202) is fixedly connected to a contact plate (2203), a measuring rod (2204) is fixedly connected to the contact plate (2203), and the measuring rod (2204) is fixedly connected to the measuring rod. A first measuring groove (2205) is provided on the rod (2204); a transparent sleeve (2206) is fixedly connected to the other end surface of the transparent mounting frame (2201); a dynamic balancing detector (2216) is installed on the top of the transparent mounting frame (2201); a photoelectric sensor (2215) is installed in the contact plate (2203); the photoelectric sensor (2215) is connected to the dynamic balancing detector (2216) via a cable; a second measuring groove (2209) is provided on the inner wall of the transparent mounting frame (2201); a measuring plate (2210) is limitedly slidably connected in the transparent mounting frame (2201); and the second measuring grooves (2209) are equidistantly distributed on both sides of the measuring plate (2210).
2. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 1, characterized in that: The multifunctional processing assembly (3) comprises a liquid storage tank (301), the liquid storage tank (301) being mounted and fixed on the top end of the hydraulic rod (2), the bottom of the liquid storage tank (301) being connected to a first liquid guide tube (302), the bottom end of the first liquid guide tube (302) being connected to a delivery tube (303), the delivery tube (303) being welded and fixed to the bottom end surface of the liquid storage tank (301), a spiral rod (304) being rotatably connected inside the delivery tube (303), and the bottom of the delivery tube (303) being connected to a a second liquid guiding tube (305), an atomizing nozzle (306) being mounted on the second liquid guiding tube (305), a first connecting plate (307) being fixedly mounted on the second liquid guiding tube (305), the first connecting plate (307) being fixedly connected to the bottom of the liquid storage tank (301), a flexible brush (308) being fixedly connected to the bottom end surface of the first connecting plate (307), a second connecting plate (309) being rotatably connected to the middle portion of the first connecting plate (307) via a bearing, and a second connecting plate (309) being mounted on the second connecting plate (309). A first positioning groove (310) is provided, a first bevel gear (311) is welded and fixed on the top surface of the second connecting plate (309), a second bevel gear (312) is meshingly connected to the first bevel gear (311), the second bevel gear (312) is welded and fixed to the end of the spiral rod (304), the hydraulic rods (2) are symmetrically distributed on both sides of the liquid storage tank (301), and the central axis of the liquid storage tank (301) and the central axis of the first connecting plate (307) are located on the same vertical axis. On the center line, the second connecting plate (309) is located at the center of the first connecting plate (307), the second bevel gears (312) are distributed at equal angles on the first bevel gear (311), the second bevel gears (312) correspond one-to-one with the conveying cylinder (303) through the spiral rod (304), the atomizing nozzles (306) are distributed at equal intervals on the second liquid guide tube (305), and the flexible brushes (308) are distributed at equal angles on the bottom end surface of the first connecting plate (307).
3. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 2, characterized in that: The second connecting plate (309) is rotatably connected to a support rod (313) via a bearing; the top end of the support rod (313) is welded and fixed to the bottom end surface of the liquid storage tank (301); the bottom of the support rod (313) is provided with a second positioning groove (314); a second positioning block (315) is snap-connected in the second positioning groove (314); a driving shaft (318) is welded and fixed to the bottom of the second positioning block (315); a first positioning block (316) is rotatably connected to the driving shaft (318); the first positioning block (316) is snap-fitted and connected in the first positioning groove (310), a strong spring (317) is welded and fixed at the bottom of the first positioning block (316), a processing frame (319) is welded and fixed at the bottom end of the strong spring (317), the active shaft (318) passes through and is slidably connected in the processing frame (319), a fixed rod (320) is welded and fixed on the inner wall of the processing frame (319), the upper limit position of the fixed rod (320) is slidably connected to a sliding rod (321), and a fixed rod (321) is rotatably connected on the active shaft (318). A plate (322), a fixing frame (331) and a connecting net frame (340), wherein a return spring (323) is fixedly connected inside the fixing plate (322), and the other end of the return spring (323) is fixedly connected to a push rod (324), and the push rod (324) is slidably connected inside the fixing plate (322), and the support rod (313) is connected to the center of the second connecting plate (309), and the cross-section of the second positioning groove (314), the cross-section of the second positioning block (315), and the cross-section of the first positioning block (316) are and the first positioning groove (310) are both rectangular in cross-section, the active shaft (318) is arranged in the central part of the processing frame (319), the length of the active shaft (318) is greater than the length of the processing frame (319), the top of the fixed rod (320) is inclined, the end cross-section of the sliding rod (321) is an isosceles triangle, the end cross-section of the top rod (324) is a right-angled trapezoid, and the top side end point of the fixed rod (320) and the side end surface of the sliding rod (321) are located on the same vertical line.
4. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 3, characterized in that: A first plug rod (325) is fixedly connected to the bottom end surface of the fixing plate (322), a first piston (326) is fixedly connected to the bottom end of the first plug rod (325), the first piston (326) is slidably connected in a first air storage cylinder (327), a first telescopic sleeve (328) is fixedly connected to the bottom end of the first air storage cylinder (327), the first telescopic sleeve (328) is fixedly connected in the processing frame (319), two ends of the first telescopic sleeve (328) are respectively fixedly connected to two ends of a first rubber airbag (329), the first rubber airbag (329) is connected to a first air guide tube (330), the first air guide tube (330) ) is connected to the bottom of the first air storage cylinder (327), a first motor (332) is welded and fixed on the fixing frame (331), an output end of the first motor (332) is fixedly connected to the bottom end of the driving shaft (318), the fixing frame (331) is slidably connected through the processing frame (319), four first telescopic sleeves (328) are provided, and the four first telescopic sleeves (328) are equiangularly distributed on the processing frame (319), the first telescopic sleeves (328) correspond to the first air storage cylinder (327) one by one, and the inner wall of the first air storage cylinder (327) is in contact with the side end surface of the first piston (326).
5. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 4, characterized in that: A second plug rod (333) is welded and fixed on the top surface of the fixing frame (331); a second piston (334) is fixedly connected to the top of the second plug rod (333); the second piston (334) is slidably connected in a second air storage cylinder (335); a second telescopic sleeve (336) is fixedly connected to the top of the second air storage cylinder (335); the second telescopic sleeve (336) is fixedly connected in the processing frame (319); the two ends of the second telescopic sleeve (336) are fixedly connected to the two ends of the second rubber airbag (337) respectively. The second rubber airbag (337) is connected to a second air guide tube (338), the bottom of the second air guide tube (338) is connected to the top of the second air storage cylinder (335), a limit rod (339) is welded and fixed to the top surface of the second telescopic sleeve (336), the limit rod (339) penetrates and is slidably connected to the bottom of the connecting net frame (340), an electric heating tube (341) is fixedly installed on the inner wall of the connecting net frame (340), a third bevel gear (342) is welded and fixed to the driving shaft (318), and the third bevel gear (342) is welded and fixed to the driving shaft (318). A fourth bevel gear (343) is meshingly connected to the bevel gear (342); a driven shaft (344) is welded and fixed to the fourth bevel gear (343); the driven shaft (344) is rotatably connected to the inner wall of the connecting mesh frame (340); an exhaust fan (345) is welded and fixed to the driven shaft (344); a fixed mesh plate (346) is welded and fixed to the processing frame (319); four second telescopic sleeve frames (336) are provided, and the four second telescopic sleeve frames (336) are equiangularly distributed on the processing frame (319); The shape and size of the second telescopic sleeve (336) are the same as those of the first telescopic sleeve (328); four fourth bevel gears (343) are provided, and the four fourth bevel gears (343) are distributed at equal angles on the third bevel gear (342); the fourth bevel gears (343) correspond one-to-one with the exhaust fan (345) through the driven shaft (344); the exhaust fan (345) corresponds one-to-one with the fixed mesh plate (346) and the electric heating tube (341), respectively; and the electric heating tube (341) is spiral-shaped.
6. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 5, characterized in that: A rubber plate (5) is fixedly connected to the processing frame (319); the inner wall of the transparent protective frame (4) is in contact with the side end surface of the rubber plate (5); the rubber plate (5) is funnel-shaped; the height of the rubber plate (5) is less than the height of the second telescopic sleeve frame (336); the first threaded rod (7) is connected to the middle part of the bottom of the fixed frame (8); four first guide grooves (13) are provided; the four first guide grooves (13) are distributed on the rotating disk (12) at equal angles; the first guide grooves (13) are inclined; the first guide grooves (13) correspond to the second guide grooves (17) one by one through the guide rod (14); the positioning plates (15) are symmetrically distributed on the upper and lower sides of the top of the guide rod (14); the bottom end surface of the lower positioning plate (15) is in contact with the top end surface of the fixed disk (16); and the cross section of the positioning plate (15) is a right triangle.
7. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 1, characterized in that: The measuring rod (2204) is slidably connected to the transparent mounting frame (2201), a first connecting spring (2207) is fixedly connected to the transparent sleeve (2206), the other end of the first connecting spring (2207) is fixedly connected to a first clamping rod (2208), the first clamping rod (2208) is slidably connected in the transparent sleeve (2206), the end of the first clamping rod (2208) is snap-connected in the first measuring slot (2205), the cable on the photoelectric sensor (2215) is slidably connected in the transparent sleeve (2206), the photoelectric sensor (2215) is installed in the central part of the contact plate (2203), and the end face of the photoelectric sensor (2215) is flush with the end face of the contact plate (2203).
8. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 7, characterized in that: The measuring rod (2204) is fixed to the center of the side end of the contact plate (2203); the first measuring grooves (2205) are equidistantly distributed on both sides of the measuring rod (2204); a scale is provided on the transparent sleeve (2206); the first measuring grooves (2205) correspond to the scale on the transparent sleeve (2206); the measuring rod (2204) is slidably connected in the transparent sleeve (2206); and the first clamping rods (2208) are symmetrically distributed on both sides of the transparent sleeve (2206).
9. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 7, characterized in that: A second connecting spring (2211) is fixedly connected inside the measuring plate (2210), the other end of the second connecting spring (2211) is fixedly connected to a second clamping rod (2212), the second clamping rod (2212) is slidably connected inside the measuring plate (2210), a traction rope (2213) is fixedly connected to the end of the second clamping rod (2212), the traction rope (2213) is limitedly slidably connected inside the measuring plate (2210), a connecting ring (2214) is fixedly connected to the end of the traction rope (2213), the measuring plate (2210) is symmetrically distributed on the upper and lower sides of the measuring rod (2204), the second clamping rod (2212) is symmetrically distributed on both sides of the measuring plate (2210), a scale is provided on the transparent mounting frame (2201), and the second measuring slot (2209) corresponds to the scale on the transparent mounting frame (2201).
10. The device for testing the dynamic balance of the outer ring of an insulating bearing according to claim 7, characterized in that: The second threaded rod (18) is connected to the middle part of the mounting frame (19), the bottom end surface of the mounting frame (19) is in contact with the top end surface of the workbench (1), the horizontal center line of the rubber wheel (21) and the horizontal center line of the contact plate (2203) are located on the same horizontal line, and the center point between the two positioning plates (15) at the top of the guide rod (14) on one side close to the rubber wheel (21) is located on the horizontal center line of the rubber wheel (21).
Citation Information
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