Automatic inspection device and method for foreign matter in oral solution
By designing a foreign body automatic inspection device for oral solution agents, the use of blowing, rotation and visual detection technology is used to solve the problem of detection interference and error tests in existing technologies, and to achieve higher detection accuracy.
Patent Information
- Application Number
- CN202411479200.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-01-28
- Estimated Expiration
- 2044-10-23
AI Technical Summary
The prior art is difficult to distinguish foreign matter adhered to the surface of the bottle from foreign matter in oral solution, resulting in detection interference and misdetection.
A oral solution agent foreign body automatic inspection device is designed, including a sweeping mechanism, a rotor mechanism, a clamping mechanism, and a visual detection mechanism. Clear foreign objects on the surface of the bottle body through the blowing mechanism, the rotor mechanism flip the bottle body, and the visual detection mechanism collects image information from different angles to achieve foreign body detection.
Effectively reduce the probability of wrong testing, improve the accuracy of oral solution agent foreign body detection, and can correctly distinguish the surface of the bottle body and the inner foreign objects.
Smart Images

Figure CN119000705B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field related to oral solution inspection devices, and in particular to an automatic inspection device and method for foreign matter in oral solution. Background Art
[0002] In the actual production process of oral solution, due to factors such as raw materials and labor, visible foreign matter such as glass fragments, plant fibers, residues, hair, white spots, etc. may be present. Therefore, after the oral solution is packaged, it is necessary to inspect the oral solution for foreign matter.
[0003] At present, most of the automatic inspection of foreign matter in oral solution is completed by using machine vision system. By collecting the corresponding image information and then performing corresponding algorithm processing on the image information, it is judged whether there is foreign matter in the bottle according to the processing result. However, this method of inspecting foreign matter in oral solution still has the following problems:
[0004] It is difficult to distinguish foreign matter adhering to the bottle surface from foreign matter in the oral solution, and foreign matter adhering to the bottle surface may interfere with the detection, thus easily causing false detection. Summary of the invention
[0005] In order to solve the defects of the prior art, the present invention provides an automatic inspection device and method for foreign matter in oral solution.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:
[0007] The invention discloses an automatic foreign body inspection device for oral solution, comprising a support stand for supporting a component capable of automatic foreign body inspection;
[0008] A purge mechanism is arranged on the top of the bottom plate of the supporting frame, and the purge mechanism is composed of a driving assembly, a gas delivery box, a purge connected to the gas delivery box via a connecting rod, a mounting bracket driven by the driving assembly, and a fixing assembly for fixing the purge, and both ends of the mounting bracket are provided with L-shaped connectors for connecting to the gas delivery box;
[0009] A rotating mechanism for changing the direction of the oral solution bottle is arranged above the purge mechanism, the rotating mechanism is composed of a circular track supported by a supporting column, a central rotating shaft rotatably connected to the supporting frame, a control motor arranged on one side of the supporting frame for driving the central rotating shaft, and two supporting rotating disks sleeved outside the central rotating shaft and connected to the central rotating shaft through a connecting assembly, and a lamp tube rotatably connected to the supporting rotating disk through a bearing is also sleeved outside the central rotating shaft;
[0010] A clamping mechanism capable of clamping an oral solution bottle is arranged between the two supporting turntables;
[0011] A plurality of visual inspection mechanisms disposed outside the rotating mechanism for inspecting foreign matter in the oral solution;
[0012] An intermittent material transfer mechanism and a conveyor are arranged on the top of the supporting frame bottom plate.
[0013] As a preferred technical solution of the present invention, the blower is a cavity structure, on which is provided at least one group of jet holes distributed in a ring shape. The blower is also provided with four connecting bosses distributed in a rectangular shape, two of which are provided with positioning through holes, and the other two connecting bosses are respectively provided with assembly holes and threaded holes connected to the inner cavity of the blower at one end.
[0014] As a preferred technical solution of the present invention, the fixing assembly includes a lower limit plate arranged on one side of the mounting bracket, a plurality of lower support plates arranged on the other side of the mounting bracket and an upper pressure plate arranged above the lower support plate, the top of the lower support plate is provided with a positioning column for plugging into the positioning through hole, one side of the upper pressure plate is provided with two crimping parts for pressing the connecting protrusion, a movable rod is provided on the top of the upper pressure plate, and the outer sleeve of the movable rod is provided with a connecting spring for connecting the upper pressure plate and the mounting bracket, and the mounting bracket is provided with a limit slide groove for slidingly cooperating with the crimping part, and the top plate of the mounting bracket is also provided with a sliding through hole for slidingly cooperating with the movable rod.
[0015] As a preferred technical solution of the present invention, an assembly body matching the assembly hole is provided on one side of the gas transmission box, and a control valve is connected to the bottom ventilation interface thereof. Fixing parts are provided at both ends thereof, a clamping bolt is screwed on one side of the fixing part, and a strip through hole that can cooperate with the clamping bolt is opened on the L-shaped connecting part.
[0016] As a preferred technical solution of the present invention, the connecting rod is composed of a screw body screwed to the gas delivery box, a screw tube screwed to the gas delivery box, and an arc-shaped connecting portion for connecting the screw body and the screw tube, the screw tube is also threadedly connected to the threaded hole, and the arc-shaped connecting portion is arranged between the screw body and the screw tube.
[0017] As a preferred technical solution of the present invention, one side of the supporting turntable is provided with a rotating column arranged in a ring distribution manner, and the rotating column is slidably matched with the ring track. One side of the supporting turntable is also symmetrically provided with a threaded sleeve, and the connecting assembly includes a connecting rod 1 threadedly connected to the threaded sleeve, a connecting rod 2 connected to the central rotating shaft via a nut, and a clamping bolt 2 that can be threadedly connected to the connecting rod 2. One end of the connecting rod 1 is connected to a mating piece via the connecting bolt, and the mating piece is provided with a strip-shaped through hole 2 that cooperates with the clamping bolt 2.
[0018] As a preferred technical solution of the present invention, the clamping mechanism includes two connecting brackets arranged face to face, two clamping members disposed between the connecting brackets, and a cam disposed between the two clamping members. A clamping motor for driving the cam is installed on one side of one of the connecting brackets, a driver is provided on one side of the clamping motor, and the piston rod of the driver is connected to the corresponding connecting bracket. A U-shaped rod one and a U-shaped rod two are provided on one side of the connecting bracket, and the clamping member is movably connected to the U-shaped rod two through a movable assembly.
[0019] As a preferred technical solution of the present invention, the vision detection mechanism includes a detection bracket connected to the support stand, a rotator installed on one side of the detection bracket, and a vision detector connected to the rotating shaft of the rotator through a rotating bracket. A supplementary light is provided on one side of the vision detector.
[0020] As a preferred technical solution of the present invention, a plurality of detection lights are arranged in a ring distribution through the lamp tube, and L-shaped support members symmetrically connected to the bottom plate of the support stand are provided at both ends of the lamp tube.
[0021] An automatic inspection method for foreign matters in oral solution agents includes the above-mentioned automatic inspection device for foreign matters in oral solution agents, and the specific steps are as follows:
[0022] Step 1: Feeding, transporting the oral solution bottles to the foreign matter inspection area through a conveyor and an intermittent feeding mechanism;
[0023] Step 2: Blowing, after the clamping mechanism clamps the oral solution bottle and takes the oral solution bottle away from the middle conveyor, using the blowing mechanism to blow the bottle body to remove foreign matters on the surface of the bottle body;
[0024] Step 3: Inspection, flipping the bottle body through a bottle rotating mechanism, and using vision detection mechanisms arranged at different positions to perform multi-directional inspection on the oral solution agent;
[0025] Step 4: Discharging, cooperating with the bottle rotating mechanism and the clamping mechanism, placing the inspected oral solution bottle on the middle conveyor, and using the conveyor to take the oral solution bottle away from the foreign matter inspection area.
[0026] The beneficial effects of the present invention are:
[0027] 1. The automatic inspection device and method for foreign matter in oral solution, drives the blower through the driving component, uses the gas sprayed from the blower to blow the bottle surface to remove foreign matter adhering to the bottle surface, thereby reducing the probability of false detection, and turns the bottle through the running rotating mechanism, and cooperates with the visual detection mechanism that can collect bottle image information in different postures to improve the accuracy of foreign matter detection in oral solution. For foreign matter firmly adhering to the surface of the oral solution bottle, it can also determine whether the position of the foreign matter remains unchanged by comparing the bottles in different postures, and then determine whether it is a foreign matter in the bottle, further reducing the probability of false detection.
[0028] 2. This type of automatic inspection device and method for foreign matter in oral solution, drives the upper pressure plate by lifting the movable rod, cooperates with the mounting bracket to compress the connecting spring, and utilizes the plug-in cooperation of the positioning column and the positioning through hole to assemble the purge on one side of the mounting bracket. Then, the force of lifting the movable rod is removed, and the upper pressure plate presses the purge under the action of the elastic force of the connecting spring, completing the quick connection between the purge and the mounting bracket, which is convenient for the later replacement of the purge.
[0029] 3. This kind of automatic inspection device and method for foreign matter in oral solution is to unscrew the threaded tube of the connecting rod from the threaded hole, loosen the clamping bolt 1, so that the clamping bolt 1 can move in the strip through hole 1, change the position and angle of the gas box, thereby facilitating the replacement of the purge device. During the replacement of the purge device, there is no need to remove the gas box, which can save time and effectively reduce the probability of losing accessories such as the clamping bolt 1 and the gas box.
[0030] 4. The automatic inspection device and method for foreign matter in oral solution has an arc-shaped connecting part which can not only connect the screw body and the screw pipe, but also cooperate with the screw pipe to connect the gas delivery box and the purge device.
[0031] 5. This oral solution foreign body automatic inspection device and method, drives the cam through the clamping motor, and uses the movable component to adjust the distance between the two clamping parts, and uses two clamping parts close to each other to complete the clamping operation of the oral solution bottle, and then uses the driver to drive the connecting bracket to rise, so that the oral solution bottle leaves the middle conveyor, which is not only convenient for the subsequent purging work, but also conducive to the flipping of the oral solution bottle.
[0032] 6. This type of automatic inspection device and method for foreign matter in oral solution realizes the connection between connecting rod one and connecting rod two by using a matching piece and a clamping bolt two. The presence of the matching piece is suitable for connecting connecting rods two of different lengths, thereby reducing the difficulty of installation and saving installation time. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0034] Figure 1 It is a first-view structural schematic diagram of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0035] Figure 2 It is a second perspective structural schematic diagram of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0036] Figure 3 It is a schematic diagram of the installation structure of a lamp tube, a material rotating mechanism and a clamping mechanism of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0037] Figure 4 It is a structural schematic diagram of a rotating mechanism and a clamping mechanism of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0038] Figure 5 The invention relates to an automatic inspection device and method for foreign matter in oral solution. Figure 4 Enlarged view of point A in the middle;
[0039] Figure 6 It is a schematic diagram of the structure of a clamping mechanism of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0040] Figure 7 It is a schematic diagram of the structure of a purge mechanism of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0041] Figure 8 It is a schematic diagram of the structure of an air delivery box, a purge device and a mounting bracket of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0042] Fig. 9 It is a schematic diagram of the connection structure between the gas delivery box and the connecting rod of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0043] Fig.10 It is a schematic diagram of the connection structure of the mounting bracket and the fixing assembly of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0044] Fig.11 It is a schematic diagram of the connecting rod structure of an automatic inspection device and method for foreign matter in oral solution of the present invention;
[0045] Fig.12 The present invention is a schematic diagram of the structure of a purge device of an automatic inspection device and method for foreign matter in oral solution.
[0046] Fig.13 It is the Figure 2 magnified view at position B in
[0047] In the figure: 1, supporting vertical frame; 2, conveyor; 3, intermittent feeding mechanism; 4, lamp tube; 41, detection lamp; 5, material rotating mechanism; 51, annular track; 52, supporting turntable; 521, threaded sleeve; 522, rotating column; 53, control motor; 54, central rotating shaft; 55, connecting rod two; 56, connecting rod one; 57, fitting; 571, strip-shaped through hole two; 58, pressing bolt two; 6, visual inspection mechanism; 61, visual detector; 62, detection bracket; 63, rotator; 64, supplementary light; 7, clamping mechanism; 71, connecting bracket; 72, clamping piece; 721, arc-shaped groove; 73, cam; 74, C-shaped rod one; 75, movable assembly; 76, clamping motor; 77, driver; 78, C-shaped rod two; 79, support rod; 8, purging mechanism; 81, linear module; 82, lifter; 83, air delivery box; 831, assembly body; 832, fixing piece; 833, control valve; 84, purging device; 841, connecting convex seat; 842, threaded hole; 843, assembly hole; 844, positioning through hole; 85, mounting bracket; 851, lower support plate; 852, positioning plug; 853, limit sliding groove; 854, upper pressing plate; 855, connecting spring; 856, movable rod; 857, lower limit plate; 86, connecting rod; 861, screwed body; 862, arc-shaped connecting part; 863, screwed pipe; 87, L-shaped connecting piece; 871, strip-shaped through hole one. Detailed implementation mode
[0048] The following is a description of the preferred embodiments of the present invention with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention and are not used to limit the present invention.
[0049] Embodiment: As Figure 1-4 and Figure 7 shown, an automatic foreign object inspection device for an oral solution of the present invention includes a supporting vertical frame 1 for supporting components capable of automatically inspecting foreign objects;
[0050] A purging mechanism 8 is arranged on the top of the bottom plate of the supporting vertical frame 1. The purging mechanism 8 is composed of a driving component, an air delivery box 83, a purging device 84 communicated with the air delivery box 83 through a connecting rod 86, a mounting bracket 85 driven by the driving component, and a fixing component for fixing the purging device 84. L-shaped connecting pieces 87 for connecting with the air delivery box 83 are arranged at both ends of the mounting bracket 85;
[0051] A rotating mechanism 5 for changing the direction of the oral solution bottle is arranged above the purge mechanism 8, the rotating mechanism 5 is composed of a circular track 51 supported by a supporting column, a central rotating shaft 54 rotatably connected to the supporting frame 1, a control motor 53 arranged on one side of the supporting frame 1 for driving the central rotating shaft 54, and two supporting rotating disks 52 sleeved outside the central rotating shaft 54 and connected to the central rotating shaft 54 through a connecting assembly, and a lamp tube 4 rotatably connected to the supporting rotating disk 52 through a bearing is also sleeved outside the central rotating shaft 54;
[0052] A clamping mechanism 7 for clamping an oral solution bottle is disposed between the two supporting turntables 52;
[0053] A plurality of visual inspection mechanisms 6 for inspecting foreign matter in the oral solution are arranged outside the rotating mechanism 5;
[0054] An intermittent material-dispensing mechanism 3 and a conveyor 2 are arranged on the top of the bottom plate of the supporting frame 1 .
[0055] Specifically, the number of conveyors 2 is set to three, which are used for loading, intermittent feeding and unloading respectively. The conveyor 2 used for intermittent feeding is set in the middle, located below the rotating mechanism 5, and the loading conveyor 2 and the unloading conveyor 2 are located on both sides. The intermittent material transfer mechanism 3 between the loading conveyor 2 and the intermittent feeding conveyor 2 intermittently transfers the oral solution bottles on the loading conveyor 2 to the intermittent feeding conveyor 2, and the intermittent material transfer mechanism 3 between the unloading conveyor 2 and the intermittent feeding conveyor 2 transfers the oral solution bottles after testing to the unloading conveyor 2.
[0056] Among them, Figure 7 , Figure 8 , Fig.10 , Fig.12 and Fig.13 As shown, the blower 84 is a cavity structure, on which at least one group of air injection holes distributed in a ring shape is provided. The blower 84 is also provided with four connecting bosses 841 distributed in a rectangular shape. Two of the connecting bosses 841 are provided with positioning through holes 844 for positioning the blower 84, and one end of the other two connecting bosses 841 are respectively provided with assembly holes 843 and threaded holes 842 connected to the inner cavity of the blower 84 for connecting to the gas delivery box 83.
[0057] Specifically, the fixing assembly includes a lower limit plate 857 arranged on one side of the mounting bracket 85, a plurality of lower support plates 851 arranged on the other side of the mounting bracket 85, and an upper pressure plate 854 arranged above the lower support plate 851. The top of the lower support plate 851 is provided with a positioning column 852 for plugging into the positioning through hole 844, and one side of the upper pressure plate 854 is provided with two crimping parts for pressing the connecting protrusion 841. A movable rod 856 is provided on the top of the upper pressure plate 854. The outer sleeve of the movable rod 856 is provided with a connecting spring 855 for connecting the upper pressure plate 854 and the mounting bracket 85. A limit slide groove 853 slidably matched with the crimping part is provided on the mounting bracket 85, and a sliding through hole slidably matched with the movable rod 856 is also provided on the top plate of the mounting bracket 85.
[0058] Lift up the movable rod 856 to drive the upper pressure plate 854 to cooperate with the mounting bracket 85 to compress the connecting spring 855, and utilize the plug-in cooperation between the positioning column 852 and the positioning through hole 844 to assemble the blower 84 on one side of the mounting bracket 85. Then, remove the force of lifting the movable rod 856, and the upper pressure plate 854 presses the blower 84 under the elastic force of the connecting spring 855, completing the quick connection between the blower 84 and the mounting bracket 85, which is convenient for the later replacement of the blower 84.
[0059] Specifically, the driving assembly consists of a linear module 81 installed on the top of the bottom plate of the supporting frame 1 and a lifter 82 installed on the top of the moving body of the linear module 81. The piston end of the lifter 82 is provided with a connecting plate for connecting with the mounting bracket 85. The mounting bracket 85 is driven by the linear module 81 to bring the purge 84 to the bottom of the oral solution bottle. The purge 84 is driven up and down by the lifter 82 to change the height of the purge 84 and increase the purge range.
[0060] Among them, Figure 8 , Fig. 9 and Fig.11 As shown, one side of the gas delivery box 83 is provided with an assembly body 831 matching the assembly hole 843, and the bottom ventilation interface is connected to a control valve 833, both ends of which are provided with fixing parts 832, one side of the fixing part 832 is screwed with a clamping bolt, and the L-shaped connecting part 87 is provided with a strip through hole 871 that can cooperate with the clamping bolt; the control valve 833 is connected to the gas supply equipment using a pipeline. After the gas supply equipment is running and the control valve 833 is opened, the gas will flow from the gas delivery box 83 to the connecting rod 86, and finally be ejected through the jet hole on the purge device 84 and blown to the oral solution bottle for purging; the plug-in cooperation of the assembly body 831 and the assembly hole 843 is used to facilitate the alignment of the screw pipe 863 with the threaded hole 842.
[0061] After unscrewing the threaded tube 863 of the connecting rod 86 from the threaded hole 842, loosen the clamping bolt 1 so that the clamping bolt 1 can move in the strip through hole 1 871 to change the position and angle of the gas box 83, thereby facilitating the replacement of the purge device 84. During the replacement of the purge device 84, there is no need to remove the gas box 83, which can save time and effectively reduce the probability of losing accessories such as the clamping bolt 1 and the gas box 83.
[0062] Among them, Fig.11 As shown, the connecting rod 86 is composed of a screw body 861 screwed to the gas delivery box 83, a screw pipe 863 screwed to the gas delivery box 83, and an arcuate connecting portion 862 for connecting the screw body 861 and the screw pipe 863. The screw pipe 863 is also threadedly connected to the threaded hole 842. The arcuate connecting portion 862 is arranged between the screw body 861 and the screw pipe 863. The arranged arcuate connecting portion 862 can not only connect the screw body 861 and the screw pipe 863, but also cooperate with the screw pipe 863 to connect the gas delivery box 83 and the purge device 84.
[0063] Among them, Figure 3-5 As shown, one side of the supporting turntable 52 is provided with a rotating column 522 arranged in a ring distribution manner, and the rotating column 522 is slidably matched with the ring track 51. One side of the supporting turntable 52 is also symmetrically provided with a threaded sleeve 521, and the connecting assembly includes a connecting rod 1 56 threadedly connected to the threaded sleeve 521, a connecting rod 2 55 connected to the central rotating shaft 54 via a nut, and a clamping bolt 2 58 that can be threadedly connected to the connecting rod 2 55. One end of the connecting rod 1 56 is connected to a matching piece 57 via a connecting bolt, and the matching piece 57 is provided with a strip through hole 2 571 that cooperates with the clamping bolt 2 58.
[0064] The connecting rod 1 56 is fixed by screwing it with the threaded sleeve 521. After the connecting rod 2 55 is passed through the through hole on the central rotating shaft 54, the nut is tightened to complete the installation of the connecting rod 2 55. Then, the connecting bolt is loosened and the position of the matching piece 57 is adjusted to make the strip through hole 2 571 coincide with the threaded blind hole on the connecting rod 2 55. After the clamping bolt 2 58 is inserted into the threaded blind hole from the strip through hole 2 571, the clamping bolt 2 58 and the connecting bolt are tightened to complete the connection between the supporting turntable 52 and the central rotating shaft 54. The existence of the matching piece 57 is suitable for connecting connecting rods 2 55 of different lengths, thereby reducing the difficulty of installation and saving installation time.
[0065] Specifically, the support turntable 52 is provided with a plurality of avoidance openings for avoiding the oral solution bottles, so as to facilitate the conveyor 2 to transport the oral solution bottles.
[0066] Specifically, a through hole capable of accommodating the second connecting rod 55 to pass through is formed on the central rotating shaft 54 and is used for installing the second connecting rod 55 . A threaded blind hole capable of being threadedly connected with the second clamping bolt 58 is formed on the second connecting rod 55 .
[0067] Among them, as Figure 3 , Figure 4 and Figure 6 shown, the clamping mechanism 7 includes two connecting brackets 71 arranged face to face, two clamping members 72 arranged between the connecting brackets 71, and a cam 73 arranged between the two clamping members 72. A clamping motor 76 for driving the cam 73 is installed on one side of one of the connecting brackets 71. A driver 77 is arranged on one side of the clamping motor 76. The piston rod of the driver 77 is connected to the corresponding connecting bracket 71. A U-shaped rod one 74 and a U-shaped rod two 78 are arranged on one side of the connecting bracket 71. And the clamping member 72 is movably connected to the U-shaped rod two 78 through a movable component 75. The driver 77 can be a telescopic component such as an electric telescopic cylinder or a pneumatic telescopic cylinder.
[0068] The cam 73 is driven by the clamping motor 76. At the same time, with the help of the movable component 75, the distance between the two clamping members 72 is adjusted. The clamping operation of the oral solution bottle is completed by using the two clamping members 72 that approach each other. Then, the driver 77 is used to drive the connecting bracket 71 to rise, so that the oral solution bottle leaves the middle conveyor 2, which not only facilitates the subsequent purging work, but also is beneficial to the flipping of the oral solution bottle.
[0069] Specifically, the clamping mechanism 7 further includes a support rod 79 for connecting the two connecting brackets 71 and a bearing plate for supporting the driver 77. The bearing plate is installed on one of the support turntables 52, and the bearing plate plays a role in supporting the driver 77.
[0070] Specifically, the movable component 75 includes two connecting ears respectively connected to the U-shaped rod two 78 and the clamping member 72 and a guide rod. One end of the guide rod is fixedly connected to the connecting ear on the U-shaped rod two 78, and a sliding hole slidably matched with the guide rod is opened on the connecting ear connected to the clamping member 72. A buffer spring connected to the connecting ear is also sleeved outside the guide rod. The buffer spring can make the clamping member 72 always抵触 the surface of the cam 73, which is beneficial to the clamping member 72 clamping the oral solution bottle.
[0071] Specifically, a guide chute is opened on one side of the U-shaped rod one 74. A slider slidably matched with the guide chute is arranged on the clamping member 72. By using the sliding fit of the slider and the guide chute for guiding, the deviation of the moving direction of the clamping member 72 can be effectively avoided; an arc-shaped groove 721 convenient for clamping the bottleneck of the oral solution bottle is opened on the clamping member 72.
[0072] Among them, as Figure 1 and Figure 2As shown, the visual inspection mechanism 6 includes a detection bracket 62 connected to the supporting stand 1, a rotator 63 installed on one side of the detection bracket 62, and a visual detector 61 connected to the rotating axis of the rotator 63 via the rotating bracket. The rotating bracket is connected to the rotating axis of the rotator 63, and the visual detector 61 is installed on the rotating bracket. A fill light 64 is provided on one side of the visual detector 61. The fill light 64 is used to fill in the light, and image information is collected through the visual detector 61 to realize foreign body inspection; the rotator 63 can change the position of the visual detector 61, which can effectively avoid the collision between the visual detector 61 and the oral solution bottle.
[0073] Among them, Figure 1 and Figure 2 As shown, the lamp tube 4 is provided with a plurality of detection lamps 41 in a circular distribution manner, and both ends of the lamp tube 4 are symmetrically provided with L-shaped support members connected to the bottom plate of the support stand 1, and the detection lamps 41 are used to illuminate the oral solution bottle.
[0074] An automatic inspection method for foreign matter in oral solution includes the above-mentioned automatic inspection device for foreign matter in oral solution, and the specific steps are as follows:
[0075] Step 1: Loading, transporting the oral solution bottles to the foreign matter inspection area through the conveyor 2 and the intermittent feeding mechanism 3;
[0076] Step 2: Blowing, after the clamping mechanism 7 clamps the oral solution bottle and takes the oral solution bottle away from the middle conveyor 2, the blowing mechanism 8 blows the bottle body to remove foreign matter on the surface of the bottle body;
[0077] Step 3: Inspection: the bottle is turned over by the rotating mechanism 5, and the oral solution is inspected from all directions by the visual inspection mechanism 6 arranged at different positions;
[0078] Step 4: unloading, using the rotating mechanism 5 and the clamping mechanism 7 in cooperation, placing the tested oral solution bottles on the middle conveyor 2, and using the conveyor 2 to take the oral solution bottles away from the foreign matter inspection area.
[0079] During operation, the oral solution bottle is transported to the foreign body inspection area through the conveyor 2 and the intermittent feeding mechanism 3, and the cam 73 is driven by the clamping motor 76 to cooperate with the movable component 75 to drive the clamping member 72 to clamp the oral solution bottle, and then the driver 77 is used to drive the connecting bracket 71 to rise, so that the oral solution bottle leaves the middle conveyor 2, and the installation bracket 85 is driven by the linear module 81 to bring the purge device 84 under the oral solution bottle. After the gas supply equipment is running and the control valve 833 is opened, the gas will flow from the gas delivery box 83 to the connecting rod 86, and finally be ejected through the jet hole on the purge device 84 and blown to the oral solution bottle for purging. The purge device 84 is driven to rise and fall by the lifter 82 to change the height of the purge device 84, so that the purging range becomes larger, which can effectively clear the bottle body. After the foreign matter on the surface is purged, the control motor 53 drives the central shaft 54, and then drives the supporting turntable 52 and the clamping mechanism 7 to turn the bottle over, and then the visual inspection mechanism 6 arranged at different positions is used to collect image information of the bottle in different postures to improve the accuracy of foreign matter detection of oral solution. For foreign matter firmly adhered to the surface of the oral solution bottle, it is also possible to determine whether the position of the foreign matter remains unchanged by comparing the bottle in different postures (the position of the foreign matter inside will change with the different postures of the bottle), and then determine whether it is a foreign matter in the bottle, so as to reduce the probability of false detection. After the detection is completed, the rotating mechanism 5 and the clamping mechanism 7 are used in combination to put the tested oral solution bottle on the middle conveyor 2, and the conveyor 2 is used to take the oral solution bottle away from the foreign matter inspection area.
[0080] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An automatic inspection device for foreign matter in oral solution, characterized in that: include: A support stand (1) for supporting a component capable of automatically inspecting foreign objects; A purge mechanism (8) is arranged on the top of the bottom plate of the supporting frame (1), the purge mechanism (8) comprising a driving assembly, a gas delivery box (83), a purge device (84) connected to the gas delivery box (83) via a connecting rod (86), a mounting bracket (85) driven by the driving assembly, and a fixing assembly for fixing the purge device (84), and L-shaped connecting pieces (87) for connecting to the gas delivery box (83) are provided at both ends of the mounting bracket (85); A rotating mechanism (5) for changing the direction of the oral solution bottle is arranged above the purge mechanism (8), the rotating mechanism (5) comprising a circular track (51) supported by a supporting column, a central rotating shaft (54) rotatably connected to the supporting frame (1), a control motor (53) arranged on one side of the supporting frame (1) for driving the central rotating shaft (54), and two supporting rotating disks (52) sleeved outside the central rotating shaft (54) and connected to the central rotating shaft (54) via a connecting assembly, and a lamp tube (4) rotatably connected to the supporting rotating disk (52) via a bearing is also sleeved outside the central rotating shaft (54); A clamping mechanism (7) disposed between the two supporting turntables (52) and capable of clamping an oral solution bottle; A plurality of visual inspection mechanisms (6) disposed outside the rotating mechanism (5) for inspecting foreign matter in the oral solution; An intermittent material transfer mechanism (3) and a conveyor (2) are arranged on the top of the bottom plate of the supporting frame (1).
2. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: The blower (84) is a hollow structure, on which at least one group of air injection holes distributed in an annular shape is formed. The blower (84) is also provided with four connecting convex seats (841) distributed in a rectangular shape, two of which are provided with positioning through holes (844), and one end of the other two connecting convex seats (841) is provided with an assembly hole (843) and a threaded hole (842) communicating with the inner cavity of the blower (84).
3. The automatic inspection device for foreign matter in oral solution according to claim 2, characterized in that: The fixing assembly comprises a lower limit plate (857) arranged on one side of the mounting bracket (85), a plurality of lower support plates (851) arranged on the other side of the mounting bracket (85), and an upper pressure plate (854) arranged above the lower support plate (851); a positioning pin (852) for plugging into the positioning through hole (844) is provided on the top of the lower support plate (851); two crimping parts for pressing the connecting protrusion (841) are provided on one side of the upper pressure plate (854); a movable rod (856) is provided on the top of the upper pressure plate (854); a connecting spring (855) for connecting the upper pressure plate (854) and the mounting bracket (85) is provided on the outer sleeve of the movable rod (856); a limit slide groove (853) for slidably cooperating with the crimping part is provided on the mounting bracket (85); and a sliding through hole for slidably cooperating with the movable rod (856) is also provided on the top plate of the mounting bracket (85).
4. The automatic inspection device for foreign matter in oral solution according to claim 2, characterized in that: On one side of the gas transmission box (83), there is an assembly body (831) matching the assembly hole (843). A control valve (833) is connected to the bottom air vent interface. Fixing parts (832) are provided at both ends. One side of the fixing part (832) is screwed with a pressing bolt one. And a strip-shaped through hole one (871) capable of cooperating with the pressing bolt is formed on the L-shaped connecting piece (87).
5. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: The connecting rod (86) is composed of a screwed body (861) screwed with the gas transmission box (83), a screwed pipe (863) screwed with the gas transmission box (83), and an arc-shaped connecting part (862) for connecting the screwed body (861) and the screwed pipe (863). The screwed pipe (863) is also threadedly connected to the threaded hole (842). The arc-shaped connecting part (862) is arranged between the screwed body (861) and the screwed pipe (863).
6. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: On one side of the support turntable (52), rotating columns (522) arranged in a circular distribution manner are provided. The rotating columns (522) are in sliding fit with the circular track (51). Threaded sleeves (521) are symmetrically provided on one side of the support turntable (52). And the connecting assembly includes a connecting rod one (56) screwed with the threaded sleeve (521), a connecting rod two (55) connected to the central rotating shaft (54) through a nut, and a pressing bolt two (58) capable of being screwed with the connecting rod two (55). One end of the connecting rod one (56) is connected with a fitting (57) through a connecting bolt. A strip-shaped through hole two (571) cooperating with the pressing bolt two (58) is formed on the fitting (57).
7. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: The clamping mechanism (7) includes two connecting brackets (71) arranged face to face, two clamping pieces (72) arranged between the connecting brackets (71), and a cam (73) arranged between the two clamping pieces (72). A clamping motor (76) for driving the cam (73) is installed on one side of one of the connecting brackets (71). A driver (77) is provided on one side of the clamping motor (76). The piston rod of the driver (77) is connected to the corresponding connecting bracket (71). A C-shaped rod one (74) and a C-shaped rod two (78) are provided on one side of the connecting bracket (71). And the clamping piece (72) is movably connected to the C-shaped rod two (78) through a movable assembly (75).
8. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: The visual inspection mechanism (6) includes an inspection bracket (62) connected to the support stand (1), a rotator (63) installed on one side of the inspection bracket (62), and a visual detector (61) connected to the rotating shaft of the rotator (63) through a rotating bracket. A supplementary light (64) is provided on one side of the visual detector (61).
9. The automatic inspection device for foreign matter in oral solution according to claim 1, characterized in that: A plurality of detection lights (41) are arranged through the lamp tube (4) in a circular distribution manner. L-shaped support pieces symmetrically connected to the bottom plate of the support stand (1) are provided at both ends of the lamp tube (4).
10. An automatic inspection method for foreign matter in oral solution, comprising the automatic inspection device for foreign matter in oral solution according to any one of claims 1 to 9, characterized in that: The specific steps are as follows: Step 1: Feeding. The oral solution bottles are transported to the foreign object inspection area through the conveyor (2) and the intermittent feeding mechanism (3). Step 2: Blowing. After the clamping mechanism (7) clamps the oral solution bottles and takes the oral solution bottles away from the middle conveyor (2), the blowing mechanism (8) is used to blow the bottle bodies to remove foreign objects on the surfaces of the bottle bodies. Step 3: Inspection, turning the bottle body by means of the rotating mechanism (5), and performing a multi-directional inspection of the oral solution by means of the visual inspection mechanism (6) arranged at different positions; Step 4: unloading, using the rotating mechanism (5) and the clamping mechanism (7) to place the tested oral solution bottles on the middle conveyor (2), and use the conveyor (2) to take the oral solution bottles away from the foreign matter inspection area.
Citation Information
Patent Citations
Glass bottle foreign matter detection equipment
CN111965194A
Grouped type detection device for impurities in liquids of filling bottles
CN203385679U