A concrete vibrating device for engineering construction

By designing a concrete vibration device integrating a multi-stage lifting vibration mechanism, a rotation limiting mechanism and a smoothing and smearing mechanism, the problems of low efficiency and poor quality of concrete vibration in the prior art are solved, and efficient and uniform vibration effect and automatic smoothing function are achieved.

CN119017506BActive Publication Date: 2025-04-08FEICHENG CHINESE-FUNDED TAILI REAL ESTATE DEV CO LTD
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Patent Information

Application Number
CN202411351411.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-04-08
Estimated Expiration
2044-09-26

AI Technical Summary

Technical Problem

The existing vibration methods of concrete prefabricated parts are inefficient and poor in quality. The artificial handheld vibrator needs to be replaced many times, which can easily lead to air entering the concrete and bubbles and uneven end surfaces of the concrete.

Method used

A concrete vibration device for engineering construction is designed, using a multi-stage lifting vibration mechanism and a rotation limiting mechanism, combined with the alignment mechanism, auxiliary vibration mechanism and smoothing and smearing mechanism, to realize the automatic vibration and smoothing of multiple vibrating rods.

Benefits of technology

The efficiency and uniformity of concrete vibration work are improved, the number of manual operations is reduced, the problem of uneven air entering the concrete and the upper end surface of concrete is avoided, and the vibration quality is significantly improved.

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Abstract

The present invention relates to the technical field of concrete precast components, and particularly relates to a concrete vibrating device for engineering construction, which includes a support frame, a baffle, a positioning mechanism, an auxiliary vibration mechanism, U-shaped support legs, a multi-stage lifting vibrating mechanism, a rotation limiting mechanism, and a leveling and patting mechanism. The positioning mechanism, the auxiliary vibration mechanism, the multi-stage lifting vibrating mechanism, the rotation limiting mechanism, and the leveling and patting mechanism adopted by the concrete vibrating device for engineering construction provided by the present invention cooperate to assist in positioning the placement of the precast mold. By using multiple vibrating rods to vibrate forward and reverse by 90 degrees, a uniform vibrating effect on the concrete can be achieved. Moreover, it can control multiple knocking rods to reciprocally knock on the inner wall of the precast mold, further enhancing the vibration mixing and defoaming effects. The vibrating rods are gradually withdrawn and the concrete is compacted to avoid the problem of air entering and generating bubbles that may occur when directly withdrawing the vibrating rods. In addition, the upper surface of the concrete can be leveled, effectively improving the vibrating quality and efficiency.
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Description

Technical Field

[0001] The present invention relates to the technical field of precast concrete components, and particularly relates to a concrete vibrating device for engineering construction. Background Art

[0002] Precast concrete components refer to concrete products processed and produced in factories in a standardized and mechanized manner. During the production process of precast concrete components, it is necessary to vibrate the concrete poured inside the precast mold to remove the air bubbles inside the concrete, so that the concrete is densely combined, thereby ensuring the quality of the concrete components.

[0003] The existing vibrating method for precast concrete components usually uses a vibrating rod held manually by workers for vibrating work. During this period, the position needs to be changed many times, which is time-consuming and laborious. Moreover, when the vibrating work is completed, when the vibrating rod is directly pulled out manually, there may be problems such as air entering to generate bubbles and the upper end surface of the concrete being uneven. At the same time, it is also necessary for workers to level the upper end surface of the concrete, and both the vibrating efficiency and the vibrating quality need to be improved. Summary of the Invention

[0004] Technical problems to be solved: A concrete vibrating device for engineering construction provided by the present invention can solve the above-mentioned problems.

[0005] Technical solution: To achieve the above object, the present invention adopts the following technical solution. A concrete vibrating device for engineering construction includes a support frame. There are two front and rear baffles installed on the upper end of the support frame cover plate. A positioning mechanism is arranged on the support frame, and an auxiliary vibration mechanism is arranged on the support frame. Two front and rear C-shaped support legs are installed on the upper ends of the two front and rear baffles. A multi-stage lifting and vibrating mechanism is jointly arranged on the two front and rear C-shaped support legs. A rotation limiting mechanism is arranged on the multi-stage lifting and vibrating mechanism. A leveling and patting mechanism is jointly arranged on the two front and rear C-shaped support legs.

[0006] The auxiliary vibration mechanism includes a circular avoidance opening formed in the middle of the support frame cover plate. A lifting part is arranged on the support frame corresponding to the circular avoidance opening. An auxiliary vibration part is jointly arranged on the lifting part and the support frame. The multi-stage lifting and vibrating mechanism includes a support cross plate jointly installed at the upper ends of the two front and rear C-shaped support legs. Support sliding plates are respectively slidably installed on the two front and rear C-shaped support legs. The opposite ends of the two front and rear support sliding plates are jointly installed with an installation barrel. A circular opening is left in the middle of the installation barrel. A lifting and vibrating part is jointly arranged on the installation barrel and the support cross plate. The leveling and patting mechanism includes support plates installed on the two front and rear C-shaped support legs. The opposite ends of the two front and rear support plates are jointly installed with an annular plate. A circular sliding plate is movably arranged inside the annular plate. A leveling and patting part is jointly arranged on the circular sliding plate and the annular plate.

[0007] Preferably, the lifting and vibrating part includes a supporting barrel rotatably installed at the lower end of the supporting horizontal plate, a forward and reverse motor 1 is installed on the upper end of the supporting horizontal plate through a motor seat, the output shaft of the forward and reverse motor 1 rotates and passes through the supporting horizontal plate and is fixedly connected to the supporting barrel, a hollow screw 1 is connected to the internal thread of the supporting barrel, a hollow screw 1 is connected to the internal thread of the hollow screw 1, a hollow screw 2 is connected to the internal thread of the hollow screw 2, a transmission screw is connected to the internal thread of the hollow screw 2, and an annular limit plate is installed on the upper ends of the hollow screw 1, the hollow screw 2 and the transmission screw.

[0008] Preferably, the lifting and vibrating part also includes a circular plate rotatably installed in the installation barrel, a circular installation groove is opened in the middle of the upper end of the circular plate, and a fan-shaped avoidance groove connected to the circular installation groove is also opened on the upper end of the circular plate. The lower end of the transmission screw is rotatably connected to the inner wall of the circular installation groove, and a limiting slide is installed on the outer wall of the transmission screw corresponding to the position of the fan-shaped avoidance groove. The limiting slide is slidably connected to the fan-shaped avoidance groove, and a plurality of vibrating rods evenly distributed in a circle are installed at the lower end of the circular plate, and the plurality of vibrating rods all slide through the circular slide.

[0009] Preferably, the rotation limiting mechanism includes a ring gear installed in the middle of the upper end of the circular plate, and a forward and reverse motor 2 is installed on the upper end of the mounting barrel through a motor seat. The output shaft of the forward and reverse motor 2 rotates and passes through the mounting barrel and is fixedly connected with an incomplete gear. The incomplete gear is intermittently meshed with the ring gear. A circular positioning hole is opened on the circular plate, and an electric telescopic rod 1 is installed through the upper end of the mounting barrel. A positioning rod is installed at the telescopic end of the electric telescopic rod 1, and the positioning rod is movably connected in the circular positioning hole.

[0010] Preferably, the smoothing and beating part includes an arc-shaped mounting hole symmetrically opened on the outer wall of the annular plate, and an arc-shaped slide is slidably mounted in the front and rear two arc-shaped mounting holes, and a transmission shaft is rotatably mounted on the two arc-shaped slides together, and a forward and reverse motor three is mounted on the outer wall of the arc-shaped slide in the rear arc-shaped mounting hole through a motor seat, and the output shaft of the forward and reverse motor three rotates and passes through the corresponding arc-shaped slide and is fixedly connected to the transmission shaft, and two cams one are symmetrically mounted on the transmission shaft, and the two cams one both roll and contact on the circular slide, and an arc-shaped connecting rod is symmetrically and rotatably sleeved on the transmission shaft, and both ends of the arc-shaped connecting rod are respectively movably sleeved on the corresponding vibrating rod, and an arc-shaped slide is mounted on the lower end of the arc-shaped connecting rod, and both ends of the arc-shaped slide are respectively movably sleeved on the corresponding vibrating rod, and the outer wall of the arc-shaped slide is movably fitted on the inner wall of the annular plate, and the positions of the multiple vibrating rods at the lower ends of the two arc-shaped slides are connected to the circular slide through a tension spring, and an annular trowel plate is mounted on the lower end of the circular slide, and the multiple vibrating rods all slide through the annular trowel plate.

[0011] Preferably, the lifting part includes a forward and reverse motor four installed on the rear side of the support frame base plate, the output shaft of the forward and reverse motor four is fixedly connected to a ball screw one, the upper end of the ball screw one is rotatably connected to the support frame cover plate, the ball screw one is threadedly connected to a support disc, and a limiting slide bar one is jointly installed between the support frame base plate and the cover plate at a position in front of the ball screw one, and the limiting slide bar one slides through the support disc.

[0012] Preferably, the auxiliary vibration part includes a hollow barrel installed on the upper end of a supporting disc, a forward and reverse motor five is installed on the lower end of the supporting disc through a motor seat, a rectangular avoidance opening is opened on the bottom plate of the supporting frame corresponding to the position of the forward and reverse motor five, the output shaft of the forward and reverse motor five is fixedly connected to a rotating shaft, a plurality of cams two are evenly installed on the rotating shaft, and vibration groups are arranged at positions corresponding to the plurality of cams two on the outer wall of the hollow barrel, the vibration group includes a plurality of circumferentially evenly distributed knocking rods sliding through the outer wall of the hollow barrel, a plurality of knocking rods are located at one end of the outer side of the hollow barrel and a mounting plate is fixedly sleeved thereon, the mounting plate is connected to the outer wall of the hollow barrel through a compression spring, and the plurality of knocking rods are located at one end of the inner side of the hollow barrel and are all movably in contact with the cam two.

[0013] Preferably, the alignment mechanism includes an arc-shaped mounting groove provided at the upper end of the support frame cover plate, a rectangular mounting groove provided at the lower end of the support frame cover plate, the arc-shaped mounting groove and the rectangular mounting groove are arranged correspondingly up and down, a passive gear is rotatably installed in the rectangular mounting groove, a ball screw 2 is installed on the upper end of the passive gear, the ball screw 2 rotates and passes through the support frame cover plate, and a arc-shaped limit plate slidably connected to the arc-shaped mounting groove is threadedly connected on the ball screw 2, a limit slide bar 2 is installed on the rear side of the inner wall of the lower end of the arc-shaped mounting groove, the limit slide bar 2 slides and passes through the arc-shaped limit plate, an electric telescopic rod 2 is installed through the inner wall of the front end of the rectangular mounting groove, and a rack slidably connected to the rectangular mounting groove is installed at the telescopic end of the electric telescopic rod 2, and the rack is meshed with the passive gear.

[0014] Beneficial effects: 1. The positioning mechanism and the auxiliary vibration mechanism used in the concrete vibrating device for engineering construction provided by the present invention can cooperate to place and assist in positioning the precast mold, which is convenient for subsequent vibration work. The auxiliary vibration mechanism can also be controlled to rise and fall freely without affecting the placement and removal of the precast mold, and is convenient for subsequent auxiliary knocking and vibration of the circular inner wall in the middle of the precast mold, further enhancing the vibration mixing and degassing effect of the concrete in the precast mold.

[0015] 2. The multi-stage lifting and vibrating mechanism and the rotating limiting mechanism adopted in the concrete vibrating device for engineering construction provided by the present invention can control the step-by-step lifting and lowering of multiple vibrating rods to insert or withdraw from the concrete, and can also control the multiple vibrating rods to rotate 90 degrees forward and reverse, so as to achieve the effect of multiple vibrating rods jointly vibrating the concrete in the precast mold evenly, without the need to manually hold the vibrating rod and change the vibrating position multiple times, effectively improving the efficiency and uniformity of the vibration work of the concrete in the precast mold.

[0016] 3. The positioning mechanism, auxiliary vibration mechanism, multi-stage lifting and vibrating mechanism, rotation limiting mechanism and smoothing and beating mechanism adopted in the concrete vibrating device for engineering construction provided by the present invention can cooperate with each other to place and assist in positioning the precast mold. The multi-stage lifting and multiple vibrating rods are used to rotate 90 degrees forward and reverse to vibrate together, so that the multiple vibrating rods can jointly vibrate the concrete in the precast mold evenly, and the multiple knocking rods can be controlled to knock and vibrate the middle inner wall of the precast mold back and forth, so as to further enhance the vibration mixing and degassing effect of the concrete in the precast mold. In addition, after the vibration work is completed, multiple vibrating rods are withdrawn step by step, and the upper end surface of the concrete is compacted back and forth, so as to avoid the problem that air may enter the concrete to generate bubbles and the upper end surface of the concrete is uneven when the vibrating rod is directly pulled out, and the upper end surface of the concrete can be automatically smoothed, effectively improving the vibration quality and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0019] Figure 2 It is a partial cross-sectional three-dimensional structural schematic diagram of the alignment mechanism and the rotation limiting mechanism in the present invention (excluding the arc-shaped limiting plate).

[0020] Figure 3 It is a partial cutaway three-dimensional structural schematic diagram of the present invention.

[0021] Figure 4 The present invention Figure 3 Enlarged view of the X in the middle.

[0022] Figure 5 The present invention Figure 3 Enlarged view of Y in the middle.

[0023] Figure 6 It is a partial cross-sectional three-dimensional structural schematic diagram of the smoothing and beating mechanism in the present invention.

[0024] Figure 7 It is a schematic diagram of the partial cross-section of the three-dimensional structure of the auxiliary vibration mechanism in the present invention.

[0025] Figure 8 It is a schematic three-dimensional sectional structure diagram at the alignment mechanism in the present invention.

[0026] Fig. 9 It is a schematic three-dimensional structure diagram of the circular sliding plate and the annular troweling plate in the present invention.

[0027] In the figure: 1, support frame; 2, baffle; 3, alignment mechanism; 31, arc-shaped installation groove; 32, rectangular installation groove; 33, passive gear; 34, ball screw two; 35, arc-shaped limiting plate; 36, limiting slide bar two; 37, electric telescopic rod two; 38, rack; 4, auxiliary vibration mechanism; 41, circular avoidance opening; 42, lifting part; 421, forward and reverse motor four; 422, ball screw one; 423, support disc; 424, limiting slide bar one; 43, auxiliary vibration part; 431, hollow barrel; 432, forward and reverse motor five; 433, rectangular avoidance opening; 434, rotating shaft; 435, cam two; 436, knocking rod; 437, mounting plate; 5, U-shaped support leg; 6, multi-stage lifting and vibrating mechanism; 61, support cross plate; 62, support sliding plate; 63, mounting barrel; 64, lifting and vibrating part; 641, support barrel; 642, forward and reverse motor one; 643, hollow lead screw one; 644, hollow lead screw two; 645, transmission lead screw; 646, annular limiting plate; 647, circular plate; 648, circular installation groove; 649, sector-shaped avoidance groove; 650, limiting sliding plate; 651, vibrating rod; 7, rotating limiting mechanism; 71, annular gear; 72, forward and reverse motor two; 73, incomplete gear; 74, circular positioning hole; 75, electric telescopic rod one; 76, positioning insertion rod; 8, troweling and patting mechanism; 81, support plate; 82, annular plate; 83, circular sliding plate; 84, troweling and patting part; 841, arc-shaped installation hole; 842, arc-shaped sliding seat; 843, transmission shaft; 844, forward and reverse motor three; 845, cam one; 846, arc-shaped connecting rod; 847, arc-shaped sliding plate; 848, annular troweling plate. Detailed implementation manners

[0028] The following will describe the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention can be implemented in many different ways defined and covered by the claims.

[0029] Refer to Figure 1 , a concrete vibrating device for engineering construction, including a support frame 1, with two front and rear baffles 2 installed on the upper end of the cover plate of the support frame 1. An alignment mechanism 3 is provided on the support frame 1, an auxiliary vibration mechanism 4 is provided on the support frame 1, two U-shaped support legs 5 are installed on the upper ends of the two front and rear baffles 2, a multi-stage lifting and vibrating mechanism 6 is jointly provided on the two front and rear U-shaped support legs 5, a rotating limiting mechanism 7 is provided on the multi-stage lifting and vibrating mechanism 6, and a troweling and patting mechanism 8 is jointly provided on the two front and rear U-shaped support legs 5.

[0030] Refer to Figure 1-Figure 3 Figure 1-Figure 3 , the auxiliary vibration mechanism 4 includes a circular avoidance opening 41 formed in the middle of the cover plate of the support frame 1. A lifting part 42 is arranged at a position corresponding to the circular avoidance opening 41 on the support frame 1. An auxiliary vibration part 43 is jointly arranged on the lifting part 42 and the support frame 1. The multi-stage lifting and vibrating mechanism 6 includes a support cross plate 61 jointly installed at the upper ends of the front and rear U-shaped support legs 5. Support sliding plates 62 are respectively and slidably installed on the front and rear U-shaped support legs 5. An installation barrel 63 is jointly installed at the opposite ends of the front and rear support sliding plates 62. A circular opening is left in the middle of the installation barrel 63. A lifting and vibrating part 64 is jointly arranged on the installation barrel 63 and the support cross plate 61. The leveling and patting mechanism 8 includes support plates 81 installed on both the front and rear U-shaped support legs 5. An annular plate 82 is jointly installed at the opposite ends of the front and rear support plates 81. A circular sliding plate 83 is movably arranged inside the annular plate 82. A leveling and patting part 84 is jointly arranged on the circular sliding plate 83 and the annular plate 82.

[0031] Refer to Figure 2 and Figure 8 Figure 8 , the alignment mechanism 3 includes an arc-shaped installation groove 31 formed at the upper end of the cover plate of the support frame 1. A rectangular installation groove 32 is formed at the lower end of the cover plate of the support frame 1. The arc-shaped installation groove 31 and the rectangular installation groove 32 are arranged in an up-and-down corresponding manner. A passive gear 33 is rotatably installed in the rectangular installation groove 32. A second ball screw 34 is installed at the upper end of the passive gear 33. The second ball screw 34 rotatably penetrates through the cover plate of the support frame 1. And a sliding connection to the arc-shaped limiting plate 35 arranged in the arc-shaped installation groove 31 is threadedly connected to the second ball screw 34. A second limiting slide bar 36 is installed at the rear side of the inner wall at the lower end of the arc-shaped installation groove 31. The second limiting slide bar 36 slidably penetrates through the arc-shaped limiting plate 35. An electric telescopic rod 37 is installed through the front inner wall of the rectangular installation groove 32. A rack 38 slidably connected to the rectangular installation groove 32 is installed at the telescopic end of the electric telescopic rod 37. The rack 38 meshes with the passive gear 33.

[0032] Refer to Figure 1 and Figure 7 Figure 7 , the lifting part 42 includes a forward and reverse motor four 421 installed at the rear side of the bottom plate of the support frame 1. The output shaft of the forward and reverse motor four 421 is fixedly connected to a first ball screw 422. The upper end of the first ball screw 422 is rotatably connected to the cover plate of the support frame 1. A support disc 423 is threadedly connected to the first ball screw 422. A first limiting slide bar 424 is jointly installed between the bottom plate and the cover plate of the support frame 1 at a position in front of the first ball screw 422. The first limiting slide bar 424 slidably penetrates through the support disc 423.

[0033] First, the precast mold that has been pre-assembled and poured with concrete is placed on the cover plate of the support frame 1 from the left side by an external loading device, so that it is located between the front and rear baffles 2. It should be noted that the arc-shaped limit plate 35 initially protrudes out of the arc-shaped installation groove 31, and the precast mold is pushed from left to right by the external loading device until the right outer wall of the precast mold fits on the arc-shaped limit plate 35. At this time, the circular inner cavity in the middle of the precast mold corresponds to the circular avoidance opening 41, and then the forward and reverse motor 421 controls the rotation of the ball screw 422, and the ball screw 422 drives the support disc 423 to move upward to a position where it fits with the cover plate of the support frame 1. The alignment mechanism 3 and the auxiliary vibration mechanism 4 cooperate to place and assist in positioning the precast mold, which is convenient for subsequent vibration work. The auxiliary vibration mechanism 4 can also be controlled to rise and fall freely, which does not affect the placement and removal of the precast mold, and is convenient for subsequent auxiliary knocking and vibration of the circular inner wall in the middle of the precast mold, further enhancing the vibration mixing and degassing effect of the concrete in the precast mold.

[0034] See also Figure 1-Figure 4 The lifting and vibrating part 64 includes a support barrel 641 rotatably mounted at the lower end of the support horizontal plate 61, a forward and reverse motor 1 642 is mounted on the upper end of the support horizontal plate 61 through a motor seat, the output shaft of the forward and reverse motor 1 642 rotates and penetrates the support horizontal plate 61, and is fixedly connected to the support barrel 641, the support barrel 641 is internally threadedly connected with a hollow screw 1 643, the hollow screw 1 643 is internally threadedly connected with a hollow screw 2 644, and the hollow screw 2 644 is internally threaded. A transmission screw 645 is connected, and an annular limit plate 646 is installed on the upper end of the hollow screw 1 643, the hollow screw 2 644 and the transmission screw 645. The annular limit plate 646 on the hollow screw 1 643 is slidably connected to the inner wall of the support barrel 641, the annular limit plate 646 on the hollow screw 2 644 is slidably connected to the inner wall of the hollow screw 1 643, and the annular limit plate 646 on the transmission screw 645 is slidably connected to the inner wall of the hollow screw 2 644.

[0035] See also Figure 2-Figure 4 The lifting and vibrating part 64 also includes a circular plate 647 rotatably installed in the installation barrel 63, a circular installation groove 648 is opened in the middle of the upper end of the circular plate 647, and a fan-shaped avoidance groove 649 connected to the circular installation groove 648 is also opened at the upper end of the circular plate 647. The lower end of the transmission screw 645 is rotatably connected to the inner wall of the circular installation groove 648, and a limiting slide plate 650 is installed on the outer wall of the transmission screw 645 corresponding to the position of the fan-shaped avoidance groove 649. The limiting slide plate 650 is slidably connected in the fan-shaped avoidance groove 649, and the limiting slide plate 650 is always located in the fan-shaped avoidance groove 649. A plurality of vibrating rods 651 evenly distributed in a circle are installed at the lower end of the circular plate 647, and the plurality of vibrating rods 651 all slide through the circular slide plate 83.

[0036] See also Figure 1-Figure 3And Figure 5 The rotation limiting mechanism 7 includes an annular gear 71 installed in the middle of the upper end of the circular plate 647. A forward and reverse motor two 72 is installed at the upper end of the installation barrel 63 through a motor base. The output shaft of the forward and reverse motor two 72 rotates through the installation barrel 63 and is fixedly connected with an incomplete gear 73. The incomplete gear 73 is intermittently engaged with the annular gear 71. A circular positioning hole 74 is formed in the circular plate 647. An electric telescopic rod one 75 is installed through the upper end of the installation barrel 63. A positioning plug 76 is installed at the telescopic end of the electric telescopic rod one 75. The positioning plug 76 is movably connected in the circular positioning hole 74.

[0037] It should be noted that the positioning plug 76 is initially located in the circular positioning hole 74. Under the limiting action of the positioning plug 76, the support barrel 641 is controlled to rotate forward by the forward and reverse motor one 642. The support barrel 641 drives the hollow lead screw one 643 to move downward through screw transmission until it cannot continue to move downward under the limiting action of the annular limiting plate 646. At this time, the support barrel 641 drives the hollow lead screw one 643 to rotate synchronously. Then, the hollow lead screw one 643 drives the hollow lead screw two 644 to move downward through screw transmission until it cannot continue to move downward under the limiting action of the annular limiting plate 646. At this time, the hollow lead screw one 643 continues to drive the hollow lead screw two 644 to rotate synchronously. Then, the hollow lead screw two 644 drives the transmission lead screw 645 to move downward through screw transmission until it cannot continue to move downward under the limiting action of the annular limiting plate 646. During this period, the transmission lead screw 645 drives a plurality of vibrating rods 651 to move downward synchronously through the circular plate 647 until the plurality of vibrating rods 651 are all inserted into the lower side position of the concrete poured in the precast mold. The circular plate 647 drives the front and rear support slides 62 to slide adaptively along the corresponding C-shaped support legs 5 through the installation barrel 63.

[0038] After the multiple vibrating rods 651 are inserted into the lower side of the concrete poured by the prefabricated mold, the multiple vibrating rods 651 are controlled to vibrate the concrete, and then the electric telescopic rod 1 75 is controlled to drive the positioning rod 76 to withdraw from the circular positioning hole 74, and then the incomplete gear 73 and the ring gear 71 are controlled by the forward and reverse motor 2 72 to drive the circular plate 647 to rotate forward and reverse 90 degrees. The circular plate 647 will drive the multiple vibrating rods 651 to rotate forward and reverse 90 degrees, thereby achieving the effect of uniformly vibrating the concrete. During this period, the limiting slide plate 650 will move along the fan-shaped avoidance groove 649 Adaptive sliding compensation is performed inside, and when multiple vibrating rods 651 rotate forward and reverse 90 degrees, the circular slide plate 83 will be driven to follow the forward and reverse rotation of 90 degrees. The multi-stage lifting and vibrating mechanism 6 and the rotation limiting mechanism 7 cooperate to control the multiple vibrating rods 651 to be lifted and lowered step by step to insert or withdraw from the concrete. The multiple vibrating rods 651 can also be controlled to rotate forward and reverse 90 degrees, thereby achieving the effect of multiple vibrating rods 651 jointly vibrating the concrete in the precast mold evenly, without the need for manual hand-held vibrating rods 651 to change the vibration position multiple times, effectively improving the efficiency and uniformity of the vibration of the concrete in the precast mold.

[0039] See also Figure 3 and Figure 7 The auxiliary vibration part 43 includes a hollow barrel 431 installed on the upper end of the support disc 423, and a forward and reverse motor 432 is installed on the lower end of the support disc 423 through a motor seat. A rectangular avoidance opening 433 is opened at the position of the forward and reverse motor 432 corresponding to the bottom plate of the support frame 1, and the output shaft of the forward and reverse motor 432 is fixedly connected to a rotating shaft 434, and a plurality of cams 435 are evenly installed on the rotating shaft 434. Vibration groups are provided at positions corresponding to the plurality of cams 435 on the outer wall of the hollow barrel 431, and the vibration group includes a plurality of circumferentially evenly distributed knocking rods 436 that slide through the outer wall of the hollow barrel 431, and a mounting plate 437 is fixedly sleeved at one end of the plurality of knocking rods 436 on the outer side of the hollow barrel 431, and the mounting plate 437 is connected to the outer wall of the hollow barrel 431 through a compression spring, and the plurality of knocking rods 436 are located at one end of the inner side of the hollow barrel 431 and are movably contacted with the cam 435.

[0040] See also Figure 1 , Figure 3 , Figure 6 and Fig. 9The smoothing and beating part 84 includes an arc-shaped mounting hole 841 symmetrically opened on the outer wall of the annular plate 82, and an arc-shaped slide seat 842 is slidably mounted in the front and rear arc-shaped mounting holes 841. The two arc-shaped slide seats 842 are rotatably mounted with a transmission shaft 843. A forward and reverse motor 3 844 is mounted on the outer wall of the arc-shaped slide seat 842 in the rear arc-shaped mounting hole 841 through a motor seat. The output shaft of the forward and reverse motor 3 844 rotates and passes through the corresponding arc-shaped slide seat 842 and is fixedly connected to the transmission shaft 843. Two cams 1 845 are symmetrically mounted on the transmission shaft 843, and the two cams 1 845 are both rollingly contacted with the circular slide plate 83 On the transmission shaft 843, an arc-shaped connecting rod 846 is symmetrically rotatably sleeved, and the two ends of the arc-shaped connecting rod 846 are respectively movably sleeved on the corresponding vibrating rod 651, and an arc-shaped slide plate 847 is installed at the lower end of the arc-shaped connecting rod 846, and the two ends of the arc-shaped slide plate 847 are respectively movably sleeved on the corresponding vibrating rod 651, and the outer wall of the arc-shaped slide plate 847 is movably fitted on the inner wall of the annular plate 82, and the positions of multiple vibrating rods 651 at the lower ends of the two arc-shaped slide plates 847 are connected to the circular slide plate 83 through tension springs, and an annular trowel plate 848 is installed at the lower end of the circular slide plate 83, and multiple vibrating rods 651 all slide through the annular trowel plate 848.

[0041] When the support disc 423 and the cover plate of the support frame 1 are fitted together, the support disc 423 will drive the hollow barrel 431 to be inserted into the circular inner cavity in the middle of the precast mold. When the multiple vibrating rods 651 are controlled to vibrate the concrete, the rotating shaft 434 is controlled by the forward and reverse motor 5 432 to drive the multiple cams 435 to rotate. Under the action of the compression spring, the multiple cams 435 respectively push the corresponding multiple knocking rods 436 to reciprocate and knock the circular inner wall in the middle of the precast mold, thereby realizing the auxiliary vibration of the concrete in the precast mold to remove bubbles. Effect: When multiple vibrating rods 651 have completed uniformly vibrating the concrete by rotating forward and reverse 90 degrees, the forward and reverse motor 72 is controlled to stop working. It should be noted that the lower end surface of the annular trowel plate 848 is initially higher than the upper end surface of the concrete, and while the circular plate 647 follows the multiple vibrating rods 651 to rotate forward and reverse 90 degrees, the multiple vibrating rods 651 will respectively drive the corresponding arc-shaped connecting rods 846 to synchronously rotate forward and reverse 90 degrees. During this period, the transmission shaft 843 will drive the two arc-shaped slides 842 to perform adaptive sliding compensation along the corresponding arc-shaped mounting holes 841.

[0042] Next, control the electric telescopic rod 1-75 to drive the positioning plug rod 76 to insert into the circular positioning hole 74 again to restore the original position. Under the limiting action of the positioning plug rod 76, control the support barrel 641 to rotate in the reverse direction through the forward and reverse motor 1-642. The transmission lead screw 645 moves upward through screw transmission and retracts into the hollow lead screw 2-644. The hollow lead screw 2-644 moves upward through screw transmission and retracts into the hollow lead screw 1-643. The hollow lead screw 1-643 moves upward through screw transmission and retracts into the support barrel 641 to restore the original position. During this period, the transmission lead screw 645 drives a plurality of vibrating rods 651 to move upward synchronously through the circular plate 647 until the plurality of vibrating rods 651 completely withdraw from the concrete poured in the precast mold, and the circular plate 647 drives the front and rear support sliding plates 62 to respectively perform adaptive sliding compensation along the corresponding C-shaped support legs 5 through the mounting barrel 63.

[0043] During the step-by-step upward movement of the multiple vibrating rods 651, the transmission shaft 843 is controlled by the forward and reverse motor 3 844 to drive the two cams 1 845 to rotate. Under the action of the tension spring, the circular slide 83 will drive the annular trowel plate 848 to reciprocate up and down, thereby compacting the upper end surface of the concrete. When the multiple vibrating rods 651 completely exit the concrete poured by the precast mold, the incomplete gear 73 and the annular gear 71 are controlled by the forward and reverse motor 2 72 again to drive the circular plate 647 forward and reverse 90 degrees. The circular plate 647 will drive the multiple vibrating rods 651 to reverse 90 degrees forward and reverse. The multiple vibrating rods 651 pass through the circular slide 8 3 drives the annular trowel plate 848 to smooth the upper end surface of the concrete. When the smoothing work on the upper end surface of the concrete is completed, the transmission shaft 843 is controlled by the forward and reverse motor 3 844 to drive the two cams 1 845 to rotate until, under the action of the tension spring, the circular plate 647 drives the annular trowel plate 848 to move upward and return to the annular plate 82, so that the lower end surface of the annular trowel plate 848 is higher than the upper end surface of the prefabricated mold. Finally, the forward and reverse motor 421 controls the ball screw 1 422 to rotate in the opposite direction, and the ball screw 1 422 drives the support disc 423 to move downward to a suitable position. At this time, the support disc 423 drives the hollow barrel 431 moves downward to restore the original position, and then controls the electric telescopic rod 2 37 to drive the rack 38 and the passive gear 33 to drive the ball screw 2 34 to rotate. The ball screw 2 34 drives the arc limit plate 35 to move downward and return to the arc installation groove 31. The precast mold can be taken out from left to right by the external unloading device. Repeat the above operation to repeatedly vibrate the concrete in the precast mold. The positioning mechanism 3, the auxiliary vibration mechanism 4, the multi-stage lifting and vibrating mechanism 6, the rotation limit mechanism 7 and the smoothing and beating mechanism 8 can cooperate to place the precast mold for auxiliary positioning. The multi-stage lifting and multiple vibrating rods 651 are used to rotate 90 degrees forward and reverse together. The vibration method can achieve the effect of multiple vibrating rods 651 jointly vibrating the concrete in the precast mold evenly, and can control multiple knocking rods 436 to reciprocately knock and vibrate the middle inner wall of the precast mold, further enhancing the vibration mixing and degassing effect of the concrete in the precast mold. In addition, after the vibration work is completed, multiple vibrating rods 651 are withdrawn step by step, and the upper end surface of the concrete is reciprocated to compact, so as to avoid the problem of air entering the concrete to produce bubbles and uneven upper end surface of the concrete when the vibrating rod 651 is directly pulled out, and the upper end surface of the concrete can be automatically smoothed, which effectively improves the quality and efficiency of vibration.

[0044] In the description of the embodiments of the present invention, it should be noted that the terms: "longitudinal", "lateral", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "outer", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention. In addition, in the description of the present invention, unless otherwise specified, "multiple", "multiple roots", and "multiple groups" mean two or more.

[0045] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "connect", "install", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0046] The embodiments of this specific implementation method are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A concrete vibrating device for engineering construction, comprising a support frame (1), wherein two front and rear baffles (2) are mounted on the upper end of a cover plate of the support frame (1), and characterized in that: A positioning mechanism (3) is provided on the support frame (1), an auxiliary vibration mechanism (4) is provided on the support frame (1), U-shaped support legs (5) are installed at the upper ends of the front and rear baffles (2), a multi-stage lifting vibration mechanism (6) is jointly provided on the front and rear U-shaped support legs (5), a rotation limiting mechanism (7) is provided on the multi-stage lifting vibration mechanism (6), and a leveling and patting mechanism (8) is jointly provided on the front and rear U-shaped support legs (5); The auxiliary vibration mechanism (4) includes a circular avoidance opening (41) formed in the middle of the cover plate of the support frame (1), a lifting part (42) is provided at the position of the support frame (1) corresponding to the circular avoidance opening (41), and an auxiliary vibration part (43) is jointly provided on the lifting part (42) and the support frame (1); The multi-stage lifting vibration mechanism (6) includes a support cross plate (61) jointly installed at the upper ends of the front and rear U-shaped support legs (5), support sliding plates (62) are respectively and slidably installed on the front and rear U-shaped support legs (5), an installation barrel (63) is jointly installed at the relative ends of the front and rear support sliding plates (62), a circular opening is left in the middle of the installation barrel (63), and a lifting vibration part (64) is jointly provided on the installation barrel (63) and the support cross plate (61); The leveling and patting mechanism (8) includes support plates (81) installed on both the front and rear U-shaped support legs (5), a ring plate (82) is jointly installed at the relative ends of the front and rear support plates (81), a circular sliding plate (83) is movably arranged inside the ring plate (82), and a leveling and patting part (84) is jointly provided on the circular sliding plate (83) and the ring plate (82); The lifting vibration part (64) further includes a circular plate (647) rotatably installed inside the installation barrel (63), a plurality of vibrating rods (651) evenly distributed in a circumferential manner are installed at the lower end of the circular plate (647), and the plurality of vibrating rods (651) all slidably penetrate through the circular sliding plate (83); A ring-shaped leveling plate (848) is installed at the lower end of the circular sliding plate (83), and the plurality of vibrating rods (651) all slidably penetrate through the ring-shaped leveling plate (848).

2. A concrete vibrating device for engineering construction according to claim 1, characterized in that: The lifting vibration part (64) includes a support barrel (641) rotatably installed at the lower end of the support cross plate (61), a forward and reverse motor one (642) is installed on the upper end of the support cross plate (61) through a motor seat, the output shaft of the forward and reverse motor one (642) rotatably penetrates through the support cross plate (61) and is fixedly connected to the support barrel (641), a hollow lead screw one (643) is threadedly connected inside the support barrel (641), a hollow lead screw two (644) is threadedly connected inside the hollow lead screw one (643), a transmission lead screw (645) is threadedly connected inside the hollow lead screw two (644), and annular limiting plates (646) are installed at the upper ends of the hollow lead screw one (643), the hollow lead screw two (644) and the transmission lead screw (645).

3. A concrete vibrating device for engineering construction according to claim 2, characterized in that: A circular mounting groove (648) is provided in the middle of the upper end of the circular plate (647), and a fan-shaped avoidance groove (649) connected to the circular mounting groove (648) is also provided at the upper end of the circular plate (647). The lower end of the transmission screw (645) is rotatably connected to the inner wall of the circular mounting groove (648), and a limiting slide plate (650) is installed on the outer wall of the transmission screw (645) at a position corresponding to the fan-shaped avoidance groove (649), and the limiting slide plate (650) is slidably connected in the fan-shaped avoidance groove (649).

4. A concrete vibrating device for engineering construction according to claim 3, characterized in that: The rotation limiting mechanism (7) comprises a ring gear (71) installed at the middle of the upper end of the circular plate (647); a forward and reverse motor (72) is installed at the upper end of the mounting barrel (63) through a motor seat; the output shaft of the forward and reverse motor (72) rotates through the mounting barrel (63) and is fixedly connected to an incomplete gear (73); the incomplete gear (73) is intermittently meshed with the ring gear (71); a circular positioning hole (74) is provided on the circular plate (647); an electric telescopic rod (75) is installed through the upper end of the mounting barrel (63); a positioning plug rod (76) is installed at the telescopic end of the electric telescopic rod (75); the positioning plug rod (76) is movably connected to the circular positioning hole (74).

5. The concrete vibrating device for engineering construction according to claim 1, characterized in that: The smoothing and beating portion (84) comprises arc-shaped mounting holes (841) symmetrically arranged on the outer wall of the annular plate (82), arc-shaped slide seats (842) being slidably mounted in the front and rear arc-shaped mounting holes (841), a transmission shaft (843) being rotatably mounted on the two arc-shaped slide seats (842), a forward and reverse motor (844) being mounted on the outer wall of the arc-shaped slide seat (842) in the rear arc-shaped mounting hole (841) through a motor seat, an output shaft of the forward and reverse motor (844) being rotatably passed through the corresponding arc-shaped slide seat (842) and being fixedly connected to the transmission shaft (843), two cams (845) being symmetrically mounted on the transmission shaft (843) ), the two cams (845) are both in rolling contact with the circular slide plate (83), the transmission shaft (843) is symmetrically rotatably sleeved with an arc-shaped connecting rod (846), the two ends of the arc-shaped connecting rod (846) are respectively movably sleeved on the corresponding vibrating rod (651), and the lower end of the arc-shaped connecting rod (846) is equipped with an arc-shaped slide plate (847), the two ends of the arc-shaped slide plate (847) are respectively movably sleeved on the corresponding vibrating rod (651), the outer wall of the arc-shaped slide plate (847) is movably fitted on the inner wall of the annular plate (82), and the positions of the lower ends of the two arc-shaped slide plates (847) corresponding to the multiple vibrating rods (651) are connected to the circular slide plate (83) through a tension spring.

6. The concrete vibrating device for engineering construction according to claim 1, characterized in that: The lifting part (42) comprises a forward and reverse motor four (421) installed on the rear side of the base plate of the support frame (1); the output shaft of the forward and reverse motor four (421) is fixedly connected to a ball screw one (422); the upper end of the ball screw one (422) is rotatably connected to the cover plate of the support frame (1); a support disc (423) is threadedly connected to the ball screw one (422); a limit slide bar one (424) is installed between the base plate of the support frame (1) and the cover plate at a position in front of the ball screw one (422); the limit slide bar one (424) slides through the support disc (423).

7. The concrete vibrating device for engineering construction according to claim 1, characterized in that: The auxiliary vibration part (43) comprises a hollow barrel (431) mounted on the upper end of the support disc (423); a forward and reverse motor (432) is mounted on the lower end of the support disc (423) via a motor seat; a rectangular avoidance opening (433) is provided on the bottom plate of the support frame (1) at a position corresponding to the forward and reverse motor (432); an output shaft of the forward and reverse motor (432) is fixedly connected to a rotating shaft (434); a plurality of cams (435) are evenly mounted on the rotating shaft (434); and a plurality of cams (436) are mounted on the outer wall of the hollow barrel (431). A vibration group is provided at each position corresponding to the plurality of cams 2 (435), the vibration group comprising a plurality of circumferentially evenly distributed knocking rods (436) slidingly penetrating the outer wall of the hollow barrel (431), a mounting plate (437) being fixedly sleeved on one end of the plurality of knocking rods (436) located on the outer side of the hollow barrel (431), the mounting plate (437) being connected to the outer wall of the hollow barrel (431) via a compression spring, and a plurality of knocking rods (436) being movably contacted on the cam 2 (435) on one end of the plurality of knocking rods (436) located on the inner side of the hollow barrel (431).

8. The concrete vibrating device for engineering construction according to claim 1, characterized in that: The alignment mechanism (3) comprises an arc-shaped installation groove (31) provided at the upper end of the cover plate of the support frame (1), and a rectangular installation groove (32) provided at the lower end of the cover plate of the support frame (1). The arc-shaped installation groove (31) and the rectangular installation groove (32) are arranged correspondingly up and down. A passive gear (33) is rotatably installed in the rectangular installation groove (32). A second ball screw (34) is installed at the upper end of the passive gear (33). The second ball screw (34) rotatably penetrates the cover plate of the support frame (1), and a threaded connection is formed on the second ball screw (34). A curved limit plate (35) is connected to the curved installation groove (31) in a sliding manner. A limit slide bar (36) is installed on the rear side of the inner wall at the lower end of the curved installation groove (31). The limit slide bar (36) slides through the curved limit plate (35). An electric telescopic rod (37) is installed through the inner wall at the front end of the rectangular installation groove (32). A rack (38) is installed at the telescopic end of the electric telescopic rod (37) in a sliding manner and connected to the rectangular installation groove (32). The rack (38) is meshed with the passive gear (33).

Citation Information

Patent Citations

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