Electronic cigarette round battery packaging equipment
By designing an electronic cigarette round battery packaging equipment including a housing conveying turntable, a fixed fixture, a folding device, an edge cutting device, a battery cell conveying device, an ear leveling device and an edge sealing device, the problem of large-scale field occupation and long material transfer time in the packaging process in the prior art is solved, efficient automatic packaging is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411381709.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2044-09-30
AI Technical Summary
During the existing round battery packaging process, the dispersion of each processing process leads to a large site occupation and long material transfer time, which affects production efficiency and product quality, and cannot meet diversified and efficient production needs.
An electronic cigarette round battery packaging equipment is designed, including a housing conveying turntable, a fixed fixture, a folding device, an edge cutting device, a battery cell conveying device, an ear leveling device and an edge sealing device. Through the fixed fixture arranged in an annular array and the stations set in sequence, it realizes efficient and automated packaging throughout the whole process.
It realizes efficient and automated packaging throughout the process, improves production efficiency and product quality, and meets diversified and efficient production needs.
Smart Images

Figure CN119029267B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery packaging production, and in particular to an electronic cigarette round battery packaging device. Background Art
[0002] Currently, there are three main types of round batteries: steel shell cylindrical, steel shell button type and soft-pack round batteries. Among them, soft-pack round batteries have the advantages of higher energy density, higher voltage, smaller size and green environmental protection, and are therefore widely used in electronic communication technology and new energy vehicles and other industries.
[0003] The outer shell, a crucial component of soft-pack round batteries, primarily houses the battery cell and electrolyte. It wraps around the cell and seals its edges to reduce the impact of shock or vibration on the cell, extending its lifespan. During battery assembly, battery packaging, the final step in the process, involves multiple processing steps. However, these steps must be completed in separate locations, taking up significant space and increasing the time it takes to transfer materials between processing steps. This impacts production efficiency and product quality, hindering the need for diversified, efficient production. Summary of the Invention
[0004] The purpose of the present invention is to address the shortcomings of the existing technology and provide an electronic cigarette round battery packaging device with a compact structure and reasonable design, which can realize efficient and automated packaging work throughout the process, improve production efficiency and product quality, and better meet diversified and efficient production needs.
[0005] To achieve the above-mentioned purpose, the present invention provides an electronic cigarette round battery packaging device, comprising: a shell conveying turntable for conveying the shell; a fixing fixture rotatably set on the shell conveying turntable and used to fix the shell; a folding device for folding the shell in half; a trimming device for trimming the folded shell; a battery cell conveying device for conveying battery cells; a tab flattening device for flattening the tabs of the battery cells; a conveying robot for picking up the battery cells from the battery cell conveying device and placing the battery cells on the tab flattening device, and then picking up the battery cells from the tab flattening device and placing the battery cells on the fixing fixture; and an edge sealing device for sealing the shell with the battery cells placed thereon; the number of the fixing fixtures is several, and the several fixing fixtures are arranged in a circular array around the central axis of the shell conveying turntable, and the folding device, the trimming device, the battery cell conveying device, the tab flattening device, the conveying robot and the edge sealing device are arranged in sequence along the direction of rotation of the shell.
[0006] Preferably, the battery cell conveying device includes a machine, a feeding conveyor belt, an adjustment mechanism, a swing arm robot and an output module all arranged on the machine; the feeding conveyor belt is used to load the battery cells; the swing arm robot is used to transfer the battery cells on the feeding conveyor belt to the adjustment mechanism; the adjustment mechanism is used to fine-tune the posture of the battery cell's tabs; and the output module is used to store the battery cells after the tabs are fine-tuned.
[0007] Preferably, the battery cell conveying device also includes a loading device, a visual detector and a correction device; the feeding conveyor belt is provided with a plurality of first troughs for accommodating battery cells, the loading device is used to transfer external battery cells to the first troughs, the visual detector is used to identify the position of the battery cells accommodated in the first troughs, and the correction device is used to adjust the position of the battery cells accommodated in the first troughs according to the results identified by the visual detector.
[0008] Preferably, the adjustment mechanism includes an adjustment conveyor belt and a temporary storage table, the temporary storage table is arranged between the feeding conveyor belt and the adjustment conveyor belt, the adjustment conveyor belt is provided with a second material trough, and the temporary storage table is provided with a third material trough; a sliding rail is provided on the side of the temporary storage table, and the sliding rail is tilted between the adjustment conveyor belt and the temporary storage table, so that the battery cells roll along the sliding rail and fall into the second material trough and then are transported via the adjustment conveyor belt; the swing arm manipulator is used to transfer the battery cells from the feeding conveyor belt to the third material trough, and at the same time transfer the battery cells in the third material trough to the second material trough.
[0009] Preferably, the output module includes a battery cell conveying platform and a handling robot. The battery cell conveying platform includes a first lifting seat, a first lifting cylinder, a feeding seat and a second driving cylinder. The feeding seat has at least one container for accommodating battery cells. The first lifting cylinder is used to drive the first lifting seat to lift and lower. The feeding seat is slidably arranged on the first lifting seat. The second driving cylinder is used to drive the feeding seat to move back and forth. The handling robot has vacuum modules whose number is equal to the number of container slots. The vacuum modules are used to absorb the battery cells in the second hopper. The handling robot is used to transfer the battery cells absorbed by the vacuum modules to the container slots.
[0010] Preferably, the conveying robot includes a multi-axis robot and a feeding device arranged at the output end of the multi-axis robot, the feeding device includes a plate, a first base, a suction head, a vacuum generator, a vacuum pressure gauge and two positioning parts, the plate is installed at the output end of the multi-axis robot, the first base is installed on the plate, the suction head, the vacuum generator, the vacuum pressure gauge and the two positioning parts are all installed on the first base, the suction head is located between the two positioning parts, the vacuum generator is connected to the vacuum pressure gauge signal, and the vacuum generator is connected to the suction head; the vacuum pressure gauge is used to measure the negative pressure value generated by the vacuum generator, and the suction head is used to suck the battery cell so that the two pole ears on both sides of the battery cell are respectively in conflict with each other and accommodated in the two positioning parts.
[0011] Preferably, the tab flattening device includes a base frame, a first movable frame, a first driver and an even number of shaping devices arranged on the first movable frame, the first movable frame is movably arranged on the base frame, and the first driver is used to drive the first movable frame to rise and fall relative to the base frame; the shaping device includes a first base, a clamping cylinder, a bearing seat and a bearing plate, the first base is movably arranged on the first movable frame, the clamping cylinder is installed on the first base, the clamping cylinder is driven and connected to two clamps, the bearing seat is installed on the clamping cylinder, the clamping claw is movably arranged on the bearing seat and protrudes from the top of the bearing seat, the bearing plate is arranged on the bearing seat and is located between the two clamping claws; the bearing plate is used to support the tab, and the two clamping claws cooperate to clamp and flatten the tab.
[0012] Preferably, the fixing fixture includes a second base, a clamping assembly, a transmission member and a driving module. The clamping assembly includes a fixed frame, a second movable frame, a hinge shaft, a transmission gear, a flip plate and a supporting plate. The fixed frame is installed on the second base, the hinge shaft is arranged between the fixed frame and the second movable frame, the transmission gear is sleeved on the outside of the hinge shaft, the transmission member is engaged with the transmission gear, the flip plate is arranged on the second movable frame, the supporting plate is arranged on the second base, and the driving module drives the second movable frame to flip through the transmission member; the number of flip plates and supporting plates are both even numbers, the flip plates and the supporting plates are arranged one-to-one, and the flip plates and the supporting plates are used to clamp the fixed shell.
[0013] Preferably, the folding device includes a second frame and a third frame that are spaced apart and arranged opposite to each other, the second frame is provided with a pre-folding component, a forming component, a first driving component, a second driving component, and a third driving component, the third frame is provided with a pressing component, and the pre-folding component and the forming component are spaced apart; the pre-folding component is used to contact one surface of the outer shell; the forming component is used to contact one side of the middle of the outer shell; the first driving component is used to drive the pre-folding component close to or away from the fixed jig; the second driving component is used to drive the forming component close to or away from the fixed jig; the third driving component is used to drive the first driving component and the second driving component to move horizontally; the pressing component is used to contact the other surface of the outer shell.
[0014] Preferably, the trimming device includes a second base, a first trimming assembly, a workbench, a fourth driving member, a second trimming assembly, and a fifth driving member. The first trimming assembly is installed on the second base, and the workbench and the second trimming assembly are movably arranged on the second base. The fourth driving member is used to drive the workbench close to or away from the first trimming assembly. The fifth driving member is installed on the workbench and is used to drive the second trimming assembly close to or away from the first trimming assembly.
[0015] The beneficial effects of the present invention are as follows: the structure is compact and the design is reasonable, which realizes efficient and automated packaging work throughout the entire process, improves production efficiency and product quality, and better meets diversified and efficient production needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a structural schematic diagram of the present invention.
[0017] Figure 2 It is a schematic diagram of the fixing fixture structure of the present invention.
[0018] Figure 3 It is a structural schematic diagram of the folding device of the present invention.
[0019] Figure 4 for Figure 3 Schematic diagram of the locally enlarged structure of A in the middle.
[0020] Figure 5 This is a schematic structural diagram of the folding device of the present invention from another angle.
[0021] Figure 6 It is a schematic structural diagram of the trimming device of the present invention.
[0022] Figure 7 for Figure 6 Schematic diagram of the locally enlarged structure of B in the middle.
[0023] Figure 8 It is a structural schematic diagram of the battery cell conveying device of the present invention.
[0024] Figure 9 This is a schematic structural diagram of the battery cell conveying device of the present invention from another angle.
[0025] Figure 10 for Figure 9 Schematic diagram of the locally enlarged structure of C in the middle.
[0026] Figure 11 for Figure 9 Schematic diagram of the locally enlarged structure of D in the middle.
[0027] Figure 12 It is a schematic structural diagram of the feeding device of the present invention.
[0028] Figure 13 It is a structural schematic diagram of the tab leveling device of the present invention.
[0029] Figure 14 It is a structural schematic diagram of the shaping device of the present invention.
[0030] Figure 15 It is a schematic diagram of the working structure of the conveying robot and the battery cell conveying platform of the present invention.
[0031] Figure 16 It is a schematic structural diagram of the conveying robot of the present invention.
[0032] Figure 17 for Figure 16 Schematic diagram of the locally enlarged structure of E in the middle.
[0033] Figure 18It is a schematic structural diagram of the edge sealing device of the present invention.
[0034] Figure 19 It is a schematic structural diagram of the first edge sealing component of the present invention.
[0035] Figure 20 It is a schematic structural diagram of the second edge sealing component of the present invention.
[0036] Reference numerals include:
[0037] 1——Shell conveying turntable
[0038] 2——Fixed fixture 21——Second base
[0039] 22 - Clamping assembly 221 - Fixed frame 222 - Second movable frame
[0040] 223——Hinged shaft 224——Transmission gear 225——Flip plate
[0041] 226——Support plate
[0042] 23 - movable seat 24 - second driver 25 - transmission member
[0043] 3 - Folding device 31 - Second frame 32 - Third frame
[0044] 33——Pre-folding assembly 331——Second stand 332——Pre-folding plate
[0045] 333——The third connection hole
[0046] 34——Molding component 341——First stand
[0047] 342——Molding part 3421——Assembly plate 3422——Molding plate
[0048] 3423——Second connecting hole 3424——Molding slope
[0049] 35 - first driving member 36 - second driving member 37 - third driving member
[0050] 38——Pressure assembly 381——Second lifting seat 382——Second lifting cylinder
[0051] 383——Pressure Plate
[0052] 4——Trimming device 41——Second base
[0053] 42 - first trimming assembly 421 - assembly seat 422 - first lower blade
[0054] 423——Second lower blade
[0055] 43——Workbench 44——Fourth driving member
[0056] 45——Second trimming assembly 451——Mounting frame 452——Knife holder
[0057] 453——first upper blade 454——second upper blade 455——first driving cylinder
[0058] 456——Fourth slider 457——Fourth guide rail 458——First tool slot
[0059] 459——Second knife slot
[0060] 46——Fifth drive member
[0061] 5——Battery cell conveying device 51——Machine
[0062] 52——Feeding conveyor belt 521——First feeding trough
[0063] 53——Adjust the conveyor belt 531——Second feeding trough
[0064] 54——temporary storage table 541——third material trough 542——sliding rail
[0065] 55——Swing arm manipulator
[0066] 56——Battery cell conveying platform 561——Bracket 562——First lifting seat
[0067] 563——First lifting cylinder 564——Feeding seat 565——Second driving cylinder
[0068] 566——first slider 567——first guide rail 568——second slider
[0069] 569——Second rail
[0070] 57——Transporting manipulator 571——Drive seat 572——Electric module
[0071] 573——Suction cup rack 574——Vacuum suction cup
[0072] 58——loading device 581——first frame 582——material box
[0073] 583——Loading seat 584——Translation cylinder 585——Loading cylinder
[0074] 586——Feeding suction head
[0075] 59——Visual Detector
[0076] 510——Correcting device 5101——Correcting component 5102——Correcting cylinder
[0077] 5103——Fitting surface
[0078] 6 - Tab leveling device 61 - Base frame 62 - First movable frame
[0079] 63 - First Drive
[0080] 64——Shaping device 641——First base 642——Gripping claw cylinder
[0081] 643——Bearing seat 644——Bearing plate 645——Gripping claw
[0082] 646——third slider 647——third guide rail 648——fixing piece
[0083] 649——Fixing hole
[0084] 65——Fixed slot
[0085] 7——Conveying robot 71——Multi-axis robot
[0086] 72——Feeding device 721——Plate 722——First base
[0087] 723——Locking piece 7231——Mounting seat 7232——Locking piece
[0088] 7233——Connection slot 7234——Mounting hole 7235——Positioning slot
[0089] 7236——Mounting slot
[0090] 724——Suction head 725——Vacuum generator 726——Vacuum pressure gauge
[0091] 727——First connection hole
[0092] 8——Edge sealing device 81——Fourth frame
[0093] 82——First edge sealing assembly 821——First edge sealing head 822——First pressure sensor
[0094] 823 - first heating element 824 - third driver 825 - first thermal insulation element
[0095] 826——first seat 827——first movable plate 828——fifth slider
[0096] 829——Fifth guide rail 8210——First positioning column
[0097] 83 - Second edge sealing assembly 831 - Second edge sealing head 832 - Second pressure sensor
[0098] 833 - Second heating element 834 - Fourth driver 835 - Second thermal insulation element
[0099] 836——Second seat 837——Second movable plate 838——Sixth slider
[0100] 839——the sixth guide rail 8310——the second positioning column. DETAILED DESCRIPTION
[0101] The present invention is described in detail below with reference to the accompanying drawings.
[0102] like Figures 1 to 20 As shown, an electronic cigarette round battery packaging device of the present invention includes a shell conveying turntable 1 for conveying the shell; a fixing fixture 2 rotatably set on the shell conveying turntable 1 and used to fix the shell; a folding device 3 for folding the shell; a trimming device 4 for trimming the folded shell; a battery cell conveying device 5 for conveying the battery cell; a tab flattening device 6 for flattening the tabs of the battery cell; a conveying robot 7 for picking up the battery cell from the battery cell conveying device 5 and placing the battery cell on the tab flattening device 6, and then picking up the battery cell from the tab flattening device 6 and placing the battery cell on the fixing fixture 2; and a side sealing device 8 for sealing the shell with the battery cell placed thereon, wherein the fixing fixture 2 is provided with a plurality of them and arranged in a circular array along the central axis of the shell conveying turntable 1, and the folding device 3, the trimming device 4, the battery cell conveying device 5, the tab flattening device 6, the conveying robot 7 and the side sealing device 8 are arranged in sequence along the direction of rotation of the shell.
[0103] During operation, multiple shells are placed on multiple fixed jigs 2 respectively through an external loading mechanism, and the fixed jigs 2 are used to fix the position of the shells. The multiple fixed jigs 2 are arranged in a circular array with the central axis of the shell conveying turntable 1, and the structure is highly compact. The shell conveying turntable 1 drives the multiple fixed jigs 2 to rotate, which helps to transfer and transport multiple shells to different workstations for efficient operation, and effectively reduces the time of reciprocating transportation of shells between different workstations. During the processing, the shells placed on the fixed jigs 2 are first automatically folded by the folding device 3, and then the shells are folded by the trimming device 4. The edges of the folded shell are automatically trimmed. While processing the shell, the present invention also automatically transports the cells through the cell conveying device 5, picks up the cells from the cell conveying device 5 using a conveying manipulator 7 and places the cells on the tab leveling device 6. After the tab leveling device 6 automatically level the two tabs of the cells, the conveying manipulator 7 picks up the cells from the tab leveling device 6 and places the cells on the shell after trimming. Finally, the shell with the cells is automatically edge-sealed by the edge-sealing device 8. The entire process is unmanned and has a high degree of intelligent manufacturing. The present invention has a compact structure and a reasonable design, realizes efficient and automated packaging throughout the entire process, improves production efficiency and product quality, and better meets the needs of diversified and efficient production.
[0104] The battery cell conveying device 5 of this embodiment includes a machine platform 51, a feeding conveyor belt 52 arranged beside the machine platform 51 and used to convey external battery cells, and an adjustment mechanism arranged on the machine platform 51, the adjustment mechanism includes an adjustment conveyor belt 53 and a temporary storage table 54, the temporary storage table 54 is arranged between the feeding conveyor belt 52 and the adjustment conveyor belt 53, the machine platform 51 is provided with a swing arm robot 55 for transferring battery cells between the feeding conveyor belt 52, the temporary storage table 54 and the adjustment conveyor belt 53, and an output module arranged beside the adjustment conveyor belt 53, the output module includes a battery cell conveyor table 56 and a handling robot 57 arranged between the adjustment conveyor belt 53 and the battery cell conveyor table 56, the swing arm robot 55 is used to pick up battery cells from the feeding conveyor belt 52 and place the battery cells on the temporary storage table 54, and pick up battery cells from the temporary storage table 54 and place the battery cells on the adjustment conveyor belt 53, and the handling robot 57 is used to pick up battery cells from the adjustment conveyor belt 53 and place the battery cells on the battery cell conveyor table 56.
[0105] Specifically, external battery cells are transported by the feeding conveyor belt 52 to achieve loading; and the swing arm robot 55 is a prior art, and its shape, structure and working principle will not be described in detail here; the swing arm robot 55 is equipped with two suction nozzles, which cooperate with the left and right swinging movement of the swing arm robot 55 itself to pick up battery cells from the feeding conveyor belt 52 and place the battery cells on the temporary storage table 54, and pick up battery cells from the temporary storage table 54 and place the battery cells on the adjustment conveyor belt 53, and use the temporary storage table 54 and the adjustment conveyor belt 53 to fine-tune the position of the battery cell tabs so that the two tabs of the battery cell are placed horizontally on the adjustment conveyor belt 53, so that the handling robot 57 can pick up the battery cell from the adjustment conveyor belt 53 and place the battery cell on the battery cell conveyor table 56, and then the conveying robot 7 can pick up the battery cell from the battery cell conveyor table 56 and place the battery cell on the tab leveling device 6 for efficient leveling, without the need to adjust the position of the tabs multiple times.
[0106] The feeding conveyor belt 52 of this embodiment is provided with a loading device 58, a visual detector 59 and a correction device 510, and the loading device 58, the visual detector 59 and the correction device 510 are arranged at intervals along the length direction of the feeding conveyor belt 52, and the loading device 58 includes a first frame 581 provided on one side of the feeding conveyor belt 52, a material box 582 provided on the other side of the feeding conveyor belt 52, a loading seat 583 movably provided on the first frame 581, a translation cylinder 584 driven and connected to the loading seat 583, a loading cylinder 585 provided on the loading seat 583 and a loading suction head driven by the loading cylinder 585 586, the translation cylinder 584 drives the loading seat 583 to move horizontally relative to the first frame 581, so that the loading cylinder 585 drives the loading suction head 586 to pick up the battery cells from the material box 582 and place the battery cells on the feeding conveyor belt 52; the number of the correcting devices 510 is two and the two correcting devices 510 are arranged at intervals on both sides of the feeding conveyor belt 52, the correcting device 510 includes a correcting part 5101 and a correcting cylinder 5102 driven and connected to the correcting part 5101, the correcting part 5101 is a semi-cylindrical structure, and the side of the correcting part 5101 close to the pole ear of the battery cell is provided with a fitting surface 5103.
[0107] Specifically, the translation cylinder 584 drives the loading seat 583 to move horizontally to the upper position of the material box 582, and the loading suction head 586 is driven downward by the loading cylinder 585 to allow the loading suction head 586 to absorb the battery cells from the material box 582. Then, the loading cylinder 585 drives the loading suction head 586 to move upward, and the translation cylinder 584 drives the loading seat 583 to move horizontally to the upper position of the feeding conveyor belt 52. Then, the loading cylinder 585 drives the loading suction head 586 to move downward, and the battery cells are placed in the first trough 521, thereby completing the automatic loading of the battery cells.
[0108] The feeding conveyor belt 52 of this embodiment is provided with a first material loading trough 521, and the number of the first material loading troughs 521 is several and they are arranged at intervals along the length direction of the feeding conveyor belt 52, and the two sides of the first material loading trough 521 respectively protrude out of the two side edges of the feeding conveyor belt 52, and the adjustment conveyor belt 53 is provided with a second material loading trough 531, and the number of the second material loading troughs 531 is several and they are arranged at intervals along the length direction of the adjustment conveyor belt 53, and the two sides of the second material loading trough 531 respectively protrude into the two side edges of the adjustment conveyor belt 53, and the temporary storage table 54 is provided with a third material loading trough 541, and a sliding rail 542 is provided on the side of the temporary storage table 54. The sliding rail 542 is inclined relative to the machine platform 51 and is arranged between the temporary storage table 54 and the adjustment conveyor belt 53, so that the battery cells roll along the sliding rail 542 and fall into the second material loading trough 531 and then are transported via the adjustment conveyor belt 53. Specifically, multiple first feeding troughs 521 are arranged at intervals along the length direction of the feeding conveyor belt 52. Multiple first feeding troughs 521 convey multiple battery cells as the feeding conveyor belt 52 is driven. The feeding conveyor belt 52 will briefly pause the conveying speed to cooperate with the swing arm manipulator 55 to pick up the battery cells. Multiple first feeding troughs 521 protrude from the two side edges of the feeding conveyor belt 52 so that the two tabs of the battery cells protrude from the first feeding troughs 521. However, since the position of the tabs placed in the first feeding troughs 521 has not been adjusted, it is necessary to use one of the suction nozzles of the swing arm manipulator 55 to pick up the battery cells from the feeding conveyor belt 52 and place the battery cells in the third feeding trough 541 of the temporary storage table 54. After a pause for temporary storage to facilitate subsequent transportation, another suction nozzle of the swing arm manipulator 55 is used to pick up the battery cells from the third loading trough 541 and place the battery cells on the sliding rail 542. Since the sliding rail 542 is inclined relative to the machine table 51 and is arranged between the temporary storage table 54 and the adjustment conveyor belt 53, multiple second loading troughs 531 are arranged at intervals along the length direction of the adjustment conveyor belt 53 and are transported via the adjustment conveyor belt 53. The second loading troughs 531 protrude into the two side edges of the adjustment conveyor belt 53. Therefore, the battery cells roll along the sliding rails 542 under the action of their own gravity, so that the battery cells can roll from top to bottom along the sliding rails 542 and enter the second loading troughs 531 of the adjustment conveyor belt 53 without hindrance.
[0109] When the battery cell falls into the second loading trough 531, the two tabs of the battery cell are respectively fitted and pressed against the two side edges of the adjustment conveyor belt 53, so that the tabs of the battery cell are placed flat on the adjustment conveyor belt 53. Therefore, when the adjustment conveyor belt 53 drives the multiple second loading troughs 531 to move, the second loading troughs 531 are used to drive the battery cell to be transported forward.
[0110] The visual detector 59 is preferably a CCD camera of the prior art. The visual detector 59 is installed just above the feeding conveyor belt 52 to take high-definition photos of the battery cells placed in the first hopper 521. The position information of the captured image is uploaded to the central control system for analysis by the visual detector 59 to determine whether the position of the battery cells complies with the regulations. If not, the central control system sends a work instruction to the correction device 510, and controls the suspension of the feeding conveyor belt 52. The correction cylinder 5102 drives the correction part 5101 to push and approach the position of the battery cell, and uses the fitting surface 5103 of the correction part 5101 to fit the surface of the tab of the battery cell, effectively avoiding collision and damage to the tab when the correction part 5101 pushes and fine-tunes the position of the battery cell in the first hopper 521, thereby having a good protective effect.
[0111] The conveying robot 7 of this embodiment includes a multi-axis robot 71 and a feeding device 72 arranged at the output end of the multi-axis robot 71, the feeding device 72 includes a plate body 721, a first base 722 arranged on the plate body 721, two positioning members 723 spaced apart on both sides of the first base 722, a suction head 724 arranged between the two positioning members 723, and a vacuum generator 725 and a vacuum pressure gauge 726 arranged on the plate body 721, the vacuum generator 725 and the vacuum pressure gauge 726 are signal-connected, the vacuum generator 725 is connected to the suction head 724, the vacuum pressure gauge 726 is used to measure the negative pressure value generated by the vacuum generator 725, and the suction head 724 is used to suck the battery cell so that the two pole ears on both sides of the battery cell are respectively abutted and accommodated in the two positioning members 723. Specifically, the multi-axis manipulator 71 is a multi-axis robot of the prior art, so its specific structure and working principle are not described in detail here. When working, the multi-axis manipulator 71 drives the feeding device 72 to complete the transportation of the battery cells. The vacuum generator 725 is connected to the external vacuum pump or vacuum blower or air compressor. Since the vacuum generator 725 is connected to the suction head 724, the vacuum generator 725 enables the suction hole of the suction head 724 to generate a stable suction force, thereby enabling the suction head 724 to stably and firmly absorb the battery cells. The vacuum generator 725 is electrically connected to the vacuum pressure gauge 726. The vacuum pressure gauge 726 displays the vacuum pressure value in the vacuum generator 725 in real time, and adjusts it accordingly according to the actual work requirements for the vacuum degree. The adjustment is highly controllable, ensuring that the suction head 724 has a stable and reliable negative pressure attraction, avoiding the suction head 724 being unable to firmly absorb the battery cells due to the negative pressure value generated by the vacuum generator 725 being too small, thereby improving the battery cell transportation efficiency. While the suction head 724 sucks up the battery cell, the two positioning members 723 are used to respectively accommodate the two tabs of the battery cell, effectively avoiding accidental bending and damage to the tabs, achieving positioned suction and transportation of the battery cell, and effectively improving transportation efficiency and product quality.
[0112] The positioning member 723 of this embodiment includes a mounting base 7231 and a positioning piece 7232 disposed on the mounting base 7231. The positioning piece 7232 has a connecting groove 7233 on one end near the mounting base 7231. The mounting base 7231 has a mounting hole 7234 that cooperates with the connecting groove 7233. The positioning piece 7232 has a positioning groove 7235 on the end away from the mounting base 7231 for accommodating the tab. The first base 722 has a plurality of first connecting holes 727 spaced apart along the length of the first base 722. The mounting base 7231 has a mounting groove 7236 that cooperates with the first connecting holes 727. Specifically, two positioning members 723 are spaced apart on either side of the first base 722. External screws are inserted through the connecting grooves 7233 and then connected and fixed in the mounting holes 7234, thereby assembling and fixing the positioning pieces 7232 to the mounting base 7231. When the suction head 724 stably absorbs the battery cell, the tabs on both sides of the battery cell protrude into the positioning groove 7235, so that the inner groove wall of the positioning groove 7235 stops and contacts the outer wall of the tab, effectively fixing the position of the tab, and effectively avoiding bending and damaging the tab structure when picking up the battery cell. A plurality of first connecting holes 727 are arranged at intervals along the length direction of the first base 722, and external screws are used to pass through the mounting groove 7236 and then connected and fixed in the first connecting holes 727, so that the mounting base 7231 is assembled and fixed on the first base 722, so that the mounting base 7231 can be adjusted to the installation position on the first base 722 according to different work requirements, and then the distance between the two positioning members 723 is adjusted. It is easy to operate and has a wide range of applications.
[0113] The battery cell conveying platform 56 of this embodiment includes a bracket 561, a first lifting seat 562 movably arranged on the bracket 561, a first lifting cylinder 563 for driving the first lifting seat 562 to move up and down relative to the bracket 561, a feeding seat 564 movably arranged on the first lifting seat 562, and a second driving cylinder 565 for driving the feeding seat 564 to move back and forth along a horizontal line relative to the bracket 561. The first lifting seat 562 is provided with a first slider 566, the bracket 561 is provided with a first guide rail 567 slidably connected to the first slider 566, the feeding seat 564 is provided with a second slider 568, and the first lifting seat 562 is provided with a second guide rail 569 slidably connected to the second slider 568. Specifically, the first lifting cylinder 563 drives the first lifting seat 562 to move up and down relative to the bracket 561, and the first lifting seat 562 slides up and down along the first guide rail 567 through the first slider 566. The second driving cylinder 565 drives the feeding seat 564 to move left and right relative to the bracket 561, and the feeding seat 564 slides left and right along the second guide rail 569 through the second slider 568. The feeding seat 564 has multiple grooves, and multiple grooves are used to respectively carry and place multiple battery cells, thereby driving the feeding seat 564 to move up and down and left and right, so that the multi-axis manipulator 71 drives the feeding device 72 to pick up the battery cells from the feeding seat 564 for transportation. The working coordination is high and the battery cell transportation efficiency is high.
[0114] The handling robot 57 of this embodiment includes a driving seat 571, an electric module 572 driven and connected to the driving seat 571, and a vacuum module arranged on the driving seat 571, and the vacuum module includes a suction cup frame 573 and a vacuum suction cup 574 arranged on the suction cup frame 573. There are several vacuum suction cups 574 and they are arranged at intervals along the length direction of the suction cup frame 573.
[0115] Specifically, the electric module 572 drives the vacuum module to move horizontally through the drive seat 571, so that the suction cup frame 573 of the vacuum module drives multiple vacuum suction cups 574 to pick up the battery cells from the adjustment conveyor belt 53 and place the battery cells on the battery cell conveying platform 56. The number of vacuum suction cups 574 is the same as the number of storage tanks, so that the handling robot can transfer the battery cells sucked by the vacuum module to the storage tanks accordingly, and the battery cell handling and transfer efficiency is high.
[0116] The tab leveling device 6 of this embodiment includes a base frame 61, a first movable frame 62 movably disposed on the base frame 61, a first driver 63 for driving the first movable frame 62 to move relative to the base frame 61, and a shaping device 64 movably disposed on the first movable frame 62.
[0117] The number of the shaping devices 64 is an even number, and the even number of shaping devices 64 are spaced apart along the length direction of the first movable frame 62. The shaping device 64 includes a first base 641, a clamping cylinder 642 arranged on the first base 641, a bearing seat 643 arranged on the clamping cylinder 642, and a bearing plate 644 arranged on the bearing seat 643. The output end of the clamping cylinder 642 is driven to connect to two clamping claws 645. The bearing plate 644 is located between the two clamping claws 645. The two clamping claws 645 are connected to the bearing plate 644. The claw 645 protrudes into the supporting seat 643 and drives the relative supporting plates 644 to move closer to or away from each other through the clamping cylinder 642. A third slider 646 is provided at the bottom of the first base 641, and the first movable frame 62 is provided with a third guide rail 647 that is slidably connected to the third slider 646. A fixing member 648 is provided on the outer side of the first base 641, and the fixing member 648 is provided with a fixing hole 649. The first movable frame 62 is provided with a fixing groove 65 used in conjunction with the fixing member 648. Specifically, since the plurality of shaping devices 64 are arranged at intervals along the length direction of the first movable frame 62, the shaping device 64 slides along the third guide rail 647 through the third slider 646 to adjust the working position of the shaping device 64 accordingly. The shaping device 64 uses the fixing member 648 to cooperate with the external screw to make the external screw pass through the fixing hole 649 of the fixing member 648 and abut and fix in the fixing groove 65, thereby effectively fixing the spacing position between each two shaping devices 64. The conveying robot 7 is used to pick up multiple battery cells so that the two tabs of each battery cell are fully exposed, and then the first driver 63 Drive the first movable frame 62 to move upward relative to the base frame 61, so that each battery cell can be aligned and inserted between each two shaping devices 64, and use each two shaping devices 64 to synchronously clamp the two pole ears of each battery cell, and control the appropriate clamping force to ensure that the battery cell is stably clamped without damaging the battery cell; finally, the conveying robot 7 drives multiple battery cells to move upward, and then multiple pole ears are pulled upward from multiple shaping devices 64 respectively, to ensure that the pole ears are completely flattened and stretched, with good flatness, and to realize the simultaneous automatic leveling of multiple pole ears, meeting the needs of large-scale and efficient processing, and improving work efficiency and work quality. In addition, the supporting seat 643 is installed on the top of the clamping cylinder 642, which effectively improves the bearing support stability. The two clamping jaws 645 are movably arranged in the supporting seat 643. The two clamping jaws 645 protrude into the supporting seat 643 and are driven by the clamping jaw cylinder 642 to move closer to or away from each other relative to the supporting plate 644. The internal hollow structure of the supporting seat 643 facilitates the opening or closing telescopic action of the two clamping jaws 645. When the tab is inserted between the two clamping jaws 645, the tab is placed against the supporting plate 644. Under the drive of the clamping jaw cylinder 642, the distance between the two clamping jaws 645 gradually decreases to clamp the tab, and can also flatten the tab.
[0118] The fixing fixture 2 of this embodiment includes a second base 21, a clamping assembly 22 arranged on the second base 21, a movable seat 23 movably arranged on the second base 21, a second driver 24 for driving the movable seat 23 to move relative to the second base 21, and a transmission member 25 arranged on the movable seat 23, wherein the transmission member 25 is in transmission connection with the clamping assembly 22, and the transmission member 25 is used to drive the clamping assembly 22 to rotate so that the clamping assembly 22 switches between an open state and a closed state, so that the clamping assembly 22 is converted from a closed state to an open state to carry and place the round battery aluminum-plastic shell, and from an open state to a closed state to clamp and fix the round battery aluminum-plastic shell.
[0119] The clamping assembly 22 of this embodiment includes a fixed frame 221 arranged on the second base 21, a second movable frame 222 hinged to the fixed frame 221, a hinge shaft 223 arranged between the fixed frame 221 and the second movable frame 222, a transmission gear 224 sleeved on the outside of the hinge shaft 223, a flip plate 225 arranged on the second movable frame 222, and a supporting plate 226 arranged on the second base 21, the number of the flip plates 225 is multiple and the multiple flip plates 225 are arranged at intervals along the length direction of the second movable frame 222, and the number of the supporting plates 226 is an even number and the even number of supporting plates 226 are arranged at intervals along the length direction of the second base 21.
[0120] Specifically, during operation, the shell is placed on the clamping assembly 22 through the external loading mechanism. When the second driver 24 drives the movable seat 23 to move forward relative to the second base 21, the movable seat 23 drives the transmission member 25 to push forward, and the transmission member 25 is connected to the clamping assembly 22 to adjust the clamping assembly 22 from an open state to a closed state, thereby effectively clamping and fixing the position of the circular battery aluminum-plastic shell; when the second driver 24 drives the movable seat 23 to move backward relative to the second base 21, the movable seat 23 drives the transmission member 25 to pull backward, and the transmission member 25 is connected to the clamping assembly 22 to adjust the clamping assembly 22 from a closed state to an open state, opening and releasing the position of the circular battery aluminum-plastic shell. The movement is highly flexible, the positioning contact area is large, and the positioning effect is good. A single fixing fixture 2 can achieve the position fixation of two shells at a time, further improving the efficiency of the shell handling and transfer. The structure is compact and the design is reasonable. The position of the shell is fixed by folding and clamping the shell, and the positioning effect is good. The transmission member 25 is connected to the clamping assembly 22 to adjust the open state or closed state of the clamping assembly 22. The second movable frame 222 is rotatably connected to the fixed frame 221 through the hinge shaft 223. Preferably, four flip plates 225 are provided and are arranged at intervals along the length direction of the second movable frame 222, and four supporting plates 226 are provided and are arranged at intervals along the length direction of the second base 21. When a shell is placed between the two supporting plates 226 and the two flip plates 225, the second driver 24 drives the movable seat 23 to move forward relative to the second base 21, and drives the transmission member 25 to be connected to the transmission gear 224 through the movable seat 23, thereby driving the second movable frame 222 to flip relative to the fixed frame 221 through the hinge shaft 223, and making the four flip plates 225 flip and fold relative to the four supporting plates 226, so as to achieve synchronous clamping and fixation of the two shells, and the positioning effect is good.
[0121] The folding device 3 of this embodiment includes a second frame 31 and a third frame 32 spaced apart from and opposite to the second frame 31. The second frame 31 includes a pre-folding component 33, a forming component 34 spaced apart from and parallel to the pre-folding component 33, a first driving member 35 and a second driving member 36 for respectively driving the pre-folding component 33 and the forming component 34 to approach or move away from the fixed fixture 2, and a third driving member 37 for driving the first driving member 35 and the second driving member 36 to move along the length direction of the second frame 31. The third frame 32 is provided with a pressing component 38 used in conjunction with the pre-folding component 33. Specifically, during operation, the outer shell is accurately placed on the fixing fixture 2 through the external loading mechanism, and the first driving member 35 and the second driving member 36 are driven by the third driving member 37 to move along the length direction of the second frame 31, thereby driving the pre-folding component 33 and the forming component 34 to the upper position of the outer shell; then the pre-folding component 33 is driven downward by the first driving member 35 and contacts the upper surface of the middle position of the outer shell; at the same time, the pressing component 38 contacts the lower surface of the middle position of the outer shell; since the pre-folding component 33 and the pressing component 38 jointly press and fix the middle position of the outer shell, the clamping component 22 can smoothly flip the folded outer shell, realizing the outer shell being folded. A crease is left in the middle position in advance; after the crease is left, the pre-folding component 33 is driven to move upward by the first driving member 35, so that the pre-folding component 33 avoids the position of the clamping component 22, and then the forming component 34 is driven downward by the second driving member 36 and approaches the middle position of the shell. Then the clamping component 22 flips the shell again, so that the shell can be flipped more conveniently and neatly at a large angle along the crease left to contact the forming component 34. Under the pressing and forming action between the clamping component 22 and the forming component 34, the shell is automatically folded in half, meeting the work requirements of accurate and neat folding, working efficiently and coordinatedly, and improving work efficiency and product quality.
[0122] The forming assembly 34 of this embodiment includes a first frame 341 and a plurality of forming parts 342 arranged at intervals along the length direction of the first frame 341. The forming parts 342 include an assembly plate 3421 and a forming plate 3422 arranged at an angle to the assembly plate 3421. The assembly plate 3421 is provided with a second connecting hole 3423. The forming plate 3422 is provided with a forming slope 3424 at one end away from the assembly plate 3421. The pre-folding assembly 33 includes a second frame 331 and a plurality of pre-folding plates 332 arranged at intervals along the length direction of the second frame 331. The cross-sectional shape of the pre-folding plates 332 is an inverted T-shape. The pre-folding plates 332 are provided with third connecting holes 333. The pressing assembly 38 includes a second lifting seat 381, a second lifting cylinder 382 driven and connected to the second lifting seat 381, and a pressing plate 383 arranged on the second lifting seat 381. The pressing plates 383 are provided in plurality and are arranged at intervals along the length direction of the second lifting seat 381. Specifically, the second drive member 36 drives the multiple forming members 342 to move up and down via the first frame 341. External screws are inserted and screwed into the second connection holes 3423 to secure the assembly plate 3421 and the forming plates 3422, thereby spacing the multiple forming members 342 along the length of the first frame 341. Because the forming plates 3422 are tilted relative to the assembly plate 3421, and the forming slope 3424 is located at the end of the forming plate 3422 away from the assembly plate 3421, the angle between the upper and lower surfaces of the forming slope 3424 ranges from 15 to 20 degrees, with 17 degrees being preferred for optimal forming results. The first drive member 35 drives the multiple pre-folded plates 332 to move up and down via the second frame 331. External screws are inserted and screwed into the third connection holes 333 to secure the pre-folded plates 332, thereby spacing the multiple pre-folded plates 332 along the length of the second frame 331. The pre-folding plate 332 has an inverted T-shaped cross-section. This structural design makes the pre-folding plate 332 more compact, increases the contact area, and ensures smooth pressing. A second lifting cylinder 382 drives the pressing plate 383 up and down via the second lifting base 381. Multiple pressing plates 383 are spaced apart along the length of the second lifting base 381, allowing them to align and press against the pre-folding plates 332, achieving automated pre-folding of the outer shell.
[0123] The trimming device 4 of this embodiment includes a second base 41, a first trimming assembly 42 arranged on the second base 41, a workbench 43 movably arranged on the second base 41, a fourth driving member 44 for driving the workbench 43 to approach or move away from the first trimming assembly 42, a second trimming assembly 45 movably arranged on the workbench 43, and a fifth driving member 46 for driving the second trimming assembly 45 to approach or move away from the first trimming assembly 42, the second trimming assembly 45 includes a mounting frame 451, a knife seat 452 movably arranged on the mounting frame 451, a first upper blade 453 arranged on the knife seat 452, a second upper blade 454 and a first driving cylinder 455 for driving the knife seat 452 to move up and down relative to the mounting frame 451, the first upper blade 453 and the second upper blade 454 are movable. The two upper blades 454 are arranged at intervals and in parallel on the knife seat 452, the knife seat 452 is provided with a fourth slider 456, and the mounting frame 451 is provided with a fourth guide rail 457 slidably connected to the fourth slider 456. The first trimming assembly 42 includes an assembly seat 421 and a first lower blade 422 and a second lower blade 423 arranged at intervals and in parallel on the assembly seat 421. The first upper blade 453 is provided with a first knife-containing groove 458 for accommodating the first lower blade 422, and the inner groove wall of the first knife-containing groove 458 abuts against the outer wall of the first lower blade 422. The second upper blade 454 is provided with a second knife-containing groove 459 for accommodating the second lower blade 423, and the inner groove wall of the second knife-containing groove 459 abuts against the outer wall of the second lower blade 423. Specifically, during operation, the outer shell is placed on the fixed jig 2 through the external loading mechanism, and the fixed jig 2 carries and clamps the outer shell and exposes the edge position of the outer shell. The fourth driving member 44 drives the workbench 43 to move forward and approach the first trimming component 42, and then the fifth driving member 46 drives the second trimming component 45 to move left and right to adjust the position and approach the first trimming component 42, so that the second trimming component 45 is located above the first trimming component 42, and the edge position of the outer shell is placed between the first trimming component 42 and the second trimming component 45. When the second trimming component 45 is driven to move downward, the second trimming component 45 and the first trimming component 42 collide up and down to completely cut off the edge position of the outer shell, and the positioning and trimming effect is significant; the fourth driving member 44 and the fifth driving member 46 are electrically connected to the central control system (not shown), with a high degree of intelligent control and high working precision. The central control system is an existing technology, and its structural composition and working principle are not described in detail here; the present invention realizes the automatic trimming of the shell, achieves the trimming effect of complete cutting and separation, ensures the trimming accuracy, and improves the trimming efficiency and trimming quality of the shell.The output end of the fifth driving member 46 is provided with a moving seat (not shown), which is connected to the mounting bracket 451, so that the fifth driving member 46 drives the mounting bracket 451 to move left and right until the second trimming assembly 45 is adjusted to be above the first trimming assembly 42. The first driving cylinder 455 drives the knife seat 452 to move up and down relative to the mounting bracket 451, and the knife seat 452 slides along the fourth guide rail 457 through the fourth slider 456. The knife seat 452 is used to drive the first upper blade 453 and the second upper blade 454 set in intervals and parallel to move downward, and the first upper blade 453 and the second upper blade 454 are aligned with the first trimming assembly 42 to contact the edge position of the cutting shell, so that the trimming efficiency is high. When the first driving cylinder 455 drives the knife seat 452 to move downward relative to the mounting bracket 451, the first upper blade 453 and the second upper blade 454 mounted on the knife seat 452 approach and respectively contact the first lower blade 422 and the second lower blade 423 of the assembly seat 421. Since the first knife groove 458 runs through the first upper blade 453, it is ensured that the first upper blade 453 is accurately loaded into or moved out of the first lower blade 422, and the inner groove wall of the first knife groove 458 contacts the outer side wall of the first lower blade 422. Since the second knife groove 459 runs through the second upper blade 454, it is ensured that the second upper blade 454 is accurately loaded into or moved out of the second lower blade 423, and the inner groove wall of the second knife groove 459 contacts the outer side wall of the second lower blade 423, which effectively improves the positioning accuracy of the cutting edge, realizes the fully closed cutting edge work, achieves the complete cutting and separation effect, and has high cutting efficiency.
[0124] The edge sealing device 8 of this embodiment includes a fourth frame 81 and a first edge sealing component 82 and a second edge sealing component 83 spaced apart and arranged in parallel with the fourth frame 81. The first edge sealing component 82 includes a first edge sealing head 821, a first pressure sensor 822 and a first heating element 823 arranged at the first edge sealing head 821, and a third driver 824 for driving the first edge sealing head 821 to move relative to the fourth frame 81. A first heat insulating member 825 is arranged between the first pressure sensor 822 and the first heating element 823. The second edge sealing component 83 includes a second edge sealing head 831, a first pressure sensor 822 and a first heating element 823 arranged at the first edge sealing head 821, and a third driver 824 for driving the first edge sealing head 821 to move relative to the fourth frame 81. The second edge sealing head 831 has a second pressure sensor 832 and a second heating element 833, and a fourth driver 834 for driving the second edge sealing head 831 to move relative to the fourth frame 81. A second heat insulation component 835 is arranged between the second pressure sensor 832 and the second heating element 833. The first edge sealing head 821 is driven by the third driver 824 to move toward the second edge sealing head 831, and the second edge sealing head 831 is driven by the fourth driver 834 to move toward the first edge sealing head 821, so that the first edge sealing head 821 contacts and presses the second edge sealing head 831. Specifically, during operation, the first edge sealing head 821 is driven by the third driver 824 to move downward toward the second edge sealing head 831, and the second edge sealing head 831 is driven by the fourth driver 834 to move upward toward the first edge sealing head 821, so that the first edge sealing head 821 and the second edge sealing head 831 exert force on each other to press together, and the pressure values of the first edge sealing head 821 and the second edge sealing head 831 are recorded in real time by the first pressure sensor 822 and the second pressure sensor 832 respectively, and the pressure is accurately regulated, so as to press and seal the round battery aluminum-plastic shell. The first heating element 823 and the second heating element 833 are heating resistance wires of the prior art. The first heating element 823 and the second heating element 833 are heating resistance wires of the prior art. The heating elements 833 are respectively arranged at the first edge sealing head 821 and the second edge sealing head 831, and use high heat to conduct to the edge position to provide the necessary temperature conditions for the pressing and sealing molding of the shell with the battery cells, effectively ensuring a good edge sealing effect, good edge sealing stability, and improving the pressing and sealing molding efficiency; the first thermal insulation element 825 is arranged between the first pressure sensor 822 and the first heating element 823, and the second thermal insulation element 835 is arranged between the second pressure sensor 832 and the second heating element 833, which effectively isolates heat and prevents high heat from affecting the normal operation of other working parts and causing damage. It can flexibly adjust the position, has good force uniformity, good edge sealing stability, and improves the edge sealing and edge sealing processing quality.
[0125] The first edge sealing assembly 82 of this embodiment further includes a first seat 826, a first movable plate 827 movably arranged on the first seat 826, a fifth slider 828 arranged on the first movable plate 827, a fifth guide rail 829 arranged on the first seat 826 and slidably connected to the fifth slider 828, and first positioning columns 8210 arranged on both sides of the first movable plate 827. The first pressure sensor 822 is arranged on the first movable plate 827, the output end of the third driver 824 passes through the first seat 826 and is driven and connected to the first movable plate 827, and the second edge sealing assembly 83 It also includes a second seat body 836, a second movable plate 837 movably arranged on the second seat body 836, a sixth slider 838 arranged on the second movable plate 837, a sixth guide rail 839 arranged on the second seat body 836 and slidingly connected to the sixth slider 838, and a second positioning column 8310 arranged on both sides of the second movable plate 837. The second pressure sensor 832 is arranged on the second movable plate 837, the output end of the fourth driver 834 passes through the second seat body 836 and is driven and connected to the second movable plate 837, and the second positioning column 8310 abuts against the first positioning column 8210. Specifically, the first base 826 and the second base 836 are both mounted vertically on the fourth frame 81. The output end of the third driver 824 passes through the first base 826 and drives the first movable plate 827 to move up and down. Simultaneously, the first movable plate 827 slides up and down along the fifth guide rail 829 via the fifth slider 828, moving smoothly and quickly. Two first positioning posts 8210 are provided, one mounted on either side of the first movable plate 827. The two first positioning posts 8210 slide up and down along the first movable plate 827. The output end of the fourth driver 834 passes through the second base 836 and drives the second movable plate 837 to move up and down. Simultaneously, the second movable plate 837 slides up and down along the sixth guide rail 839 via the sixth slider 838, moving smoothly and quickly. When the first and second edge-sealing heads 821 and 831 move face to face, the first positioning posts 8210 contact and abut the second positioning posts 8310, providing accurate positioning and helping the first and second edge-sealing heads 821 and 831 to accurately press and seal the edges.
[0126] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. An electronic cigarette round battery packaging device, characterized by: include: a shell conveying turntable for conveying shells; A fixing jig is rotatably provided on the shell conveying turntable and used to fix the shell; a folding device for folding the housing in half; A trimming device for trimming the shell after folding in half; A battery cell conveying device for conveying battery cells; A tab leveling device for leveling the tabs of a battery cell; A conveying robot that picks up cells from the cell conveying device and places them on the tab leveling device, and then picks up cells from the tab leveling device and places them on the fixed fixture; and an edge sealing device for sealing the edge of the housing in which the battery cell is placed; The number of the fixed jigs is several, and the fixed jigs are arranged in a circular array with the central axis of the shell conveying turntable, and the folding device, the edge trimming device, the battery cell conveying device, the tab leveling device, the conveying robot and the edge sealing device are arranged in sequence along the direction of rotation of the shell; The battery cell conveying device includes a machine platform, a feeding conveyor belt, an adjustment mechanism, a swing arm robot and an output module all arranged on the machine platform; The feeding conveyor belt is used to load the battery cells; The swing arm manipulator is used to transfer the battery cells on the feeding conveyor belt to the adjustment mechanism; The adjustment mechanism is used to fine-tune the tab posture of the battery cell; The output module is used to store the battery cells after fine-tuning the tabs; The battery cell conveying device also includes a loading device, a visual detector and a deviation correction device; The feeding conveyor belt is provided with a plurality of first troughs for accommodating battery cells. The loading device is used to transfer external battery cells to the first troughs. The visual detector is used to identify the position of the battery cells accommodated in the first troughs. The correction device is used to adjust the position of the battery cells accommodated in the first troughs according to the results identified by the visual detector.
2. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The adjustment mechanism includes an adjustment conveyor belt and a temporary storage platform. The temporary storage platform is arranged between the feeding conveyor belt and the adjustment conveyor belt. The adjustment conveyor belt is provided with a second material loading trough, and the temporary storage platform is provided with a third material loading trough. A sliding rail is provided on the side of the temporary storage platform. The sliding rail is tilted and arranged between the adjustment conveyor belt and the temporary storage platform so that the battery cell rolls along the sliding rail and falls into the second material loading trough and is then transported via the adjustment conveyor belt. The swing arm manipulator is used to transfer the battery cells from the feeding conveyor belt to the third feeding trough, and at the same time transfer the battery cells in the third feeding trough to the second feeding trough.
3. The electronic cigarette round battery packaging device according to claim 2, characterized in that: The output module includes a battery cell conveying platform and a handling robot. The battery cell conveying platform includes a first lifting seat, a first lifting cylinder, a feeding seat and a second driving cylinder. The feeding seat has at least one receiving slot for accommodating battery cells. The first lifting cylinder is used to drive the first lifting seat to lift and lower. The feeding seat is slidably arranged on the first lifting seat. The second driving cylinder is used to drive the feeding seat to move back and forth. The handling robot has vacuum modules with the same number as the receiving slots. The vacuum modules are used to absorb the battery cells in the second trough. The handling robot is used to transfer the battery cells absorbed by the vacuum modules to the receiving slots.
4. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The conveying robot includes a multi-axis robot and a feeding device arranged at the output end of the multi-axis robot, the feeding device includes a plate, a first base, a suction head, a vacuum generator, a vacuum pressure gauge and two positioning parts, the plate is installed at the output end of the multi-axis robot, the first base is installed on the plate, the suction head, the vacuum generator, the vacuum pressure gauge and the two positioning parts are all installed on the first base, the suction head is located between the two positioning parts, the vacuum generator is connected to the vacuum pressure gauge signal, and the vacuum generator is communicated with the suction head; The vacuum pressure gauge is used to measure the negative pressure value generated by the vacuum generator, and the suction head is used to suck the battery core so that the two tabs on both sides of the battery core are respectively abutted and accommodated in the two positioning members.
5. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The tab leveling device includes a base frame, a first movable frame, a first driver, and an even number of shaping devices arranged on the first movable frame, the first movable frame is movably arranged on the base frame, and the first driver is used to drive the first movable frame to rise and fall relative to the base frame; the shaping device includes a first base, a clamping cylinder, a bearing seat and a bearing plate, the first base is movably arranged on the first movable frame, the clamping cylinder is installed on the first base, the clamping cylinder is driven and connected to two clamping jaws, the bearing seat is installed on the clamping cylinder, the clamping jaws are movably arranged on the bearing seat and protrude from the top of the bearing seat, and the bearing plate is arranged on the bearing seat and is located between the two clamping jaws; The carrier plate is used to support the tab, and the two clamping jaws cooperate to clamp and flatten the tab.
6. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The fixing fixture includes a second base, a clamping assembly, a transmission member and a driving module. The clamping assembly includes a fixed frame, a second movable frame, a hinge shaft, a transmission gear, a flip plate and a supporting plate. The fixed frame is installed on the second base, the hinge shaft is arranged between the fixed frame and the second movable frame, the transmission gear is sleeved on the outside of the hinge shaft, the transmission member is engaged with the transmission gear, the flip plate is arranged on the second movable frame, and the supporting plate is arranged on the second base. The driving module drives the second movable frame to flip through the transmission member. The number of the flip plates and the supporting plates are both even, and the flip plates and the supporting plates are arranged in a one-to-one correspondence. The flip plates and the supporting plates cooperate to clamp and fix the housing.
7. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The folding device includes a second frame and a third frame that are spaced apart and arranged opposite to each other. The second frame is provided with a pre-folding assembly, a forming assembly, a first driving member, a second driving member, and a third driving member. The third frame is provided with a pressing assembly. The pre-folding assembly and the forming assembly are spaced apart. The pre-folded component is used to abut against a surface of the housing; The molded component is used to abut against one side of the middle portion of the housing; The first driving member is used to drive the pre-folding assembly to move toward or away from the fixed fixture; The second driving member is used to drive the molding assembly toward or away from the fixed fixture; The third driving member is used to drive the first driving member and the second driving member to move horizontally; The pressing component is used for contacting the other surface of the housing.
8. The electronic cigarette round battery packaging device according to claim 1, characterized in that: The trimming device includes a second base, a first trimming assembly, a workbench, a fourth driving member, a second trimming assembly, and a fifth driving member. The first trimming assembly is installed on the second base, and the workbench and the second trimming assembly are movably arranged on the second base. The fourth driving member is used to drive the workbench close to or away from the first trimming assembly. The fifth driving member is installed on the workbench and is used to drive the second trimming assembly close to or away from the first trimming assembly.
Citation Information
Patent Citations
Automatic rotating-disc type packaging and forming apparatus for lithium battery
CN103346352A
Electronic cigarette circular battery production system
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