A steam flow calibration device based on condensation weighing method

By designing a steam flow calibration device based on the condensation weighing method, the problems of high weighing and low drainage efficiency caused by the condensation water storage are solved, and fast and accurate condensate discharge and steam flow calculation are achieved.

CN119043465BActive Publication Date: 2025-04-04LINYI SUNSHINE DETECTION TECH CO LTD
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Patent Information

Application Number
CN202411524295.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-04-04
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

In the prior art, water is left inside the condensate weighing container after weighing, resulting in a high subsequent weighing result, affecting the calculation accuracy of steam flow, and the drainage method is low, affecting the overall calculation efficiency.

Method used

A steam flow calibration device based on the condensation weighing method is designed, including a base, a controller, a condensation mechanism and a detection mechanism. The condensation mechanism realizes steam condensation and rapid drainage through solenoid valves, condenser pipes, fans and other components. The detection mechanism weighs and quickly drains the condensation through sensors, pump bodies, weighs and weighs the condensation tanks and other components.

Benefits of technology

By optimizing the drainage method, we ensure that the condensate after weighing can be discharged quickly, reducing the time when the condensate stays inside the container, improving calculation efficiency, and completely draining the internal condensate, ensuring that there is no water stored inside the container, and improving the accuracy of subsequent weighing and calculation.

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Abstract

The present invention relates to the technical field of steam flow calibration, and specifically discloses a steam flow calibration device based on condensation weighing method, including: a base, a controller, a condensation mechanism and a detection mechanism; the controller is arranged on the right side of the base; the condensation mechanism is arranged on the left side of the base; the detection mechanism is installed on the inner side of the base. The steam flow calibration device based on condensation weighing method optimizes the drainage method, ensures that the condensed water after weighing can be quickly discharged, reduces the time that the condensed water stays in the container, improves the calculation efficiency, and can completely discharge the internal and external condensed water, ensure that there is no water inside the container, and improve the accuracy of subsequent weighing and calculation.
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Description

Technical Field

[0001] The invention relates to the technical field of steam flow verification, in particular to a steam flow verification and calibration device based on a condensation weighing method. Background Art

[0002] Steam flow calibration is to ensure the accuracy and reliability of the measurement results by calibrating and verifying the steam flow measurement equipment (such as flow meter). Before calibration, it is necessary to select the appropriate method (such as standard meter method, weighing method, volumetric method), prepare standard flow meter, weighing device, timer and other equipment, and check the installation and environmental conditions of the flow meter to be tested. The standard meter method connects the standard flow meter in series with the flow meter to be tested, adjusts the flow rate and records the data, and calculates the error. The weighing method measures the condensate mass through the condenser and weighing device to calculate the steam flow rate. The volumetric method measures the change in steam volume through the volumetric device to calculate the flow rate. After calibration, it is necessary to process and analyze the data, calculate the error and analyze the cause. If necessary, calibrate and adjust the flow meter. Finally, record the calibration data and write a report. Regularly calibrate and maintain the flow meter to ensure its long-term stable operation. Through these steps, steam flow calibration can effectively improve the accuracy of flow measurement;

[0003] In the prior art, in steam flow calibration, it is a common problem that water remains inside the condensate weighing container after weighing. The water inside the container will cause subsequent weighing results to be biased high, thereby affecting the calculation accuracy of the steam flow. The current drainage method affects the drainage efficiency, which affects the next weighing speed and thus affects the calculation efficiency of the overall steam flow. Summary of the invention

[0004] The object of the present invention is to provide a steam flow rate verification and calibration device based on condensation weighing method to solve the problems mentioned in the above background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a steam flow verification and calibration device based on condensation weighing method, comprising: a base, a controller, a condensation mechanism and a detection mechanism; the controller is arranged on the right side of the base; the condensation mechanism is arranged on the left side of the base; the detection mechanism is installed on the inner side of the base.

[0006] Preferably, the condensing mechanism includes: an outer shell, a first connecting pipe, a second connecting pipe, an electromagnetic valve, a condensing pipe, a fin, a first fan and a second fan; the outer shell is installed on the left side of the top end of the base; the first connecting pipe is installed on the top right end of the outer shell; the second connecting pipe is installed on the bottom right end of the outer shell; one end of the electromagnetic valve is connected to the outside of the first connecting pipe, and the other end of the electromagnetic valve is connected to the inside of the steam pipeline, and the electromagnetic valve and the controller are electrically connected; the condensing pipe is arranged in a circumferential spiral in the inner cavity of the outer shell, and the upper and lower ends of the condensing pipe are respectively connected to the inner sides of the first connecting pipe and the second connecting pipe; the fin is arranged on the outside of the condensing pipe; the first fan is installed at the middle opening on the front side of the outer shell, and the first fan is electrically connected to the controller; the second fan is installed at the middle opening on the rear side of the outer shell, and the second fan is electrically connected to the controller.

[0007] Preferably, the detection mechanism includes: a sensor, a pump body, a mounting bracket, a weighing tank, a discharge assembly, a weighing sensor, a pressure relief valve, a collecting tank and a solenoid valve tube; the sensor is mounted on the right side of the outer side of the shell, one end of the sensor is connected to the outer end of the second connecting tube, and the sensor is electrically connected to the controller; the pump body is mounted on the top of the base and is located on the right side of the sensor, the pump body is connected to the outer end of the sensor, and the pump body is electrically connected to the controller; the mounting bracket is mounted on the top of the base and is located on the front side of the pump body; the weighing tank is arranged on the top of the mounting bracket along the left and right directions; the number of the discharge assemblies is two, and the two The discharge components are respectively arranged on the left and right sides of the weighing tank; the weighing sensor is installed at the top opening of the weighing tank, the weighing sensor extends into the inner cavity of the weighing tank, and the weighing sensor is electrically connected to the controller; the pressure relief valve is installed at the top of the weighing tank and is located at the right opening of the weighing sensor, and the pressure relief valve is electrically connected to the controller; the collecting tank is installed at the top of the base and is located on the front side of the mounting frame; the solenoid valve tube is installed at the bottom of the sensor, one end of the solenoid valve tube is connected to the bottom end of the inner cavity of the weighing tank, the other end of the solenoid valve tube is connected to the inner cavity of the collecting tank, and the solenoid valve tube is electrically connected to the controller.

[0008] Preferably, the steam inside the external steam pipeline enters the interior of the condenser from one end of the condenser through the solenoid valve and the first connecting pipe and contacts the fins. The internal motors of the first and second fans drive the fans to rotate to generate airflow, and the air passes through the inside of the fins, causing the temperature inside the condenser to begin to drop.

[0009] Preferably, the discharge assembly includes: a shell, a slot, a rack rod, a connecting seat, a push plate, a limit spring, a limit block, a ratchet and a gear; the shell is installed at the outer opening of the weighing tank in the left-right direction; the slot is opened at the top inner side of the inner cavity of the shell; the rack rod is inserted into the inner cavity of the slot in the left-right direction, and the inner end of the rack rod extends into the inner cavity of the weighing tank; the connecting seat is installed at the inner end of the search rack rod; the push plate is arranged at the inner end of the connecting seat; one end of the limit spring is fixedly installed in the middle of the inner end of the inner cavity of the shell; the limit block is installed at the other end of the limit spring; the ratchet is rotatably connected to the inner cavity of the shell through a rotating shaft; the gear is arranged at the rear end of the axis of the ratchet.

[0010] Preferably, the outer diameter of the push plate is matched with the inner diameter of the weighing tank.

[0011] Preferably, the outer side of the limit block is a conical inclined surface and is engaged with the inner side of the tooth groove of the ratchet.

[0012] Preferably, the discharge assembly further comprises: a slide rod, a limit slider, a spring sheet, a pawl, a rotating disk, a through slot, a connecting rod, a driving motor, a half gear, a brake wheel disc, a driven gear and a slot plate; the number of the slide rods is two, and the two slide rods are respectively arranged at the upper and lower ends of the front side of the inner end of the inner cavity of the shell in the left and right directions; the number of the limit sliders is two, and the two limit sliders are respectively inserted into the inner cavities of the upper and lower slide rods; the number of the spring sheets is two, and the two spring sheets are respectively installed at the inner ends of the inner sides of the upper and lower limit sliders; the number of the pawls is two, and the two pawls are respectively rotatably connected to the inner outer ends of the upper and lower limit sliders through pin shafts, the inner sides of the two spring sheets are in contact with the outer sides of the pawls, and the inner ends of the two pawls can be inserted into the tooth groove cavity of the ratchet wheel; the number of the rotating disks is two, and the two rotating disks are respectively rotatably connected to the upper and lower ends of the front side of the inner cavity of the shell through pin shaft seats; the number of the through slots is two, and the two through slots are respectively opened on the front sides of the upper and lower slide rods; the connecting There are two connecting rods, one end of the two connecting rods is rotatably connected to the right end of the rear side of the two rotating disks through a pin shaft, and the other end of the two connecting rods is rotatably connected to the outer side of the upper and lower limit sliders through the inner cavity of the upper and lower through grooves through a pin shaft; there are two driving motors, the two driving motors are respectively installed on the upper and lower sides of the inner cavity of the shell, and the driving motor is electrically connected to the controller; there are two half gears, the two half gears are respectively installed on the rear side of the rotating end of the two driving motors; there are two brake wheel discs, the two brake wheel discs are respectively installed at the rear end of the axis of the two half gears; there are two driven gears, the two driven gears are respectively rotatably connected to the front side of the inner cavity of the shell through a pin shaft seat and are located on the inner side of the upper and lower half gears, and the upper and lower driven gears are respectively meshed with the upper and lower half gears; there are two slot plates, the two slot plates are respectively arranged at the rear end of the axis of the two driven gears, and the outer sides of the upper and lower slot plates are respectively fitted with the upper and lower brake wheel discs.

[0013] Preferably, the upper drive motors in the discharge assemblies on the left and right sides drive the upper half gears and brake discs at corresponding positions to rotate synchronously, and the internal gear blocks of the half gears themselves intermittently contact and mesh with the driven gears at corresponding positions to drive the driven gears to rotate intermittently.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The internal steam enters the condenser from one end of the condenser through the external steam pipeline through the solenoid valve and the first connecting pipe. The internal motors of the first and second fans drive the fans to rotate to generate airflow, forcing air to pass through the inside of the fins, causing the temperature inside the condenser to begin to drop. The molecular movement speed of the steam or gas inside the condenser slows down, causing its pressure and temperature to drop below the saturation temperature and begin to condense into liquid. The condensed liquid is discharged into the sensor through the second connecting pipe. The sensor senses the passage of condensed water and records it to obtain the steam passage time, and sends the data to the controller.

[0016] 2. The condensed water inside the weighing tank is weighed by the weighing sensor to obtain the mass of the condensed water, and the data is sent to the controller. The solenoid valve tube discharges the condensed water inside the weighing tank into the collection tank for centralized collection after weighing. The upper drive motor in the discharge assembly on the left and right sides drives the upper half gear and the brake wheel disc at the corresponding position to rotate synchronously. The internal gear block of the half gear itself intermittently contacts and meshes with the driven gear at the corresponding position to drive the driven gear to rotate intermittently. The brake wheel disc contacts one end of the upper groove plate at the corresponding position to brake the driven gear in the stopped state. The driven gear intermittently drives the rotating disk to rotate 180 degrees and then stops. The rotating disk drives the rotating disk to rotate 180 degrees and then stops. One end of the moving connecting rod intermittently reciprocates in the circumferential direction, and the connecting rod drives the upper limit slider at the corresponding position to reciprocate left and right in the inner cavity of the slide rod. The teeth of the pawl intermittently engage with the ratchet tooth groove to drive the ratchet to rotate intermittently. The limit block, with the cooperation of the limit spring, intermittently engages with the inner cavity of the ratchet tooth groove while the ratchet rotates, thereby braking the ratchet to achieve intermittent rotation of the gear driven by the ratchet. The rack rod drives the connecting seat to move inward under the action of the rotating force of the gear, and makes the connecting seat in the left and right side discharge assemblies drive the push plate to move inward in the inner cavity of the weighing tank, so as to quickly discharge the condensed water inside the weighing tank into the inside of the solenoid valve tube under pressure, and make the push plate clean the inner wall of the weighing tank.

[0017] To sum up, the present invention optimizes the drainage method, ensures that the condensed water after weighing can be quickly discharged, reduces the retention time of the condensed water inside the container, improves the calculation efficiency, and can completely discharge the internal and external condensed water, ensuring that there is no water inside the container, thereby improving the accuracy of subsequent weighing and calculation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the present invention;

[0019] Figure 2 for Figure 1 Exploded diagram of the condensation mechanism;

[0020] Figure 3 for Figure 1 Exploded diagram of the testing mechanism;

[0021] Figure 4 for Figure 3 Exploded view of the discharge assembly;

[0022] Figure 5 for Figure 4 A magnified image of point A;

[0023] Figure 6 for Figure 4 Enlarged view of point B.

[0024] In the figure: 1, base, 2, controller, 3, condensing mechanism, 31, shell, 32, first connecting pipe, 33, second connecting pipe, 34, solenoid valve, 35, condensing pipe, 36, fin, 37, first fan, 38, second fan, 4, detection mechanism, 41, sensor, 42, pump body, 43, mounting frame, 44, weighing tank, 45, weighing sensor, 46, pressure relief valve, 47, collecting tank, 48, solenoid valve pipe, 5, discharge assembly, 51 , housing, 52, slot, 53, rack rod, 54, connecting seat, 55, push plate, 56, limit spring, 57, limit block, 58, ratchet, 59, gear, 510, slide rod, 511, limit slider, 512, spring sheet, 513, pawl, 514, rotating disk, 515, through slot, 516, connecting rod, 517, driving motor, 518, half gear, 519, brake wheel disc, 520, driven gear, 521, slot plate. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0026] See also Figure 1-Figure 6 The present invention provides a technical solution: a steam flow verification and calibration device based on condensation weighing method, comprising: a base 1, a controller 2, a condensation mechanism 3 and a detection mechanism 4; the controller 2 is arranged on the right side of the base 1, and a prefabricated program is arranged inside the controller 2. The prefabricated program inside the controller 2 calculates the steam mass flow rate according to the formula steam mass flow rate = mass of condensed water / passing time; the condensation mechanism 3 is arranged on the left side of the base 1; the detection mechanism 4 is installed on the inner side of the base 1.

[0027] As a preferred solution, further, Figure 2As shown, the condensing mechanism 3 includes: a shell 31, a first connecting pipe 32, a second connecting pipe 33, a solenoid valve 34, a condensing pipe 35, a fin 36, a first fan 37 and a second fan 38; the shell 31 is installed on the left side of the top of the base 1; the first connecting pipe 32 is installed on the top of the right side of the shell 31; the second connecting pipe 33 is installed on the bottom of the right side of the shell 31; one end of the solenoid valve 34 is connected to the outside of the first connecting pipe 32, and the other end of the solenoid valve 34 is connected to the inside of the steam pipeline, the solenoid valve 34 is electrically connected to the controller 2, and the solenoid valve 34 is controlled by the controller 2 to realize opening and closing; the condensing pipe 35 is spirally arranged along the circumferential direction The inner cavity of the outer shell 31, the upper and lower ends of the condenser 35 are respectively connected to the inner sides of the first connecting tube 32 and the second connecting tube 33; the fin 36 is arranged on the outside of the condenser 35, and the fin 36 is made of heat-conducting material; the first fan 37 is installed at the middle opening on the front side of the outer shell 31, the first fan 37 is electrically connected to the controller 2, and the first fan 37 is controlled by the controller 2 to drive the internal motor to rotate and generate airflow; the second fan 38 is installed at the middle opening on the rear side of the outer shell 31, the second fan 38 is electrically connected to the controller 2, and the second fan 38 is controlled by the controller 2 to drive the internal motor to rotate and generate airflow.

[0028] As a preferred solution, further, Figure 3As shown, the detection mechanism 4 includes: a sensor 41, a pump body 42, a mounting frame 43, a weighing tank 44, a discharge assembly 5, a weighing sensor 45, a pressure relief valve 46, a collecting tank 47 and a solenoid valve tube 48; the sensor 41 is installed on the right side of the outer shell 31, one end of the sensor 41 is connected to the outer end of the second connecting pipe 33, the sensor 41 is electrically connected to the controller 2, the sensor 41 is controlled to open and close by the controller 2, the sensor 41 senses the passage of condensed water and records it to obtain the steam passing time, and sends the data to the inside of the controller 2; the pump body 42 is installed on the top of the base 1 and is located at the sensor On the right side of the sensor 41, the pump body 42 is connected to the outer end of the sensor 41, the pump body 42 is electrically connected to the controller 2, the pump body 42 is controlled to open and close by the controller 2, and the pump body 42 can pump the condensed water inside the sensor 41 into the inner cavity of the weighing tank 44 through the pipeline; the mounting frame 43 is installed at the top of the base 1 and is located at the front side of the pump body 42; the weighing tank 44 is arranged on the top of the mounting frame 43 along the left and right directions; the number of the discharge components 5 is two, and the two discharge components 5 are respectively arranged on the left and right sides of the weighing tank 44; the weighing sensor 45 is installed at the top opening of the weighing tank 44, and the weighing sensor 45 extends The weighing tank 44 is extended into the inner cavity of the weighing tank 44, the weighing sensor 45 is electrically connected to the controller 2, the weighing sensor 45 is controlled to open and close by the controller 2, the weighing sensor 45 weighs the condensed water inside the weighing tank 44 to obtain the mass of the condensed water, and sends the data to the inside of the controller 2; the pressure relief valve 46 is installed at the top of the weighing tank 44 and is located at the right opening of the weighing sensor 45, the pressure relief valve 46 is electrically connected to the controller 2, the pressure relief valve 46 is controlled to open and close by the controller 2, and the pressure relief valve 46 can move the push plate 55 inward while performing pressure relief operation on the inner cavity of the weighing tank 44 to release the pressure inside the weighing tank 44 Air is discharged; the collecting tank 47 is installed at the top of the base 1 and is located on the front side of the mounting frame 43, and a drain pipe is arranged outside the collecting tank 47 to discharge the internal water; the solenoid valve tube 48 is installed at the bottom of the sensor 41, one end of the solenoid valve tube 48 is connected to the bottom end of the inner cavity of the weighing tank 44, and the other end of the solenoid valve tube 48 is connected to the inner cavity of the collecting tank 47, the solenoid valve tube 48 is electrically connected to the controller 2, and the solenoid valve tube 48 is controlled to open and close by the controller 2. When the solenoid valve tube 48 is opened, the condensed water inside the weighing tank 44 after weighing is completed is discharged from the solenoid valve tube 48 into the collecting tank 47 for centralized collection.

[0029] As a preferred solution, further, Figure 4 , Figure 5 and Figure 6As shown, the discharge assembly 5 includes: a shell 51, a slot 52, a rack rod 53, a connecting seat 54, a push plate 55, a limit spring 56, a limit block 57, a ratchet 58, a gear 59, a slide rod 510, a limit slider 511, a spring sheet 512, a pawl 513, a rotating disk 514, a through slot 515, a connecting rod 516, a driving motor 517, a half gear 518, a brake wheel disc 519, a driven gear 520 and a slot plate 521; the shell 51 is installed at the outer opening of the weighing tank 44 along the left and right directions; the slot 52 is opened at the top of the inner side of the inner cavity of the shell 51; the rack rod 53 is inserted into the inner cavity of the slot 52 along the left and right directions, and the inner end of the rack rod 53 extends into the inner cavity of the weighing tank 44; the connecting seat 54 is installed at the search gear The inner end of the bar 53; the push plate 55 is arranged at the inner end of the connecting seat 54, and the outer diameter of the push plate 55 is adapted to the inner diameter of the weighing tank 44; one end of the limit spring 56 is fixedly installed in the middle of the inner end of the inner cavity of the shell 51; the limit block 57 is installed at the other end of the limit spring 56, and the outer side of the limit block 57 is a conical inclined surface and is engaged with the inner side of the tooth groove of the ratchet 58. The limit block 57 can be intermittently engaged with the tooth groove of the ratchet 58 under the action of the limit spring 56; the ratchet 58 is rotatably connected to the inner cavity of the shell 51 through the rotating shaft; the gear 59 is arranged at the rear end of the axis of the ratchet 58; the number of the slide rods 510 is two, and the two slide rods 510 are respectively arranged at the upper and lower ends of the front side of the inner end of the inner cavity of the shell 51 along the left and right directions; the number of the limit sliders 511 There are two limit sliders 511, which are respectively inserted into the inner cavities of the upper and lower slide rods 510, and the limit sliders 511 can reciprocate left and right inside the slide rod 510; there are two spring sheets 512, which are respectively installed at the inner ends of the inner sides of the upper and lower limit sliders 511; there are two pawls 513, which are respectively rotatably connected to the inner outer ends of the upper and lower limit sliders 511 through pin shafts, the inner sides of the two spring sheets 512 are in contact with the outer sides of the pawls 513, and the inner ends of the two pawls 513 can be inserted into the tooth groove inner cavity of the ratchet 58; there are two rotating disks 514, which are respectively rotatably connected to the upper and lower ends of the front side of the inner cavity of the shell 51 through pin shaft seats; There are two through slots 515, which are respectively arranged at the front sides of the upper and lower slide rods 510; there are two connecting rods 516, one end of which is rotatably connected to the right end of the rear side of the two rotating disks 514 through a pin shaft, and the other ends of which are rotatably connected to the outer sides of the upper and lower limit sliders 511 through the inner cavities of the upper and lower through slots 515 through a pin shaft; there are two driving motors 517, which are respectively installed at the upper and lower sides of the inner cavity of the housing 51, and the driving motors 517 are electrically connected to the controller 2, and the driving motors 517 are controlled to open and close by the controller 2, and the driving motors 517 can drive the half gear 518 and the brake wheel 519 to rotate synchronously;There are two half gears 518, which are respectively mounted on the rear side of the rotating ends of the two driving motors 517; there are two brake discs 519, which are respectively mounted on the rear ends of the shafts of the two half gears 518; there are two driven gears 520, which are respectively connected to the front side of the inner cavity of the housing 51 through the pin seats and are located on the inner sides of the upper and lower half gears 518, and the upper and lower driven gears 520 are respectively meshed with the upper and lower half gears 518, and the driven gears 520 can rotate intermittently under the action of the rotational force of the half gears 518; there are two slot plates 521, which are respectively arranged on the rear ends of the shafts of the two driven gears 520, and the outer sides of the upper and lower slot plates 521 are respectively fitted with the upper and lower brake discs 519, and the upper and lower ends of the slot plates 521 are arc-shaped and can fit with the side walls of the brake disc 519 when the brake disc 519 rotates.;

[0030] Here’s how it works:

[0031] Step 1: The pre-made program inside the controller 2 controls the solenoid valve 34, the first fan 37, the second fan 38 and the sensor 41 to start. The steam inside the external steam pipeline enters the condenser tube 35 from one end of the condenser tube 35 through the solenoid valve 34 and the first connecting pipe 32, and contacts the fin 36. The motors inside the first fan 37 and the second fan 38 drive the fans to rotate to generate airflow, and force air to pass through the inside of the fin 36, causing the temperature inside the condenser tube 35 to start to drop. The molecular movement speed of the steam or gas inside the condenser tube 35 slows down, causing its pressure and temperature to drop below the saturation temperature and begin to condense into liquid. The condensed liquid is discharged into the sensor 41 through the second connecting pipe 33. The sensor 41 senses the passage of condensed water and records it to obtain the steam passage time, and sends the data to the inside of the controller 2;

[0032] Step 2: The prefabricated program in the controller 2 controls the pump body 42, the weighing sensor 45, the solenoid valve tube 48, the drive motor 517 and the pressure relief valve 46 to start. The pump body 42 pumps the condensed water in the sensor 41 into the inner cavity of the weighing tank 44 through the pipeline. The weighing sensor 45 weighs the condensed water in the weighing tank 44 to obtain the mass of the condensed water, and sends the data to the controller 2. The prefabricated program in the controller 2 calculates the steam mass flow rate according to the formula steam mass flow rate = mass of condensed water / passing time. The solenoid valve tube 48 is opened to discharge the condensed water in the weighing tank 44 after weighing into the collection tank 47 for centralized collection. The upper drive motor 517 in the discharge assembly 5 on the left and right sides is discharged. The machine 517 drives the upper half gear 518 and the brake wheel disc 519 at the corresponding position to rotate synchronously, and the internal tooth block of the half gear 518 intermittently contacts and meshes with the driven gear 520 at the corresponding position to drive the driven gear 520 to rotate intermittently, and the brake wheel disc 519 contacts one end of the upper groove plate 521 at the corresponding position to brake the driven gear 520 in the stopped state, so that the driven gear 520 intermittently drives the rotating disk 514 to rotate 180 degrees and then stops, and the rotating disk 514 drives one end of the connecting rod 516 to intermittently reciprocate in the circumferential direction, and the connecting rod 516 drives the upper limit slider 511 at the corresponding position to reciprocate left and right in the inner cavity of the slide groove rod 510, so that the limit slider 511 drives the spring sheet at the corresponding position 512 and the ratchet 513 intermittently reciprocate left and right, the spring sheet 512 keeps the ratchet 513 in an inwardly pressed state, so that the teeth of the ratchet 513 intermittently mesh with the tooth grooves of the ratchet 58 to drive the ratchet 58 to rotate intermittently, and the limit block 57, with the cooperation of the limit spring 56, intermittently engages with the inner cavity of the tooth groove of the ratchet 58 while the ratchet 58 rotates, thereby braking the ratchet 58, so that the ratchet 58 drives the gear 59 to rotate intermittently, and the rack rod 53 drives the connecting seat 54 to move inward under the action of the rotational force of the gear 59, and makes the connecting seat 54 in the left and right discharge components 5 drive the push plate 55 to move inward in the inner cavity of the weighing tank 44, so that the condensed water inside the weighing tank 44 can be quickly discharged to the electromagnetic under the action of pressure. The inside of the valve tube 48 is used to clean the inner wall of the weighing tank 44. The pressure relief valve 46 performs pressure relief operation on the inner cavity of the weighing tank 44 while the push plate 55 moves inward to discharge the air inside the weighing tank 44. After the cleaning is completed, the driving motor 517 on the other side drives the half gear 518 and the brake wheel disc 519 to rotate, so that the driven gear 520 below drives the rotating disk 514 to drive the limit slider 511 to reciprocate left and right under the cooperation of the connecting rod 516, and then the limit slider 511 below drives the spring sheet 512 and the pawl 513 at the corresponding position to engage with the ratchet 58, so that the ratchet 58 drives the gear 59 to rotate in the opposite direction, and then the rack rod 53 drives the push plate 55 to move outward under the cooperation of the connecting seat 54.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steam flow calibration device based on condensation weighing method, characterized in that: include: Base (1); A controller (2) is arranged on the right side of the base (1); A condensing mechanism (3) is arranged on the left side of the base (1); A detection mechanism (4) is installed on the inner side of the base (1); The condensing mechanism (3) comprises: A housing (31) mounted on the left side of the top end of the base (1); A first connecting pipe (32) mounted on the top right side of the housing (31); A second connecting pipe (33) mounted on the right bottom end of the housing (31); a solenoid valve (34), one end of which is connected to the outside of the first connecting pipe (32), the other end of which is connected to the inside of the steam pipeline, and the solenoid valve (34) is electrically connected to the controller (2); A condenser tube (35) is spirally arranged in the inner cavity of the outer shell (31) along the circumferential direction, and the upper and lower ends of the condenser tube (35) are respectively connected to the inner sides of the first connecting tube (32) and the second connecting tube (33); A fin (36) is arranged outside the condenser tube (35); A first fan (37) is installed at the middle opening of the front side of the housing (31), and the first fan (37) is electrically connected to the controller (2); a second fan (38) mounted at a middle opening on the rear side of the housing (31), the second fan (38) being electrically connected to the controller (2); Steam in the external steam pipeline enters the interior of the condenser (35) from one end of the condenser (35) through the solenoid valve (34) and the first connecting pipe (32), and contacts the fins (36). The internal motors of the first fan (37) and the second fan (38) drive the fans to rotate to generate airflow. The air passes through the interior of the fins (36), causing the temperature inside the condenser (35) to begin to drop. The detection mechanism (4) comprises: A sensor (41) is installed on the right side of the outer shell (31), one end of the sensor (41) is connected to the outer end of the second connecting pipe (33), and the sensor (41) is electrically connected to the controller (2); A pump body (42) is mounted on the top of the base (1) and is located on the right side of the sensor (41), the pump body (42) is connected to the outer end of the sensor (41), and the pump body (42) is electrically connected to the controller (2); A mounting frame (43) mounted on the top of the base (1) and located on the front side of the pump body (42); A weighing tank (44) is arranged on the top of the mounting frame (43) in the left-right direction; A discharge assembly (5), wherein the number of the discharge assemblies (5) is two, and the two discharge assemblies (5) are respectively arranged on the left and right sides of the weighing tank (44); A weighing sensor (45) is installed at the top opening of the weighing tank (44), the weighing sensor (45) extends into the inner cavity of the weighing tank (44), and the weighing sensor (45) is electrically connected to the controller (2); A pressure relief valve (46) is installed at the top of the weighing tank (44) and is located at the right opening of the weighing sensor (45), and the pressure relief valve (46) is electrically connected to the controller (2); A collection tank (47) mounted on the top of the base (1) and located in front of the mounting frame (43); A solenoid valve tube (48) is installed at the bottom of the sensor (41), one end of the solenoid valve tube (48) is connected to the bottom end of the inner cavity of the weighing tank (44), the other end of the solenoid valve tube (48) is connected to the inner cavity of the collection tank (47), and the solenoid valve tube (48) is electrically connected to the controller (2); The discharge assembly (5) comprises: A housing (51) is installed at an outer opening of the weighing tank (44) along a left-right direction; A slot (52) is provided at the top inner side of the inner cavity of the housing (51); A rack rod (53) is inserted into the inner cavity of the slot (52) along the left-right direction, and the inner end of the rack rod (53) extends into the inner cavity of the weighing tank (44); A connecting seat (54) mounted on the inner end of the rack rod (53); A push plate (55) disposed at the inner end of the connecting seat (54); A limit spring (56), one end of which is fixedly mounted at the middle of the inner end of the inner cavity of the housing (51); A limit block (57) mounted on the other end of the limit spring (56); A ratchet wheel (58) rotatably connected to the inner cavity of the housing (51) via a rotating shaft; The gear (59) is arranged at the rear end of the axis of the ratchet (58).

2. A steam flow calibration device based on condensation weighing method according to claim 1, characterized in that: The outer diameter of the push plate (55) is matched with the inner diameter of the weighing tank (44).

3. A steam flow calibration device based on condensation weighing method according to claim 2, characterized in that: The outer side of the limit clamping block (57) is a conical inclined surface and is clamped with the inner side of the tooth groove of the ratchet wheel (58).

4. A steam flow calibration device based on condensation weighing method according to claim 3, characterized in that: The discharge assembly (5) further comprises: A slide slot rod (510), wherein the number of the slide slot rods (510) is two, and the two slide slot rods (510) are respectively arranged at the upper and lower ends of the front side of the inner end of the inner cavity of the shell (51) along the left-right direction; A limiting slider (511), wherein the number of the limiting sliders (511) is two, and the two limiting sliders (511) are respectively inserted into the inner cavities of the upper and lower slide rods (510); Spring sheets (512), the number of the spring sheets (512) being two, and the two spring sheets (512) being respectively mounted on the inner ends of the inner sides of the upper and lower limit sliders (511); A ratchet (513), wherein the number of the ratchet (513) is two, and the two ratchet (513) are rotatably connected to the inner outer ends of the upper and lower limit sliders (511) via pin shafts, respectively, the inner sides of the two spring sheets (512) are in contact with the outer sides of the ratchet (513), and the inner ends of the two ratchet (513) can be inserted into the inner cavity of the tooth groove of the ratchet wheel (58); A rotating disk (514), wherein the number of the rotating disks (514) is two, and the two rotating disks (514) are rotatably connected to the upper and lower ends of the front side of the inner cavity of the shell (51) via a pin shaft seat respectively; A through slot (515), wherein the number of the through slots (515) is two, and the two through slots (515) are respectively opened on the front sides of the upper and lower slide slot rods (510); Connecting rods (516), the number of the connecting rods (516) is two, one end of the two connecting rods (516) is rotatably connected to the rear right ends of the two rotating disks (514) through pins, and the other ends of the two connecting rods (516) are rotatably connected to the outer sides of the upper and lower limit sliders (511) through the inner cavities of the upper and lower through grooves (515) through pins; A driving motor (517), wherein the number of the driving motors (517) is two, and the two driving motors (517) are respectively mounted on the upper and lower sides of the inner cavity of the shell (51), and the driving motors (517) are electrically connected to the controller (2); A half gear (518), wherein the number of the half gears (518) is two, and the two half gears (518) are respectively mounted on the rear sides of the rotating ends of the two driving motors (517); A brake wheel disc (519), wherein the number of the brake wheel discs (519) is two, and the two brake wheel discs (519) are respectively mounted on the rear ends of the shaft centers of the two half gears (518); A driven gear (520), wherein the number of the driven gears (520) is two, and the two driven gears (520) are respectively rotatably connected to the front side of the inner cavity of the housing (51) through a pin shaft seat and are located inside the upper and lower half gears (518), and the upper and lower driven gears (520) are respectively meshed with the upper and lower half gears (518); A slot plate (521), wherein the number of the slot plates (521) is two, and the two slot plates (521) are respectively arranged at the rear ends of the shaft centers of the two driven gears (520), and the outer sides of the upper and lower slot plates (521) are respectively fitted with the upper and lower brake wheel discs (519).

5. A steam flow calibration device based on condensation weighing method according to claim 4, characterized in that: The upper drive motors (517) in the discharge assemblies (5) on the left and right sides drive the upper half gears (518) and the brake wheel discs (519) at the corresponding positions to rotate synchronously, and the internal gear blocks of the half gears (518) intermittently contact and mesh with the driven gears (520) at the corresponding positions to drive the driven gears (520) to rotate intermittently.

Citation Information

Patent Citations

  • Steam amount measurement method and equipment

    CN101458110A

  • Device for performing evaporation, metering and automatic control on steam flow and method thereof

    CN106125776A