Flexible insulation paper installation process system and process for motor
By adopting a flexible insulating paper installation process system on the motor coil frame, the mechanical arm and elastic expansion skin are used to achieve close attachment of insulating paper, the problems of difficulty in installing insulating paper and low heat dissipation efficiency in the prior art are solved, and the heat dissipation efficiency and insulation performance of the motor are improved.
Patent Information
- Application Number
- CN202411246018.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2044-09-06
AI Technical Summary
It is difficult for existing motor coil skeletons to install flexible insulating paper smoothly in the winding process, resulting in high thickness and material requirements of the insulating paper, which affects the heat dissipation efficiency and may wear the insulating skin of the coil.
The flexible insulating paper installation process system is adopted, including a robotic arm, an insulating paper adsorption plate body and an elastic expansion skin. The insulating paper adsorption plate body is driven into the narrowing port through the robotic arm, and the elastic expansion skin is used to fill the winding groove to achieve tight attachment and efficient installation of the insulating paper.
It realizes efficient installation of flexible insulating paper on the motor rotor coil skeleton, improves the heat dissipation efficiency of the motor, and avoids the wear of the insulating paper on the coil insulation skin.
Smart Images

Figure CN119109272B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of motor manufacturing. Background Art
[0002] The coil rotor coil frame of the motor needs to arrange insulating paper in the winding slot before the winding process. The insulating paper has excellent insulation performance. It can form an isolation layer between the winding and the coil frame iron core, improve the insulation strength of the winding, reduce discharge, and thus extend the service life of the motor;
[0003] In order to avoid the coil from falling off, Figure 2 and 7 As shown, in a general coil frame structure, the end of the winding slot 20 away from the slot bottom surface 10.2 generally forms a narrow opening 200 whose width is smaller than the inner slot width of the winding slot 20. The structure of the narrow opening 200 prevents the insulating paper from smoothly entering the winding slot 20 along the radial direction of the coil frame;
[0004] Therefore, the existing insulating paper installation methods all adopt the paper insertion process of inserting from the end of the winding groove 20. This end paper insertion process requires that the insulating paper is not easy to deform, is pre-shaped, and is in a hard non-flexible form. This results in certain requirements for the thickness and material of the insulating paper. If the insulating paper is too thick, the heat transfer efficiency will be reduced, which in turn will seriously affect the heat dissipation of the coil flexure group. The too hard material will cause the risk of wear on the insulation skin of the coil.
[0005] Therefore, it is necessary to develop a process for installing ultra-thin flexible insulating paper based on materials such as polyester film on the motor rotor coil frame. Summary of the invention
[0006] Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a flexible insulating paper installation process system and process for a motor. The ultra-thin insulating paper effectively improves the heat dissipation efficiency of the motor, and its flexible material avoids scratching the insulating paint on the coil.
[0007] Technical solution: To achieve the above-mentioned purpose, the flexible insulating paper installation process system of the motor of the present invention comprises a rotor coil skeleton that has not been wound, and a plurality of winding grooves are distributed in a circumferential array on the outer circumference of the rotor coil skeleton, each winding groove comprises a groove bottom surface and two groove side surfaces, and one end of the winding groove away from the groove bottom surface forms a narrowing opening whose width is smaller than the groove width inside the winding groove;
[0008] It includes a flexible insulating paper installation device, which includes a flexible insulating paper installation actuator; the flexible insulating paper installation actuator includes a mechanical arm capable of displacement movement and an insulating paper adsorption plate body;
[0009] A transverse strip of insulating paper adsorption plate is connected to the lower part of the robot arm through a lifter; the thickness of the insulating paper adsorption plate is narrower than the width of the narrowing opening on the rotor coil frame; the insulating paper adsorption plate can be inserted downward into the winding slot through a narrowing opening on the rotor coil frame under the drive of the lifter.
[0010] Furthermore, the interior of the insulating paper adsorption board body is an empty space inside the board; and it also includes a two-phase air pump, which is connected to the empty space inside the board through an air guide pipe.
[0011] Furthermore, it also includes an elastic expansion skin bent in a U shape, the elastic expansion skin covers the lower part of the insulating paper adsorption plate body, and the contour edge of the inner side of the elastic expansion skin bent in the U shape is fixed and sealed to the surface of the insulating paper adsorption plate body through a closed-loop sealing belt;
[0012] The portion of the lower part of the insulating paper adsorption plate body covered by the elastic expansion skin is recorded as the plate surface covered portion, and the portion of the upper part of the insulating paper adsorption plate body not covered by the elastic expansion skin is recorded as the plate surface exposed portion;
[0013] Both sides of the covered part of the board surface are hollowed out with a number of ventilation holes connected to the empty space in the board; both sides of the exposed part of the board surface are arrayed along the length direction with a number of one-way air guide holes connected to the empty space in the board.
[0014] Furthermore, each one-way air guide hole is provided with a one-way valve, under the action of the one-way valve, external air can enter the empty space inside the board through the one-way air guide hole, while the air inside the empty space inside the board cannot be discharged to the outside through the one-way air guide holes.
[0015] Furthermore, the flexible insulating paper installation device also includes an insulating paper bending platform, and a concave paper bending guide groove is arranged in the center of the insulating paper bending platform; when a flat flexible insulating paper a is placed horizontally on the upper surface of the insulating paper bending platform, during the process of inserting the insulating paper adsorption plate body downward into the paper bending guide groove, the flexible insulating paper is bent in a U shape under the downward pressure of the insulating paper adsorption plate body and sinks into the paper bending guide groove to form a U-shaped insulating paper sheet, and the left vertical section, right vertical section and bottom section of the U-shaped insulating paper sheet are respectively attached to the left side, right side and bottom surface of the insulating paper adsorption plate body, and the upper parts of the left vertical section and the right vertical section of the paper sheet respectively cover a plurality of one-way air guide holes on the left and right sides of the insulating paper adsorption plate body.
[0016] Furthermore, glue sprayers are arranged opposite to each other on both sides above the paper bending guide groove.
[0017] Further, the insulation paper installation process of the motor's flexible insulation paper installation process system:
[0018] Allow a U-shaped insulating paper sheet bent from a flat flexible insulating paper to be adsorbed on an insulating paper adsorption plate, so that the left vertical section, the right vertical section and the bottom section of the U-shaped insulating paper sheet are respectively attached to the left side, the right side and the bottom surface of the insulating paper adsorption plate;
[0019] Then the glue sprayer makes the glue mist adhere to the outer side surfaces of the left vertical section and the right vertical section of the U-shaped insulating paper sheet that are away from each other;
[0020] Then the robotic arm drives the insulating paper adsorption plate and the U-shaped insulating paper sheet tightly adsorbed by the insulating paper adsorption plate to move to just above a narrowed opening on the rotor coil frame;
[0021] The lifter drives the insulating paper adsorption plate and the U-shaped insulating paper sheet tightly adsorbed by the insulating paper adsorption plate to be inserted downward into the winding slot through the narrowed opening on the rotor coil frame until the bottom section of the U-shaped insulating paper sheet moves downward and adheres to the bottom surface of the winding slot;
[0022] The elastic expansion skin is controlled to swell to both sides under the action of internal pressure to form a bulging body that gradually fills the winding groove; the left vertical section and the right vertical section of the paper sheet originally attached to the left and right sides of the insulating paper adsorption plate body move away from each other under the swelling action of the bulging body that swells to both sides; finally, the glue surfaces on the sides of the left vertical section and the right vertical section of the rotating paper sheet that are away from each other respectively move away from each other to the two sides of the winding groove for bonding and adhesion.
[0023] Further, the bulging body is controlled to shrink to an initial state, and finally the insulating paper adsorption plate is driven to rise by a lifter, so that the insulating paper adsorption plate is separated from the winding groove in which the insulating paper has been installed.
[0024] Beneficial effects: The present invention can smoothly implement the installation process of flexible insulating paper based on materials such as polyester film on the motor rotor coil frame; while the ultra-thin insulating paper effectively improves the heat dissipation efficiency of the motor, its flexible material avoids scratching the insulating paint on the coil. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Attached Figure 1 Schematic diagram of the flexible insulation paper installation actuator being moved to the top of the rotor coil frame that has not been wound;
[0026] Attached Figure 2 For attachment Figure 1 A view of the
[0027] Attached Figure 3 This is a schematic diagram of the flexible insulation paper installation actuator being displaced to the position just above the insulation paper bending platform, which is also a schematic diagram of the state at the end of “Step 1”;
[0028] Attached Figure 4 For attachment Figure 3The c-direction view is also the state diagram at the end of “Step 1”;
[0029] Attached Figure 5 This is a schematic diagram at the end of "Step 2" and during "Step 3";
[0030] Attached Figure 6 This is a schematic diagram at the end of "Step 4" and during "Step 5";
[0031] Attached Figure 7 For "Attachment Figure 2 ” is an enlarged schematic diagram at the mark 12, which is also a schematic diagram of the state at the end of “Step 6”;
[0032] Attached Figure 8 This is a schematic diagram of the state at the end of "Step 7";
[0033] Attached Fig. 9 This is a schematic diagram of the state at the end of "Step 8";
[0034] Attached Fig.10 This is a schematic diagram of the state at the end of "Step Nine";
[0035] Attached Fig.11 This is a schematic diagram of the state at the end of "Step 10";
[0036] Attached Fig.12 This is a schematic diagram showing that the insulating paper adsorption plate has adsorbed a U-shaped insulating paper sheet;
[0037] Attached Fig.13 For the attached Fig.12 Based on the above, a schematic diagram of the insulation paper adsorption plate and the U-shaped insulation paper sheet after separation;
[0038] Attached Fig.14 For attachment Fig.13 The schematic diagram after the U-shaped insulating paper sheet is hidden on the basis;
[0039] Attached Fig.15 For attachment Fig.14 The cross-sectional view in the direction of b;
[0040] Attached Fig.16 For attachment Fig.14 Based on the figure, the disassembly diagram after separating the elastic expansion skin. DETAILED DESCRIPTION
[0041] The present invention will be further described below in conjunction with the accompanying drawings.
[0042] As attached Figures 1 to 16 The flexible insulation paper installation process system of the motor, such as Figure 2 and 7As shown, it includes a rotor coil frame 6 that has not been wound. The rotor coil frame 6 that has not been wound can be installed on a clamp device. The outer circumference of the rotor coil frame 6 is distributed with a plurality of winding grooves 20 in a circumferential array. Each winding groove 20 includes a groove bottom surface 10.2 and two groove side surfaces 10.1. The end of the winding groove 20 away from the groove bottom surface 10.2 forms a narrowed opening 200 with a width smaller than the internal groove width of the winding groove 20; in general processes, the structure of the narrowed opening 200 prevents the insulating paper from smoothly entering the winding groove 20 along the radial direction of the coil frame.
[0043] The core structure of this solution includes a flexible insulation paper installation device, such as Figure 1 and 3 As shown, the flexible insulating paper installation device includes an insulating paper bending platform 8 and a flexible insulating paper installation actuator 1; Figure 3 , 14 , 15, 16; the flexible insulating paper installation actuator 1 includes a mechanical arm 15 capable of horizontal displacement movement, an insulating paper adsorption plate 10 and a two-phase air pump 13; the lower part of the mechanical arm 15 is connected to the transverse strip insulating paper adsorption plate 10 through a lifter 14; the mechanical arm 15 can drive the insulating paper adsorption plate 10 to translate to the insulating paper bending platform 8 and directly above the unwound rotor coil frame 6.
[0044] The thickness of the insulating paper adsorption plate 10 is narrower than the width of the narrowing opening 200 on the rotor coil frame 6; Figure 7 and 8 As shown; the insulating paper adsorption plate 10 can be inserted downward into the winding groove 20 through a narrowed opening 200 on the rotor coil frame 6 under the drive of the lifter 14.
[0045] like Fig.15 The interior of the insulating paper adsorption plate body 10 is an empty space 31 in the plate; the two-phase air pump 13 is on the insulating paper adsorption plate body 10, and the two-phase air pump 13 is also called a bidirectional pump. The two-phase air pump 13 is connected to the empty space 31 in the plate through the air duct 13a; the two-phase air pump 13 is a common compression pump that realizes suction and exhaust by alternately compressing and releasing gas; it can realize forward and reverse operations. When rotating forward, the two-phase air pump 13 continuously sucks away the air in the empty space 31 in the plate through the air duct 13a to form a negative pressure; when reversing, the two-phase air pump 13 presses the external gas into the empty space 31 in the plate through the air duct 13a to form a positive pressure.
[0046] like Fig.14 , 15, 16; also includes an elastic expansion skin 11 bent in a U shape, the elastic expansion skin 11 is made of latex or soft rubber material, the elastic expansion skin 11 covers the lower part of the insulating paper adsorption plate 10, and the contour edge of the inner side of the elastic expansion skin 11 bent in a U shape is fixed to the surface of the insulating paper adsorption plate 10 through a closed-loop sealing belt 11a and sealed and glued; the lower part of the insulating paper adsorption plate 10 covered by the elastic expansion skin 11 is recorded as the plate surface covered part 10a, and the upper part of the insulating paper adsorption plate 10 is not covered by the elastic expansion skin The portion covered by the expansion skin 11 is recorded as the exposed portion 10b of the plate surface; both side surfaces of the covered portion 10a of the plate surface are hollowed out with a number of ventilation holes 140 connected to the empty space 31 in the plate; both sides of the exposed portion 10b of the plate surface are arrayed along the length direction with a number of one-way air guide holes 12 connected to the empty space 31 in the plate, and each one-way air guide hole 12 is provided with a one-way valve. Under the action of the one-way valve, external air can enter the empty space 31 in the plate through the one-way air guide hole 12, while the air in the empty space 31 in the plate cannot be discharged to the outside through the one-way air guide holes 12.
[0047] like Figure 3 , 4 , 5, 6; a flat flexible insulating paper 9a, such as a flexible polyester film, can be placed horizontally on the upper surface of the insulating paper bending platform 8, and a concave paper bending guide groove 7 is provided in the center of the insulating paper bending platform 8. The inner wall of the paper bending guide groove 7 is a smooth inner wall, and the groove width of the paper bending guide groove 7 is slightly wider than the thickness of the insulating paper adsorption plate 10, which is about 0.5 mm wider. At the same time, the upper edge of the paper bending guide groove 7 is provided with an arc transition, so that the insulating paper adsorption plate 10 can be smoothly inserted downward into the paper bending guide groove 7; when a flat flexible insulating paper 9a is placed horizontally on the upper surface of the insulating paper bending platform 8, the insulating paper adsorption plate 10 is inserted downward During the process of paper bending guide groove 7, flexible insulating paper 9a is bent in U shape under the downward pressure of insulating paper adsorption plate 10 and sinks into paper bending guide groove 7 to form U-shaped insulating paper 9, and the left vertical section 9.1, the right vertical section 9.2 and the bottom section 9.3 of the U-shaped insulating paper 9 are respectively attached to the left side, the right side and the bottom surface of the insulating paper adsorption plate 10, and the upper parts of the left vertical section 9.1 and the right vertical section 9.2 of the paper respectively cover a plurality of one-way air guide holes 12 on the left and right sides of the insulating paper adsorption plate 10; glue sprayers 54 are arranged on both sides above the paper bending guide groove 7, and the glue sprayers 54 can spray out mist epoxy resin glue.
[0048] Working principle of installing any piece of flexible insulation paper:
[0049] Step 1: Place a flat flexible insulating paper 9a horizontally on the upper surface of the insulating paper bending platform 8. At the same time, the mechanical arm 15 drives the insulating paper adsorption plate 10 below to move to the top of the paper bending guide groove 7. Figure 3 and Figure 4 .
[0050] Step 2: The insulating paper adsorption plate 10 is driven down by the lifter 14. Since the inner wall of the paper bending guide groove 7 is a smooth inner wall, and the groove width of the paper bending guide groove 7 is slightly wider than the thickness of the insulating paper adsorption plate 10, the insulating paper adsorption plate 10 can be smoothly inserted downward into the paper bending guide groove 7; in the process of inserting the insulating paper adsorption plate 10 downward into the paper bending guide groove 7, the flexible insulating paper 9a is bent in a U shape under the downward pressure of the insulating paper adsorption plate 10 and sinks into the paper bending guide groove 7 to form a U-shaped insulating paper sheet 9, and the left vertical section 9.1, the right vertical section 9.2 and the bottom section 9.3 of the U-shaped insulating paper sheet 9 are respectively attached to the left side, the right side and the bottom surface of the insulating paper adsorption plate 10, and the upper parts of the left vertical section 9.1 and the right vertical section 9.2 of the paper sheet respectively cover the several one-way air guide holes 12 on the left and right sides of the insulating paper adsorption plate 10; as shown in FIG. Figure 5 shown.
[0051] Step three, control the two-phase air pump 13 to continuously suck away the air in the empty space 31 in the board through the air guide pipe 13a, so that negative pressure is formed in the empty space 31 in the board, and the negative pressure in the empty space 31 in the board is transmitted to each one-way air guide hole 12. At this time, the upper parts of the left vertical section 9.1 and the right vertical section 9.2 of the U-shaped insulating paper sheet 9 respectively cover the plurality of one-way air guide holes 12 on the left and right sides of the insulating paper adsorption plate body 10, so that each one-way air guide hole 12 in a negative pressure state continuously and strongly adsorbs the upper parts of the left vertical section 9.1 and the right vertical section 9.2 of the U-shaped insulating paper sheet 9 under the action of negative pressure; thereby, the U-shaped insulating paper sheet 9 is adsorbed on the insulating paper adsorption plate body 10;
[0052] Step 4: The insulating paper adsorption plate 10 is driven to rise by the lifter 14, and the U-shaped insulating paper sheet 9 adsorbed on the insulating paper adsorption plate 10 rises to separate from the paper sheet bending guide groove 7. At this time, the U-shaped insulating paper sheet 9 is just between the two glue sprayers 54; Figure 6 shown.
[0053] Step 5, control the two glue sprayers 54 to spray glue mist, and make the glue mist adhere to the outer side surfaces of the left vertical section 9.1 and the right vertical section 9.2 of the U-shaped insulating paper sheet 9 that are away from each other;
[0054] Step 6: The robot arm 15 drives the insulating paper adsorption plate 10 and the U-shaped insulating paper sheet 9 tightly adsorbed by the insulating paper adsorption plate 10 to move to the top of a narrowed opening 200 on the rotor coil frame 6; Figure 3 and Figure 7 .
[0055] Step seven, the insulating paper adsorption plate 10 and the U-shaped insulating paper piece 9 tightly adsorbed by the insulating paper adsorption plate 10 are driven to descend by the lifter 14. Since the thickness of the insulating paper adsorption plate 10 is narrower than the width of the narrowed opening 200 on the rotor coil skeleton 6, the insulating paper adsorption plate 10 and the U-shaped insulating paper piece 9 tightly adsorbed by the insulating paper adsorption plate 10 are inserted downward into the winding groove 20 through the narrowed opening 200 on the rotor coil skeleton 6 during the descent process, until the bottom section 9.3 of the U-shaped insulating paper piece 9 is displaced downward to adhere to the bottom surface 10.2 of the winding groove 20; Figure 8 .
[0056] Step eight, control the two-phase air pump 13 to press the external gas into the empty space 31 in the plate through the air guide pipe 13a, so that a positive pressure is formed in the empty space 31 in the plate. Since the one-way valve in each one-way air guide hole 12 prevents the air in the empty space 31 in the plate from being discharged to the outside through each one-way air guide hole 12, the positive pressure in the empty space 31 in the plate is squeezed to the inner side of the elastic expansion skin 11 through each vent hole 140, thereby increasing the pressure on the inner side of the elastic expansion skin 11, so that the elastic expansion skin 11 is under the action of the internal pressure. The left vertical section 9.1 and the right vertical section 9.2 of the paper sheet originally attached to the left and right sides of the insulating paper adsorption plate 10 move away from each other under the action of the bulging body 11b bulging toward both sides; the glue surfaces of the left vertical section 9.1 and the right vertical section 9.2 of the rotating paper sheet moving away from each other move away from each other to the two side surfaces 10.1 of the winding groove 20 for gluing and adhering, and the installation process of a piece of flexible insulating paper is completed; Fig. 9 .
[0057] Step nine, control the two-phase air pump 13 to continuously suck away the air in the empty space 31 in the board through the air guide pipe 13a, so that the positive pressure in the empty space 31 in the board is released, and the bulging body 11b automatically shrinks to the initial state; and the left vertical section 9.1 and the right vertical section 9.2 of the U-shaped insulating paper sheet 9 are already bonded to the two groove sides 10.1 and will not recover with the shrinkage of the bulging body 11b; Fig.10 .
[0058] Step 10: Use the lifter 14 to drive the insulating paper adsorption plate 10 to rise, so that the insulating paper adsorption plate 10 is separated from the winding groove 20 where the insulating paper has been installed; then prepare for the installation of the insulating paper of the next winding groove 20, such as Fig.11 .
[0059] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.
Claims
1. A flexible insulating paper installation process system for a motor, comprising a rotor coil frame (6) that has not yet been wound, a plurality of winding grooves (20) being distributed in a circumferential array on the outer circumference of the rotor coil frame (6), each of the winding grooves (20) comprising a groove bottom surface (10.2) and two groove side surfaces (10.1), and a narrowing opening (200) having a width smaller than the inner groove width of the winding groove (20) is formed at one end of the winding groove (20) away from the groove bottom surface (10.2); Features: The invention comprises a flexible insulating paper installation device, wherein the flexible insulating paper installation device comprises a flexible insulating paper installation actuator (1); the flexible insulating paper installation actuator (1) comprises a mechanical arm (15) capable of displacement movement and an insulating paper adsorption plate body (10); A transverse strip-shaped insulating paper adsorption plate (10) is connected below the mechanical arm (15) via a lifter (14); the thickness of the insulating paper adsorption plate (10) is narrower than the width of the narrowed opening (200) on the rotor coil frame (6); the insulating paper adsorption plate (10) can be inserted downward into the winding slot (20) through a narrowed opening (200) on the rotor coil frame (6) under the drive of the lifter (14); The interior of the insulating paper adsorption plate body (10) is an empty space (31) inside the plate; the insulating paper adsorption plate body (10) further comprises a two-phase air pump (13), and the two-phase air pump (13) is connected to the empty space (31) inside the plate through an air guide pipe (13a); It also comprises an elastic expansion skin (11) bent in a U shape, the elastic expansion skin (11) covering the lower part of the insulating paper adsorption plate body (10), and the contour edge of the inner side surface of the elastic expansion skin (11) bent in the U shape is fixed and sealed to the surface of the insulating paper adsorption plate body (10) through a closed-loop sealing belt (11a); The portion of the lower part of the insulating paper adsorption plate body (10) covered by the elastic expansion skin (11) is recorded as the plate surface covered portion (10a), and the portion of the upper part of the insulating paper adsorption plate body (10) not covered by the elastic expansion skin (11) is recorded as the plate surface exposed portion (10b); Both sides of the covered portion (10a) of the plate surface are hollowed out with a plurality of vent holes (140) that are connected to the empty space (31) in the plate; and both sides of the exposed portion (10b) of the plate surface are arrayed along the length direction with a plurality of one-way air guide holes (12) that are connected to the empty space (31) in the plate.
2. The flexible insulation paper installation process system for a motor according to claim 1, characterized in that: A one-way valve is arranged in each one-way air guide hole (12). Under the action of the one-way valve, external air can enter the empty space (31) in the plate through the one-way air guide hole (12), while the air in the empty space (31) in the plate cannot be discharged to the outside through the one-way air guide hole (12).
3. The flexible insulation paper installation process system for a motor according to claim 2, characterized in that: The flexible insulating paper installation device also includes an insulating paper bending platform (8), wherein a concave paper sheet bending guide groove (7) is provided in the center of the insulating paper bending platform (8); when a flat flexible insulating paper (9a) is horizontally placed on the upper surface of the insulating paper bending platform (8), during the process of inserting the insulating paper adsorption plate (10) downward into the paper sheet bending guide groove (7), the flexible insulating paper (9a) is bent in a U shape under the downward pressure of the insulating paper adsorption plate (10) and sinks into the paper sheet bending guide groove (7) to form a U-shaped insulating paper sheet (9); the left vertical section (9.1), the right vertical section (9.2) and the bottom section (9.3) of the U-shaped insulating paper sheet (9) are respectively attached to the left side, the right side and the bottom surface of the insulating paper adsorption plate (10), and the upper parts of the left vertical section (9.1) and the right vertical section (9.2) respectively cover a plurality of one-way air guide holes (12) on the left and right sides of the insulating paper adsorption plate (10).
4. The flexible insulation paper installation process system for a motor according to claim 3 is characterized in that: Glue sprayers (54) are arranged opposite to each other on both sides above the paper bending guide groove (7).
5. The insulating paper installation process of the flexible insulating paper installation process system of the motor according to claim 4, characterized in that: A U-shaped insulating paper sheet (9) bent from a flat flexible insulating paper (9a) is adsorbed on an insulating paper adsorption plate (10), so that a left vertical section (9.1), a right vertical section (9.2) and a bottom section (9.3) of the U-shaped insulating paper sheet (9) are respectively attached to the left side, right side and bottom surface of the insulating paper adsorption plate (10); Then, the glue sprayer (54) causes the glue mist to adhere to the outer side surfaces of the left vertical section (9.1) and the right vertical section (9.2) of the U-shaped insulating paper sheet (9), which are away from each other; Then, the mechanical arm (15) drives the insulating paper adsorption plate (10) and the U-shaped insulating paper sheet (9) tightly adsorbed by the insulating paper adsorption plate (10) to move to a position just above a narrowed opening (200) on the rotor coil frame (6); The lifter (14) drives the insulating paper adsorption plate (10) and the U-shaped insulating paper sheet (9) tightly adsorbed by the insulating paper adsorption plate (10) to be inserted downward into the winding groove (20) through the narrowed opening (200) on the rotor coil frame (6) until the bottom section (9.3) of the U-shaped insulating paper sheet (9) is displaced downward to adhere to the bottom surface (10.2) of the winding groove (20); The elastic expansion skin (11) is controlled to swell toward both sides under the action of internal pressure to form a bulging body (11b) that gradually fills the winding groove (20); the left vertical section (9.1) and the right vertical section (9.2) of the paper sheet originally attached to the left and right sides of the insulating paper adsorption plate (10) move away from each other under the action of the bulging body (11b) bulging toward both sides; finally, the glue surfaces of the left vertical section (9.1) and the right vertical section (9.2) of the rotating paper sheet that are away from each other move away from each other to the two groove side surfaces (10.1) of the winding groove (20) for gluing and adhering.
6. The insulating paper installation process of the flexible insulating paper installation process system of the motor according to claim 5, characterized in that: The bulging body (11b) is controlled to shrink to an initial state, and finally the insulating paper adsorption plate (10) is driven to rise by the lifter (14), so that the insulating paper adsorption plate (10) is separated from the winding groove (20) in which the insulating paper has been installed.
Citation Information
Patent Citations
Insulation paper embedding machine for motor rotor assembly line
CN114679022A