Automatic production equipment for European furnace gas pipe
By using a ball screw mechanism to drive the piston cylinder piston rod in the European furnace gas pipe automation production equipment, the precise follow-up and clamping of the bend mold is achieved, and the problem of difficulty in synchronous control of the bend mold and clamping mold is solved, and the pipe bending mold is improved quality.
Patent Information
- Application Number
- CN202411287505.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2044-09-13
AI Technical Summary
In the existing European furnace gas pipe automation production equipment, it is difficult to synchronously control the bend mold and the clamping mold, resulting in the inability to meet the requirements of the bend quality and prone to deviations in the clamping position.
An automated production equipment for gas pipes of European furnaces including rotating components, bending components, power components and gas source components is designed. The piston cylinder piston rod movement is driven through the ball screw mechanism to realize the forward and backward passive movement of the second clamp mold to ensure that Its rotation of the rotating assembly is accurate and follow-up.
Through the design of the ball screw mechanism, the precise follow-up and clamping of the bend mold is achieved, the quality and consistency of the bend pipe is improved, and the problem of clamping position deviation is solved.
Smart Images

Figure CN119114704A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to Europeanized furnace air pipe processing equipment, in particular to Europeanized furnace air pipe automatic production equipment. Background Art
[0002] European stoves are designed for outdoor activities such as camping and barbecue, which shows that they are portable and efficient in heating. For example, a European stove is specially customized for outdoor camping and barbecue, which has energy-saving and environmental protection functions and is suitable for use in outdoor environments.
[0003] Website: https: / / www.bilibili.com / video / BV1mD421u74j / The video in the video discloses a fully automatic pipe bending machine, whose pipe bending die cooperates with two clamping dies, one of which passively follows the rotation after abutting, and the other one first abuts and then actively moves in the front and rear directions. The active movement is currently achieved by a cylinder cooperating with a controller.
[0004] Since the rotation of the pipe bending die requires a power device, during its rotation, the second clamp actively follows the movement and needs to be driven by a cylinder. It is difficult to control the two systems in complete synchronization, and lags are prone to occur, resulting in deviations in the clamping position of the second clamp, which ultimately causes the bending quality to fail to meet the requirements. Summary of the invention
[0005] Based on the deficiencies in the prior art, the present invention provides an automated production device for European furnace gas pipes.
[0006] The technical solution adopted by the present invention to solve the above technical problems is:
[0007] European furnace gas pipe automatic production equipment includes a machine platform, an automatic feeding mechanism is arranged on the right side of the machine platform, and a material receiving and processing mechanism, a pipe bending mechanism and a hole opening mechanism are arranged on the machine platform from left to right. A material transfer mechanism for moving the gas pipe between the material receiving and processing mechanism and the pipe bending mechanism, and between the pipe bending mechanism and the hole opening mechanism is arranged on the machine platform behind the pipe bending mechanism. The pipe bending mechanism includes:
[0008] A rotating assembly is rotatably disposed above the machine platform and has an output gear;
[0009] The bending assembly comprises a bending die provided on the rotating assembly and rotating with the rotating assembly and having a bending groove, a rotating seat provided on the rotating assembly and rotating with the rotating assembly, a first clamping die provided on the rotating seat and having a first clamping groove, a mounting frame provided on the machine platform, and a second clamping die provided on the mounting frame and having a second clamping groove, a first sliding mechanism for left-right movement is provided on the machine platform, and the first clamping die is provided on the first sliding mechanism, the first sliding mechanism drives the first clamping die to slide and abut against the bending film so that the first clamping groove and the bending groove enclose a circular first clamping hole, a second sliding mechanism for left-right movement is also provided on the machine platform, a third sliding mechanism for front-back movement is provided on the sliding part of the second sliding mechanism, and the second clamping die is provided on the sliding part of the third sliding mechanism;
[0010] A power assembly, which is arranged on the machine platform and is used to drive the rotating assembly to rotate;
[0011] An air source assembly is disposed below the machine platform and is used to drive the first sliding mechanism and the second sliding mechanism to slide;
[0012] Among them, the sliding part of the third sliding mechanism is driven by a driving part, and the driving part includes a first piston cylinder. The piston rod of the first piston cylinder is connected to the sliding part of the third sliding mechanism. A linkage driving component is provided between the rotating component and the first piston cylinder. The linkage driving component includes a driving gear shaft meshed with the output gear, a ball screw and a second piston cylinder. A group of meshing bevel gears are provided on the screw rod of the driving gear shaft and the ball screw. The nut seat of the ball screw is connected to the piston rod of the second piston cylinder. The second piston cylinder is connected to the cavity inside the first piston cylinder through a pipeline, so that the piston rod of the second piston cylinder slides inward, presses the fluid inside the second piston cylinder into the first piston cylinder, drives the piston rod of the first piston cylinder to slide outward, and finally pushes the slider to slide, thereby driving the second clamp to move forward and backward.
[0013] Preferably, the automatic feeding mechanism includes a silo with an inclined bottom surface that is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the silo, a material baffle plate is provided on the left side of the silo and a lifting hole is provided at the bottom of the left side of the silo, the ejecting assembly has a material baffle plate with an inclined top surface that is lower on the left and higher on the right, the top of the ejecting plate is always located in the lifting hole, the ejecting plate can extend from the lifting hole to lift the straight air pipe at the lifting hole to the top surface of the material baffle plate, and the top surface of the material baffle plate extends to a guide plate on the side of the material receiving and processing mechanism.
[0014] Preferably, two guide columns and a lifting and ejecting assembly are provided on the machine platform, a lifting seat is slidably provided on the guide column, a ejecting plate is arranged on the lifting seat and a gap is left at the top part of the two, the guide plate includes a vertical plate and a guide plate arranged on the top of the vertical plate, a clamping seat is provided on the vertical plate and is clamped and fixed on the guide column by the clamping seat, the lifting and ejecting assembly is a lifting cylinder and when it drives the lifting seat and the ejecting plate to rise, the vertical plate is inserted into the gap.
[0015] Preferably, the top material plate, the top surface of the guide plate and the bottom surface of the silo have the same inclination angle, the top material plate rises against the vertical plate and the top inclined surface of the top material plate and the vertical plate form a recess which can only accommodate one air pipe.
[0016] Preferably, the material receiving and processing mechanism includes two vertical plates arranged front and back oppositely, a tapping machine arranged on a machine platform behind the vertical plates, and a flattening machine arranged on a machine platform in front of the vertical plates. The top of the vertical plates are provided with several groups of material storage gaps for positioning the air pipes. The inner wall surface of the vertical plates is provided with a material moving rack that can be lifted vertically and slid left and right. The material moving rack is provided with several groups of material moving gaps. The outer wall surface of the vertical plates is provided with a clamp for clamping the air pipes in the material storage gaps, wherein the output end of the tapping machine is opposite to the material storage gap front and back, and the downward position of the flattening machine is opposite to the material storage gap front and back. Both the material storage gap and the material moving gap are V-shaped gaps, wherein the lifting and sliding left and right of the material moving rack can be achieved by setting two groups of slide rails and sliders in cooperation with cylinders, and of the two groups, the slide rails of one group are set on the sliders of the other group.
[0017] Preferably, the power assembly includes a driving motor disposed on the machine platform and a reducer connected to the output end of the driving motor, wherein the reducer has an input gear which is transmission-connected to the rotating assembly.
[0018] Preferably, the material moving mechanism comprises a stand slidably arranged on the machine table in the forward and backward directions, a horizontal track arranged on the stand and extending in the left and right directions, a sliding seat slidably arranged on the track, a telescopic cylinder arranged on the sliding seat, and a clamping device arranged at the output end of the telescopic cylinder, wherein the sliding seat, the telescopic cylinder and the clamping device are provided in two sets, one set is used to move the air pipe between the material receiving and processing mechanism and the pipe bending mechanism, and the other set is used to move the air pipe between the pipe bending mechanism and the hole opening mechanism. The stand can slide through the sliding structure of the slide rail slider and the cylinder or through the sliding structure of the lead screw nut seat.
[0019] Preferably, the clamping device includes a mounting base with a mounting cavity, a motor arranged on the mounting base and two clamping claws arranged on the mounting base, the output shaft of the motor extends into the mounting cavity and has two gears fixed thereon, a synchronous belt is respectively sleeved on the two gears, the clamping claw includes a flat-bottomed U-shaped mounting frame plate, two groups of claw bodies hinged in the opening of the mounting frame plate, two connecting arms hinged to the two groups of claw bodies respectively, a nut plate hinged to the other ends of the two connecting arms and a screw rod threadedly matched with the nut plate, the screw rod passes through the mounting frame plate and extends into the mounting cavity and a gear meshing with the synchronous belt is provided on the extending part, the motor drives the two gears on the motor shaft to rotate, and drives the two screw rods to rotate through the synchronous belt transmission, and then drives the two nut plates to slide on the screw rod, and finally drives the claw body to rotate around its hinge point to realize the opening and closing of the claw body.
[0020] Preferably, the hole opening mechanism includes a right-angled placement hole arranged on the machine platform, a limit block embedded in the placement hole at an interval and having a semicircular groove, a push-up cylinder arranged below the gap of the limit block, a push-up cylinder arranged below the gap of the limit block, a push plate arranged on the machine platform for sliding forward and backward, a pressure plate arranged on the machine platform for sliding left and right, a right-angled blanking hole arranged on the machine platform, a blanking push plate slidably arranged on the machine platform and a lifting drilling machine, wherein the push plate is arranged to slide forward and backward and is driven by a cylinder, and the pressure plate is arranged to slide left and right and is driven by a cylinder, wherein the push plate includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has a protruding part, and a through hole is provided at the protruding part of the top plate for the drill bit of the lifting drilling machine to extend into; the blanking push plate is a rectangular structure and is pushed by the cylinder so that its two side walls slide toward the blanking hole at the same time to push the air pipe into the blanking hole.
[0021] Preferably, the machine is also provided with a pushing mechanism and a buffer mechanism, which are arranged on both sides of the pipe bending machine relatively front and back. The pushing mechanism includes a linear module, which has a pushing seat positioned by a position switch and sliding forward and backward. The buffer mechanism includes a support seat, a buffer gas spring arranged on the support seat, and a buffer rod arranged at the end of the gas spring. The pushing seat slides to push the air pipe to move, and when the air pipe moves to abut against the buffer rod, the buffer rod buffers the air pipe.
[0022] Compared with the prior art, the advantages of the present invention are as follows: the ball screw mechanism is set up in the present application to convert the horizontal rotation of the rotating assembly into a sliding drive nut seat, thereby driving the piston rods of the two piston cylinders to move, and finally driving the second clamp to move forward and backward. The movement is passive movement, and the distance of movement is completely determined by the rotation angle of the rotating assembly. It has the advantages of strong followability and precision, and ensures the quality of the bent pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will be further described in detail below in conjunction with the accompanying drawings and preferred embodiments, but those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and therefore should not be used as a limitation on the scope of the present invention. In addition, unless otherwise specified, the drawings are only schematically representing the composition or structure of the described objects and may contain exaggerated displays, and the drawings are not necessarily drawn to scale.
[0024] Figure 1 This is the main view of this application;
[0025] Figure 2 A top view of the present application;
[0026] Figure 3 A perspective view of the present application;
[0027] Figure 4 It is a three-dimensional diagram of the automatic feeding mechanism;
[0028] Figure 5 It is a three-dimensional diagram of the automatic feeding mechanism;
[0029] Figure 6 It is a cross-sectional view of the automatic feeding mechanism;
[0030] Figure 7 It is a three-dimensional diagram of the material receiving and processing mechanism, the pipe bending mechanism and the hole opening mechanism;
[0031] Figure 8 It is a three-dimensional diagram of the material receiving and processing mechanism, the pipe bending mechanism and the hole opening mechanism;
[0032] Fig. 9 is a three-dimensional diagram of the pipe bending mechanism;
[0033] Fig.10 is a three-dimensional diagram of the pipe bending mechanism;
[0034] Fig.11 is a three-dimensional diagram of the pipe bending mechanism;
[0035] Fig.12 is a schematic diagram of the structure of the fixture;
[0036] In the figure: 01, machine; 02, air pipe; 03, electric box; 04, air source station; 10, automatic feeding mechanism; 101, material bin; 102, material blocking plate; 1021, guide plate; 103, lifting seat; 104, guide column; 105, lifting cylinder; 106, lifting plate; 20, material receiving and processing mechanism; 201, material transfer rack; 2011, material transfer gap; 202, flattening machine; 203, tapping machine; 204, vertical plate; 2041, material storage gap; 30, pipe bending mechanism; 301, rotating assembly; 3011, output gear; 302, bending die; 303, first clamping die; 304, second clamping die; 305, first piston cylinder; 306 , pipeline; 307, driving gear shaft; 308, screw; 309, nut seat; 310, second piston cylinder; 311, power assembly; 3111, output gear; 40, hole opening mechanism; 401, drilling machine; 402, placement hole; 403, blanking hole; 404, blanking push plate; 405, pressure plate; 406, push plate; 50, material moving mechanism; 501, mounting seat; 502, clamping claw; 503, synchronous belt; 504, screw; 505, nut plate; 506, claw body; 507, mounting frame plate; 508, connecting arm; 60, controller; 70, linear module; 701, sliding seat; 80, buffer mechanism; 90, fixture. DETAILED DESCRIPTION
[0037] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. It will be appreciated by those skilled in the art that these descriptions are only illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.
[0038] Example
[0039] Main program :
[0040] European furnace gas pipe automation production equipment, such as Figure 1-11 As shown, it includes a machine 01, an automatic feeding mechanism 10 is provided on the right side of the machine 01, and a material receiving and processing mechanism 20, a pipe bending mechanism 30 and a hole opening mechanism 40 are provided on the machine 01 from left to right. A material moving mechanism 50 for moving the air pipe 02 between the material receiving and processing mechanism 20 and the pipe bending mechanism 30, and between the pipe bending mechanism 30 and the hole opening mechanism 40 is provided on the machine 01 behind the pipe bending mechanism 30. The pipe bending mechanism 30 includes:
[0041] The rotating assembly 301 is rotatably disposed above the machine platform 01 and has an output gear 3011;
[0042] The bending assembly includes a bending die 302 provided on the rotating assembly 301 and rotating with the rotating assembly 301 and having a bending groove, a rotating seat provided on the rotating assembly 301 and rotating with the rotating assembly 301, a first clamping die 303 provided on the rotating seat and having a first clamping groove, a mounting frame provided on the machine 01, and a second clamping die 304 provided on the mounting frame and having a second clamping groove, a first sliding mechanism for left-right movement is provided on the machine 01, and the first clamping die 303 is provided on the first sliding mechanism, the first sliding mechanism drives the first clamping die 303 to slide and abut against the bending film so that the first clamping groove and the bending groove enclose a circular first clamping hole, the machine 01 is also provided with a second sliding mechanism for left-right movement, a third sliding mechanism for front-back movement is provided on the sliding part of the second sliding mechanism, and the second clamping die 304 is provided on the sliding part of the third sliding mechanism;
[0043] The power assembly 311 includes a driving motor disposed on the machine 01 and a reducer connected to the output end of the driving motor. The reducer has an input gear, and the input gear is transmission-connected to the rotating assembly 301. The transmission connection can be realized by a combination of a synchronous belt 503 and a gear or by a plurality of meshing gears.
[0044] An air source assembly, which is arranged below the machine platform 01 and is used to drive the first sliding mechanism and the second sliding mechanism to slide;
[0045] Among them, the sliding part of the third sliding mechanism is driven by the driving part, and the driving part includes a first piston cylinder 305. The piston rod of the first piston cylinder 305 is connected to the sliding part of the third sliding mechanism. A linkage driving component is provided between the rotating component 301 and the first piston cylinder 305. The linkage driving component includes a driving gear shaft 307 meshing with the output gear 3011, a ball screw and a second piston cylinder 310. A group of meshing bevel gears are provided on the driving gear shaft 307 and the screw rod 308 of the ball screw. The nut seat 309 of the ball screw is connected to the piston rod of the second piston cylinder 310. The second piston cylinder 310 is connected to the cavity inside the first piston cylinder 305 through the pipeline 306, so that the piston rod of the second piston cylinder 310 slides inwardly, presses the fluid inside the second piston cylinder 310 into the first piston cylinder 305, drives the piston rod of the first piston cylinder 305 to slide outward, and finally pushes the slider to slide, thereby driving the second clamp 304 to move forward and backward. Among them, the first sliding mechanism and the second sliding mechanism are driven by the air supply of the air source component, and the third sliding mechanism is driven by the above-mentioned driving part. In addition, the first sliding mechanism, the second sliding mechanism and the third sliding mechanism can all be set as a sliding structure composed of a slide rail, a slide rail and a cylinder, and the above-mentioned sliding part is a slider. This scheme uses the ball screw mechanism to turn the horizontal rotation of the rotating component 301 to the sliding of the rear drive nut seat 309, thereby driving the piston rods of the two piston cylinders to move, and finally driving the second clamping mold 304 to move forward and backward. This movement is a passive movement, and the distance of movement is completely determined by the rotation angle of the rotating component 301, which has the advantages of strong followability and precision. Among them, the screw 308 is rotatably set at the bottom of the machine 01 so that it always keeps rotating in place. Specifically, the two ends of the screw 308 are extended and a non-threaded section is set, and then two screw 308 seats are set at the non-threaded section to support it so that it rotates in place. This part of the content is not shown in the figure.
[0046] Automatic feeding part :
[0047] like Figure 4-6 As shown, the automatic feeding mechanism 10 includes a silo 101 with an inclined bottom surface which is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the silo 101. A baffle plate 102 is provided on the left side of the silo 101 and a lifting hole is provided at the bottom of the left side of the silo 101. The ejecting assembly has a ejecting plate 106 with an inclined top surface which is lower on the left and higher on the right. The top of the ejecting plate 106 is always located in the lifting hole. The ejecting plate 106 can extend from the lifting hole to lift the straight air pipe 02 at the lifting hole to the top surface of the baffle plate 102, and the top surface of the baffle plate 102 is a guide plate extending toward the side of the material receiving and processing mechanism 20.
[0048] like Figure 4-6As shown, two guide pillars 104 and a lifting and ejecting assembly are provided on the machine 01, a lifting seat 103 is slidably provided on the guide pillar 104, a ejecting plate 106 is arranged on the lifting seat 103 and a gap is left at the top part of the two, the guide plate 1021 includes a vertical plate and a guide plate arranged on the top of the vertical plate, a clamping seat is provided on the vertical plate and is clamped and fixed on the guide pillar 104 by the clamping seat, the lifting and ejecting assembly is a lifting cylinder 105 and when it drives the lifting seat 103 and the ejecting plate 106 to rise, the vertical plate is inserted into the gap.
[0049] like Figure 4-6 As shown, the top plate 106, the top surface of the guide plate and the bottom surface of the silo 101 have the same inclination angle, the top plate 106 rises against the vertical plate and the top inclined surface of the top plate 106 and the vertical plate form a recess, which can only accommodate one air pipe 02.
[0050] Preferably, the material receiving and processing mechanism 20 includes two vertical plates 204 arranged opposite to each other in front and back, a tapping machine 203 arranged on the machine platform 01 on the rear side of the vertical plate 204, and a flattening machine 202 arranged on the machine platform 01 on the front side of the vertical plate. The top of the vertical plate 204 is provided with a plurality of material storage gaps 2041 for positioning the air pipe 02. The inner wall surface of the vertical plate 204 is provided with a material moving rack 201 which can be vertically lifted and lowered and slid left and right. The material moving rack 201 is provided with a plurality of material moving gaps 2011. The outer wall surface of the vertical plate 204 is provided with a clamp 90 for clamping the air pipe 02 in the material storage gap 2041, wherein the output end of the tapping machine 203 is opposite to the material storage gap 2041 in front and back, and the downward pressing position of the flattening machine 202 is opposite to the material storage gap 2041 in front and back. When the material transfer gap 2011 is opposite to the material storage gap 2041, the material transfer rack 201 lifts up the air pipe 02 in the material storage gap 2041 when it rises, and moves left and right to the material storage gap 2041 at the processing station and then descends. The air pipe 02 is transferred to the material storage gap 2041. At this time, the air pipe 02 is clamped by the clamp 90, and then tapped or flattened.
[0051] Material transfer part :
[0052] like Figure 3 , 7 As shown in FIGS. 8 and 12 , the material moving mechanism 50 includes a vertical frame slidably arranged on the machine table 01 in the forward and backward directions, a horizontal track arranged on the vertical frame and extending left and right, a sliding seat 701 slidably arranged on the track, a telescopic cylinder arranged on the sliding seat 701, and a clamping device arranged at the output end of the telescopic cylinder, wherein the sliding seat 701, the telescopic cylinder and the clamping device are provided in two sets, one of which is used to move the air pipe 02 between the material receiving and processing mechanism 20 and the pipe bending mechanism 30, and the other set is used to move the air pipe 02 between the pipe bending mechanism 30 and the hole opening mechanism 40.
[0053] like Fig.12As shown, the clamping device includes a mounting base 501 with a mounting cavity, a motor arranged on the mounting base 501 and two clamping claws 502 arranged on the mounting base 501, the output shaft of the motor extends into the mounting cavity and two gears are fixed thereon, each of the two gears is sleeved with a synchronous belt 503, the clamping claw 502 includes a flat-bottomed U-shaped mounting frame plate 507, two groups of claw bodies 506 hinged in the opening of the mounting frame plate 507, two connecting arms 508 respectively hinged to the two groups of claw bodies 506, and two connecting arms 508 hinged to the two connecting arms. The nut plate 505 at the other end of the connecting arm 508 and the screw rod 504 threadedly matched with the nut plate 505, the screw rod 504 penetrates the mounting frame plate 507 and extends into the mounting cavity, and the extending part is provided with a gear meshing with the synchronous belt 503, the motor drives the two gears on the motor shaft to rotate, and drives the two screw rods 504 to rotate through the synchronous belt 503, and then drives the two nut plates 505 to slide on the screw rod 504, and finally drives the claw body 506 to rotate around its hinge point to realize the opening and closing of the claw body 506. Among them, the two clamping jaws 502 on the left are arranged oppositely in the left and right directions, and the two clamping jaws 502 on the right are arranged oppositely in the front and back directions; in addition, the screw rod 504 is rotatably arranged on the mounting seat 501 and the mounting frame plate 507 so that it rotates in place.
[0054] Opening part :
[0055] like Figure 2 , 3As shown in Figure 7, the hole opening mechanism 40 includes a right-angled placement hole 402 provided on the machine platform 01, a limit block which is embedded in the placement hole 402 at intervals and has a semicircular arc groove, a material ejection cylinder provided below the gap of the limit block, a material ejection cylinder provided below the gap of the limit block, a material pusher plate 406 which is slidably provided on the machine platform 01 in the forward and backward directions, a material pressing plate 405 which is slidably provided on the machine platform 01 in the left and right directions, a right-angled blanking hole 403 provided on the machine platform 01, a blanking pusher plate 404 which is slidably provided on the machine platform 01, and A lifting drilling machine 401, wherein a push plate 406 is arranged to slide forward and backward and is driven by a cylinder, and a pressure plate 405 is arranged to slide left and right and is driven by a cylinder, wherein the push plate 406 includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has an extended portion, and a through hole is provided at the extended portion of the top plate for the drill bit of the lifting drilling machine 401 to extend into; the blanking push plate 404 is a rectangular structure and is pushed by a cylinder so that its two side walls slide simultaneously toward the blanking hole 403 to push the air pipe 02 into the blanking hole 403. The material moving mechanism 50 clamps the air pipe 02 and places it in the placement hole 402, then the pressure plate 405 and the push plate 406 slide horizontally to press the air pipe 02 into the groove of the limit block, then the drilling machine 401 descends and allows the drill bit to extend into the through hole and descend to drill a hole for the air pipe 02, while the push plate 406 and the pressure plate 405 retreat, and after the hole is drilled, the air pipe 02 is lifted up by the lifting cylinder, and the push plate 406 and the pressure plate 405 move forward to push the air pipe 02 to the side of the blanking push plate 404, and the blanking push plate 404 pushes the air pipe 02 into the blanking hole 403 and falls down.
[0056] Pipe bending auxiliary parts :
[0057] like Figure 3 and 9 As shown, the machine 01 is also provided with a pusher mechanism and a buffer mechanism 80, which are arranged on both sides of the pipe bending machine in a front-to-back manner. The pusher mechanism includes a linear module 70, which has a pusher seat positioned by a position switch and sliding forward and backward. The buffer mechanism 80 includes a support seat, a buffer gas spring arranged on the support seat, and a buffer rod arranged at the end of the gas spring. The pusher seat slides to push the air pipe 02 to move. When the air pipe 02 moves to abut against the buffer rod, the buffer rod buffers the air pipe 02. The linear module 70 is a Yinguang IX08N module.
[0058] It should be noted that a collection box with an opening and an electrical box 03 are provided below the machine 01, and a controller 60 for unified control is provided above the machine 01, wherein the air source component is an air source station 04 provided below the machine 01, which is used to supply air to each cylinder.
[0059] The above is an introduction to the European furnace gas pipe automation production equipment provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the present invention and its core ideas. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. European furnace gas pipe automatic production equipment, including a machine platform, an automatic feeding mechanism is arranged on the right side of the machine platform, and a material receiving and processing mechanism, a pipe bending mechanism and a hole opening mechanism are arranged on the machine platform from left to right. A material moving mechanism for moving the gas pipe between the material receiving and processing mechanism and the pipe bending mechanism, and between the pipe bending mechanism and the hole opening mechanism is arranged on the machine platform behind the pipe bending mechanism, and the characteristics are: The pipe bending mechanism includes: A rotating assembly is rotatably disposed above the machine platform and has an output gear; The bending assembly comprises a bending die provided on the rotating assembly and rotating with the rotating assembly and having a bending groove, a rotating seat provided on the rotating assembly and rotating with the rotating assembly, a first clamping die provided on the rotating seat and having a first clamping groove, a mounting frame provided on the machine platform, and a second clamping die provided on the mounting frame and having a second clamping groove, a first sliding mechanism for left-right movement is provided on the machine platform, and the first clamping die is provided on the first sliding mechanism, the first sliding mechanism drives the first clamping die to slide and abut against the bending film so that the first clamping groove and the bending groove enclose a circular first clamping hole, a second sliding mechanism for left-right movement is also provided on the machine platform, a third sliding mechanism for front-back movement is provided on the sliding part of the second sliding mechanism, and the second clamping die is provided on the sliding part of the third sliding mechanism; A power assembly, which is arranged on the machine platform and is used to drive the rotating assembly to rotate; An air source component is arranged under the machine platform to drive the sliding of the first sliding mechanism and the second sliding mechanism; wherein the sliding part of the third sliding mechanism is driven by a driving part, and the driving part includes a first piston cylinder, the piston rod of the first piston cylinder is connected to the sliding part of the third sliding mechanism, and a linkage driving component is arranged between the rotating component and the first piston cylinder, and the linkage driving component includes a driving gear shaft meshed with the output gear, a ball screw and a second piston cylinder, a group of meshing bevel gears are arranged on the screw rod of the driving gear shaft and the ball screw, and the nut seat of the ball screw is connected to the piston rod of the second piston cylinder, and the second piston cylinder is connected to the cavity inside the first piston cylinder through a pipeline, so that the piston rod of the second piston cylinder slides inward, presses the fluid inside the second piston cylinder into the first piston cylinder, drives the piston rod of the first piston cylinder to slide outward, and finally pushes the slider to slide, thereby driving the second clamp to move forward and backward.
2. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The automatic feeding mechanism includes a silo with an inclined bottom surface that is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the silo. A baffle plate is provided on the left side of the silo and a lifting hole is provided at the bottom of the left side of the silo. The ejecting assembly has a ejecting plate with an inclined top surface that is lower on the left and higher on the right. The top of the ejecting plate is always located in the lifting hole. The ejecting plate can extend from the lifting hole to lift the straight air pipe at the lifting hole to the top surface of the baffle plate, and the top surface of the baffle plate extends to a guide plate on the side of the material receiving and processing mechanism.
3. The European furnace gas pipe automation production equipment according to claim 2 is characterized in that: Two guide columns and a lifting and ejecting assembly are provided on the machine platform. A lifting seat is slidably provided on the guide column. The ejecting plate is arranged on the lifting seat and a gap is left at the top part of the two. The guide plate includes a vertical plate and a guide plate arranged on the top of the vertical plate. A clamping seat is provided on the vertical plate and is clamped and fixed on the guide column by the clamping seat. The lifting and ejecting assembly is a lifting cylinder and when it drives the lifting seat and the ejecting plate to rise, the vertical plate is inserted into the gap.
4. The European furnace gas pipe automation production equipment according to claim 3 is characterized in that: The top material plate, the top surface of the guide plate and the bottom surface of the silo have the same inclination angle. The top material plate rises against the vertical plate and the top inclined surface of the top material plate and the vertical plate form a recess which can only accommodate one air pipe.
5. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The material receiving and processing mechanism includes two vertical plates arranged opposite to each other front and back, a tapping machine arranged on a machine platform on the rear side of the vertical plates, and a flattening machine arranged on a machine platform on the front side of the vertical plates. The top of the vertical plates are provided with several groups of material storage gaps for positioning the air pipes. The inner wall surface of the vertical plates is provided with a material moving rack which can be lifted vertically and slid left and right. The material moving rack is provided with several groups of material moving gaps. The outer wall surface of the vertical plates is provided with a clamp for clamping the air pipes in the material storage gaps, wherein the output end of the tapping machine is opposite to the material storage gap front and back, and the downward pressing position of the flattening machine is opposite to the material storage gap front and back.
6. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The power assembly comprises a driving motor arranged on the machine platform and a reducer connected to the output end of the driving motor. The reducer has an input gear which is transmission-connected to the rotating assembly.
7. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The material moving mechanism includes a vertical frame slidably arranged on the machine platform in the forward and backward directions, a horizontal track arranged on the vertical frame and extending left and right, a sliding seat slidably arranged on the track, a telescopic cylinder arranged on the sliding seat and a clamping device arranged at the output end of the telescopic cylinder, wherein the sliding seat, the telescopic cylinder and the clamping device are provided in two sets, one of which is used to move the air pipe between the material receiving and processing mechanism and the pipe bending mechanism, and the other set is used to move the air pipe between the pipe bending mechanism and the hole opening mechanism.
8. The European furnace gas pipe automation production equipment according to claim 7 is characterized in that: The clamping device includes a mounting base with a mounting cavity, a motor arranged on the mounting base and two clamping claws arranged on the mounting base, the output shaft of the motor extends into the mounting cavity and has two gears fixed thereon, a synchronous belt is respectively sleeved on the two gears, the clamping claw includes a flat-bottomed U-shaped mounting frame plate, two groups of claw bodies hinged in the opening of the mounting frame plate, two connecting arms hinged to the two groups of claw bodies respectively, a nut plate hinged to the other ends of the two connecting arms and a screw rod threadedly matched with the nut plate, the screw rod passes through the mounting frame plate and extends into the mounting cavity and a gear meshed with the synchronous belt is provided on the extending part, the motor drives the two gears on the motor shaft to rotate, and drives the two screw rods to rotate through the synchronous belt transmission, and then drives the two nut plates to slide on the screw rod, and finally drives the claw body to rotate around its hinge point to realize the opening and closing of the claw body.
9. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The hole-opening mechanism includes a right-angled placement hole arranged on the machine platform, a limit block which is embedded in the placement hole at intervals and has a semicircular groove, a push plate which is slidably arranged on the machine platform in the forward and backward directions, a pressure plate which is slidably arranged on the machine platform in the left and right directions, a right-angled blanking hole arranged on the machine platform, a blanking push plate which is slidably arranged on the machine platform and a lifting drilling machine, wherein the push plate is slidably arranged in the forward and backward directions and is driven by a cylinder, and the pressure plate is slidably arranged in the left and right directions and is driven by a cylinder, wherein the push plate includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has an extending portion, and a through hole is provided at the extending portion of the top plate for the drill bit of the lifting drilling machine to extend into; the blanking push plate is a rectangular structure and is pushed by the cylinder so that its two side walls slide toward the blanking hole at the same time to push the air pipe into the blanking hole.
10. The European furnace gas pipe automation production equipment according to claim 1, characterized in that: The machine is also provided with a pushing mechanism and a buffer mechanism, which are arranged on both sides of the pipe bending machine relatively front and back. The pushing mechanism includes a linear module, which has a pushing seat positioned by a position switch and sliding forward and backward. The buffer mechanism includes a support seat, a buffer gas spring arranged on the support seat and a buffer rod arranged at the end of the gas spring. The pushing seat slides to push the air pipe to move. When the air pipe moves to abut against the buffer rod, the buffer rod buffers the air pipe.
Citation Information
Patent Citations
Novel pipe bending machine with upper and lower bending functions
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