European furnace gas pipe automation production equipment

Through the design of the ball screw mechanism and linkage drive assembly, the problem of synchronous control of the clamping die in the European furnace gas pipe equipment is solved, and high-precision bending quality and production efficiency are achieved.

CN119114704BActive Publication Date: 2025-08-08ZHEJIANG AOFENG ELECTRICAL APPLIANCES CO LTD
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Patent Information

Application Number
CN202411287505.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-08
Estimated Expiration
2044-09-13

AI Technical Summary

Technical Problem

In the existing European furnace gas pipe bending equipment, it is difficult to synchronously control the bend mold and the clamping mold, resulting in a deviation in the clamping position and affecting the quality of the bend.

Method used

The ball screw mechanism is used to drive the horizontal rotation of the rotating assembly, and the linkage drive assembly drives the forward and backward movement of the second clamp mold to ensure the follow-up and accuracy of the clamp mold, combining the integrated design of automatic loading, pipe bending and hole opening mechanism.

Benefits of technology

High-precision control of the pipe bending process is achieved, ensuring the quality consistency and production efficiency of the trachea.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automated production equipment for European furnace air pipes, including a machine platform, an automatic feeding mechanism is provided on the right side of the machine platform, and a material receiving and processing mechanism, a pipe bending mechanism and a hole opening mechanism are provided on the machine platform from left to right. A material moving mechanism for moving the air pipe between the material receiving and processing mechanism and the pipe bending mechanism, and between the pipe bending mechanism and the hole opening mechanism is provided on the machine platform behind the pipe bending mechanism. The bending die of the pipe bending mechanism cooperates with two clamps, wherein the first clamp rotates with it, and the rotation of the rotating assembly is driven by the second clamp to follow it through the transmission of the ball screw mechanism and two piston cylinders. Under the premise of realizing automatic production, the present application drives the sliding of the nut seat after the horizontal rotation of the rotating assembly is turned by the provided ball screw mechanism, thereby driving the piston rods of the two piston cylinders to move, and finally drives the second clamp to move forward and backward. The movement is passive, and the distance of movement is completely determined by the angle of rotation of the rotating assembly. It has the advantages of strong followability and precision, and can effectively improve the quality of the bent pipe.
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Description

Technical Field

[0001] The invention relates to Europeanized furnace air pipe processing equipment, in particular to Europeanized furnace air pipe automatic production equipment. Background Art

[0002] European-style stoves are designed for outdoor activities such as camping and barbecues, which shows that they are portable and efficient. For example, a European-style stove is specially customized for outdoor camping and barbecue use, with energy-saving and environmentally friendly functions, suitable for outdoor use.

[0003] The video reveals a fully automatic pipe bending machine, whose pipe bending die cooperates with two clamping dies. One of them passively follows the rotation after abutting, and the other one first abuts and then actively moves in the front and back directions. This active movement is currently achieved through a cylinder and a controller.

[0004] Since the rotation of the pipe bending die requires a power device, the second clamping die needs to be driven by a cylinder to actively follow the movement during the rotation. It is difficult to completely synchronize the two systems during control, and lags are prone to occur, resulting in deviations in the clamping position of the second clamping die, and ultimately causing the bending quality to fail to meet the requirements. Summary of the Invention

[0005] Based on the deficiencies in the prior art, the present invention provides an automated production device for European furnace gas pipes.

[0006] The technical solution adopted by the present invention to solve the above technical problems is:

[0007] European furnace gas pipe automatic production equipment includes a machine platform. The right side of the machine platform is equipped with an automatic loading mechanism. From left to right, the machine platform is equipped with a material receiving and processing mechanism, a pipe bending mechanism, and a hole opening mechanism. The machine platform behind the pipe bending mechanism is equipped with a material transfer mechanism for moving the gas pipe between the material receiving and processing mechanism and the pipe bending mechanism, and between the pipe bending mechanism and the hole opening mechanism. The pipe bending mechanism includes:

[0008] A rotating assembly is rotatably disposed above the machine platform and has an output gear;

[0009] The bending assembly includes a bending die provided on the rotating assembly and rotating with the rotating assembly and having a bending groove, a rotating base provided on the rotating assembly and rotating with the rotating assembly, a first clamping die provided on the rotating base and having a first clamping groove, a mounting frame provided on the machine table, and a second clamping die provided on the mounting frame and having a second clamping groove, a first sliding mechanism for left-right movement being provided on the machine table, and the first clamping die being provided on the first sliding mechanism, the first sliding mechanism driving the first clamping die to slide and abut against the bending film so that the first clamping groove and the bending groove enclose a circular first clamping hole, a second sliding mechanism for left-right movement being further provided on the machine table, a third sliding mechanism for forward and backward movement being provided on the sliding portion of the second sliding mechanism, and the second clamping die being provided on the sliding portion of the third sliding mechanism;

[0010] A power assembly, which is arranged on the machine platform and is used to drive the rotating assembly to rotate;

[0011] An air source assembly is provided below the machine platform and is used to drive the first sliding mechanism and the second sliding mechanism to slide;

[0012] Among them, the sliding part of the third sliding mechanism is driven by the driving part, the driving part includes a first piston cylinder, the piston rod of the first piston cylinder is connected to the sliding part of the third sliding mechanism, and a linkage driving assembly is provided between the rotating assembly and the first piston cylinder. The linkage driving assembly includes a driving gear shaft meshed with the output gear, a ball screw and a second piston cylinder, and a group of meshing bevel gears are provided on the driving gear shaft and the screw rod of the ball screw. The nut seat of the ball screw is connected to the piston rod of the second piston cylinder, and the second piston cylinder is connected to the cavity inside the first piston cylinder through a pipeline, so that the piston rod of the second piston cylinder slides inward and presses the fluid inside the second piston cylinder into the first piston cylinder, driving the piston rod of the first piston cylinder to slide outward, and finally pushing the slider to slide, thereby driving the second clamp to move forward and backward.

[0013] Preferably, the automatic loading mechanism includes a silo with an inclined bottom surface that is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the silo. A baffle plate is provided on the left side of the silo and a lifting hole is provided at the bottom left of the silo. The ejecting assembly has a baffle plate with an inclined top surface that is lower on the left and higher on the right. The top of the ejecting plate is always located in the lifting hole. The ejecting plate can extend from the lifting hole to lift the straight air pipe at the lifting hole to the top surface of the baffle plate, and the top surface of the baffle plate is a guide plate extending toward the side of the material receiving and processing mechanism.

[0014] Preferably, two guide columns and a lifting and ejecting assembly are provided on the machine platform, a lifting seat is slidingly provided on the guide column, the ejecting plate is provided on the lifting seat and a gap is left at the top part of the two, the guide plate includes a vertical plate and a guide plate provided on the top of the vertical plate, a clamping seat is provided on the vertical plate and is clamped and fixed on the guide column by the clamping seat, the lifting and ejecting assembly is a lifting cylinder and when it drives the lifting seat and the ejecting plate to rise, the vertical plate is inserted into the gap.

[0015] Preferably, the top plate, the top surface of the guide plate and the bottom surface of the silo have the same inclination angle, the top plate rises against the vertical plate and the top inclined surface of the top plate and the vertical plate form a recess that can only accommodate one air pipe.

[0016] Preferably, the material receiving and processing mechanism includes two vertical plates arranged front and back relative to each other, a tapping machine arranged on a machine platform behind the vertical plates, and a flattening machine arranged on a machine platform in front of the vertical plates. The top of the vertical plates is provided with several groups of material storage gaps for positioning the air pipes. The inner wall surface of the vertical plates is provided with a material transfer rack that can be vertically lifted and lowered and slid left and right. The material transfer rack is provided with several groups of material transfer gaps. The outer wall surface of the vertical plates is provided with a clamp for clamping the air pipes in the material storage gaps. The output end of the tapping machine is opposite to the material storage gap front and back, and the downward position of the flattening machine is opposite to the material storage gap front and back. The material storage gap and the material transfer gap are both V-shaped gaps. The lifting and sliding of the material transfer rack can be achieved by setting two groups of slide rails and sliders in conjunction with cylinders. Among the two groups, the slide rails of one group are set on the sliders of the other group.

[0017] Preferably, the power assembly includes a drive motor provided on the machine platform and a reducer connected to the output end of the drive motor. The reducer has an input gear which is transmission-connected to the rotating assembly.

[0018] Preferably, the material transfer mechanism includes a vertical frame slidably mounted on the machine platform, a horizontal track mounted on the vertical frame and extending left and right, a sliding seat slidably mounted on the track, a telescopic cylinder mounted on the sliding seat, and a clamping device mounted at the output end of the telescopic cylinder. The sliding seat, telescopic cylinder, and clamping device are provided in two sets: one set is used to move the air pipe between the material receiving and processing mechanism and the pipe bending mechanism, and the other set is used to move the air pipe between the pipe bending mechanism and the hole opening mechanism. The vertical frame can slide via a sliding structure composed of a slide rail, a slider, and a cylinder, or via a sliding structure of a lead screw nut seat.

[0019] Preferably, the clamping device includes a mounting base with a mounting cavity, a motor arranged on the mounting base and two clamping claws arranged on the mounting base, the output shaft of the motor extends into the mounting cavity and two gears are fixed thereon, and a synchronous belt is provided on each of the two gears, and the clamping claw includes a flat-bottomed U-shaped mounting frame plate, two groups of claw bodies hinged in the opening of the mounting frame plate, two connecting arms hinged to the two groups of claw bodies respectively, a nut plate hinged at the other end of the two connecting arms and a screw rod threadedly matched with the nut plate, the screw rod passes through the mounting frame plate and extends into the mounting cavity and the extending part is provided with a gear meshed with the synchronous belt, the motor drives the two gears on the motor shaft to rotate, and drives the two screw rods to rotate through the synchronous belt transmission, and then drives the two nut plates to slide on the screw rod, and finally drives the claw body to rotate around its hinge point to realize the opening and closing of the claw body.

[0020] Preferably, the hole opening mechanism includes a right-angled placement hole arranged on the machine platform, a limit block embedded in the placement hole at intervals and having a semicircular groove, a push-up cylinder arranged below the gap of the limit block, a push-up cylinder arranged below the gap of the limit block, a push plate arranged on the machine platform for sliding forward and backward, a pressure plate arranged on the machine platform for sliding left and right, a right-angled blanking hole arranged on the machine platform, a blanking push plate slidably arranged on the machine platform and a lifting drilling machine, wherein the push plate is arranged to slide forward and backward and is driven by a cylinder, and the pressure plate is arranged to slide left and right and is driven by a cylinder, wherein the push plate includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has an extending part, and a through hole is provided at the extending part of the top plate for the drill bit of the lifting drilling machine to extend into; the blanking push plate is a rectangular structure and is pushed by the cylinder so that its two side walls slide toward the blanking hole at the same time to push the air pipe into the blanking hole.

[0021] Preferably, the machine is also provided with a pushing mechanism and a buffer mechanism, which are arranged on both sides of the pipe bending machine relatively front and back. The pushing mechanism includes a linear module, which has a pushing seat positioned by a position switch and sliding forward and backward. The buffer mechanism includes a support seat, a buffer gas spring arranged on the support seat and a buffer rod arranged at the end of the gas spring. The pushing seat slides to push the air pipe to move. When the air pipe moves to abut against the buffer rod, the buffer rod buffers the air pipe.

[0022] Compared with the prior art, the advantages of the present invention are as follows: the ball screw mechanism provided in the present application converts the horizontal rotation of the rotating assembly into a driving nut seat for sliding, thereby driving the piston rods of the two piston cylinders to move, and finally driving the second clamp to move forward and backward. This movement is passive movement, and the distance of movement is completely determined by the angle of rotation of the rotating assembly. It has the advantages of strong followability and precision, thereby ensuring the quality of the bent pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be described in further detail below with reference to the accompanying drawings and preferred embodiments. However, those skilled in the art will appreciate that these drawings are drawn only for the purpose of explaining the preferred embodiments and should not be construed as limiting the scope of the present invention. Furthermore, unless otherwise specified, the drawings are merely schematic representations of the composition or structure of the depicted objects and may contain exaggerated representations. Furthermore, the drawings are not necessarily drawn to scale.

[0024] Figure 1 This is the main view of this application;

[0025] Figure 2 A top view of the present application;

[0026] Figure 3 A perspective view of this application;

[0027] Figure 4 It is a three-dimensional diagram of the automatic feeding mechanism;

[0028] Figure 5 It is a three-dimensional diagram of the automatic feeding mechanism;

[0029] Figure 6 It is a cross-sectional view of the automatic feeding mechanism;

[0030] Figure 7 It is a three-dimensional diagram of the material connection and processing mechanism, the pipe bending mechanism and the hole opening mechanism;

[0031] Figure 8 It is a three-dimensional diagram of the material connection and processing mechanism, the pipe bending mechanism and the hole opening mechanism;

[0032] Figure 9 is a three-dimensional diagram of the pipe bending mechanism;

[0033] Figure 10 is a three-dimensional diagram of the pipe bending mechanism;

[0034] Figure 11 is a three-dimensional diagram of the pipe bending mechanism;

[0035] Figure 12 is a structural diagram of the fixture;

[0036] Figure: 01, machine table; 02, air pipe; 03, electrical box; 04, air source station; 10, automatic feeding mechanism; 101, hopper; 102, baffle plate; 1021, guide plate; 103, lifting seat; 104, guide column; 105, lifting cylinder; 106, lifting plate; 20, material receiving and processing mechanism; 201, material transfer rack; 2011, material transfer notch; 202, flattening machine; 203, tapping machine; 204, vertical plate; 2041, material storage notch; 30, pipe bending mechanism; 301, rotating assembly; 3011, output gear; 302, bending die; 303, first clamping die; 304, second clamping die; 305, first piston cylinder; 306 , pipeline; 307, driving gear shaft; 308, screw; 309, nut seat; 310, second piston cylinder; 311, power assembly; 3111, output gear; 40, hole opening mechanism; 401, drilling machine; 402, placement hole; 403, blanking hole; 404, blanking push plate; 405, pressure plate; 406, push plate; 50, material moving mechanism; 501, mounting seat; 502, clamping claw; 503, synchronous belt; 504, screw; 505, nut plate; 506, claw body; 507, mounting frame; 508, connecting arm; 60, controller; 70, linear module; 701, sliding seat; 80, buffer mechanism; 90, fixture. DETAILED DESCRIPTION

[0037] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. Those skilled in the art will appreciate that these descriptions are merely illustrative and exemplary and should not be construed as limiting the scope of protection of the present invention.

[0038] Example

[0039] Main plan :

[0040] European furnace gas pipe automation production equipment, such as Figure 1-11 As shown, the machine 01 includes an automatic loading mechanism 10 on the right side of the machine 01. The machine 01 is provided with a material receiving and processing mechanism 20, a pipe bending mechanism 30, and a hole-opening mechanism 40 from left to right. The machine 01 behind the pipe bending mechanism 30 is provided with a material moving mechanism 50 for moving the air pipe 02 between the material receiving and processing mechanism 20 and the pipe bending mechanism 30, and between the pipe bending mechanism 30 and the hole-opening mechanism 40. The pipe bending mechanism 30 includes:

[0041] The rotating assembly 301 is rotatably mounted above the machine 01 and has an output gear 3011;

[0042] The bending assembly includes a bending die 302 provided on the rotating assembly 301 and rotating with the rotating assembly 301 and having a bending groove, a rotating base provided on the rotating assembly 301 and rotating with the rotating assembly 301, a first clamping die 303 provided on the rotating base and having a first clamping groove, a mounting frame provided on the machine 01, and a second clamping die 304 provided on the mounting frame and having a second clamping groove. The machine 01 is provided with a first sliding mechanism that moves left and right, and the first clamping die 303 is provided on the first sliding mechanism. The first sliding mechanism drives the first clamping die 303 to slide and abut against the bending film so that the first clamping groove and the bending groove enclose a circular first clamping hole. The machine 01 is also provided with a second sliding mechanism that moves left and right, and a third sliding mechanism that moves forward and backward is provided on the sliding part of the second sliding mechanism, and the second clamping die 304 is provided on the sliding part of the third sliding mechanism.

[0043] The power assembly 311 includes a drive motor mounted on the machine 01 and a reducer connected to the output end of the drive motor. The reducer has an input gear that is in transmission connection with the rotating assembly 301. The transmission connection can be achieved by a combination of a timing belt 503 and gears or by multiple meshing gears.

[0044] An air source assembly is provided below the machine platform 01 and is used to drive the first sliding mechanism and the second sliding mechanism to slide;

[0045] Among them, the sliding part of the third sliding mechanism is driven by the driving part, which includes a first piston cylinder 305. The piston rod of the first piston cylinder 305 is connected to the sliding part of the third sliding mechanism. A linkage driving component is provided between the rotating component 301 and the first piston cylinder 305. The linkage driving component includes a driving gear shaft 307 meshing with the output gear 3011, a ball screw and a second piston cylinder 310. A group of meshing bevel gears are provided on the driving gear shaft 307 and the screw 308 of the ball screw. The nut seat 309 of the ball screw is connected to the piston rod of the second piston cylinder 310. The second piston cylinder 310 is connected to the cavity inside the first piston cylinder 305 through the pipe 306, so that the piston rod of the second piston cylinder 310 slides inward and presses the fluid inside the second piston cylinder 310 into the first piston cylinder 305, driving the piston rod of the first piston cylinder 305 to slide outward, and finally pushing the slider to slide, thereby driving the second clamp 304 to move forward and backward. The first and second sliding mechanisms are driven by air supplied by the air source assembly, while the third sliding mechanism is driven by the aforementioned driving portion. Furthermore, the first, second, and third sliding mechanisms can all be configured as sliding structures consisting of slide rails, slide rails, and cylinders, in which case the aforementioned sliding portion is a slider. This solution utilizes a ball screw mechanism to redirect the horizontal rotation of the rotating assembly 301, which then drives the sliding of the nut seat 309, thereby driving the piston rods of the two piston cylinders to move, ultimately driving the second clamp 304 to move forward and backward. This movement is passive, and the distance of movement is entirely determined by the angle of rotation of the rotating assembly 301, offering the advantages of high tracking and precision. The screw 308 is rotatably mounted at the bottom of the machine platform 01 to maintain its original position. Specifically, both ends of the screw 308 are extended and provided with unthreaded sections, and two screw 308 seats are provided at the unthreaded sections to support it and allow it to rotate in place. This portion is not shown in the figure.

[0046] Automatic loading part :

[0047] like Figure 4-6 As shown, the automatic loading mechanism 10 includes a silo 101 with an inclined bottom surface that is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the silo 101. A baffle plate 102 is provided on the left side of the silo 101 and a lifting hole is provided at the bottom left of the silo 101. The ejecting assembly has a ejecting plate 106 with an inclined top surface that is lower on the left and higher on the right. The top of the ejecting plate 106 is always located in the lifting hole. The ejecting plate 106 can extend from the lifting hole to lift the straight air pipe 02 at the lifting hole to the top surface of the ejecting plate 102, and the top surface of the ejecting plate 102 is a guide plate extending toward the side of the material receiving and processing mechanism 20.

[0048] like Figure 4-6As shown, the machine 01 is provided with two guide columns 104 and a lifting and ejecting assembly, a lifting seat 103 is slidingly provided on the guide column 104, a ejecting plate 106 is provided on the lifting seat 103 and a gap is left at the top part of the two, the guide plate 1021 includes a vertical plate and a guide plate provided on the top of the vertical plate, a clamping seat is provided on the vertical plate and is clamped and fixed on the guide column 104 by the clamping seat, the lifting and ejecting assembly is a lifting cylinder 105 and when it drives the lifting seat 103 and the ejecting plate 106 to rise, the vertical plate is inserted into the gap.

[0049] like Figure 4-6 As shown, the top plate 106, the top surface of the guide plate and the bottom surface of the silo 101 have the same inclination angle. The top plate 106 rises against the vertical plate and the top inclined surface of the top plate 106 and the vertical plate form a recess, which can only accommodate one air pipe 02.

[0050] Preferably, the material receiving and processing mechanism 20 includes two vertical plates 204 arranged opposite to each other in front and back, a tapping machine 203 arranged on the machine platform 01 behind the vertical plate 204, and a flattening machine 202 arranged on the machine platform 01 in the front side of the vertical plate. The top of the vertical plate 204 is provided with several groups of material storage gaps 2041 for positioning the air pipe 02. The inner wall surface of the vertical plate 204 is provided with a material moving rack 201 that can be vertically lifted and lowered and slid left and right. The material moving rack 201 is provided with several groups of material moving gaps 2011. The outer wall surface of the vertical plate 204 is provided with a clamp 90 for clamping the air pipe 02 in the material storage gap 2041, wherein the output end of the tapping machine 203 is opposite to the material storage gap 2041 in front and back, and the downward pressing position of the flattening machine 202 is opposite to the material storage gap 2041 in front and back. When the material transfer gap 2011 is opposite to the material storage gap 2041, the material transfer rack 201 lifts up the air pipe 02 in the material storage gap 2041 when it rises, and moves left and right to the material storage gap 2041 at the processing station and then descends. The air pipe 02 is transferred to the material storage gap 2041. At this time, the air pipe 02 is clamped by the clamp 90 and then tapped or flattened.

[0051] Material transfer part :

[0052] like Figure 3 、 7 As shown in Figures 8 and 12, the material moving mechanism 50 includes a vertical frame slidably arranged on the machine table 01 in the forward and backward directions, a horizontal track arranged on the vertical frame and extending left and right, a sliding seat 701 slidably arranged on the track, a telescopic cylinder arranged on the sliding seat 701 and a clamping device arranged at the output end of the telescopic cylinder, wherein the sliding seat 701, the telescopic cylinder and the clamping device are provided in two sets, one of which is used to move the air pipe 02 between the material receiving and processing mechanism 20 and the pipe bending mechanism 30, and the other set is used to move the air pipe 02 between the pipe bending mechanism 30 and the hole opening mechanism 40.

[0053] like Figure 12As shown, the clamping device includes a mounting base 501 with a mounting cavity, a motor arranged on the mounting base 501 and two clamping claws 502 arranged on the mounting base 501, the output shaft of the motor extends into the mounting cavity and two gears are fixed thereon, and each of the two gears is provided with a synchronous belt 503, and the clamping claw 502 includes a flat-bottomed U-shaped mounting frame plate 507, two groups of claw bodies 506 hinged in the opening of the mounting frame plate 507, two connecting arms 508 respectively hinged to the two groups of claw bodies 506, and two connecting arms 508 hinged to the two connecting arms. At the other end of the connecting arm 508 is a nut plate 505 and a screw rod 504 threadedly engaged with the nut plate 505. The screw rod 504 extends through the mounting plate 507 and into the mounting cavity. The portion of the screw rod 504 that extends into the mounting cavity is equipped with a gear that meshes with the timing belt 503. The motor drives the two gears on the motor shaft to rotate, which, through the timing belt 503, drives the two screw rods 504 to rotate. This in turn drives the two nut plates 505 to slide on the screw rods 504, ultimately driving the claw body 506 to rotate about its hinge point to open and close the claw body 506. The two left-side clamping jaws 502 are arranged in a left-right direction, while the two right-side clamping jaws 502 are arranged in a front-back direction. In addition, the screw rod 504 is rotatably mounted on the mounting base 501 and the mounting plate 507, allowing it to rotate in place.

[0054] Opening part :

[0055] like Figure 2 、 3As shown in Figure 7, the hole-opening mechanism 40 includes a right-angled placement hole 402 provided on the machine 01, a limit block embedded in the placement hole 402 at intervals and having a semicircular arc groove, a material-ejecting cylinder provided below the gap of the limit block, a material-ejecting cylinder provided below the gap of the limit block, a material-ejecting plate 406 provided on the machine 01 for sliding forward and backward, a material-pressing plate 405 provided on the machine 01 for sliding left and right, a right-angled blanking hole 403 provided on the machine 01, a blanking push plate 404 provided for sliding on the machine 01, and A lifting drilling machine 401, in which a push plate 406 is set to slide forward and backward and is driven by a cylinder, and a pressure plate 405 is set to slide left and right and is driven by a cylinder, wherein the push plate 406 includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has an extended portion, and a through hole is provided at the extended portion of the top plate for the drill bit of the lifting drilling machine 401 to extend into; the blanking push plate 404 is a rectangular structure and is pushed by a cylinder so that its two side walls slide simultaneously toward the blanking hole 403 to push the air pipe 02 into the blanking hole 403. The material moving mechanism 50 clamps the air pipe 02 and places it in the placement hole 402, and then the pressure plate 405 and the push plate 406 slide horizontally to press the air pipe 02 into the groove of the limit block, and then the drilling machine 401 descends and extends the drill bit into the through hole and descends to drill a hole in the air pipe 02. At the same time, the push plate 406 and the pressure plate 405 retreat. After the hole is drilled, the air pipe 02 is lifted up by the lifting cylinder, and the push plate 406 and the pressure plate 405 move forward to push the air pipe 02 to the side of the blanking push plate 404, and the blanking push plate 404 pushes the air pipe 02 into the blanking hole 403 and falls down.

[0056] Pipe bending auxiliary part :

[0057] like Figure 3 and 9 As shown, the machine 01 is also equipped with a pusher mechanism and a buffer mechanism 80, which are arranged on opposite sides of the pipe bender. The pusher mechanism includes a linear module 70, which has a pusher seat that is positioned by a position switch and slides forward and backward. The buffer mechanism 80 includes a support seat, a buffer gas spring mounted on the support seat, and a buffer rod mounted on the end of the gas spring. The pusher seat slides to push the air pipe 02. When the air pipe 02 moves to abut against the buffer rod, the buffer rod cushions the air pipe 02. The linear module 70 is a Yinguang IX08N module.

[0058] It should be noted that a collection box with an opening and an electrical box 03 are provided under the machine 01, and a controller 60 for unified control is provided above the machine 01. The air source component is an air source station 04 provided under the machine 01, which is used to supply air to each cylinder.

[0059] The above is an introduction to the European furnace gas pipe automation production equipment provided by the present invention. Specific examples are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only intended to help understand the present invention and its core ideas. It should be pointed out that, for those skilled in the art, various improvements and modifications may be made to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. European furnace gas pipe automatic production equipment, including a machine platform, an automatic loading mechanism is provided on the right side of the machine platform, and a material receiving and processing mechanism, a pipe bending mechanism and a hole opening mechanism are provided on the machine platform from left to right. A material transfer mechanism for moving the gas pipe between the material receiving and processing mechanism and the pipe bending mechanism, and between the pipe bending mechanism and the hole opening mechanism is provided on the machine platform behind the pipe bending mechanism. It is characterized in that: The pipe bending mechanism includes: A rotating assembly is rotatably disposed above the machine platform and has an output gear; The bending assembly includes a bending die provided on the rotating assembly and rotating with the rotating assembly and having a bending groove, a rotating base provided on the rotating assembly and rotating with the rotating assembly, a first clamping die provided on the rotating base and having a first clamping groove, a mounting frame provided on the machine table, and a second clamping die provided on the mounting frame and having a second clamping groove, a first sliding mechanism for left-right movement being provided on the machine table, and the first clamping die being provided on the first sliding mechanism, the first sliding mechanism driving the first clamping die to slide and abut against the bending die so that the first clamping groove and the bending groove enclose a circular first clamping hole, a second sliding mechanism for left-right movement being further provided on the machine table, a third sliding mechanism for forward and backward movement being provided on the sliding portion of the second sliding mechanism, and the second clamping die being provided on the sliding portion of the third sliding mechanism; A power assembly, which is arranged on the machine platform and is used to drive the rotating assembly to rotate; The air source assembly is arranged under the machine and is used to drive the sliding of the first sliding mechanism and the second sliding mechanism; wherein the sliding part of the third sliding mechanism is driven by the driving part, the driving part includes a first piston cylinder, the piston rod of the first piston cylinder is connected to the sliding part of the third sliding mechanism, and a linkage driving assembly is provided between the rotating assembly and the first piston cylinder, the linkage driving assembly includes a driving gear shaft meshed with the output gear, a ball screw and a second piston cylinder, a group of meshing bevel gears are provided on the driving gear shaft and the screw rod of the ball screw, the nut seat of the ball screw is connected to the piston rod of the second piston cylinder, the second piston cylinder is connected to the cavity inside the first piston cylinder through a pipeline, so that the piston rod of the second piston cylinder slides inward, presses the fluid inside the second piston cylinder into the first piston cylinder, drives the piston rod of the first piston cylinder to slide outward, and finally pushes the slider to slide, thereby driving the second clamp to move forward and backward.

2. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The automatic feeding mechanism includes a hopper with an inclined bottom surface that is lower on the left and higher on the right, and a lifting and ejecting assembly arranged at the bottom of the hopper. A baffle plate is provided on the left side of the hopper and a lifting hole is provided at the bottom left of the hopper. The ejecting assembly has a ejecting plate with an inclined top surface that is lower on the left and higher on the right. The top of the ejecting plate is always located in the lifting hole. The ejecting plate can extend from the lifting hole to lift the straight air pipe at the lifting hole to the top surface of the baffle plate, and the top surface of the baffle plate is a guide plate extending toward the side of the material receiving and processing mechanism.

3. The European furnace gas pipe automation production equipment according to claim 2 is characterized in that: Two guide columns and a lifting and ejecting assembly are provided on the machine platform. A lifting seat is slidingly provided on the guide column. The ejecting plate is set on the lifting seat and a gap is left at the top part of the two. The guide plate includes a vertical plate and a guide plate set on the top of the vertical plate. A clamping seat is provided on the vertical plate and is clamped and fixed on the guide column by the clamping seat. The lifting and ejecting assembly is a lifting cylinder and when it drives the lifting seat and the ejecting plate to rise, the vertical plate is inserted into the gap.

4. The European furnace gas pipe automation production equipment according to claim 3 is characterized in that: The top plate, the guide plate top surface and the bottom surface of the silo have the same inclination angle. The top plate rises against the vertical plate and the top inclined surface of the top plate and the vertical plate form a recess which can only accommodate one air pipe.

5. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The material receiving and processing mechanism includes two vertical plates arranged opposite to each other in front and back, a tapping machine arranged on the machine platform behind the vertical plates, and a flattening machine arranged on the machine platform in the front of the vertical plates. The top of the vertical plates are provided with several groups of material storage gaps for positioning the air pipes. The inner wall surface of the vertical plates is provided with a material moving rack that can be vertically lifted and lowered and slid left and right. The material moving rack is provided with several groups of material moving gaps. The outer wall surface of the vertical plates is provided with a clamp for clamping the air pipes in the material storage gaps. Among them, the output end of the tapping machine is opposite to the material storage gap front and back, and the downward pressing position of the flattening machine is opposite to the material storage gap front and back.

6. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The power assembly includes a driving motor arranged on the machine platform and a reducer connected to the output end of the driving motor. The reducer has an input gear, and the input gear is transmission-connected to the rotating assembly.

7. The European furnace gas pipe automation production equipment according to claim 1 is characterized in that: The material moving mechanism includes a vertical frame that slides forward and backward on the machine platform, a horizontal track that is set on the vertical frame and extends left and right, a sliding seat that slides on the track, a telescopic cylinder set on the sliding seat and a clamping device set at the output end of the telescopic cylinder. There are two sets of sliding seats, telescopic cylinders and clamping devices, one of which is used to move the air pipe between the material receiving and processing mechanism and the pipe bending mechanism, and the other set is used to move the air pipe between the pipe bending mechanism and the hole opening mechanism.

8. The European furnace gas pipe automation production equipment according to claim 7, characterized in that: The gear train is connected with the two guide wheels, and the two guide wheels are connected with each other through the guide wheels, and the two guide wheels are connected with each other through the guide wheels, thereby realizing the opening and closing of the gear train.

9. The European furnace gas pipe automation production equipment according to claim 1, characterized in that: The hole-opening mechanism includes a right-angled placement hole arranged on the machine platform, a limit block embedded in the placement hole at intervals and having a semicircular groove, a push plate arranged on the machine platform for sliding forward and backward, a pressure plate arranged on the machine platform for sliding left and right, a right-angled blanking hole arranged on the machine platform, a blanking push plate slidably arranged on the machine platform and a lifting drilling machine, wherein the push plate is arranged to slide forward and backward and is driven by a cylinder, and the pressure plate is arranged to slide left and right and is driven by a cylinder, wherein the push plate includes a bottom plate and a top plate, the width of the bottom plate is smaller than that of the top plate so that the top plate has an extending part, and a through hole is provided at the extending part of the top plate for the drill bit of the lifting drilling machine to extend into; the blanking push plate is a rectangular structure and is pushed by the cylinder so that its two side walls slide toward the blanking hole at the same time to push the air pipe into the blanking hole.

10. The European furnace gas pipe automatic production equipment according to claim 1, characterized in that: The machine is also provided with a pushing mechanism and a buffer mechanism, which are arranged on both sides of the pipe bending machine relatively front and back. The pushing mechanism includes a linear module, which has a pushing seat positioned by a position switch and sliding forward and backward. The buffer mechanism includes a support seat, a buffer gas spring arranged on the support seat and a buffer rod arranged at the end of the gas spring. The pushing seat slides to push the air pipe to move. When the air pipe moves to abut against the buffer rod, the buffer rod buffers the air pipe.

Citation Information

Patent Citations

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