A rotary riveting device for compressor motor rotor

Abstract

The present invention discloses a riveting device for a compressor motor rotor, comprising a main mounting assembly, a supporting assembly being arranged on the main mounting assembly, a top plate being arranged on the top of the supporting assembly, a lifting control cylinder being arranged on the top plate, a mounting plate being arranged on the output end of the lifting control cylinder, a rotating cylinder being arranged on the mounting plate, a mounting frame being arranged on the output end of the rotating cylinder, a front plate and a rear plate being arranged on the mounting frame, a first conveying assembly being arranged on the front plate, a second conveying assembly being arranged on the rear plate, and a plurality of rotor temporary storage assemblies being arranged on the main mounting assembly at the front side of the first conveying assembly. The present invention has the beneficial effects that the riveting device of the present technical solution has an ingenious structural design, strong practicality, and stable working operation. By using the riveting device, automatic riveting operation of the compressor rotor is realized, the efficiency of the riveting operation of the compressor rotor is effectively improved, and the production efficiency of the compressor rotor is further improved.

Description

Technical Field

[0001] The invention relates to the technical field of compressors, in particular to a riveting device for a compressor motor rotor. Background Art

[0002] The compressor is a driven fluid machine that can lift low-pressure gas to high-pressure gas. It is the heart of the refrigeration system. It sucks low-temperature and low-pressure refrigerant gas from the suction pipe, compresses it by driving the piston through the motor, and discharges high-temperature and high-pressure refrigerant gas to the exhaust pipe, providing power for the refrigeration cycle, thereby realizing the refrigeration cycle of compression → condensation (heat release) → expansion → evaporation (heat absorption). Compressors are divided into piston compressors, screw compressors, centrifugal compressors, linear compressors, rotor compressors, etc.

[0003] The rotary compressor is driven by an engine or an electric motor (mostly driven by an electric motor), and the other rotor (also called the female rotor or the female rotor) is driven by the oil film formed by the main rotor through oil injection, or is driven by the synchronous gears at the main rotor end and the female rotor end. During the production process of the compressor rotor, it is necessary to perform riveting operations on the compressor rotor. The existing riveting equipment has a complex structure, is inconvenient to operate, and has low riveting efficiency, which leads to low production efficiency of the compressor rotor. Therefore, a riveting equipment for a compressor motor rotor is designed. Summary of the invention

[0004] The purpose of the present invention is to solve the above problems and to design a riveting device for a compressor motor rotor.

[0005] The technical solution of the present invention to achieve the above-mentioned purpose is a rotary riveting device for a compressor motor rotor, comprising a main mounting assembly, a supporting assembly is arranged on the main mounting assembly, a top plate is arranged on the top of the supporting assembly, a lifting control cylinder is arranged on the top plate, a mounting plate is arranged on the output end of the lifting control cylinder, a rotating cylinder is arranged on the mounting plate, a mounting frame is arranged on the output end of the rotating cylinder, a front plate and a rear plate are arranged on the mounting frame, a first conveying assembly is arranged on the front plate, a second conveying assembly is arranged on the rear plate, a plurality of rotor temporary storage assemblies are arranged on the main mounting assembly in front of the first conveying assembly, an auxiliary transfer assembly is arranged on the main mounting assembly below the second conveying assembly, A rotary riveting assembly is arranged on the main installation assembly at one side of the auxiliary transfer assembly, an auxiliary frame is arranged on the main installation assembly at one side of the rotary riveting assembly, a lateral movement control assembly is arranged on the auxiliary frame, an auxiliary clamping assembly is arranged on the output end of the lateral movement control assembly, a connecting assembly is arranged on the support assembly at one side of the lateral movement control assembly, a detection assembly is arranged on the connecting assembly, a qualified product conveying assembly is arranged on the main installation assembly at one side of the auxiliary frame, a defective product conveying assembly is arranged at one end of the qualified product conveying assembly, a longitudinal moving module is arranged on the support assembly, a lifting module is arranged at the output end of the longitudinal moving module, and a tooling handling clamping claw is arranged at the output end of the lifting module.

[0006] As a further description of the technical solution, the main installation assembly includes a main installation frame, a main installation plate is arranged on the main installation frame, and a support assembly is arranged on the main installation plate.

[0007] As a further description of the technical solution, the support assembly includes a plurality of support columns arranged on the main installation assembly, and a top plate is arranged on the top of the support columns.

[0008] As a further description of the technical solution, the first transport assembly includes a first flip cylinder arranged on the front plate, a first flip plate at the output end of the first flip cylinder, a top clamping cylinder and a bottom clamping cylinder are arranged on the first flip plate, and clamping arms are arranged at the output ends of the top clamping cylinder, the bottom clamping cylinder and the top clamping cylinder.

[0009] As a further description of the technical solution, the second transport assembly includes a second flipping cylinder arranged on the rear plate, an auxiliary clamping cylinder is arranged at the output end of the second flipping cylinder, and a clamping arm is arranged at the output end of the auxiliary clamping cylinder.

[0010] As a further description of the technical solution, the rotor temporary storage assembly includes a first temporary storage rack and a second temporary storage rack. The first temporary storage rack is located below the longitudinal moving module, and the second temporary storage rack is located below the first transport assembly.

[0011] As a further description of the technical solution, the auxiliary transfer assembly includes an auxiliary transfer module arranged on the main installation assembly and below the second transport assembly, and a positioning frame is provided at the output end of the auxiliary transfer module.

[0012] As a further description of the technical solution, the lateral movement control assembly includes a lateral movement control module arranged on the main installation assembly and located on one side of the auxiliary transfer assembly, and an auxiliary clamping assembly is arranged at the output end of the lateral movement control module.

[0013] As a further description of the present technical solution, the connection component includes a connection frame arranged on the support component and located on one side of the lateral movement control component, and the detection component includes a detection camera arranged on the connection frame.

[0014] As a further description of the technical solution, the qualified product conveying assembly includes a qualified product conveying belt arranged on the main installation assembly on one side of the auxiliary frame, and the unqualified product conveying assembly includes a unqualified product conveying belt arranged at one end of the qualified product conveying assembly.

[0015] The beneficial effect is that the rotary riveting equipment of the technical solution has an ingenious structural design, strong practicality, and stable operation. By using this rotary riveting equipment, the automatic rotary riveting operation of the compressor rotor is realized, which effectively improves the efficiency of the rotary riveting operation of the compressor rotor and further improves the production efficiency of the compressor rotor. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 It is a schematic diagram of the overall structure of the present invention from another perspective;

[0018] Figure 3 It is a schematic diagram of the installation structure of the second handling assembly of the present invention.

[0019] In the figure, 1, main installation assembly; 2, support assembly; 3, top plate; 4, lifting control cylinder; 5, installation plate; 6, rotating cylinder; 7, installation frame; 8, front plate; 9, rear plate; 10, first handling assembly; 11, second handling assembly; 12, rotor temporary storage assembly; 13, auxiliary transfer assembly; 14, rotary riveting assembly; 15, auxiliary frame; 16, lateral movement control assembly; 17, auxiliary clamping assembly; 18, connection assembly; 19, detection assembly; 20, qualified product conveying assembly; 21, unqualified product conveying assembly; 22, longitudinal movement module; 23 , lifting module; 24, tooling handling clamping claw; 25, main mounting stand; 26, main mounting plate; 27, supporting column; 28, first flip cylinder; 29, first flip plate; 30, top clamping cylinder; 31, bottom clamping cylinder; 32, clamping arm; 33, second flip cylinder; 34, auxiliary clamping cylinder; 35, first temporary storage rack; 36, second temporary storage rack; 37, auxiliary transfer module; 38, positioning rack; 39, lateral movement control module; 40, connecting rack; 41, detection camera; 42, qualified product conveyor belt; 43, unqualified product conveyor belt. DETAILED DESCRIPTION

[0020] First of all, the design intention of the present invention is explained. During the production process of the compressor rotor, it is necessary to perform riveting operations on the compressor rotor. The existing riveting equipment has a complex structure, is inconvenient to operate, and has low riveting efficiency, which leads to low production efficiency of the compressor rotor. Therefore, the present invention designs a riveting equipment for a compressor motor rotor.

[0021] The present invention will be described in detail below in conjunction with the accompanying drawings. Figure 1-Figure 3 As shown, a rotary riveting device for a compressor motor rotor includes a main mounting component 1. The main mounting component 1 will be described in detail below. The main mounting component 1 includes a main mounting frame 25, a main mounting plate 26 is arranged on the main mounting frame 25, and a support component 2 is arranged on the main mounting plate 26.

[0022] In order to facilitate the installation of the top plate 3, a support assembly 2 is arranged on the main installation assembly 1. The support assembly 2 will be described in detail below. The support assembly 2 includes a plurality of support columns 27 arranged on the main installation assembly 1, and the top of the support column 27 is provided with a top plate 3.

[0023] In order to facilitate the installation of the lifting control cylinder 4, a top plate 3 is arranged at the top of the support assembly 2. In order to facilitate the control of the lifting and lowering of the rotating cylinder 6, the lifting control cylinder 4 is arranged on the top plate 3. In order to facilitate the installation of the rotating cylinder 6, a mounting plate 5 is arranged at the output end of the lifting control cylinder 4.

[0024] In order to facilitate the control of the rotation of the mounting frame 7 , a rotating cylinder 6 is arranged on the mounting plate 5 , and the mounting frame 7 is arranged at the output end of the rotating cylinder 6 .

[0025] In order to facilitate the installation of the first transport assembly 10 and the second transport assembly 11 , a front plate 8 and a rear plate 9 are provided on the mounting frame 7 .

[0026] In order to facilitate the transportation of the compressor rotor, a first transport assembly 10 is arranged on the front plate 8. The first transport assembly 10 will be described in detail below. The first transport assembly 10 includes a first flip cylinder 28 arranged on the front plate 8, a first flip plate 29 at the output end of the first flip cylinder 28, a top clamping cylinder 30 and a bottom clamping cylinder 31 are arranged on the first flip plate 29, and a clamping arm 32 is arranged at the output end of the top clamping cylinder 30, the bottom clamping cylinder 31 and the top clamping cylinder 30.

[0027] A second transporting assembly 11 is arranged on the rear plate 9, and the second transporting assembly 11 will be described in detail below. The second transporting assembly 11 includes a second flipping cylinder 33 arranged on the rear plate 9, an auxiliary clamping cylinder 34 is arranged at the output end of the second flipping cylinder 33, and a clamping arm 32 is arranged at the output end of the auxiliary clamping cylinder.

[0028] In order to facilitate temporary storage of the rotor, a plurality of rotor temporary storage assemblies 12 are arranged on the main installation assembly 1 in front of the first transport assembly 10. The rotor temporary storage assemblies 12 will be described in detail below. The rotor temporary storage assemblies 12 include a first temporary storage rack 35 and a second temporary storage rack 36. The first temporary storage rack 35 is located below the longitudinal moving module 22, and the second temporary storage rack 36 is located below the first transport assembly 10.

[0029] In order to facilitate the transfer of the compressor rotor, an auxiliary transfer assembly 13 is arranged on the main installation assembly 1 below the second transfer assembly 11. The auxiliary transfer assembly 13 will be described in detail below. The auxiliary transfer assembly 13 includes an auxiliary transfer module 37 arranged on the main installation assembly 1 below the second transfer assembly 11, and a positioning frame 38 is arranged at the output end of the auxiliary transfer module 37.

[0030] In order to facilitate the riveting operation, a riveting assembly 14 is provided on the main installation assembly 1 at one side of the auxiliary transfer assembly 13 .

[0031] In order to facilitate the installation of the lateral movement control component 16, an auxiliary frame 15 is arranged on the main installation component 1 at one side of the rivet component 14. In order to facilitate the control of the lateral movement of the auxiliary clamping component 17, a lateral movement control component 16 is arranged on the auxiliary frame 15. The lateral movement control component 16 includes a lateral movement control module 39 arranged on the main installation component 1 at one side of the auxiliary transfer component 13, and the auxiliary clamping component 17 is arranged at the output end of the lateral movement control module 39.

[0032] In order to facilitate the clamping and transportation of the compressor rotor after the riveting operation, an auxiliary clamping component 17 is provided at the output end of the lateral movement control component 16 .

[0033] In order to facilitate the installation of the detection component 19, a connecting component 18 is arranged on the support component 2 at one side of the lateral movement control component 16. The connecting component 18 will be described in detail below. The connecting component 18 includes a connecting frame 40 arranged on the support component 2 at one side of the lateral movement control component 16.

[0034] In order to facilitate the detection of whether the riveting is qualified, a detection component 19 is arranged on the connection component 18. The detection component 19 will be described in detail below. The detection component 19 includes a detection camera 41 arranged on the connection frame 40.

[0035] In order to facilitate the conveying of qualified products, a qualified product conveying component 20 is arranged on the main installation component 1 at one side of the auxiliary frame 15. The qualified product conveying component 20 will be described in detail below. The qualified product conveying component 20 includes a qualified product conveying belt 42 arranged on the main installation component 1 at one side of the auxiliary frame 15.

[0036] In order to facilitate the conveyance of defective products, a defective product conveying component 21 is provided at one end of the qualified product conveying component 20 . The defective product conveying component 21 will be described in detail below. The defective product conveying component 21 includes a defective product conveying belt 43 provided at one end of the qualified product conveying component 20 .

[0037] In order to facilitate the movement control of the work handling clamping claw, a longitudinal moving module 22 is provided on the support assembly 2, and a lifting module 23 is provided at the output end of the longitudinal moving module 22, and a tool handling clamping claw 24 is provided at the output end of the lifting module 23.

[0038] The specific structure of the present invention is described in detail above, and the working principle of the present invention will be described below: the compressor rotor is placed on the first temporary storage rack 35 for temporary storage, the tooling transport clamping claw 24 clamps the auxiliary tooling, and under the action of the longitudinal moving module 22 and the lifting module 23, the auxiliary tooling is transported and placed on the compressor rotor temporarily stored on the first temporary storage rack 35.

[0039] Next, the compressor rotor machine and the auxiliary tooling on the compressor rotor are transferred to the second temporary storage rack 36 by an external manipulator assembly.

[0040] At this time, the lifting control cylinder 4 controls the installation plate 5 to descend, and the top clamping cylinder 30 and the bottom clamping cylinder 31 respectively control the clamping arm 32 to clamp the compressor rotor and the auxiliary tooling on the second temporary storage rack 36.

[0041] After clamping, the first flip plate 29 is driven by the first flip cylinder 28 to flip 180 degrees. At this time, the compressor rotor is located above the auxiliary tooling. Then the rotating cylinder 6 controls the first conveying assembly 10 to rotate 180 degrees. At this time, the auxiliary tooling and the compressor rotor carried by the first conveying assembly 10 are moved to the top of the auxiliary transfer assembly 13. The top clamping cylinder 30 and the bottom clamping cylinder 31 respectively control the clamping arm 32 to loosen. The auxiliary tooling and the compressor rotor are placed on the positioning frame 38 and transferred to the bottom of the rivet assembly 14 through the auxiliary transfer module 37. The rivet assembly 14 performs rivet screw operations on the compressor rotor. During this process, the rotating cylinder 6 is reset.

[0042] After the riveting is completed, the auxiliary clamping assembly 17 at the output end of the lateral movement control assembly 16 clamps the compressor rotor after the riveting operation and moves it to the detection assembly 19 for detection. The compressor rotor that passes the detection is transported by the qualified product conveying assembly 20, and the compressor rotor that fails the detection is transported by the unqualified product conveying assembly 21.

[0043] The auxiliary tooling remaining on the positioning frame 38 is clamped by the clamping arm 32 controlled by the auxiliary clamping cylinder, and is moved out of the positioning frame 38 under the action of the rotating cylinder 6.

[0044] Repeat the above operation to complete the riveting operation of the compressor rotor.

[0045] The rotary riveting equipment of the present technical solution has an ingenious structural design, strong practicality, and stable operation. By using this rotary riveting equipment, the automatic rotary riveting operation of the compressor rotor is realized, which effectively improves the efficiency of the rotary riveting operation of the compressor rotor and further improves the production efficiency of the compressor rotor.

[0046] The above technical solutions only reflect the preferred technical solutions of the technical solutions of the present invention. Some changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present invention and fall within the protection scope of the present invention.

Claims

1. A riveting device for compressor motor rotor, characterized in that: The invention comprises a main mounting assembly (1), wherein a supporting assembly (2) is arranged on the main mounting assembly (1), a top plate (3) is arranged on the top of the supporting assembly (2), a lifting control cylinder (4) is arranged on the top plate (3), a mounting plate (5) is arranged on the output end of the lifting control cylinder (4), a rotating cylinder (6) is arranged on the mounting plate (5), a mounting frame (7) is arranged on the output end of the rotating cylinder (6), a front plate (8) and a rear plate (9) are arranged on the mounting frame (7), a first conveying assembly (10) is arranged on the front plate (8), a second conveying assembly (11) is arranged on the rear plate (9), a plurality of rotor temporary storage assemblies (12) are arranged on the front side of the first conveying assembly (10) on the main mounting assembly (1), an auxiliary conveying assembly (13) is arranged on the main mounting assembly (1) below the second conveying assembly (11), and a plurality of rotor temporary storage assemblies (12) are arranged on the auxiliary conveying assembly (13) on the main mounting assembly (1) A rotary riveting assembly (14) is provided on one side of the main mounting assembly (1), an auxiliary frame (15) is provided on the auxiliary frame (15) at one side of the rotary riveting assembly (14), a lateral movement control assembly (16) is provided on the auxiliary frame (15), an auxiliary clamping assembly (17) is provided at the output end of the lateral movement control assembly (16), a connecting assembly (18) is provided on the support assembly (2) at one side of the lateral movement control assembly (16), a detection assembly (19) is provided on the connecting assembly (18), a qualified product conveying assembly (20) is provided on the main mounting assembly (1) at one side of the auxiliary frame (15), a defective product conveying assembly (21) is provided at one end of the qualified product conveying assembly (20), a longitudinal moving module (22) is provided on the support assembly (2), a lifting module (23) is provided at the output end of the longitudinal moving module (22), and a tooling handling clamping claw (24) is provided at the output end of the lifting module (23); The first transport assembly (10) comprises a first flip cylinder (28) arranged on the front plate (8), a first flip plate (29) at the output end of the first flip cylinder (28), a top clamping cylinder (30) and a bottom clamping cylinder (31) arranged on the first flip plate (29), and clamping arms (32) are arranged at the output ends of the top clamping cylinder (30), the bottom clamping cylinder (31) and the top clamping cylinder (30); The rotor temporary storage assembly (12) comprises a first temporary storage rack (35) and a second temporary storage rack (36), wherein the first temporary storage rack (35) is located below the longitudinal moving module (22), and the second temporary storage rack (36) is located below the first transport assembly (10).

2. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The main installation component (1) comprises a main installation frame (25), a main installation plate (26) is arranged on the main installation frame (25), and a support component (2) is arranged on the main installation plate (26).

3. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The support assembly (2) comprises a plurality of support columns (27) arranged on the main installation assembly (1), and a top plate (3) is arranged at the top of the support column (27).

4. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The second transport assembly (11) comprises a second turning cylinder (33) arranged on the rear plate (9), an auxiliary clamping cylinder (34) is arranged at the output end of the second turning cylinder (33), and a clamping arm (32) is arranged at the output end of the auxiliary clamping cylinder.

5. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The auxiliary transfer assembly (13) comprises an auxiliary transfer module (37) arranged on the main installation assembly (1) and located below the second transport assembly (11); a positioning frame (38) is arranged at the output end of the auxiliary transfer module (37).

6. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The lateral movement control component (16) comprises a lateral movement control module (39) arranged on the main installation component (1) and located on one side of the auxiliary transfer component (13); an auxiliary clamping component (17) is arranged at the output end of the lateral movement control module (39).

7. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The connecting component (18) comprises a connecting frame (40) arranged on the supporting component (2) and located on one side of the lateral movement control component (16); the detecting component (19) comprises a detecting camera (41) arranged on the connecting frame (40).

8. The rotary riveting equipment for compressor motor rotor according to claim 1, characterized in that: The qualified product conveying assembly (20) comprises a qualified product conveying belt (42) arranged on the main mounting assembly (1) and located on one side of the auxiliary frame (15), and the unqualified product conveying assembly (21) comprises a unqualified product conveying belt (43) arranged at one end of the qualified product conveying assembly (20).

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