Sample wheel transfer device
By designing an automated sample wheel transport device, the automatic sample wheel transport is achieved by using clamping and walking wheel sets, which solves the problems of unsafe and inconvenience in manual operation and improves the safety and convenience of the transport process.
Patent Information
- Application Number
- CN202310695934.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2043-06-12
AI Technical Summary
The transfer of sample wheels before and after the inspection of the wheel of the locomotive depends on manual operation, which is neither safe nor convenient.
A sample wheel transport device is designed, including a transfer platform, a rotational force member, a walking wheel set, a clamping power member and a clamping assembly. The sample wheel is automatically clamped and transported by a clamping power member and a clamping assembly. , use the walking wheel set to drive the sample wheel to the target position.
The automatic transfer of the sample wheel between the storage station and the verification station is realized, which improves safety and convenience, and solves the safety and convenience problems brought about by manual operation.
Smart Images

Figure CN119117567A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of locomotive wheel flaw detection, and in particular to a sample wheel transfer device. Background Art
[0002] With the development of railway vehicle technology, the load and speed of locomotives are getting bigger and bigger, which leads to further aggravation of fatigue cracking of wheels of various types of locomotives, and the frequency of wheel flaw detection needs increases accordingly. Among them, ultrasonic flaw detection and magnetic particle flaw detection are the main means to detect early cracks in wheels and prevent wheelset failure as commonly used non-destructive testing methods in railways.
[0003] Before the wheel flaw detection operation is carried out, the flaw detection operator needs to manually push the artificially scratched sample wheel from the end of the garage track to the track bridge for verification to confirm that the flaw detection equipment is working properly and the actual vehicle flaw detection operation can be further carried out; after the wheel flaw detection operation is completed, the sample wheel needs to be verified again to confirm that the flaw detection equipment is working properly and the flaw detection operation result is judged to be valid. However, the above-mentioned sample wheel transportation is neither convenient nor safe by manual operation. Summary of the invention
[0004] Based on this, it is necessary to provide a sample wheel transporting device to address the problem that the transport of the sample wheel by manual operation is both inconvenient and unsafe.
[0005] A sample wheel transport device, comprising: a transport platform, a transport power part, a walking wheel set, a clamping power part and a clamping assembly;
[0006] The transfer power part and the walking wheel set are arranged on a side of the transfer platform facing the track;
[0007] The clamping power member and the clamping assembly are arranged on a side of the transfer platform away from the track;
[0008] The clamping power member drives the clamping assembly to clamp the sample wheel according to the received driving instruction;
[0009] The transport power part drives the walking wheel group to transport the sample wheel to the target position according to the received first transport instruction generated based on the clamping operation result.
[0010] In one embodiment, the clamping assembly includes a clamping platform and two clamping members, the clamping platform is arranged at one end of the transport platform relatively close to the sample wheel, and the two clamping members are respectively arranged at two ends of the clamping platform along the transport direction of the sample wheel;
[0011] The output shaft of the clamping power member is movably connected to the clamping platform. When the clamping power member receives the driving instruction, it drives the clamping platform to move to a designated position, so that the clamping member clamps the sample wheel.
[0012] In one embodiment, the clamping assembly comprises: a clamping platform, a position adjustment power member and two clamping members, wherein the clamping platform is arranged at one end of the transport platform relatively close to the sample wheel, and the position adjustment power member is arranged at the middle of the clamping platform and away from the track;
[0013] The output shaft of the clamping member is movably connected to the clamping platform, and the clamping power member drives the clamping platform to move to a specified position after receiving the driving instruction;
[0014] The two output ends of the positioning power component along the transport direction of the sample wheel are respectively movably connected with the two clamping components. When the positioning power component receives the positioning instruction generated based on the result of the clamping platform moving into position fed back by the clamping power component, the two clamping components are driven to move in opposite directions until the distance between the two clamping components reaches a preset distance, so as to realize the clamping operation of the sample wheel.
[0015] In one embodiment, two output ends of the positioning power member are coaxially connected to a lead screw respectively; two first slide rails are arranged on a side of the clamping platform away from the transfer platform, and the two first slide rails are respectively distributed at two ends of the clamping platform along the transfer direction of the sample wheel, and each first slide rail extends along the moving direction of the clamping member;
[0016] The clamping member includes a first sliding block matched with the corresponding lead screw and a clamping arm arranged on the first sliding block, and the first sliding block is slidably arranged on the corresponding first sliding rail.
[0017] In one embodiment, two second slide rails are arranged on one side of the transfer platform away from the track and spaced apart along the transfer direction of the sample wheel, the two second slide rails are located on both sides of the clamping power member, and the second slide rails extend along the moving direction of the clamping platform;
[0018] Two second sliders are arranged on one side of the clamping platform relatively close to the transfer platform. The two second sliders are respectively distributed at two ends of the clamping platform along the sample wheel transfer direction. The second sliders are slidably arranged on the corresponding second slide rails.
[0019] In one embodiment, ends of the two clamping members away from each other are both provided with rotatable rollers, and the curved surfaces of the rollers are in contact with the curved surface of the sample wheel.
[0020] In one embodiment, the sample wheel transfer device further includes at least one balancing component, which is disposed on a side of the transfer platform facing the track, and includes a first balancing member and a second balancing member that are spaced apart, and the first balancing member and the second balancing member are disposed opposite to each other on both sides of the track.
[0021] In one embodiment, a rotatable balancing wheel is disposed on a side of the first balancing member and / or the second balancing member away from the transfer platform.
[0022] In one embodiment, the sample wheel transport device further comprises at least two sample wheel limiting mechanisms, and the sample wheel limiting mechanisms are arranged on the other side of the track opposite to the running wheel set;
[0023] When the sample wheel limiting mechanism receives the sample wheel in position instruction, the sample wheel stops moving;
[0024] When the sample wheel limiting mechanism receives the limiting retraction instruction, the sample wheel is released.
[0025] In one embodiment, the sample wheel limiting mechanism includes a stop power member and a wheel stop member;
[0026] The stop power member drives the wheel stop member to release the sample wheel according to the limit retracting instruction received based on the clamping operation result fed back by the clamping power member; the transport power member also drives the walking wheel group to transport the sample wheel to the target position according to the second transport instruction received based on the release operation result fed back by the wheel stop member;
[0027] The stopping power component also drives the stopping wheel component to perform a limiting operation on the sample wheel according to the sample wheel arrival instruction generated based on the docking result fed back by the transport power component; the clamping power component also drives the clamping power component to release the sample wheel according to the clamping retraction instruction generated based on the limiting operation result.
[0028] In one embodiment, the sample wheel limiting mechanism also includes a stop platform, which is movably connected to the output shaft of the stop power component, and the wheel stop component includes a first wheel stop block and a second wheel stop block, and the first wheel stop block and the second wheel stop block are arranged at intervals along the movement direction of the walking wheel group on a side of the stop platform relatively close to the sample wheel.
[0029] In one embodiment, the height of the first wheel stop gradually increases in a direction away from the second wheel stop; and / or the height of the second wheel stop gradually increases in a direction away from the first wheel stop.
[0030] The sample wheel transfer device can replace manual labor to transfer the sample wheel between the storage station and the verification station, which can solve the problem of difficult sample wheel transfer in the prior art and make the entire sample wheel transfer operation process safe and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 A simplified three-dimensional structural diagram of a sample wheel transfer device provided in an embodiment of the present application.
[0032] Figure 2 A schematic diagram of the working process of the sample wheel transfer device provided in an embodiment of the present application viewed from a first angle.
[0033] Figure 3 A simplified three-dimensional structural diagram of another sample wheel transport device provided in an embodiment of the present application.
[0034] Figure 4 A simplified three-dimensional structural diagram of another sample wheel transport device provided in an embodiment of the present application.
[0035] Figure 5 A simplified three-dimensional structural diagram of another sample wheel transport device provided in an embodiment of the present application.
[0036] Figure 6 A schematic diagram of the working process of another sample wheel transfer device provided in an embodiment of the present application viewed from a second angle.
[0037] Figure 7 A schematic diagram of the three-dimensional structure of the sample wheel limiting mechanism provided in an embodiment of the present application.
[0038] The reference numerals in the accompanying drawings are described as follows:
[0039] 10. Sample wheel transfer device; 100. Transfer platform; 110. Second slide rail; 200. Transfer power part; 300. Travel wheel group; 400. Clamping power part; 500. Clamping assembly; 510. Clamping platform; 511. First slide rail; 512. Support seat; 520. Clamping part; 521. Roller; 522. Clamping arm; 523. First slider; 530. Positioning power part; 600. Balance assembly; 610. First balance part; 620. Second balance part; 630. Balance wheel; 700. Sample wheel limiting mechanism; 710. Stop power part; 720. Stop wheel part; 721. First stop wheel block; 722. Second stop wheel block; 730. Base; 731. Third slide rail; 740. Stop platform; 741. Third slider; 20. Sample wheel; 30. Track; 40. Driving track. DETAILED DESCRIPTION
[0040] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0041] In the description of the present application, it should be understood that if the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. appear, the orientation or position relationship indicated by these terms is based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0042] In addition, if the terms "first" or "second" appear, these terms are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of this application, if the term "plurality" appears, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0043] In this application, unless otherwise clearly specified and limited, if the terms "installed", "connected", "connected", "fixed" and the like appear, these terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.
[0044] In the present application, unless otherwise clearly specified and limited, if there is a description that a first feature is "above" or "below" a second feature, etc., or similar descriptions appear, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, the first feature being "above", "above" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0045] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0046] Example 1
[0047] See also Figure 1 This embodiment provides a sample wheel transfer device 10, which includes: a transfer platform 100, a transfer power part 200, a walking wheel group 300, a clamping power part 400 and a clamping assembly 500; the transfer power part 200 and the walking wheel group 300 are arranged on the side of the transfer platform 100 facing the track 30; the clamping power part 400 and the clamping assembly 500 are arranged on the side of the transfer platform 100 away from the track 30; the clamping power part 400 drives the clamping assembly 500 to clamp the sample wheel 20 according to the received driving instruction; the transfer power part 200 drives the walking wheel group 300 to transport the sample wheel 20 to the target position according to the received first transport instruction generated based on the clamping operation result. It should be noted that Figure 1 The area indicated by the symbol Q is used to clamp the sample wheel 20.
[0048] See also Figure 2 The track 30 is used for the sample wheel transport device 10 to travel, that is, the running wheel set 300 of the sample wheel transport device 10 can move along the track 30 under the drive of the transport power unit 200. In some other embodiments, the running wheel set 300 of the sample wheel transport device 10 can travel directly on flat ground without traveling along the track 30 under the drive of the transport power unit 200.
[0049] Among them, Figure 2As shown, the track 30 can be located outside the driving track 40. The driving track 40 is used for the sample wheel 20 to travel, and the driving track 40 is provided with a storage station A and a verification station B along the length direction. Figure 2 When the wheel is inspected, the upper computer first sends a driving instruction to the clamping power member 400. The clamping power member 400 drives the clamping assembly 500 to clamp the sample wheel 20 at the storage station A (e.g., the end of the garage track) based on the driving instruction. After that, the transporting power member 200 feeds back the clamping operation result of the clamping assembly 500 on the sample wheel 20 to the upper computer. Once the upper computer determines that the clamping assembly 500 has clamped the sample wheel 20, it sends a first transport instruction to the transporting power member 200. The transporting power member 200 drives the walking wheel group 300 to travel along the track 30 based on the first transport instruction until the sample wheel 20 is transported to the inspection station B (e.g., under the track bridge). After the sample wheel 20 completes two rounds of inspection (i.e., before and after the start and end of the locomotive wheel inspection operation), the sample wheel transporting device 10 repeats the above steps to transport the sample wheel 20 from the inspection station B to the storage station A for storage. The host computer may be a host computer of a locomotive wheel flaw detection system, or a host computer of a locomotive transportation system.
[0050] It can be seen that the above-mentioned sample wheel transfer device 10 can replace manual labor to transfer the sample wheel 20 between the storage station A and the verification station B, which can solve the problem that the existing sample wheel 20 is difficult to transfer and requires manual operation, so that the entire transfer operation process of the sample wheel 20 can be automated and professional, thereby improving safety and reliability.
[0051] See also Figure 2 , a standby station C may be provided on the track 30. When the sample wheel 20 performs two rounds of verification at the inspection station B, the sample wheel transfer device 10 may stop at the standby station C and wait for instructions; when the sample wheel 20 completes two rounds of verification, the sample wheel transfer device 10 moves to the inspection station B, transfers the sample wheel 20 to the storage station A, and then returns to the standby station C. Figure 2 , the standby station C may be located between the storage station A and the inspection station B. In some other embodiments, the standby station C may also be located on a side relatively close to the inspection station B, or on a side relatively close to the storage station A.
[0052] Among them, the process of moving the sample wheel transfer device 10 from the verification station B to the standby station C can be described as: when the sample wheel 20 is transferred to the verification station B, the upper computer sends a docking instruction to the transfer power component 200, and the transfer power component 200 stops driving the walking wheel group 300 to move according to the docking instruction, so that the sample wheel transfer device 10 stops moving; thereafter, the upper computer sends a clamping and retracting instruction generated by the docking result of the sample wheel transfer device 10 to the clamping power component 400, and the clamping power component 400 drives the clamping power component 400 to release the sample wheel 20 according to the clamping and retracting instruction; the upper computer sends a third transport instruction generated by the release operation result fed back by the clamping power component 400 to the transfer power component 200, and the transfer power component 200 drives the walking wheel group 300 to move to the standby station C according to the third transport instruction.
[0053] As to how the sample wheel transfer device 10 can dock at the storage station A, the verification station B and the standby station C, an example is given below. The storage station A, the verification station B and the standby station C can all be provided with station information tags. The sample wheel transfer device 10 may also include an acquisition module provided on the side of the transfer platform 100 away from the track 30, and the acquisition module is used to acquire and send the content of the station information tag to the upper computer; the upper computer determines the position reached by the sample wheel transfer device 10 according to the content of the station information tag, and then controls the transfer power part 200 whether to stop driving the walking wheel group 300 to walk based on the determination result.
[0054] In this embodiment, the transport power part 200 may include a reduction motor, and a brake is arranged on the reduction motor. The output shaft of the reduction motor is connected to the walking wheel set 300.
[0055] In this embodiment, the traveling wheel group 300 includes a driving wheel and a driven wheel which are both rotatable, the driving wheel and the driven wheel are arranged at intervals along the movement direction of the transfer platform 100, and the driving wheel is movably connected to the output shaft of the reduction motor.
[0056] Example 2
[0057] See also Figure 3, this embodiment 2 provides a sample wheel transport device 10. Compared with the sample wheel transport device 10 provided in embodiment 1, the clamping assembly 500 of this embodiment may specifically include a clamping platform 510 and two clamping members 520. The clamping platform 510 is arranged at one end of the transport platform 100 relatively close to the sample wheel 20, and the two clamping members 520 are respectively arranged at both ends of the clamping platform 510 along the transport direction of the sample wheel 20; the output shaft of the clamping power member 400 is movably connected to the clamping platform 510. When the clamping power member 400 receives the driving instruction, it drives the clamping platform 510 to move to the specified position, so that the clamping member 520 clamps the sample wheel 20. The two clamping members 520 of the clamping assembly 500 can cooperate to clamp the sample wheel 20, so that when the walking wheel group 300 walks along the track 30, the two clamping members 520 can effectively push the sample wheel 20 to walk along the driving track 40.
[0058] It should be noted that the spacing between the two clamping members 520 along the transport direction of the sample wheel 20 is constant and equal to or slightly greater than the axial length of the sample wheel 20. When the clamping platform 510 moves to the specified position, the two clamping members 520 also reach the axial sides of the sample wheel 20, thereby achieving the clamping operation of the sample wheel 20.
[0059] When the sample wheel 20 is transported to the target position (for example, storage station A or inspection station B), the host computer can send a clamping and retracting instruction to the clamping power member 400. Based on the received clamping and retracting instruction, the clamping power member 400 drives the clamping platform 510 to move a preset distance in the direction away from the sample wheel 20, so that the clamping member 520 is detached from the sample wheel 20, thereby realizing the release operation of the sample wheel 20.
[0060] In this embodiment, a sensor may be provided on the side of the clamping platform 510 relatively close to the sample wheel 20. When the clamping platform 510 moves to a specified position toward the sample wheel 20, the sensor will send a signal to the upper computer, and the upper computer will send a clamping platform 510 in-position instruction to the clamping power member 400 according to the signal, and the clamping power member 400 will stop driving the clamping platform 510 to move based on the clamping platform 510 in-position instruction; similarly, when the clamping platform 510 moves a preset distance away from the sample wheel 20, the sensor will also send a signal to the upper computer, and the upper computer will send a clamping platform 510 in-position instruction to the clamping power member 400 according to the signal, and the clamping power member 400 will stop driving the clamping platform 510 to move based on the clamping platform 510 in-position instruction. The sensor may be a distance sensor.
[0061] See also Figure 3In this embodiment, the ends of the two clamping members 520 away from each other are both provided with rotatable rollers 521, and the curved surface of the rollers 521 contacts the curved surface of the sample wheel 20. It can be understood that the rotation axis of the rollers 521 is parallel to the rotation axis of the sample wheel 20. The rollers 521 can drive the sample wheel 20 to roll along the target track 30 during the movement of the sample wheel transport device 10, so as to facilitate the transportation of the sample wheel 20. It should be noted that the rollers 521 protrude from the clamping platform 510 to ensure that when the clamping platform 510 moves to the command position, the curved surface of the rollers 521 can fully contact the curved surface of the sample wheel 20.
[0062] The roller 521 may include a rotating shaft (not shown in the drawings) disposed on the clamping member 520 and a roller (not shown in the drawings) sleeved on the rotating shaft via a bearing.
[0063] The embodiment does not impose any specific limitation on the diameter of the roller 521, that is, the outer diameter of the cylinder of the roller 521, as long as it can effectively drive the sample wheel 20 to roll. For example, the outer diameter of the roller 521 may be 90 cm.
[0064] In this embodiment, the clamping power member 400 may be a hydraulic cylinder, a pneumatic cylinder or Figure 3 Lead screw motor shown.
[0065] See also Figure 3 In this embodiment, two second slide rails 110 are arranged at intervals along the transport direction of the sample wheel 20 on the side of the transport platform 100 away from the track 30. The two second slide rails 110 are located on both sides of the clamping power member 400, and the second slide rails 110 extend along the moving direction of the clamping platform 510; two second sliders 511 are arranged on the side of the clamping platform 510 relatively close to the transport platform 100. The two second sliders 511 are respectively distributed at both ends of the clamping platform 510 along the transport direction of the sample wheel 20, and the second sliders 511 are slidably arranged on the corresponding second slide rails 110. Through the cooperation of the second slide rails 110 and the second sliders 511, the clamping platform 510 can be moved along a preset route under the drive of the clamping power member 400.
[0066] The second slide rail 110 can be set on the transfer platform 100 by means of snaps, screws, welding, etc., and the second slider 511 can be set on the clamping platform 510 by means of snaps, screws, welding, etc.
[0067] The second sliding block 511 may be provided with a guide groove, wherein the contour of the guide groove matches the cross-sectional contour of the second slide rail 110, for example, both are square or Figure 3 In some other embodiments, the second slide rail 110 may be provided with a guide groove, wherein the contour of the guide groove is adapted to the cross-sectional contour of the second sliding block 511 .
[0068] Example 3
[0069] See also Figure 4 , this embodiment provides a sample wheel transfer device 10. Compared with the sample wheel transfer device 10 provided in Example 2, the structure of the clamping assembly 500 of this embodiment is different from that of the clamping assembly 500 of Example 2. The clamping assembly 500 of this embodiment includes: a clamping platform 510, a position adjustment power member 530 and two clamping members 520. The clamping platform 510 is arranged at one end of the transfer platform 100 relatively close to the sample wheel 20, and the position adjustment power member 530 is arranged on the clamping platform 510 and in the middle of the side away from the track 30; the output shaft of the clamping member 520 is movably connected to the clamping platform 510. Then, when the clamping power member 400 receives the driving instruction, it drives the clamping platform 510 to move to the specified position; the two output ends of the positioning power member 530 along the transport direction of the sample wheel 20 are respectively movably connected with the two clamping members 520, and when the positioning power member 530 receives the positioning instruction generated based on the result of the clamping platform 510 moving into position fed back by the clamping power member 400, it drives the two clamping members 520 to move in opposite directions to each other until the distance between the two clamping members 520 reaches the preset distance, so as to realize the clamping operation of the sample wheel 20. By adjusting the distance between the two clamping members 520 along the transport direction of the sample wheel 20 by the positioning power member 530, the sample wheels 20 of various types of locomotives can be clamped, thereby ensuring that the sample wheel 20 can move together with the sample wheel transport device 10.
[0070] It should be noted that the driving action of the clamping assembly 500 on the sample wheel 20 under the driving instruction includes the pushing operation of the clamping power member 400 on the clamping platform 510 and the adjustment action of the adjustment power member 530 on the clamping force.
[0071] See also Figure 4 The positioning power member 530 can be a dual-output motor with two output ends, and the two output ends are coaxially connected to a lead screw; two first slide rails 511 are arranged on the side of the clamping platform 510 away from the transfer platform 100, and the two first slide rails 511 are respectively distributed at the two ends of the clamping platform 510 along the transfer direction of the sample wheel 20, and each first slide rail 511 extends along the moving direction of the clamping member 520; the clamping member 520 includes a first slider 523 matched with the corresponding lead screw and a clamping arm 522 arranged on the first slider 523, and the first slider 523 is slidably arranged on the corresponding first slide rail 511. The two clamping members 520 share one positioning power member 530, which can simplify the structure of the sample wheel transfer device 10; in addition, through the cooperation of the first slide rail 511 and the first slider 523, the two clamping members 520 can move along a preset route under the cooperation of the positioning power member 530.
[0072] It should be noted that, after the clamping member 520 completes the clamping operation on the sample wheel 20 , the position adjusting power member 530 may experience a clamping force overload. At this time, the position adjusting power member 530 will automatically stop and feed back the clamping operation result to the upper computer.
[0073] The cooperation method between the first slider 523 and the first slide rail 511 can be the same as the cooperation method between the second slider and the second slide rail 110 , and the installation method of the first slide rail 511 on the clamping platform 510 can be the same as the installation method of the second slide rail 110 on the transfer platform 100 .
[0074] See also Figure 4 In this embodiment, two support seats 512 are provided on one side of the clamping platform 510 away from the transfer platform 100, and each support seat 512 is used to support a corresponding lead screw to ensure stable operation of the sample wheel transfer device 10. The support seat 512 may be a "U"-shaped bracket.
[0075] Example 4
[0076] See also Figure 5 , this embodiment provides a sample wheel transfer device 10. Compared with the sample wheel transfer device 10 provided in Example 3, the sample wheel transfer device 10 of this embodiment further includes at least one balancing component 600, which is arranged on the side of the transfer platform 100 facing the track 30, and the balancing component 600 includes a first balancing member 610 and a second balancing member 620 which are arranged at intervals, and the first balancing member 610 and the second balancing member 620 are arranged opposite to each other on both sides of the track 30. The track 30 can be clamped by the cooperation of the first balancing member 610 and the second balancing member 620, so that the sample wheel transfer device 10 maintains balance during the movement, so that the sample wheel transfer device 10 can move smoothly along the track 30.
[0077] The number of the balancing components 600 is not limited in the present embodiment, as long as the motion trajectory of the walking wheel set 300 can be effectively limited in the target direction. Figure 5 The transfer platform 100 shown is provided with two balancing assemblies 600 along the moving direction.
[0078] See also Figure 5 A rotatable balancing wheel 630 is provided at one end of the first balancing member 610 and / or the second balancing member 620 away from the transfer platform 100. The balancing wheel 630 can move along the upper wall and / or the lower wall of the track 30. The balancing wheel 630 can prevent the balancing assembly 600 from dry grinding with the track 30, thereby reducing the movement resistance of the sample wheel transfer device 10.
[0079] Example 5
[0080] See also Figure 1 and Figure 6 This embodiment provides a sample wheel transport device 10. Compared with the sample wheel transport device 10 provided in Example 4, the sample wheel transport device 10 further includes at least two sample wheel limiting mechanisms 700, which are arranged on the other side of the track 30 opposite to the running wheel group 300; when the sample wheel limiting mechanism 700 receives the sample wheel 20 in place instruction, the sample wheel 20 stops moving; when the sample wheel limiting mechanism 700 receives the limit retraction instruction, the sample wheel 20 is released.
[0081] The sample wheel limiting mechanism 700 can be set on the ground adjacent to the storage station A, and on the ground adjacent to the verification station B. When the sample wheel 20 is parked at the storage station A or the verification station B, the sample wheel limiting mechanism 700 can limit the sample wheel 20 according to the received sample wheel 20 arrival instruction, which can prevent the sample wheel 20 from moving along the track 30, and ensure the normal storage or verification of the sample wheel 20; if the sample wheel 20 leaves the storage station A or the verification station B, the sample wheel limiting mechanism 700 can release the sample wheel 20 according to the received limit retraction instruction, which can ensure that the walking wheel group 300 can drive the sample wheel 20 to move to the target position under the drive of the transport power part 200. Among them, the sample wheel 20 arrival instruction and the limit retraction instruction can both be generated and issued by the host computer.
[0082] The number of the sample wheel limiting mechanisms 700 is not specifically limited in this embodiment, as long as the sample wheel 20 can be stored normally or the calibration operation can be performed normally without slipping. Figure 1 The sample wheel transport device 10 shown includes two sample wheel limiting mechanisms 700 , one of which is installed at the storage station A, and the other is installed at the calibration station.
[0083] Example 6
[0084] See also Figure 7, this embodiment provides a sample wheel transport device 10. Compared with the sample wheel transport device 10 provided in Example 6, the sample wheel limiting mechanism 700 of this embodiment may specifically include a stop power member 710 and a stop wheel member 720; the stop power member 710 drives the stop wheel member 720 to release the sample wheel 20 according to the limit retraction instruction generated based on the clamping operation result fed back by the clamping power member 400; the transport power member 200 also drives the walking wheel group 300 to transport the sample wheel 20 to the target position according to the second transport instruction generated based on the release operation result fed back by the stop wheel member 720; the stop power member 710 also drives the stop power member 710 to limit the sample wheel 20 according to the sample wheel 20 arrival instruction generated based on the docking result fed back by the transport power member 200; the clamping power member 400 also drives the clamping power member 400 to release the sample wheel 20 according to the clamping retraction instruction generated based on the limit operation result. By limiting the sequence of actions of the various components of the sample wheel transport device 10 in this way, the normal progress of the entire transport process of the sample wheel 20 can be ensured.
[0085] Among them, the stop power member 710, the clamping power member 400 and the transfer power member 200 can interact with each other through the host computer, and the interaction process can be described as follows:
[0086] At the storage station A, after the clamping assembly 500 completes the clamping operation on the sample wheel 20, the clamping power component 400 feeds back the clamping operation result of the sample wheel 20 to the upper computer, and the upper component generates and sends a limit retraction instruction to the stop power component 710 based on the clamping operation result; the stop power component 710 drives the stop wheel component 720 to release the sample wheel 20 based on the limit retraction instruction, and feeds back the release operation result of the sample wheel 20 to the upper computer, and the upper computer generates and sends a second transport instruction to the transfer power component 200 based on the release operation result; the transfer power component 200 drives the walking wheel group 300 to drive the sample wheel 20 to be transported to the verification station B based on the second transport instruction.
[0087] When the sample wheel 20 moves to the inspection station B, the host computer sends a docking instruction to the transfer power component 200. The transfer power component 200 stops driving the walking wheel group 300 to move according to the received docking instruction, and then feeds back the docking result to the host computer; the host computer generates a sample wheel 20 arrival instruction according to the docking result and sends it to the stop power component 710. The stop power component 710 drives the stop wheel component 720 to limit the sample wheel 20, and then feeds back the result of the limit operation on the sample wheel 20 to the host computer; based on the limit operation result, the host computer generates and sends a clamping retraction instruction to the clamping power component 400. The clamping power component 400 drives the clamping power component 400 to release the sample wheel 20 based on the clamping retraction instruction.
[0088] In this embodiment, a position switch (not shown in the drawings) may be provided on the wheel stopper 720, and when the wheel stopper 720 realizes the limiting operation or the releasing operation on the sample wheel 20, the position switch will send a signal to the upper computer. The position switch may be a photoelectric switch or a mechanical switch.
[0089] In this embodiment, see Figure 7 The sample wheel limiting mechanism 700 may further include a base 730, which may be installed on the ground to fix the sample wheel limiting mechanism 700; wherein the stopping power member 710 and the wheel stopping member 720 are both arranged on a side of the base 730 facing away from the ground.
[0090] In this embodiment, see Figure 7 The above-mentioned stop power member 710 can be a screw motor; the sample wheel limiting mechanism 700 also includes a stop platform 740, which is movably connected to the output shaft of the stop power member 710, and the wheel stop member 720 includes a first wheel stop block 721 and a second wheel stop block 722, which are arranged on the stop platform 740 at intervals along the moving direction of the walking wheel group 300. The cooperation between the stop platform 740 and the screw motor can simultaneously drive the first wheel stop block 721 and the second wheel stop block 722 to move.
[0091] The stop power member 710 may be conductively connected to an external power source. Of course, a power supply unit for supplying power to the stop power member 710 may also be provided on the base 730 of the sample wheel limiting mechanism 700 .
[0092] See also Figure 7 , the height of the first wheel stop 721 gradually increases in the direction away from the second wheel stop 722; and / or, the height of the second wheel stop 722 gradually increases in the direction away from the first wheel stop 721. By setting the sizes of the first wheel stop 721 and the second wheel stop 722 in this way, the screw motor can push the first wheel stop 721 and the second wheel stop 722 to the bottom of the sample wheel 20, so that the sample wheel 20 can be effectively limited.
[0093] See also Figure 7 Two third slide rails 731 are arranged on one side of the base 730 close to the stop platform 740. The two third slide rails 731 are distributed in the middle of the base 730 and located on both sides of the stop power member 710. The third slide rails 731 extend along the moving direction of the wheel stop member 720. Two third sliders 741 are arranged on one side of the stop platform 740 close to the base 730. The two third sliders 741 are distributed at both ends of the stop platform 740. The third sliders 741 are slidably arranged on the corresponding third slide rails 731. Through the cooperation between the third sliders 741 and the third slide rails 731, the wheel stop member 720 can move along a preset route under the drive of the positioning power member.
[0094] The cooperation method between the third slider 741 and the third slide rail 731 is the same as the cooperation method between the second slider and the second slide rail 110. The installation method of the third slide rail 731 on the base 730 can be the same as the installation method of the second slide rail 110 on the transfer platform 100. The installation method of the third slider 741 on the stop platform 740 can be the same as the installation method of the second slider on the clamping platform 510.
[0095] In this embodiment, the sample wheel limiting mechanism 700 may further include a housing, which is used to cover the base 730, the third power member, and the stop platform 740, and the wheel stop member 720 may extend to the outside of the housing or retract into the housing. The housing may protect the internal components of the sample wheel limiting mechanism 700200.
[0096] In the embodiments provided in the present application, sensors that sense gravity and distance may be placed at corresponding locations to obtain relevant data so that a host computer can make relevant judgments based on the data.
[0097] The technical features of the above-described embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0098] The above-described embodiments only express several implementation methods of the present application, and the descriptions thereof are relatively specific and detailed, but they cannot be construed as limiting the scope of the patent application. It should be pointed out that, for a person of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the patent application shall be subject to the attached claims.
Claims
1. A sample wheel transport device, characterized in that: The sample wheel transport device comprises: a transport platform, a transport power part, a walking wheel set, a clamping power part and a clamping assembly; The transfer power part and the walking wheel set are arranged on a side of the transfer platform facing the track; The clamping power member and the clamping assembly are arranged on a side of the transfer platform away from the track; The clamping power member drives the clamping assembly to clamp the sample wheel according to the received driving instruction; The transport power part drives the walking wheel group to transport the sample wheel to the target position according to the received first transport instruction generated based on the clamping operation result.
2. The sample wheel transport device according to claim 1, characterized in that: The clamping assembly comprises a clamping platform and two clamping members, wherein the clamping platform is arranged at one end of the transport platform relatively close to the sample wheel, and the two clamping members are respectively arranged at two ends of the clamping platform along the transport direction of the sample wheel; The output shaft of the clamping power member is movably connected to the clamping platform. When the clamping power member receives the driving instruction, it drives the clamping platform to move to a designated position, so that the clamping member clamps the sample wheel.
3. The sample wheel transport device according to claim 1, characterized in that: The clamping assembly comprises: a clamping platform, a position adjustment power member and two clamping members, wherein the clamping platform is arranged at one end of the transport platform relatively close to the sample wheel, and the position adjustment power member is arranged at the middle of the clamping platform and away from the track; The output shaft of the clamping member is movably connected to the clamping platform, and when the clamping power member receives the driving instruction, it drives the clamping platform to move to a specified position; The two output ends of the positioning power component along the transport direction of the sample wheel are respectively movably connected with the two clamping components. When the positioning power component receives the positioning instruction generated based on the result of the clamping platform moving into position fed back by the clamping power component, the two clamping components are driven to move in opposite directions until the distance between the two clamping components reaches a preset distance, so as to realize the clamping operation of the sample wheel.
4. The sample wheel transport device according to claim 3, characterized in that: The two output ends of the positioning power member are coaxially connected with a lead screw respectively; two first slide rails are arranged on the side of the clamping platform away from the transfer platform, and the two first slide rails are respectively distributed at the two ends of the clamping platform along the transfer direction of the sample wheel, and each of the first slide rails extends along the moving direction of the clamping member; The clamping member includes a first sliding block matched with the corresponding lead screw and a clamping arm arranged on the first sliding block, and the first sliding block is slidably arranged on the corresponding first sliding rail.
5. The sample wheel transport device according to claim 2 or 3, characterized in that: Two second slide rails are arranged on one side of the transfer platform away from the track and spaced apart along the transfer direction of the sample wheel. The two second slide rails are located on both sides of the clamping power member, and the second slide rails extend along the moving direction of the clamping platform. Two second sliders are arranged on one side of the clamping platform relatively close to the transfer platform. The two second sliders are respectively distributed at two ends of the clamping platform along the sample wheel transfer direction. The second sliders are slidably arranged on the corresponding second slide rails.
6. The sample wheel transport device according to any one of claims 2 to 4, characterized in that: The ends of the two clamping members away from each other are both provided with rotatable rollers, and the curved surfaces of the rollers are in contact with the curved surface of the sample wheel.
7. The sample wheel transport device according to claim 1, characterized in that: The sample wheel transfer device also includes at least one balancing component, which is arranged on the side of the transfer platform facing the track. The balancing component includes a first balancing piece and a second balancing piece that are spaced apart, and the first balancing piece and the second balancing piece are arranged opposite to each other on both sides of the track.
8. The sample wheel transport device according to claim 7, characterized in that: A rotatable balancing wheel is provided on a side of the first balancing member and / or the second balancing member away from the transfer platform.
9. The sample wheel transport device according to claim 1, characterized in that: The sample wheel transport device further comprises at least two sample wheel limiting mechanisms, wherein the sample wheel limiting mechanisms are arranged on the other side of the track opposite to the running wheel set; When the sample wheel limiting mechanism receives the sample wheel in position instruction, the sample wheel stops moving; When the sample wheel limiting mechanism receives the limiting retraction instruction, the sample wheel is released.
10. The sample wheel transport device according to claim 9, characterized in that: The sample wheel limiting mechanism includes a stop power part and a wheel stop part; The stop power member drives the wheel stop member to release the sample wheel according to the limit retracting instruction received based on the clamping operation result fed back by the clamping power member; the transport power member also drives the walking wheel group to transport the sample wheel to the target position according to the second transport instruction received based on the release operation result fed back by the wheel stop member; The stopping power component also drives the stopping wheel component to perform a limiting operation on the sample wheel according to the sample wheel arrival instruction generated based on the docking result fed back by the transport power component; the clamping power component also drives the clamping power component to release the sample wheel according to the clamping retraction instruction generated based on the limiting operation result.
11. The sample wheel transport device according to claim 10, characterized in that: The sample wheel limiting mechanism also includes a stop platform, which is movably connected to the output shaft of the stop power component. The stop wheel component includes a first stop block and a second stop block. The first stop block and the second stop block are arranged at intervals along the movement direction of the walking wheel group on a side of the stop platform relatively close to the sample wheel.
12. The sample wheel transport device according to claim 11, characterized in that: The height of the first wheel stop gradually increases in a direction away from the second wheel stop; and / or the height of the second wheel stop gradually increases in a direction away from the first wheel stop.
Citation Information
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