An automatic loading and unloading machine for a chip mounter and its loading and unloading method

By designing a patch machine automatic loading and unloading machine including a frame, front feeding streamline and lifting and withdrawing mechanism components, the problem that existing equipment cannot easily pick up and place different sizes of material plates, and realizes the automatic loading and unloading function of stable, accurate positioning and adapting to multiple sizes.

CN119141090BActive Publication Date: 2025-06-10SUZHOU MAKING INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202411660220.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-06-10
Estimated Expiration
2044-11-20

AI Technical Summary

Technical Problem

Existing automatic loading and unloading equipment cannot conveniently realize the convenient pick-up and placement of goods on each layer of material plate and each layer of material plate on the material pallet, and cannot adapt to multiple material plates of different sizes.

Method used

An automatic loading and unloading machine of the patch machine is designed, including a frame, front feeding streamline and lifting and withdrawing mechanism components. The equipment realizes stable automatic loading and unloading, accurate positioning and discharging functions through a conveying mechanism, an open-close mounting frame, a positioning assembly and an adjustable material collection mechanism, and can adapt to a variety of vehicle discs of different sizes.

Benefits of technology

It realizes stable automatic loading and unloading, accurate positioning and loading functions, can adapt to a variety of different sizes of vehicle discs, improving the flexibility and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic loading and unloading machine for a mounter and its loading and unloading method. The automatic loading and unloading machine for a mounter includes a front-section feeding streamline body arranged on the feeding side of the machine frame, and a lifting and material-taking mechanism assembly is arranged on the unloading side of the front-section feeding streamline body; the front-section feeding streamline body includes an opening and closing mounting frame arranged on a support assembly, a conveying mechanism and a positioning assembly capable of telescoping relative to the conveying mechanism are arranged on the opening and closing mounting frame; the lifting and material-taking mechanism assembly includes an electric slide table arranged on a mounting seat on the machine frame, a mounting frame capable of vertically lifting is arranged on the electric slide table, an opening and closing side plate group is arranged on the mounting frame, transmission channels are arranged on the opposite sides of the opening and closing side plate group, and an adjustable material-taking mechanism is arranged on the upper part of the opening and closing side plate group. The present invention discloses an automatic loading and unloading machine for a mounter and its loading and unloading method, which has the functions of stable automatic loading and unloading, accurate positioning and material dialing, and can also adapt to various carrier trays of different sizes.
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Description

Technical Field

[0001] The invention relates to the technical field of welding in mechanical automation, and in particular to an automatic loading and unloading machine for a chip placement machine and a loading and unloading method thereof. Background Art

[0002] In order to cooperate with automated production equipment for production operations, automatic loading and unloading equipment that cooperates with automated production equipment has been developed and prepared; for example, the existing patent disclosed: CN201911187742.9; automatic loading and unloading equipment and automatic loading and unloading machine and method thereof; specifically involving automatic loading and unloading equipment and automatic loading and unloading machine and method thereof, including machine tools, mechanical arms and automatic loading and unloading machines and material trays; the automatic loading and unloading machine includes a feeding mechanism, a horizontal transfer mechanism and a unloading mechanism; the feeding mechanism is used to send multi-layer material trays to the highest position of the feeding mechanism; the horizontal transfer mechanism is used to transfer the uppermost material tray that has completed product processing to the unloading position; the unloading mechanism is used to receive the material tray that has reached the unloading position of the horizontal transfer mechanism. The automatic loading and unloading equipment of the existing patent realizes the automatic loading and unloading of workpieces, but the loading and unloading equipment in the prior art drives the material tray to move to the material picking position by driving the lifting of the material tray; but it cannot conveniently realize the convenient placement of each layer of material plates on the material tray and the goods in each layer of material plates, it is not convenient to take out the material plates, and it cannot correspond to a variety of different sizes of material plates.

[0003] Therefore, there is an urgent need to develop an automatic loading and unloading machine for a placement machine, which has the functions of stable automatic loading and unloading, accurate positioning and material shifting, and can adapt to a variety of carrier plates of different sizes. Summary of the invention

[0004] The present invention overcomes the shortcomings of the prior art and provides an automatic loading and unloading machine for a chip placement machine and a loading and unloading method thereof, which has the functions of stable automatic loading and unloading and accurate positioning and material shifting, and can also adapt to carrier plates of various sizes.

[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: an automatic loading and unloading machine for a patch machine, including a frame, a front-stage feeding streamline body is arranged on the loading side of the frame, and a lifting and picking mechanism assembly is arranged on the unloading side of the front-stage feeding streamline body; the front-stage feeding streamline body includes a support assembly, an opening and closing type mounting frame is arranged on the support assembly, a conveying mechanism is arranged between the opening and closing type mounting frames, and a positioning assembly that can be extended and retracted relative to the conveying mechanism is also arranged on the opening and closing type mounting frame; the lifting and picking mechanism assembly includes a mounting seat arranged on the frame, an electric slide is arranged on the mounting seat, a mounting frame that can be longitudinally lifted and lowered relative to the conveying mechanism is arranged on the electric slide, an opening and closing side plate group that can be opened and closed relatively is arranged on the mounting frame, and transmission material channels are respectively arranged on the opposite sides of the opening and closing side plate group, and an adjustable picking mechanism that can be extended and retracted relative to the conveying mechanism is also arranged on the upper part of the opening and closing side plate group.

[0006] In a preferred embodiment of the present invention, a loading window is provided on the loading side of the frame, and the loading window is used to take and place the material bin supported by the conveying mechanism. The material bin is a frame-shaped structure, and a plurality of groups of relatively arranged grooves are provided on the side walls of the inner frame of the material bin, and the two sides of the carrier plate can be slidably embedded in the relatively arranged grooves.

[0007] In a preferred embodiment of the present invention, a plurality of groups of relatively arranged partition grooves are provided in the longitudinal direction of the silo, and partition plates corresponding to the inner frame side walls are movably inserted in the partition grooves. The partition plates are provided with embedded grooves, and the embedded grooves on the partition plates correspond one-to-one to the embedded grooves on the inner frame side walls.

[0008] In a preferred embodiment of the present invention, the opening and closing mounting frame includes a linear guide rail arranged on a table plate of a support assembly, a left side plate mechanism assembly is arranged on one side of the linear guide rail, and a right side plate mechanism assembly is slidably arranged on the linear guide rail and can be opened and closed relative to the left side plate mechanism assembly.

[0009] In a preferred embodiment of the present invention, the conveying mechanism includes a conveying channel arranged between the left plate mechanism assembly and the right plate mechanism assembly; the conveying channel includes conveyor belts relatively arranged on the inner walls of the left plate mechanism assembly and the right plate mechanism assembly, and the conveying spacing of the conveying channel can be adjusted by adjusting the spacing of the conveyor belts relatively arranged on the opening and closing mounting frame.

[0010] In a preferred embodiment of the present invention, the positioning assembly includes a silo entry sensor, a material layer arrival sensor, a coarse positioning cylinder and / or a fine positioning cylinder arranged on the table; the silo entry sensor and the material layer arrival sensor are respectively located on the loading side and the unloading side of the table; the coarse positioning cylinder or the fine positioning cylinder is respectively connected with a limit pin shaft that can be extended and retracted relative to the conveying mechanism.

[0011] In a preferred embodiment of the present invention, the adjustable material picking mechanism includes: a gantry frame arranged on a mounting frame; a lateral displacement mechanism is arranged on the upper part of the gantry frame, a lifting frame capable of longitudinal lifting is arranged on the lateral displacement mechanism, a reciprocating material picking mechanism is arranged on the lifting frame, and a carrier pull rod is driven on the reciprocating material picking mechanism.

[0012] In a preferred embodiment of the present invention, the reciprocating material shifting mechanism comprises a mounting plate arranged on a lifting frame, a transmission mechanism is arranged on the mounting plate, a carrier pull rod is driven by the transmission mechanism, and a shifting block extending downward is arranged on the carrier pull rod.

[0013] In a preferred embodiment of the present invention, the lifting frame is further provided with an adjustable stroke component capable of longitudinal displacement relative to the transmission mechanism; or / and, the relatively opening and closing side plates of the opening and closing side plate group are respectively provided with stop components.

[0014] In a preferred embodiment of the present invention, a loading and unloading method of an automatic loading and unloading machine of a chip placement machine is implemented by using an automatic loading and unloading machine of a chip placement machine, and comprises the following steps:

[0015] Adjust the receiving spacing of the silo and the transmission spacing of the front feeding streamline body and the lifting and retrieving mechanism components according to the size of the carrier plate;

[0016] Push a bin loaded with several layers of carrier plates into the loading window of the frame and introduce it onto the conveying mechanism of the front feeding streamline of the frame. The bin is conveyed to a set position by the displacement of the conveying mechanism, and the position of the bin on the front feeding streamline is limited by the positioning assembly.

[0017] The installation seat in the lifting and picking mechanism assembly is driven to move to the picking position, the carrier pull rod in the adjustable picking mechanism is driven to drive the shifting block to the specified position in the silo, the lifting frame is driven to drive the adjustable picking mechanism to move downward, the shifting block abuts against one end of the carrier plate, and the reciprocating material shifting mechanism drives the carrier pull rod to pull the carrier plate into the transmission belt to realize the loading operation;

[0018] The longitudinal material taking position of the adjustable material taking mechanism is adjusted in sequence by means of the electric slide table of the lifting material taking mechanism assembly, so as to realize the alignment with the position of the carrier plate on the material bin carried by the front feeding streamline body;

[0019] The carrier tray is conveyed to the subsequent workstation through the conveyor belt. After the carrier trays in the silo are loaded with materials, the silo is released through the positioning component of the front feeding streamline body, and the conveying mechanism is driven to reversely convey and withdraw the silo.

[0020] The present invention solves the defects existing in the background technology and has the following beneficial effects:

[0021] The invention discloses an automatic loading and unloading machine for a chip placement machine, which has the functions of stable automatic loading and unloading, accurate positioning and material shifting, and can also adapt to carrier plates of various sizes.

[0022] The electric slide can stop at any height with the mounting base during the rising process, because the carrier tray and the conveyor belt in the silo can be accurately aligned with the carrier tray behind. The carrier pull rod starts from the first layer of the carrier tray in the silo, and pulls each stack of carrier trays with products from top to bottom to the conveyor belt in the lifting and picking mechanism assembly, thereby completing the whole set of actions of the loading and unloading machine.

[0023] The conveying mechanism of the front-stage feeding streamline body, the opening and closing side plate group of the lifting and picking mechanism assembly, and the material bin can adjust the transmission size and storage size according to the size of the carrier plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] Figure 1 It is a schematic diagram of the overall axial structure of the automatic loading and unloading machine of the chip placement machine according to the preferred embodiment of the present invention;

[0026] Figure 2 It is a schematic side view of the structure of the automatic loading and unloading machine of the placement machine of the preferred embodiment of the present invention after the external enclosure is removed;

[0027] Figure 3 The schematic diagram of the axial structure of the automatic loading and unloading machine of the chip placement machine of the preferred embodiment of the present invention after the external enclosure is removed Figure 1 ;

[0028] Figure 4 The schematic diagram of the axial structure of the automatic loading and unloading machine of the chip placement machine of the preferred embodiment of the present invention after the external enclosure is removed Figure 2 ;

[0029] Figure 5 The axial structure diagram of the front feeding streamline body in the preferred embodiment of the present invention is shown in FIG. Figure 1 ;

[0030] Figure 6 The axial structure diagram of the front feeding streamline body in the preferred embodiment of the present invention is shown in FIG. Figure 2 ;

[0031] Figure 7 It is a front view structural schematic diagram of the front section feeding streamline body in the preferred embodiment of the present invention;

[0032] Figure 8 The axial structure diagram of the lifting and reclaiming mechanism assembly in the preferred embodiment of the present invention is shown in FIG. Figure 1 ;

[0033] Fig. 9 The axial structure diagram of the lifting and reclaiming mechanism assembly in the preferred embodiment of the present invention is shown in FIG. Figure 2 ;

[0034] Fig.10 The axial structure diagram of the lifting and reclaiming mechanism assembly in the preferred embodiment of the present invention is shown in FIG. Figure 3 ;

[0035] In the figure: 1-frame, 11-air source connector, 12-power interface, 14-maintenance door, 15-loading window, 16-bin, 161-embedded groove, 162-carrier tray, 17-partition board;

[0036] 2-front section feeding streamline body, 21-support assembly, 210-table, 22-transmission mechanism, 221-left plate mechanism assembly, 222-right plate mechanism assembly, 223-linear guide rail, 224-conveyor belt, 23-bin entry sensor, 24-material layer in place sensor, 25-coarse positioning cylinder, 26-fine positioning cylinder, 27-limit plate, 28-anti-foolproof photoelectric switch, 291-shaft seat, 292-stepping motor one, 293-adjusting hand wheel one, 295-T-type screw rod, 296-limit pin shaft;

[0037] 3-lifting and feeding mechanism assembly, 31-mounting seat, 32-electric slide, 321-slide seat, 322-sliding block, 323-mounting frame, 324-opening and closing side plate group, 325-stepping motor two, 326-adjusting hand wheel two, 327-adjusting hand wheel three, 328-adjustable stroke assembly, 33-drag chain, 34-carrier pull rod, 341-shift block, 35-reflective optical fiber, 36-gantry, 37-lateral displacement mechanism, 38-lifting frame, 39-stop assembly. DETAILED DESCRIPTION

[0038] The present invention will now be further described in detail with reference to the accompanying drawings and embodiments. These drawings are simplified schematic diagrams that only illustrate the basic structure of the present invention in a schematic manner, and therefore only show the components related to the present invention. Embodiment 1

[0039] like Figure 1-Figure 9 As shown, an automatic loading and unloading machine for a chip placement machine includes a frame 1, a front-stage feeding streamline body 2 is arranged on the loading side of the frame 1, and a lifting and picking mechanism assembly 3 is arranged on the unloading side of the front-stage feeding streamline body 2.

[0040] Specifically, Figure 1 , Figure 3 , Figure 5-Figure 7 As shown, a loading window 15 is provided on the loading side of the frame 1, and the loading window 15 is used to take and place the material bin 16 received by the conveying mechanism 22. The material bin 16 is a frame-shaped structure, and the inner frame side wall of the material bin 16 is provided with a plurality of groups of relatively arranged embedded grooves 161, and the two sides of the carrier plate 162 for receiving the workpiece can be slidably embedded in the relatively arranged embedded grooves 161. Further, the material bin 16 is provided with a plurality of groups of relatively arranged partition grooves in the longitudinal direction, and a partition plate 17 corresponding to the inner frame side wall is movably inserted in the partition groove, and the partition plate 17 is provided with an embedded groove 161, and the embedded groove 161 on the partition plate 17 corresponds to the embedded groove 161 on the inner frame side wall.

[0041] Specifically, Figure 1-Figure 7As shown, the front section feeding streamline body 2 includes a support assembly 21, an opening and closing type mounting frame is arranged on the support assembly 21, a conveying mechanism 22 is arranged between the opening and closing type mounting frames, and a positioning assembly that can be extended and retracted relative to the conveying mechanism 22 is also arranged on the opening and closing type mounting frames.

[0042] Further, the opening and closing mounting frame includes a linear guide rail 223 arranged on the table 210 of the support assembly 21, a left plate mechanism assembly 221 is arranged on one side of the linear guide rail 223, and a right plate mechanism assembly 222 that can be opened and closed relative to the left plate mechanism assembly 221 is slidably arranged on the linear guide rail 223. The conveying mechanism 22 includes a conveying material path arranged between the left plate mechanism assembly 221 and the right plate mechanism assembly 222; the conveying material path includes a conveyor belt 224 arranged on the inner wall of the left plate mechanism assembly 221 and the right plate mechanism assembly 222. The stepper motor 292 is connected to the driving roller in the conveying mechanism 22 to drive the conveyor belt 224 sleeved on the driving roller to transmit. The left plate mechanism assembly 221 and the right plate mechanism assembly 222 are connected by a T-type screw rod 295, and the right plate mechanism assembly 222 is connected by an adjusting hand wheel 293 connected to the T-type screw rod 295, and the adjusting hand wheel 293 and the T-type screw rod 295 are connected by the shaft seat 291. The adjusting hand wheel 293 is turned by hand to drive the T-type screw rod 295 to rotate. When the T-type screw rod 295 rotates, the nut of the T-type screw rod 295 is driven to move left and right along the axial direction of the T-type screw rod 295. The nut of the T-type screw rod 295 is connected to the right plate mechanism assembly 222, driving the right plate mechanism assembly 222 to move left and right. The right plate mechanism assembly 222 is fixed on the linear guide rail set on the table 210 through the lower panel, so that the mechanism assembly set on the right plate mechanism assembly 222 can move left and right along the linear guide rail. The spacing between the left plate mechanism assembly 221 and the right plate mechanism assembly 222 is different, which can meet the placement requirements of the bins 16 with different width requirements. The spacing of the conveyor belts 224 arranged relatively on the opening and closing mounting frame is adjusted to adjust the conveying spacing of the conveying channel. The positioning assembly includes a bin entry sensor 23, a material layer in place sensor 24, a rough positioning cylinder 25 and / or a fine positioning cylinder 26 arranged on the table 210; the bin entry sensor 23 and the material layer in place sensor 24 are respectively located on the loading side and the unloading side of the table 210; the rough positioning cylinder 25 or the fine positioning cylinder 26 is respectively connected with a limit pin 296 that can be extended and retracted relative to the conveying mechanism 22. Furthermore, the four corners of the table 210 are respectively provided with relatively arranged rough positioning cylinders 25, and the limit pins 296 driven and connected by the rough positioning cylinder 25 are used to limit the front and rear positions of the bin 16 displaced to the table 210. The fine positioning cylinder 26 is located in the middle of the platen 210, and the fine positioning cylinder 26 is located between the rough positioning cylinders 25 at both ends, and the limit pin 296 driven and connected by the fine positioning cylinder 26 can be embedded in the positioning hole on the silo 16 that is moved to the platen 210. A limit plate 27 is also provided at the tail of the conveying mechanism 22. A foolproof photoelectric switch 28 corresponding to the conveyor belt of the conveying mechanism 22 is also provided on one side of the conveying mechanism 22. The foolproof photoelectric switch 28 adopts a foolproof photoelectric switch sensor or a travel switch in the prior art, and the product models are not listed one by one and repeated here.

[0043] Specifically, Figure 1-Figure 4 , Figure 8 , Fig. 9 As shown, the lifting and retrieving mechanism assembly 3 includes a mounting seat 31 arranged on the frame 1, and an electric slide 32 is arranged on the mounting seat 31. The electric slide 32 includes a slide 321 slidably arranged on the mounting seat 31, and a mounting frame 323 is arranged on the slide 321, and a slider 322 is slidably arranged on the mounting frame 323. The mounting frame 323 arranged on the electric slide 32 can be lifted and lowered longitudinally relative to the conveying mechanism 22. The mounting frame 323 is provided with an opening and closing side plate group 324 that can be opened and closed relatively. A pair of side plates of the opening and closing side plate group 324 are connected by a lead screw, and the lead screw is connected to the second adjustment hand wheel 326 arranged on the gantry 36. One side plate of the pair of side plates is fixed, and the other side plate is slidably arranged on the slide rail on the mounting frame 323 through the slider 322. The conveying spacing of the opening and closing side plate group 324 is adjusted by rotating the second adjustment hand wheel 326 to drive the lead screw to drive the movable side plate to move relative to the fixed side plate. The opposite sides of the relatively opened and closed side panels of the opening and closing side panel group 324 are provided with relatively openable and closing transmission channels, the transmission channels include support bars provided on the side panels, and a plurality of transmission rollers located below the side panels, the support bars and the transmission rollers are externally covered with transmission belts, the transmission rollers are driven to rotate by a driving motor, and the transmission rollers drive the transmission belts to transmit and move above the support bars.

[0044] like Figure 8 , Fig. 9 As shown, a gantry 36 is arranged on the mounting frame 323, and a stepper motor 2 325 is arranged on the gantry 36. The stepper motor 2 325 is connected to the roller of the transmission channel to drive the transmission belt of the transmission channel. A lateral displacement mechanism 37 is arranged on the upper part of the gantry 36, and a lifting frame 38 capable of longitudinal lifting is arranged on the lateral displacement mechanism 37. A reciprocating material shifting mechanism 40 is arranged on the lifting frame 38. The reciprocating material shifting mechanism 40 includes a mounting plate arranged on the lifting frame 38, and a transmission mechanism is arranged on the mounting plate. A carrier rod 34 is driven and arranged on the transmission mechanism, and a downward extending shifting block 341 is arranged on the carrier rod 34. In addition, the adjustable material taking mechanism is located at the upper part of the opening and closing side plate group 324, and can be telescopic relative to the transmission mechanism 22. An adjustable stroke component 328 capable of longitudinal displacement relative to the transmission mechanism is also arranged on the lifting frame 38; and stop components 39 are respectively arranged on the relatively opening and closing side plates of the opening and closing side plate group 324. A reflective optical fiber 35 for detecting the presence of material is also embedded on the relatively open and closed side panels of the open and close side panel group 324. The reflective optical fiber 35 adopts a reflective optical fiber sensor in the prior art, and the product model is not described one by one here.

[0045] Specifically, the transmission mechanism of the reciprocating material feeding mechanism 40 is arranged on the mounting plate 36 through a driving screw rod, and the driving screw rod is connected to the adjusting hand wheel 327 rotatably connected to the mounting plate, and the driving screw rod is driven to rotate by rotating the adjusting hand wheel 327, so as to drive the transmission mechanism to move on the mounting plate, and the carrier rod 34 is driven to extend and retract forward and backward through the transmission mechanism. The transmission mechanism adopts the telescopic driving assembly in the prior art, and the specific assembly and connection relationship will not be described here, as long as it can drive the carrier rod 34 to extend and retract. Embodiment 2

[0046] Based on the first embodiment, Figure 1-Figure 9 As shown, in a preferred embodiment of the present invention, a loading and unloading method of an automatic loading and unloading machine of a placement machine comprises the following steps:

[0047] Adjust the receiving spacing of the silo 16 and the conveying spacing of the front-stage feeding streamline body 2 and the lifting and taking-up mechanism assembly 3 according to the carrier plate 162;

[0048] The material bin 16 loaded with several layers of carrier plates 162 is pushed into the loading window 15 of the frame 1 and introduced into the conveying mechanism 22 of the front feeding streamlined body 2 of the frame 1. The material bin 16 is conveyed to the set position by the displacement of the conveying mechanism 22, and the position of the material bin 16 on the front feeding streamlined body 2 is limited by the positioning component;

[0049] The mounting seat 31 in the lifting and picking mechanism assembly 3 is driven to move to the picking position, the carrier pull rod 34 in the adjustable picking mechanism is driven to drive the shifting block 341 to move to the specified position in the silo 16, the lifting frame 38 is driven to drive the adjustable picking mechanism to move downward, the shifting block 341 abuts against one end of the carrier plate 162, and the reciprocating material shifting mechanism drives the carrier pull rod 34 to pull the carrier plate 162 into the transmission channel to realize the loading operation.

[0050] The longitudinal material position of the adjustable material taking mechanism is adjusted sequentially by lifting the material taking mechanism assembly 3 to achieve alignment with the position of the carrier plate 162 on the material bin 16 received by the front-stage feeding streamline body 2;

[0051] The carrier plate 162 is transferred to the subsequent workstation through the transmission channel. After the carrier plates 162 in the bin 16 are loaded with materials, the bin 16 is released through the positioning component of the front-stage feeding streamline body 2, and the conveying mechanism 22 is driven to reversely convey and withdraw the bin 16. Embodiment 3

[0052] On the basis of Example 1 or Example 2, Figure 8 , Fig.10As shown, a lateral displacement mechanism 37 is arranged on the upper part of the gantry 36, and a lifting frame 38 capable of longitudinal lifting is arranged on the lateral displacement mechanism 37, and a reciprocating material shifting mechanism 40 is arranged on the lifting frame 38, and the reciprocating material shifting mechanism includes a mounting plate arranged on the lifting frame 38, and a transmission mechanism is arranged on the mounting plate, and a carrier pull rod 34 is driven and arranged on the transmission mechanism, and the carrier pull rod 34 is provided with spaced downwardly extending shifting blocks 341, and the interval width of at least one carrier plate 162 is reserved between the spaced shifting blocks 341; two shifting blocks 341 are arranged, and one shifting block 341 is convenient for pulling out the carrier plate 162, and the other shifting block 341 is convenient for pushing back the carrier plate 162. The shifting height of the shifting block 341 between the carrier plates 162 is adjusted by the lifting frame 38, so as to adjust the shifting height of the carrier plates 162; it is convenient to take out the carrier plates 162 and store the empty carrier plates 162 after taking out the materials. Furthermore, the rack 1 is also provided with an air source connector 11 for providing an air source to the cylinder in the device, the rack 1 is also provided with a power supply interface 12 for providing electric energy to the device, and the rack 1 is also provided with a detachable maintenance door 14.

[0053] Working principle:

[0054] like Figure 1-Figure 10 As shown, the AGV cart in the prior art drags the bin 16 with the carrier tray 162 for placing stacked products to the position of the loading window 15, stops, and then starts to lift the bin 16 to a specified height through the lifting mechanism in the prior art and then pushes it forward. When the bin 16 with the carrier tray 162 carrying the products just enters the loading window 15, the bin entry sensor 23 senses that the bin 16 has just entered, and the conveying mechanism 22 drives the conveyor belt 224 to rotate and move the bin 16 forward. When the front bin limit sensor 24 senses that the bin 16 has just reached its position, the conveyor belt 224 stops rotating. At this time, the bin 16 stops, and the two rough positioning cylinders 25 begin to extend to prevent the bin 16 from moving forward and backward, playing a role of front and rear limiting. Then the two fine positioning cylinders 26 and the limit pin 296 are inserted into the positioning holes corresponding to the bin 16, so that the bin 16 is completely fixed and cannot move forward and backward.

[0055] At this time, the electric slide 32 in the front lifting and picking mechanism assembly 3 starts to rise with the mounting seat 31. Because the electric slide 32 is controlled by a servo motor, the electric slide 32 can stop at any height with the mounting seat 31 during the rising process. Because the carrier plate 162 in the silo 16 has a spacing of 12 mm between each layer of the carrier plate 162, the conveyor belt can be accurately aligned with the rear carrier plate 162. After alignment, the carrier pull rod 34 is moved from the first layer of the carrier plate 162 in the silo 16. Initially, each stack of carrier trays 162 loaded with products is pulled out from top to bottom onto the conveyor belt in the lifting and picking mechanism assembly 3. When the carrier in place detection optical fiber sensor detects that the carrier tray 162 is transferred to the conveyor belt, the conveyor belt stops moving. At the same time, the front and rear stop assemblies 39 extend the stop rods downward to limit the carrier tray 162. When the stop assembly 39 retracts, the carrier tray 162 begins to flow into the next workstation under the action of the conveyor belt, thereby completing the whole set of actions of the loading and unloading machine.

[0056] Based on the ideal embodiment of the present invention, through the above description, relevant personnel can make various changes and modifications without departing from the technical concept of the present invention. The technical scope of the present invention is not limited to the content in the specification, and the technical scope must be determined according to the scope of the claims.

Claims

1. An automatic loading and unloading machine for a chip mounter, characterized in that: It comprises a frame (1), a front-stage feeding streamlined body (2) is arranged on the feeding side of the frame (1), and a lifting and taking-up mechanism assembly (3) is arranged on the feeding side of the front-stage feeding streamlined body (2); The front-stage feed streamline body (2) comprises a support assembly (21), an openable mounting frame is arranged on the support assembly (21), a conveying mechanism (22) is arranged between the openable mounting frames, and a positioning assembly capable of being extended and retracted relative to the conveying mechanism (22) is also arranged on the openable mounting frame; The lifting and retrieving mechanism assembly (3) comprises a mounting seat (31) arranged on the frame (1), an electric slide (32) being arranged on the mounting seat (31), a mounting frame (323) being arranged on the electric slide (32) and being capable of longitudinally lifting and lowering relative to the conveying mechanism (22), an opening and closing side plate group (324) being arranged on the mounting frame (323) and being capable of opening and closing relative to each other, transmission channels being arranged on opposite sides of the opening and closing side plate group (324), and an adjustable retrieving mechanism being capable of extending and retracting relative to the conveying mechanism (22) being also arranged on the upper part of the opening and closing side plate group (324); The positioning assembly comprises a material bin entry sensor (23), a material layer arrival sensor (24), a rough positioning cylinder (25) and / or a fine positioning cylinder (26) arranged on a table (210); The material bin entry sensor (23) and the material layer arrival sensor (24) are respectively located on the material loading side and the material unloading side of the platform (210); A limit pin (296) capable of extending and retracting relative to the conveying mechanism (22) is respectively connected to the coarse positioning cylinder (25) or the fine positioning cylinder (26); The adjustable material-removing mechanism comprises: a gantry (36) arranged on the mounting frame (323); a lateral displacement mechanism (37) is arranged on the upper part of the gantry (36); a lifting frame (38) capable of longitudinal lifting is arranged on the lateral displacement mechanism (37); a reciprocating material-moving mechanism (40) is arranged on the lifting frame (38); and a carrier pull rod (34) is arranged on the reciprocating material-moving mechanism for driving; The reciprocating material shifting mechanism (40) comprises a mounting plate arranged on the lifting frame (38), a transmission mechanism being arranged on the mounting plate, the carrier pull rod (34) being driven by the transmission mechanism, and a shifting block (341) extending downwards being arranged on the carrier pull rod (34).

2. The automatic loading and unloading machine for chip placement machine according to claim 1, characterized in that: A loading window (15) is provided on the loading side of the frame (1), and the loading window (15) is used to take and place the material bin (16) supported by the conveying mechanism (22). The material bin (16) is a frame-shaped structure, and a plurality of groups of relatively arranged embedding grooves (161) are provided on the inner frame side walls of the material bin (16), and the two sides of the carrier plate (162) can be slidably embedded in the relatively arranged embedding grooves (161).

3. The automatic loading and unloading machine for chip placement machine according to claim 2, characterized in that: The silo (16) is provided with a plurality of groups of partition grooves arranged opposite to each other in the longitudinal direction, and a partition plate (17) corresponding to the inner frame side wall is movably inserted into the partition groove, and an embedding groove (161) is provided on the partition plate (17), and the embedding groove (161) on the partition plate (17) corresponds one-to-one to the embedding groove (161) on the inner frame side wall.

4. The automatic loading and unloading machine for chip placement machine according to claim 3, characterized in that: The opening and closing type mounting frame comprises a linear guide rail (223) arranged on a table plate (210) of the support assembly (21), a left side plate mechanism assembly (221) being arranged on one side of the linear guide rail (223), and a right side plate mechanism assembly (222) being slidably arranged on the linear guide rail (223) and capable of opening and closing relative to the left side plate mechanism assembly (221).

5. The automatic loading and unloading machine for chip placement machine according to claim 4, characterized in that: The conveying mechanism (22) comprises a conveying channel arranged between the left plate mechanism component (221) and the right plate mechanism component (222); The conveying channel comprises conveying belts (224) arranged relatively to each other on the inner walls of the left plate mechanism assembly (221) and the right plate mechanism assembly (222). The conveying spacing of the conveying channel can be adjusted by adjusting the spacing between the conveying belts (224) arranged relatively to each other on the opening and closing mounting frame.

6. The automatic loading and unloading machine for chip placement machine according to claim 5, characterized in that: The lifting frame (38) is also provided with an adjustable stroke component (328) capable of longitudinal displacement relative to the transmission mechanism; Or / and, the relatively open and close side plates of the open and close side plate group (324) are respectively provided with stop components (39).

7. A loading and unloading method of an automatic loading and unloading machine for a chip mounter, implemented by using an automatic loading and unloading machine for a chip mounter according to any one of claims 1 to 6, characterized in that: The following steps are involved: Adjusting the receiving spacing of the material bin (16) and the conveying spacing of the front-stage feeding streamline body (2) and the lifting and taking-up mechanism assembly (3) according to the size of the carrier plate (162); A material bin (16) loaded with a plurality of layers of carrier plates (162) is pushed into a loading window (15) of a frame (1) and introduced onto a conveying mechanism (22) of a front-stage feeding streamlined body (2) of the frame (1); the material bin (16) is conveyed to a set position by the displacement of the conveying mechanism (22); and the position of the material bin (16) on the front-stage feeding streamlined body (2) is limited by a positioning assembly; The mounting seat (31) in the lifting and feeding mechanism assembly (3) is driven to move to the feeding position, the carrier pull rod (34) in the adjustable feeding mechanism is driven to drive the shifting block (341) to move to the specified position in the material bin (16), the lifting frame (38) is driven to drive the adjustable feeding mechanism to move downward, the shifting block (341) abuts against one end of the carrier plate (162), and the reciprocating feeding mechanism drives the carrier pull rod (34) to pull the carrier plate (162) onto the transmission belt to realize the feeding operation; The longitudinal material taking position of the adjustable material taking mechanism is adjusted in sequence by means of the electric slide table (32) of the lifting material taking mechanism assembly (3) to achieve alignment with the position of the carrier plate (162) on the material bin (16) received by the front section feeding streamline body (2); The carrier plate (162) is conveyed to a subsequent workstation via a conveyor belt. After all the carrier plates (162) in the bin (16) are loaded with materials, the bin (16) is released via a positioning assembly of the front-stage feed streamline body (2), and the conveying mechanism (22) is driven to convey in the reverse direction, thereby withdrawing the bin (16).

Citation Information

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