Polishing equipment for processing machine tool parts
By designing the polishing equipment of the design -oriented positioning frame, inner box, end support rack, and side wing polishing support, the problem of difficult to polish the concave area of large -volume material components in existing equipment is solved. Essence
Patent Information
- Application Number
- CN202411595327.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-11
AI Technical Summary
Existing polishing equipment is difficult to effectively polish the concave areas of large-volume profile parts such as steel, and high-precision polishing equipment is costly and inefficient.
Design a polishing equipment that includes a guided positioning frame, inner box, end support rack, and side wing -side polishing support. Through accurate positioning and adjustable polishing machines, the stability and consistency of parts in the polishing process are ensured sex.
Improved polishing efficiency and quality, reducing equipment costs, and suitable for polishing processing in the inner concave area of large volume -based parts.
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Figure CN119141417B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of polishing, in particular to a polishing device for processing machine tool parts. Background Art
[0002] Polishing is a crucial step in the machining process of machine tool parts, which is mainly used to remove burrs and finely grind the surface of the polished object. The polishing equipment in the prior art generally includes an operating table, a mounting frame is fixedly installed on the top of the operating table, a motor is fixedly installed on the mounting frame, and a polishing wheel or a polishing brush and other working tools are installed on the driving end of the motor.
[0003] However, the existing polishing equipment also has certain defects. For machine tool parts with large volume and concave areas such as steel sections, there will inevitably be some technical defects in the concave areas. It is difficult to ensure that the polishing wheel or polishing tool can fully contact and evenly act on the entire surface during polishing with the existing technology; if high-precision polishing methods such as CNC robot polishing are adopted, the equipment cost is high and the polishing efficiency is relatively slow. Summary of the invention
[0004] The object of the present invention is to provide a polishing device for processing machine tool parts to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A polishing device for processing machine tool parts comprises an equipment platform and a polishing box mounted on the equipment platform; a guide positioning frame is also arranged on the equipment platform, and the guide positioning frame is installed at the feeding end of the polishing box; the guide positioning frame comprises a positioning frame body, a longitudinal positioning component installed in the positioning frame body, and a transverse positioning component arranged on the feeding side of the positioning frame body; an inner box frame is also arranged on the equipment platform, and a guide carrier plate is arranged at the bottom of the box frame of the polishing box, the guide carrier plate is mounted on the inner box frame and is connected to the discharging side of the positioning frame body; an end support frame and a side wing polishing frame are arranged in the polishing box, the end support frame is arranged at the terminal end of the guide carrier plate and is installed with an end positioning frame, two side wing polishing frames are arranged and are respectively located on both sides of the guide carrier plate, and polishing parts are arranged on each of the side wing polishing frames.
[0007] As a further solution of the present invention: the positioning frame body includes a supporting frame, a supporting top frame erected on the top of the supporting frame, and a supporting bottom frame arranged at the bottom of the supporting frame; the longitudinal positioning assembly includes a fixed machine roller and an adjusting machine roller, and fixed shaft seats are fixedly installed at both ends of the supporting bottom frame, a fixed roller shaft is arranged on the cylinder of the fixed machine roller, and the shaft end of the fixed roller shaft is installed in the corresponding fixed shaft seat; sliding lifting rails are arranged on both sides of the supporting frame, and an adjusting shaft seat is installed on the sliding lifting rails, an adjusting roller shaft is arranged on the cylinder of the adjusting machine roller, and the adjusting roller shaft is installed on the adjusting shaft seat.
[0008] As a further solution of the present invention: the lateral positioning assembly includes a swing clamping frame, a vertical clamping shaft arranged on the swing clamping frame, and a vertical clamping roller installed on the vertical clamping shaft. The swing clamping frames are provided with two and are respectively located at the left and right positions on the feeding side of the support frame. The upper and lower ends of the swing clamping frames are respectively installed on the support top frame and the support bottom frame through steering mechanisms.
[0009] As a further solution of the present invention: the end support frame includes a support base mounted on the equipment machine, a support frame installed on the support base and a vertical substrate arranged on the support frame, the support frame is provided with a horizontal fine-tuning module, and the vertical substrate is slidably installed on the horizontal fine-tuning module; the end positioning frame includes a pressing frame and a pressing substrate installed at the bottom of the pressing frame; the vertical substrate is installed with a vertical fine-tuning module, and the pressing frame is slidably installed on the vertical fine-tuning module.
[0010] As a further solution of the present invention: positioning cylinders are installed at the four corners of the pressing substrate, and a pressing suction cup is arranged at the bottom of the positioning cylinder; a telescopic support rod is arranged at the bottom end of the pressing frame, a contact head is arranged at one end of the telescopic support rod, and a pressure sensor is externally installed at the other end of the telescopic support rod.
[0011] As a further solution of the present invention: the side polishing bracket includes a polishing transmission platform and a polishing motion track arranged on the polishing transmission platform, the polishing transmission platform is mounted on both sides of the inner compartment of the polishing compartment, and the polishing machine parts are slidably installed on the polishing motion track; the polishing machine parts include a polishing part base plate installed on the slide rail of the polishing motion track, a support frame plate installed on the polishing part base plate, and a polishing brush arranged on the support frame plate; the polishing machine parts also include a solvent spraying machine part and a supporting base frame, and the solvent spraying machine part and the supporting base frame are respectively provided with the top and bottom of the polishing brush.
[0012] As a further solution of the present invention: the polishing brush includes a mounting end mounted on the support plate, a polishing substrate mounted on the mounting end, and a polishing surface arranged on the polishing substrate.
[0013] As a further solution of the present invention: the supporting base frame includes a side edge support plate and a mounting plate arranged on the side edge support plate, the mounting plate is installed on the bottom edge of the supporting frame plate through a locking bolt, there is a gap between the side edge support plate and the supporting frame plate, and a plurality of edge frames are also arranged on the side edge support plate, and gaskets are arranged on the edge frames.
[0014] As a further solution of the present invention: the solvent spraying mechanism includes a head-up plate installed on the polishing part substrate and a plurality of liquid injectors arranged on the head-up plate, the top of the liquid injector is provided with a liquid through port, the bottom of the liquid injector is provided with a spreading head, the head-up plate is also provided with a liquid guide step, the liquid guide step is provided at an oblique upper side of the polishing substrate, and the polishing surface is provided with a plurality of liquid guide grooves.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] The guide positioning frame is used to assist in guiding the parts to be polished toward the polishing chamber, and to assist in positioning the non-operating area of the parts during polishing. The longitudinal positioning assembly and the transverse positioning assembly are responsible for the longitudinal and transverse positioning of the parts respectively, ensuring the stability and consistency of the parts during the polishing process. The end support frame further assists in positioning the parts, thereby maintaining the stability of the polishing operation. The end positioning frame on the end support frame is used to fix the end of the parts to prevent displacement during the polishing process. The main body of the part is mounted on the guide carrier, and the side of the area to be polished is exposed, so as to face the side wing polishing bracket. The polishing machine is adjustable and slides along the side wing polishing bracket, so that the area to be polished of the part is polished over a large area.
[0017] The invention ensures the stability and consistency of parts during the polishing process through a precise guide positioning frame and a stable inner chassis, thereby improving the polishing efficiency; the design of the end support frame and the side wing polishing bracket realizes the rapid polishing of parts and improves the polishing quality. The overall design of the equipment is reasonable and easy to operate. The polishing equipment has significant advantages in improving polishing efficiency, improving polishing quality, improving working environment, and being easy to operate and maintain. It is suitable for polishing processing of concave areas of large-volume profile parts such as steel.
[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.
[0020] Figure 1 A schematic diagram of the overall structure of a polishing device for processing machine tool parts provided in an embodiment of the present invention.
[0021] Figure 2 A schematic diagram of the structure from a top view of a polishing device for processing machine tool parts provided in an embodiment of the present invention (with the polishing chamber shell hidden).
[0022] Figure 3 A schematic structural diagram of a guide and positioning frame provided in an embodiment of the present invention.
[0023] Figure 4 A schematic structural diagram of an end positioning frame provided in an embodiment of the present invention.
[0024] Figure 5 For the present invention Figure 4 Schematic diagram of the structure of area A in the middle.
[0025] Figure 6 A schematic structural diagram of a flank polishing bracket provided in an embodiment of the present invention.
[0026] Figure 7 A schematic structural diagram of a polishing machine component provided in an embodiment of the present invention.
[0027] Figure 8 A schematic structural diagram of a polishing brush provided in an embodiment of the present invention.
[0028] Fig. 9 A schematic structural diagram of a supporting base frame provided in an embodiment of the present invention.
[0029] Fig.10 A schematic structural diagram of a solvent spraying mechanism provided in an embodiment of the present invention.
[0030] Fig.11 For the present invention Fig.10 Schematic diagram of the structure of area B in the middle.
[0031] In the figure: 11, equipment machine; 12, guide positioning frame; 13, polishing chamber; 14, solution access equipment; 21, positioning frame body; 22, horizontal positioning assembly; 23, longitudinal positioning assembly; 24, guide carrier; 25, inner chamber bottom frame; 26, end support frame; 27, end positioning frame; 28, flank polishing bracket; 29, polishing machine parts; 31, support frame; 32, support top frame; 33, support bottom frame; 34, fixed shaft seat; 35, fixed roller shaft; 36, fixed machine roller; 37, sliding lifting rail; 38, adjustable shaft seat; 39, adjustable roller shaft; 30, adjustable machine roller; 41, steering parts; 42, swing clamping frame; 43, vertical clamping shaft; 44, vertical clamping roller; 51, positioning air cylinder; 52, pressing suction cup; 53, pressure Sensor; 54, telescopic support rod; 55, abutment head; 61, polishing transmission platform; 62, polishing motion track; 71, polishing base plate; 72, support frame plate; 73, polishing brush; 74, solvent spraying mechanism; 75, support frame; 81, mounting end; 82, polishing base plate; 83, polishing surface; 84, liquid guide groove; 91, mounting plate; 92, side support plate; 93, locking bolt; 94, edge bracket; 95, gasket; 101, head plate; 102, liquid injector; 103, liquid port; 104, spreading head; 105, liquid guide step; 111, bracket base; 112, bracket frame; 113, horizontal fine-tuning module; 114, vertical base plate; 115, vertical fine-tuning module; 116, pressing frame; 117, pressing base plate. DETAILED DESCRIPTION
[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, and examples thereof are shown in the accompanying drawings. When the following description refers to the drawings, unless otherwise indicated, the same numbers in different drawings represent the same or similar elements.
[0033] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.
[0035] In one embodiment, see Figure 1 and Figure 2, provides a polishing device for processing machine tool parts, including a device platform 11 and a polishing box 13 mounted on the device platform 11; the device platform 11 is also provided with a guide positioning frame 12, and the guide positioning frame 12 is installed at the feeding end of the polishing box 13; the guide positioning frame 12 includes a positioning frame body 21, a longitudinal positioning component 23 installed in the positioning frame body 21, and a transverse positioning component 22 arranged on the feeding side of the positioning frame body 21; the device platform 11 is also provided with an inner box bottom frame 2 5. A guide plate 24 is provided at the bottom of the polishing chamber 13, and the guide plate 24 is mounted on the inner chamber bottom frame 25 and is connected to the discharge side of the positioning frame body 21; an end support frame 26 and a wing polishing bracket 28 are provided in the polishing chamber 13, and the end support frame 26 is provided at the terminal end of the guide plate 24 and is installed with an end positioning frame 27, and two wing polishing brackets 28 are provided and are respectively located on both sides of the guide plate 24, and polishing parts 29 are provided on each of the wing polishing brackets 28.
[0036] This embodiment takes the polishing of the concave area of the steel section as a specific embodiment for explanation. The equipment platform 11 is the supporting foundation of the entire polishing equipment and is made of high-strength steel to ensure the stability and durability of the equipment during operation. The polishing chamber 13 is the core area of the polishing operation and can be made of transparent or translucent materials to facilitate the operator to observe the polishing process and adjust the polishing parameters in time.
[0037] The guide positioning frame 12 is used to assist in introducing the parts to be polished toward the polishing chamber 13, and at the same time assist in positioning the non-working area of the parts during polishing. The longitudinal positioning component 23 and the transverse positioning component 22 are responsible for the longitudinal and transverse positioning of the parts respectively, ensuring the stability and consistency of the parts during the polishing process.
[0038] The inner chamber bottom frame 25 serves as a supporting structure inside the polishing chamber 13 to ensure the stability and load-bearing capacity of the polishing chamber 13, and the guide carrier plate 24 is used to carry the parts to smoothly transition from the guide positioning frame 12 to the inside of the polishing chamber 13. The end support frame 26 further assists in positioning the parts, thereby maintaining the stability of the polishing operation, and the end positioning frame 27 on the end support frame 26 is used to fix the end of the parts to prevent deviation during the polishing process.
[0039] The main body of the component is mounted on the guide carrier 24, with the side of the area to be polished exposed, facing the side wing polishing bracket 28. The side wing polishing bracket 28 is connected to the polishing area. The polishing machine 29 is adjustable and slides along the side wing polishing bracket 28, so that the area to be polished of the component can be polished over a large area.
[0040] This embodiment ensures the stability and consistency of parts during the polishing process through the precise guide positioning frame 12 and the stable inner chassis 25, thereby improving the polishing efficiency; the design of the end support frame 26 and the side wing polishing bracket 28 realizes the rapid polishing of parts and improves the polishing quality. The overall design of the equipment is reasonable and easy to operate. This polishing equipment has significant advantages in improving polishing efficiency, improving polishing quality, improving working environment, and being easy to operate and maintain. It is suitable for polishing processing of concave areas of large-volume profile parts such as steel.
[0041] In one embodiment, see Figure 1 and Figure 3 As a further optimization of the above embodiment, the present embodiment is designed as follows for the specific implementation structure of the guide positioning frame 12 on the basis of the above embodiment:
[0042] The positioning frame body 21 includes a supporting frame 31, a supporting top frame 32 mounted on the top of the supporting frame 31, and a supporting bottom frame 33 arranged at the bottom of the supporting frame 31; the longitudinal positioning assembly 23 includes a fixed machine roller 36 and an adjusting machine roller 30, and both ends of the supporting bottom frame 33 are fixedly installed with fixed shaft seats 34, and a fixed roller shaft 35 is arranged on the cylinder of the fixed machine roller 36, and the shaft end of the fixed roller shaft 35 is installed in the corresponding fixed shaft seat 34; sliding lifting rails 37 are arranged on both sides of the supporting frame 31, and an adjusting shaft seat 38 is installed on the sliding lifting rails 37, and an adjusting roller shaft 39 is arranged on the cylinder of the adjusting machine roller 30, and the adjusting roller shaft 39 is installed on the adjusting shaft seat 38.
[0043] The lateral positioning assembly 22 includes a swing clamping frame 42, a vertical clamping shaft 43 arranged on the swing clamping frame 42, and a vertical clamping roller 44 installed on the vertical clamping shaft 43. The swing clamping frame 42 is provided with two and is respectively located at the left and right positions on the feeding side of the support frame 31. The upper and lower ends of the swing clamping frame 42 are respectively installed on the support top frame 32 and the support bottom frame 33 through the steering mechanism 41.
[0044] The main body of the positioning frame body 21 is composed of a support frame 31, a support top frame 32 and a support bottom frame 33. The support frame 31 is used as the main structure to provide sufficient rigidity and stability; the support top frame 32 and the support bottom frame 33 are located at the top and bottom of the support frame 31 respectively. The longitudinal positioning assembly 23 includes a fixed machine roller 36 and an adjusting machine roller 30, which are used to position the parts in the longitudinal direction. Among them, a driving device such as a cylinder or an electric push rod is set on the top of the support top frame 32 to drive the adjusting shaft seat 38 to slide up and down along the sliding lifting rail 37, and adjust the height of the adjusting machine roller 30 to adapt to parts of different thicknesses; in the part introduction stage, the fixed machine roller 36 at the bottom plays an auxiliary role in bearing the force of the parts, and assists in introducing the parts to the guide carrier 24 on the rear side. In the polishing preparation stage, the adjusting machine roller 30 moves down along the sliding lifting rail 37, and the fixed machine roller 36 and the adjusting machine roller 30 cooperate with each other to clamp and position the parts. The guide carrier 24 is composed of swing clamping frames 42 on both sides. The swing clamping frame 42 is installed through the steering mechanism 41. The driving end of the steering mechanism 41 can be connected to a driving tool such as a hydraulic cylinder, a pneumatic cylinder or an electric push rod to drive the swing clamping frame 42 to move. The vertical clamping roller 44 is installed on the vertical clamping shaft 43 to clamp the side of the component to complete the positioning of the side area.
[0045] This embodiment ensures the stability and accuracy of the parts during the polishing process, thereby improving the polishing accuracy. The height of the adjusting roller 30 is adjustable, and the clamping spacing of the swing clamping frames 42 on both sides is also adjustable, so that the polishing equipment can adapt to parts of different sizes and shapes, improving the versatility and flexibility of the equipment.
[0046] In one embodiment, see Figure 2 and Figure 4 As a further optimization of the above embodiment, the present embodiment is designed as follows for the specific implementation structure of the guide positioning frame 12 on the basis of the above embodiment:
[0047] The end support frame 26 includes a support base 111 mounted on the equipment machine 11, a support frame 112 installed on the support base 111, and a vertical substrate 114 arranged on the support frame 112, the support frame 112 is provided with a horizontal fine-tuning module 113, and the vertical substrate 114 is slidably installed on the horizontal fine-tuning module 113; the end positioning frame 27 includes a pressing frame 116 and a pressing substrate 117 installed at the bottom of the pressing frame 116; the vertical substrate 114 is installed with a vertical fine-tuning module 115, and the pressing frame 116 is slidably installed on the vertical fine-tuning module 115.
[0048] The support base 111 is firmly mounted on the equipment platform 11 as the basic structure of the end support frame 26. The horizontal fine-tuning module 113 is set on the support frame 112, usually composed of a precision lead screw, a guide rail and a drive motor, etc., which can achieve a small adjustment of the vertical substrate 114 in the horizontal direction. The vertical fine-tuning module 115 is installed on the vertical substrate 114 to achieve a small adjustment of the pressing frame 116 in the vertical direction to ensure the precise position of the parts during the polishing process. During the polishing positioning process, the parameters of the horizontal fine-tuning module 113 and the vertical fine-tuning module 115 can be adjusted as needed to achieve the best polishing effect.
[0049] In one case of this embodiment, see Figure 4 and Figure 5 , for the press-fit positioning method of parts such as steel sections, this embodiment is designed as follows;
[0050] Positioning cylinders 51 are installed at the four corners of the pressing substrate 117, and a pressing suction cup 52 is provided at the bottom of the positioning cylinder 51; a telescopic support rod 54 is provided at the bottom end of the pressing frame 116, a contact head 55 is provided at one end of the telescopic support rod 54, and a pressure sensor 53 is externally installed at the other end of the telescopic support rod 54.
[0051] The positioning cylinder 51 is a pneumatic component, which usually includes a cylinder body and a piston rod. The extension and retraction of the piston rod are achieved by the drive of compressed air. In the present invention, the positioning cylinder 51 is installed at the four corners of the pressing substrate 117 to ensure all-round support and positioning of the ends of the components. The pressing suction cup 52 is arranged at the bottom of the positioning cylinder 51, which is a device that uses the negative pressure principle to adsorb objects. When the piston rod of the positioning cylinder 51 is extended, the pressing suction cup 52 is in close contact with the end of the component, and generates suction through the internal negative pressure system to firmly adsorb the component on the pressing substrate 117, thereby achieving precise positioning and stable support of the component.
[0052] The contact head 55 is used to monitor the position of the parts, and the pressure sensor 53 is externally installed at the other end of the telescopic support rod 54, and is used to monitor the contact pressure between the contact head 55 and the parts in real time. After the parts come into contact with the contact head 55, the pressure sensor 53 senses the pressure change and immediately sends out a relevant signal to stop driving the transmission movement of the parts, and immediately drives the pressing frame 116 to move downward to complete the positioning of the parts by pressing the substrate 117, thereby ensuring the accuracy of the positioning of the parts.
[0053] In one embodiment, see Figure 2 , Figure 6 , Figure 7 and Figure 8As a further optimization of the above embodiment, the present embodiment is designed as follows for the specific implementation structure of the guide positioning frame 12 on the basis of the above embodiment:
[0054] The flank polishing bracket 28 includes a polishing transmission platform 61 and a polishing motion track 62 arranged on the polishing transmission platform 61. The polishing transmission platform 61 is mounted on both sides of the inner compartment of the polishing compartment 13. The polishing machine 29 is slidably mounted on the polishing motion track 62. The polishing machine 29 includes a polishing member base plate 71 mounted on the slide rail of the polishing motion track 62, a support frame plate 72 mounted on the polishing member base plate 71, and a polishing brush 73 arranged on the support frame plate 72. The polishing machine 29 also includes a solvent spraying member 74 and a support frame 75. The solvent spraying member 74 and the support frame 75 are respectively provided with the upper and lower parts of the polishing brush 73. The polishing brush 73 includes a mounting end 81 mounted on the support frame plate 72, a polishing base plate 82 mounted on the mounting end 81, and a polishing surface 83 arranged on the polishing base plate 82.
[0055] The polishing transmission platform 61 is firmly mounted on both sides of the inner chamber of the polishing chamber 13 , and the polishing motion track 62 extends along the length direction of the polishing transmission platform 61 , ensuring that the polishing machine 29 can slide smoothly along a predetermined path.
[0056] The polishing machine 29 is the core component of the entire polishing equipment, which is responsible for directly polishing the machine tool parts. The polishing member base plate 71 is the basic component of the polishing machine 29, which is connected to the polishing motion track 62 through a slide rail, and the support frame plate 72 is installed on the polishing member base plate 71 to support and fix the polishing brush 73. The polishing brush 73 is a direct working tool, and its polishing surface 83 is embedded in the concave area of the part, and the surface defects are removed by friction to achieve the purpose of polishing.
[0057] In one case of this embodiment, see Fig. 9 The support base frame 75 includes a side edge support plate 92 and a mounting plate 91 arranged on the side edge support plate 92. The mounting plate 91 is installed on the bottom edge of the support frame plate 72 through a locking bolt 93. There is a gap between the side edge support plate 92 and the support frame plate 72. A plurality of edge frames 94 are also arranged on the side edge support plate 92, and gaskets 95 are arranged on the edge frames 94.
[0058] In the further design of the polishing equipment, the support frame 75 is mainly composed of a side support plate 92 and a mounting plate 91, and the mounting plate 91 firmly mounts the side support plate 92 to the bottom edge of the support frame plate 72 through a locking bolt 93. The side support plate 92 is supported on the bottom edge of the component, and its shape and size are designed according to the specific requirements of the machine tool components, and has sufficient strength and rigidity to withstand various forces and vibrations generated during the polishing process.
[0059] A plurality of edge brackets 94 are also provided on the side edge support plate 92, and gaskets 95 are provided on the edge brackets 94. The gaskets 95 are usually made of wear-resistant and corrosion-resistant materials to increase the friction and stability between the edge brackets 94 and the machine tool parts. At the same time, the gaskets 95 can also play a buffering role, reducing the direct contact between the machine tool parts and the edge brackets 94, thereby extending the service life of the equipment.
[0060] In one case of this embodiment, see Figure 1 , Fig.10 and Fig.11 The solvent spraying mechanism 74 includes a head-up plate 101 mounted on the polishing substrate 71 and a plurality of liquid injectors 102 arranged on the head-up plate 101. A liquid through port 103 is arranged on the top of the liquid injector 102, and a spreading head 104 is arranged on the bottom of the liquid injector 102. A liquid guide step 105 is also arranged on the head-up plate 101. The liquid guide step 105 is arranged obliquely above the polishing substrate 82, and a plurality of liquid guide grooves 84 are arranged on the polishing surface 83.
[0061] As a key component in the polishing equipment, the solvent spraying mechanism 74 is designed to ensure that the polishing solvent can be sprayed evenly and accurately onto the polishing surface 83 and the surface of the machine tool parts, thereby optimizing the polishing effect.
[0062] The head plate 101 is fixedly mounted on the polishing substrate 71 by appropriate connection methods (such as bolts, welding, etc.) to ensure the stability and reliability of the solvent spraying mechanism 74 during the polishing process. The solution access device 14 is provided with a liquid storage container and a delivery pipeline, and the injectors 102 are evenly distributed on the head plate 101, which are used to extract the polishing solvent from the liquid storage container and spray it onto the polishing surface 83 and the surface of the machine tool parts. The top of each injector 102 is provided with a liquid port 103 for connecting the liquid storage container and the delivery pipeline, and the bottom of the injector 102 is provided with a spreading head 104. In order to further improve the uniformity and accuracy of the solvent spraying, a liquid guide step 105 is also provided on the head plate 101. The liquid guide step 105 is located obliquely above the polishing substrate 82, and its shape and height are accurately calculated to ensure that the polishing solvent sprayed from the injector 102 can flow smoothly to the polishing surface 83 along the liquid guide step 105. The design of the liquid guiding step 105 not only helps to reduce the waste and splashing of solvent, but also improves the utilization rate of solvent and the polishing effect.
[0063] In addition, a number of liquid guide grooves 84 are provided on the polishing surface 83. The liquid guide grooves 84 are tiny grooves used to guide and collect the polishing solvent. They are evenly distributed on the polishing surface 83 and cooperate with the liquid guide steps 105 to ensure that the polishing solvent can evenly cover the entire polishing surface 83. The design of the liquid guide grooves 84 helps to reduce the accumulation and retention of the solvent on the polishing surface 83. The solvent flows along the liquid guide steps 105 and the liquid guide grooves 84, and fully contacts the polishing surface 83 and the surface of the machine tool parts, which plays a role in lubricating the polishing surface 83, accelerating the polishing process and reducing the heat generated by friction. At the same time, the uniform coverage of the solvent also helps to improve the uniformity and consistency of the polishing effect, and reduce polishing errors and rework rates.
[0064] In addition, there is a certain gap between the side edge support plate 92 and the support bracket plate 72. The gap is located directly below the polishing surface 83. Together with the downward flow of the polishing solvent, it can help take away heat and polishing debris, thereby avoiding unnecessary damage to parts caused by excessive friction heat and polishing vibrations, thereby extending the operating quality of the parts and improving the service life of the polishing surface 83.
[0065] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive in all respects, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention.
[0066] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A polishing device for processing machine tool parts, comprising a device platform (11) and a polishing box (13) mounted on the device platform (11); characterized in that: The equipment platform (11) is also provided with a guide positioning frame (12), and the guide positioning frame (12) is installed at the feeding end of the polishing chamber (13); The guide positioning frame (12) comprises a positioning frame body (21), a longitudinal positioning component (23) installed in the positioning frame body (21), and a transverse positioning component (22) arranged on the feeding side of the positioning frame body (21); The equipment platform (11) is also provided with an inner compartment bottom frame (25), and the bottom of the compartment frame of the polishing compartment (13) is provided with a guide carrier plate (24), which is mounted on the inner compartment bottom frame (25) and is connected to the discharge side of the positioning frame body (21); The polishing chamber (13) is provided with an end support frame (26) and a wing polishing frame (28); the end support frame (26) is arranged at the terminal end of the guide carrier plate (24) and is installed with an end positioning frame (27); two wing polishing frames (28) are provided and are respectively located on both sides of the guide carrier plate (24); and polishing components (29) are arranged on each of the wing polishing frames (28); The end support frame (26) comprises a support base (111) mounted on the equipment platform (11), a support frame (112) mounted on the support base (111), and a vertical base plate (114) arranged on the support frame (112); a lateral fine-tuning module (113) is arranged on the support frame (112); and the vertical base plate (114) is slidably mounted on the lateral fine-tuning module (113); The end positioning frame (27) comprises a pressing frame (116) and a pressing base plate (117) mounted on the bottom of the pressing frame (116); a vertical fine-tuning module (115) is mounted on the vertical base plate (114), and the pressing frame (116) is slidably mounted on the vertical fine-tuning module (115); Positioning cylinders (51) are installed at the four corners of the pressing base plate (117), and a pressing suction cup (52) is arranged at the bottom of the positioning cylinder (51); a telescopic support rod (54) is arranged at the bottom end of the pressing frame (116), a contact head (55) is arranged at one end of the telescopic support rod (54), and a pressure sensor (53) is externally installed at the other end of the telescopic support rod (54); The flank polishing bracket (28) comprises a polishing transmission platform (61) and a polishing motion track (62) arranged on the polishing transmission platform (61); the polishing transmission platform (61) is mounted on both sides of the inner compartment of the polishing compartment (13); the polishing machine component (29) is slidably mounted on the polishing motion track (62); the polishing machine component (29) comprises a polishing component base plate (71) mounted on the slide rail of the polishing motion track (62), a support frame plate (72) mounted on the polishing component base plate (71), and a polishing brush (73) arranged on the support frame plate (72); the polishing machine component (29) further comprises a solvent spraying machine component (74) and a support frame (75); the solvent spraying machine component (74) and the support frame (75) are respectively provided with an upper portion and a lower portion of the polishing brush (73); The polishing brush (73) comprises a mounting end (81) mounted on the support plate (72), a polishing substrate (82) mounted on the mounting end (81), and a polishing surface (83) disposed on the polishing substrate (82); The supporting frame (75) comprises a side edge support plate (92) and a mounting plate (91) arranged on the side edge support plate (92); the mounting plate (91) is mounted on the bottom edge of the supporting frame plate (72) via a locking bolt (93); a gap exists between the side edge support plate (92) and the supporting frame plate (72); a plurality of edge brackets (94) are further arranged on the side edge support plate (92); and gaskets (95) are arranged on the edge brackets (94); The solvent spraying mechanism (74) comprises a head-up plate (101) mounted on a polishing piece substrate (71) and a plurality of liquid injectors (102) arranged on the head-up plate (101); a liquid passage (103) is arranged at the top of the liquid injector (102); a spreading head (104) is arranged at the bottom of the liquid injector (102); a liquid guide step (105) is also arranged on the head-up plate (101); the liquid guide step (105) is arranged obliquely above the polishing substrate (82); and a plurality of liquid guide grooves (84) are arranged on the polishing surface (83).
2. The polishing device for machining machine tool parts according to claim 1, characterized in that: The positioning frame body (21) comprises a support frame (31), a support top frame (32) mounted on the top of the support frame (31), and a support bottom frame (33) arranged at the bottom of the support frame (31); The longitudinal positioning assembly (23) comprises a fixed machine roller (36) and an adjusting machine roller (30), both ends of the supporting bottom frame (33) are fixedly mounted with fixed shaft seats (34), a fixed roller shaft (35) is arranged on the cylinder of the fixed machine roller (36), and the shaft end of the fixed roller shaft (35) is mounted in a corresponding fixed shaft seat (34); Sliding lifting rails (37) are provided on both sides of the support frame (31), and an adjusting shaft seat (38) is installed on the sliding lifting rails (37). An adjusting roller shaft (39) is provided on the cylinder of the adjusting machine roller (30), and the adjusting roller shaft (39) is installed on the adjusting shaft seat (38).
3. The polishing device for machining machine tool parts according to claim 2, characterized in that: The lateral positioning assembly (22) comprises a swing clamping frame (42), a vertical clamping shaft (43) arranged on the swing clamping frame (42), and a vertical clamping roller (44) mounted on the vertical clamping shaft (43). Two swing clamping frames (42) are provided and are respectively located at left and right positions on the feeding side of the support frame (31). The upper and lower ends of the swing clamping frames (42) are respectively mounted on the support top frame (32) and the support bottom frame (33) through the steering mechanism (41).
Citation Information
Patent Citations
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