A green energy-saving and consumption-reducing device applied to the production process of polyester polyol

By designing a green energy-saving and consumption-reducing device that combines heat-collecting components and dynamic co-tuning components, the low efficiency problem caused by long-term reactions in traditional polyester production processes is solved, and efficient solar light collection and thermal energy conversion is achieved, which improves production efficiency and reduces energy consumption.

CN119146604BActive Publication Date: 2025-05-30LINYI SIKERUI POLYURETHANE MATERIALS CO LTD
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Patent Information

Application Number
CN202411285556.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-05-30
Estimated Expiration
2044-09-13

AI Technical Summary

Technical Problem

The traditional polyester production process requires higher temperatures and long reaction times, resulting in low production efficiency and large energy consumption. The existing technology mainly uses coal, gas or electric heating, resulting in environmental pollution and waste of resources.

Method used

A green energy-saving and consumption-reducing device is designed, using concentrated ball glass and dynamic co-tuning components to track the sun's position in real time through light sensors and prediction controllers, to achieve maximum solar light collection and thermal energy conversion, and combine thermal oil and multi-temperature output structure to achieve efficient distribution and utilization of thermal energy.

Benefits of technology

Through the cooperation of heat-collecting components and dynamic co-tuning components, efficient solar light collection and thermal energy conversion are achieved, energy consumption is reduced, production efficiency is improved, and dependence on fuel is reduced, and the advantages of environmental protection and energy saving are achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a green energy-saving and consumption-reducing device applied to the production process of polyester polyol, which relates to the technical field of polyester production. It includes a heat collection mechanism, and several heat collection mechanisms are provided. The heat collection mechanism includes: a spherical collector glass and an installation housing. The spherical collector glass is installed on the top of the installation housing, and a dynamic synchronization component is installed inside the installation housing. Through the cooperation of the heat collection following component, the dynamic synchronization component and the coaxial heat collection component, the position of the sun is tracked in real time, enabling an accurate sun position time control algorithm, ensuring that the whole can accurately track the sun day by day, realizing the full-angle azimuth tracking of the reflector to the condenser, ensuring the maximized reflection adjustment operation during light collection, realizing the maximized collection of sunlight, and then precisely controlling the position of the condenser, improving the heat energy collection efficiency, effectively improving the production efficiency, reducing energy consumption, and making the heat energy utilization more efficient under the cooperation of the variable control component.
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Description

Technical Field

[0001] The present invention relates to the technical field of polyester production, and specifically to a green energy-saving and consumption-reducing device applied to the production process of polyester polyol. Background Art

[0002] Polyester polyol is one of the main raw materials for synthesizing polyurethane. It is prepared by polycondensation of dibasic organic carboxylic acid, carboxylic anhydride, low molecular weight ester or semi-ester with diol. According to whether the polyester polyol molecular chain contains a benzene ring, it can be divided into two categories: aliphatic polyol and aromatic polyol. Aliphatic polyester polyol is a milky white solid or colorless to light yellow viscous liquid at room temperature. The melting point of solid polyester polyol is relatively low, generally between 25°C and 50°C, and it becomes a viscous liquid after melting. Aliphatic polyester polyols are slightly soluble in water, and the acid value is generally lower than 1.0mgKOH / g. Aromatic polyester polyol is a light yellow to brownish red viscous transparent liquid, with relatively stable chemical properties, generally with a slight aromatic odor, non-toxic, non-corrosive, good compatibility with the vast majority of organic substances, and belongs to non-flammable and non-explosive products. So far, the technology of polyester polyol in China has developed rapidly, but most of them are intermittent production lines and use the batch method for production.

[0003] However, in the prior art, during the operation of the traditional polyester production process, the reaction requires a relatively high temperature (above 220 degrees) and a relatively long reaction time (above 20 hours). As a result, most domestic enterprises have to adopt coal, gas or electric (electromagnetic) heating technologies and use independent reaction kettles for batch production, leading to low production efficiency and high energy consumption. Therefore, it is necessary to propose a green energy-saving and consumption-reducing device applied to the production process of polyester polyol. Summary of the Invention

[0004] The purpose of the present invention is to provide a green energy-saving and consumption-reducing device applied to the production process of polyester polyol, so as to solve the problems in the above background art that during the operation of the traditional polyester production process, the reaction requires a relatively high temperature (above 220 degrees) and a relatively long reaction time (above 20 hours), resulting in most domestic enterprises having to adopt coal, gas or electric (electromagnetic) heating technologies and using independent reaction kettles for batch production, leading to low production efficiency and high energy consumption.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A green energy-saving and consumption-reducing device applied to the production process of polyester polyol, including a heat collection mechanism. The heat collection mechanisms are provided in several numbers, and each heat collection mechanism includes:

[0006] Concentrator sphere glass and installation housing, the concentrator sphere glass is installed on the top of the installation housing, a dynamic synchronization component is installed inside the installation housing, a concentrator heat collection component is fixedly connected to the surface of the dynamic synchronization component, and a heat collection following component is installed at the central end inside the installation housing;

[0007] The heat collection following component includes a stabilizing frame, a driving angle control motor is installed on the side of the frame body of the stabilizing frame, an output pulley structure is connected to the top output end of the driving angle control motor, a rotating shaft disk track is connected to the side surface of the output pulley structure, an L-shaped side frame is fixedly connected to the top of the rotating shaft disk track, a rotating lead screw column is installed on the side of the vertical frame body of the L-shaped side frame, the bottom of the rotating lead screw column is connected to a driving pulley structure, the driving pulley structure is installed on the surface of the bottom horizontal frame of the L-shaped side frame, a sliding seat is slidably connected to the outside of the rotating lead screw column, a rotating force receiving hinge is hinged to the side end of the sliding seat, a synchronous hinge is hinged to the side end of the bottom horizontal frame of the L-shaped side frame, and a condenser lens is fixedly connected to the side ends of the rotating force receiving hinge and the synchronous hinge.

[0008] Preferably, the dynamic synchronization component includes a rotating gear, an angle control brushless motor is installed on the top of the rotating gear, the rotating gear is installed in the installation space on the side of the installation housing, an external gear ring is meshed with the side end of the rotating gear, and the external gear ring is rotatably connected to the bottom surface of the inside of the installation housing through a rotating ring at the bottom.

[0009] Preferably, the concentrator heat collection component includes an installation fixing frame, the bottom end of the installation fixing frame is fixedly connected to the surface of the external gear ring, a rotating gear driving structure is installed on the side end of the installation fixing frame, a side opening frame is fixedly connected to the side gear surface of the rotating gear driving structure, an azimuth angle gear driving structure is installed inside the side opening frame, a main rotating gear at the side end of the azimuth angle gear driving structure is connected to a reflector, and the reflector is rotatably connected to the side end of the side opening frame.

[0010] Preferably, the driving angle control motor, the driving pulley structure, the angle control brushless motor, the rotating gear driving structure and the azimuth angle gear driving structure all perform signal synchronization operations through the installed sensor group. The sensor group is composed of a light sensor, an angle sensor, a position sensor and a pressure sensor, and the daily accuracy, stability, reliability and safety are ensured through the solar position time control algorithm, and the sensor group forms a signal connection with the built-in prediction controller of the installation housing.

[0011] Preferably, a vacuum tube type heat collecting channel is communicated with the side of the installation housing. Two groups of angle fine-tuning cylinders are installed on the inner wall of the vacuum tube type heat collecting channel. Angle heat collecting prism mirrors are installed at the side ends of the two groups of angle fine-tuning cylinders. A nano-level reflective layer and an absorption coating are coated on the inner wall surface of the vacuum tube type heat collecting channel in layers. A heat-conducting oil centralized heat energy receiver is communicated with the side end of the vacuum tube type heat collecting channel. A three-way pipe valve is installed at the side end of the heat-conducting oil centralized heat energy receiver. A heat energy appropriate distributor is installed at the side end of the three-way pipe valve.

[0012] Preferably, one end of the three-way pipe valve is communicated with a variable-frequency pump. A processing cabinet structure is connected to the side end of the variable-frequency pump. The processing cabinet structure is composed of a built-in temperature compensation structure, an electric energy conversion structure and a central processing controller. The temperature compensation structure is used to adjust the temperature by an internal heating or cooling structure when it detects that the heat collecting temperature deviates from the set value, so as to ensure the loss of energy during the transmission process. The electric energy conversion structure appropriately distributes the heat collecting energy by using the heat energy appropriate distributor and converts it into an electric energy form suitable for driving an angle control motor, a driving pulley structure, an angle control brushless motor, a rotating gear driving structure, an azimuth angle gear driving structure and a sensor group. The central processing controller is used to analyze and control the overall operation.

[0013] Preferably, the other end of the three-way pipe valve is communicated with a heat collecting conveying pipeline. A heat storage tank is communicated with the side end of the heat collecting conveying pipeline. A bearing support frame is fixedly connected to the outside of the heat storage tank. A circulation pump is installed on the side of the bearing support frame. The side end of the circulation pump is communicated with the port on the surface of the heat storage tank. The bottom port of the circulation pump is communicated with a first heat-conducting oil circulation pipeline. A steam generator is communicated with the side end of the first heat-conducting oil circulation pipeline. A second heat-conducting oil circulation pipeline is communicated with the surface of the steam generator. The side end of the second heat-conducting oil circulation pipeline is communicated with the bottom end of the heat storage tank. Both the circulation pump and the variable-frequency pump are signal-connected to the central processing controller. The other end of the steam generator is communicated with an output valve pipeline. The left and right ends of the output valve pipeline are respectively communicated with a user operation pipeline and a water supply pump delivery pipeline.

[0014] Preferably, an analog energy storage tank is respectively installed inside the heat storage tank. The analog energy storage tank is composed of a phase change energy storage tank, a solid energy storage tank and a chemical energy storage tank. A variable control component is communicated with the bottom port of the analog energy storage tank.

[0015] Preferably, the variable control component includes a delivery port, which is communicated with the port of the analog energy storage tank. Three groups of multi-temperature section output structures are respectively communicated with the side end of the delivery port. The three groups of multi-temperature section output structures are composed of a low-temperature section output, a medium-temperature section output and a high-temperature section output.

[0016] Preferably, a connecting pipe is connected to the bottom of the three groups of the multi-temperature-section output structures, a microcapsule encapsulation structure is connected to the bottom of the connecting pipe, an output valve pipe is connected to the bottom of the microcapsule encapsulation structure, and an output controller is installed on the side of the three groups of the multi-temperature-section output structures.

[0017] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0018] In the present invention, with the cooperation of the heat collection following assembly, the spherical concentrating glass is used to cause the light to refract when passing through the lens, so as to converge to the focal point position. Then, the light intensity, angle, position and pressure signals in the system are collected in real time by the sensor group, and the signals collected by the sensor group are processed by the built-in prediction controller to generate control instructions, so that the control instructions are sequentially transmitted to the driving angle control motor, the driving pulley structure, the angle control brushless motor, the rotating gear driving structure and the azimuth angle gear driving structure through the signal line, so as to form a closed-loop control operation as a whole. And the position of the sun is detected by the light sensor, and the altitude angle and azimuth angle of the sun are calculated in combination with the geographical location, date and time. Then, the built-in prediction controller generates control instructions according to the sun position time control algorithm to ensure that the system can track the sun position in real time, so that an accurate sun position time control algorithm can be used to ensure that the whole can accurately track the sun day by day, realizing the maximum collection of sunlight. Under the data feedback of the sensor group, the driving angle control motor is started according to the angle and azimuth of the sun rays, so that the driving angle control motor drives the output pulley structure to rotate, and the rotational motion is transmitted to the rotating shaft disc track through a belt or a chain, and the rotating shaft disc track drives the L-side frame to rotate, so as to realize the angle adjustment of the condenser lens in the horizontal direction. Secondly, the driving pulley structure drives the rotating screw rod column to rotate through a belt or a chain, and the rotation of the rotating screw rod column causes the sliding seat to move along its axis, and drives the condenser lens to adjust the angle in the vertical direction through the rotating force bearing hinge and the synchronous hinge, thereby accurately controlling the position of the condenser lens, realizing the effective real-time tracking and focusing of sunlight, improving the heat energy collection efficiency, effectively improving the production efficiency and reducing the energy consumption.

[0019] 2. In the present invention, with the cooperation of the dynamic homology component and the homology heat collection component, the angle-controlled brushless motor drives the rotating gear to rotate through its output end, achieving precise angle control. Then, the rotation of the rotating gear is transmitted to the outer gear ring through meshing with the outer gear ring, realizing the transmission of the angle to the homology heat collection component, facilitating the dynamic following of the heat collection following component's light concentration operation for reflection by the homology heat collection component. The outer gear ring forms a rotational connection on the inner bottom surface of the installation housing through the rotating ring at the bottom, ensuring the stable rotation of the outer gear ring. At the same time, when the above-mentioned outer gear ring rotates, the installation fixing frame and the structures it carries are driven by the rotating gear drive structure to perform angular adjustment in the horizontal direction, ensuring that the reflector can perform horizontal tracking following the above-mentioned condenser operation. Then, the reflector is driven by the azimuth angle gear drive structure to perform angular adjustment in the vertical direction, ensuring that the reflector can perform vertical tracking according to the elevation angle of the condenser. Through the combined adjustment in the horizontal and vertical directions, full-angle azimuth tracking of the reflector to the condenser is achieved, ensuring the maximized reflection adjustment operation during light collection.

[0020] 3. In the present invention, with the cooperation of the variable control component, when the analog energy storage tank inside the heat storage tank stores different forms of thermal energy through the phase change energy storage tank, the solid energy storage tank, and the chemical energy storage tank respectively, the delivery port in the variable control component draws the thermal energy from the analog energy storage tank. After the three groups of multi-temperature section output structures divide the thermal energy into low-temperature section, medium-temperature section, and high-temperature section respectively to output thermal energy in different temperature sections according to the needs of different users, the output controller controls the distribution of the thermal energy according to the actual needs, and converges the thermal energy in different temperature sections to the microcapsule encapsulation structure through the connecting pipe. The microcapsule encapsulation structure outputs the encapsulated thermal energy to the steam generator through the output valve pipe, so as to deliver the thermal energy to the user operation pipeline or the feed water pump delivery pipeline. When the phase change energy storage tank operates, the microcapsule encapsulation structure is used to encapsulate molten salt through microcapsules, increasing the surface area of the phase change material, accelerating the heat exchange rate, and at the same time solving the problem of molten salt corrosion, improving the stability and safety of the overall long-term operation. The solid energy storage tank uses shape memory alloy as the energy storage medium, and uses the thermal-mechanical conversion characteristics to store a large amount of energy in a smaller volume, and at the same time has good cycle stability. Secondly, the chemical energy storage tank uses nanostructured magnesium-based materials to enhance the adsorption and release rate of hydrogen, shorten the energy storage-discharge cycle, and improve the energy conversion efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a front view structural schematic diagram of a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0022] Figure 2 It is a side view and top view structural schematic diagram of a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0023] Figure 3 The internal structural schematic diagram of the heat collection mechanism in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0024] Figure 4 The installation position structural schematic diagram of the dynamic synchronization component in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0025] Figure 5 The structural schematic diagram of the synchronous heat collection component in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0026] Figure 6 The structural schematic diagram of the heat collection following component in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0027] Figure 7 The installation position structural schematic diagram of the heat storage tank in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0028] Figure 8 The internal sectional structural schematic diagram of the heat storage tank in a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention;

[0029] Figure 9 For a green energy-saving and consumption-reducing device applied to the production process of polyester polyol according to the present invention Figure 8 The enlarged structural schematic diagram at position A.

[0030] In the figure: 1. Concentrating sphere glass; 2. Installation housing; 3. Vacuum tube type heat collection channel; 4. Heat-conducting oil centralized heat energy receiver; 5. Processing cabinet structure; 6. Variable-frequency pump; 7. Three-way pipe valve; 8. Heat energy appropriate distributor; 9. Bearing support frame; 10. Heat storage tank; 11. Heat collection and transportation pipeline; 12. Circulation pump; 13. First heat-conducting oil circulation pipeline; 14. Steam generator; 15. Output valve pipeline; 16. Second heat-conducting oil circulation pipeline; 17. Dynamic synchronization component; 170. Rotating tooth; 171. Angle control brushless motor; 172. External tooth ring; 18. Synchronous heat collection component; 180. Installation fixing frame; 181. Rotating gear drive structure; 182. Side opening frame; 183. Azimuth angle gear drive structure; 184. Reflector; 19. Heat collection following component; 190. Stabilizing frame; 191. Driving angle control motor; 192. Output pulley structure; 193. Rotating shaft disc track; 194. L-shaped side frame; 195. Rotating lead screw column; 196. Slide seat; 197. Driving pulley structure; 198. Rotating force hinge; 199. Condensing lens; 1990. Synchronous hinge; 20. Angle fine-tuning cylinder; 21. Angle heat collection prism; 22. Analog energy storage tank; 23. Variable control component; 231. Delivery port; 232. Multi-temperature section output structure; 233. Connecting pipe; 234. Microcapsule encapsulation structure; 235. Output valve pipe; 236. Output controller. Detailed implementation mode

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0032] Refer to Figure 1 - Figure 9 As shown in the figure: A green energy-saving and consumption-reducing device applied to the production process of polyester polyol, including a heat collection mechanism. The heat collection mechanism is set to be several, and the heat collection mechanism includes:

[0033] The concentrating sphere glass 1 and the installation housing 2, the concentrating sphere glass 1 is installed on the top of the installation housing 2, the dynamic synchronization component 17 is installed inside the installation housing 2, the synchronous heat collection component 18 is fixedly connected to the surface of the dynamic synchronization component 17, and the heat collection following component 19 is installed at the central end inside the installation housing 2;

[0034] The heat collection following assembly 19 includes a stabilizing frame 190. A driving angle control motor 191 is installed on the side of the frame of the stabilizing frame 190. The top output end of the driving angle control motor 191 is connected with an output pulley structure 192. A rotating shaft disk track 193 is connected to the side surface of the output pulley structure 192. An L-shaped side frame 194 is tightly connected to the top of the rotating shaft disk track 193. A rotating lead screw column 195 is installed on the side of the vertical frame of the L-shaped side frame 194. The bottom of the rotating lead screw column 195 is connected with a driving pulley structure 197. The driving pulley structure 197 is installed on the surface of the bottom horizontal frame of the L-shaped side frame 194. A sliding seat 196 is slidably connected to the outside of the rotating lead screw column 195. A rotating force receiving hinge 198 is hinged to the side of the sliding seat 196. A synchronous hinge 1990 is hinged to the side of the bottom horizontal frame of the L-shaped side frame 194. A condenser lens 199 is tightly connected to the sides of the rotating force receiving hinge 198 and the synchronous hinge 1990.

[0035] According to Figure 3 and Figure 4 As shown in

[0036] According to Figure 3 and Figure 5As shown, the co - collection heat component 18 includes an installation fixing frame 180. The bottom end of the installation fixing frame 180 is firmly connected to the surface of the external gear ring 172. A rotating gear drive structure 181 is installed at the side end of the installation fixing frame 180. A side opening frame 182 is firmly connected to the surface of the side - end gear of the rotating gear drive structure 181. An azimuth angle gear drive structure 183 is installed inside the side opening frame 182. A reflecting mirror 184 is connected to the side - end main rotating gear of the azimuth angle gear drive structure 183. The reflecting mirror 184 is rotatably connected at the side end of the side opening frame 182. When the above - mentioned external gear ring 172 rotates, the rotating gear drive structure 181 drives the installation fixing frame 180 and the structures it bears to make an angular adjustment in the horizontal direction, ensuring that the reflecting mirror 184 can perform horizontal tracking following the operation of the above - mentioned condenser 199. Then, the azimuth angle gear drive structure 183 drives the reflecting mirror 184 to make an angular adjustment in the vertical direction, ensuring that the reflecting mirror 184 can perform vertical tracking according to the elevation angle of the condenser 199. Through the combined adjustment in the horizontal and vertical directions, the reflecting mirror 184 realizes full - angle azimuth tracking of the condenser 199, ensuring the maximized reflection adjustment operation during light collection.

[0037] According to Figure 4 - Figure 6 As shown, the drive angle control motor 191, the drive pulley structure 197, the angle control brushless motor 171, the rotating gear drive structure 181, and the azimuth angle gear drive structure 183 all form signal synchronization operations through the installed sensor group. The sensor group is composed of a light sensor, an angle sensor, a position sensor, and a pressure sensor, and ensures the daily accuracy, stability, reliability, and safety through the solar position time - control algorithm. Moreover, the sensor group forms a signal connection with the built - in prediction controller of the installation housing 2. During the above - mentioned operations, the sensor group is used to collect the light intensity, angle, position, and pressure signals in the system in real - time, and the built - in prediction controller processes the signals collected by the sensor group to generate control instructions, so that the control instructions are sequentially transmitted to the drive angle control motor 191, the drive pulley structure 197, the angle control brushless motor 171, the rotating gear drive structure 181, and the azimuth angle gear drive structure 183 through signal lines, making the whole form a closed - loop control operation. And the position of the sun is detected by the light sensor, and the elevation angle and azimuth angle of the sun are calculated in combination with the geographical location, date, and time. Then, the built - in prediction controller generates control instructions according to the solar position time - control algorithm, ensuring that the system can track the sun position in real - time, enabling accurate tracking of the sun on a daily basis with an accurate solar position time - control algorithm, and realizing the maximized collection of sunlight.

[0038] According to Figure 1 and Figure 2As shown, a vacuum tube type heat collecting channel 3 is connected to the side of the installation housing 2. Two groups of angle fine-tuning cylinders 20 are installed on the inner wall of the vacuum tube type heat collecting channel 3. Angle collecting prism mirrors 21 are installed at the side ends of the two groups of angle fine-tuning cylinders 20. The inner wall surface of the vacuum tube type heat collecting channel 3 is coated with a nano-level reflective layer and an absorption coating in layers. A heat-conducting oil centralized heat energy receiver 4 is connected to the side end of the vacuum tube type heat collecting channel 3. A three-way pipe valve 7 is connected to the side end of the heat-conducting oil centralized heat energy receiver 4. A heat energy appropriate distributor 8 is installed at the side end of the three-way pipe valve 7. When the sunlight collected centrally enters through the opening of the vacuum tube type heat collecting channel 3, after being refracted by the angle collecting prism mirrors 21, it irradiates onto the absorption coating on the inner wall. Among them, the two groups of angle fine-tuning cylinders 20 can adjust the position of the angle collecting prism mirrors 21 to collect light more effectively. Then the absorption coating absorbs light energy and converts it into heat energy, so that the heat energy is transferred to the heat-conducting oil through the heat-conducting oil centralized heat energy receiver 4. The heat-conducting oil is guided to the heat energy appropriate distributor 8 through the three-way pipe valve 7 and then distributed to different usage points according to requirements.

[0039] According to Figure 1 and Figure 2 As shown, one end of the three-way pipe valve 7 is connected to a variable frequency pump 6. A processing cabinet structure 5 is connected to the side end of the variable frequency pump 6. The processing cabinet structure 5 is composed of a built-in temperature compensation structure, an electric energy conversion structure, and a central processing controller. The temperature compensation structure is used to adjust the temperature by an internal heating or cooling structure when it detects that the heat collection temperature deviates from the set value, ensuring the loss of energy during transmission. The electric energy conversion structure appropriately distributes the heat collection energy by the heat energy appropriate distributor 8 and converts it into the form of electric energy suitable for driving the angle control motor 191, the driving pulley structure 197, the angle control brushless motor 171, the rotating gear driving structure 181, the azimuth angle gear driving structure 183, and the sensor group. The central processing controller is used to analyze and control the overall operation. According to the instruction of the central processing controller through the three-way pipe valve 7, it controls the flow direction of the heat-conducting oil and reasonably distributes the heat energy to different application occasions. Then the heat energy appropriate distributor 8 distributes the heat energy according to the actual demand and transfers it to the processing cabinet structure 5. Among them, the heat-conducting oil centralized heat energy receiver 4 transfers the heat energy to the variable frequency pump 6, and the variable frequency pump 6 adjusts the flow rate and pressure of the heat-conducting oil according to the instruction of the central processing controller.

[0040] According to Figure 1 、 Figure 2 、 Figure 7 and Figure 8As shown, the other end of the three-way pipe valve 7 is connected to a heat collection and transmission pipeline 11. The side end of the heat collection and transmission pipeline 11 is connected to a heat storage tank 10. An external load-bearing support frame 9 is fixedly connected to the heat storage tank 10. A circulation pump 12 is installed on the side of the load-bearing support frame 9. The side end of the circulation pump 12 is connected to a port on the surface of the heat storage tank 10. The bottom port of the circulation pump 12 is connected to a first heat-conducting oil circulation pipeline 13. The side end of the first heat-conducting oil circulation pipeline 13 is connected to a steam generator 14. A second heat-conducting oil circulation pipeline 16 is connected to the surface of the steam generator 14. The side end of the second heat-conducting oil circulation pipeline 16 is connected to the bottom end of the heat storage tank 10. Both the circulation pump 12 and the variable-frequency pump 6 are signal-connected to the central processing controller. The other end of the steam generator 14 is connected to an output valve pipeline 15. The left and right ends of the output valve pipeline 15 are respectively connected to a user operation pipeline and a water supply pump delivery pipeline. According to the above operations, heat energy is transferred to the heat collection and transmission pipeline 11 through the heat-conducting oil and then transported to the heat storage tank 10. The heat storage tank 10 stores the heat energy transported by the heat collection and transmission pipeline 11. And the circulation pump 12 is started according to the instruction of the central processing controller, and the heat-conducting oil in the heat storage tank 10 is transported to the steam generator 14 through the first heat-conducting oil circulation pipeline 13, facilitating the steam generator 14 to generate steam using the heat energy in the heat-conducting oil, and enabling the generated steam to be distributed to the user operation pipeline or the water supply pump delivery pipeline through the output valve pipeline 15. And the heat-conducting oil discharged from the steam generator 14 returns to the heat storage tank 10 through the second heat-conducting oil circulation pipeline 16 to complete a cycle.

[0041] According to Figure 8 As shown, an analog energy storage tank 22 is respectively installed inside the heat storage tank 10. The analog energy storage tank 22 is composed of a phase change energy storage tank, a solid energy storage tank, and a chemical energy storage tank. The bottom port of the analog energy storage tank 22 is connected to a variable control component 23. Among them, the phase change energy storage tank (molten salt energy storage) stores heat energy by using the latent heat of the phase change material during melting and solidification. The solid energy storage tank (physical energy storage) stores heat energy through solid materials with a high specific heat capacity. The chemical energy storage tank (magnesium-based magnesium hydride energy storage) stores and releases heat energy through chemical reactions.

[0042] According to Figure 9As shown in the figure, the variable control component 23 includes a delivery port 231. The delivery port 231 is in communication with the port of the analog energy storage tank 22. Three groups of multi-temperature-section output structures 232 are respectively connected to the side end of the delivery port 231. The three groups of multi-temperature-section output structures 232 are composed of a low-temperature-section output, a medium-temperature-section output, and a high-temperature-section output. When the analog energy storage tank 22 inside the heat storage tank 10 stores different forms of thermal energy through the phase change energy storage tank, the solid energy storage tank, and the chemical energy storage tank respectively, the delivery port 231 in the variable control component 23 draws out the thermal energy from the analog energy storage tank 22, and the three groups of multi-temperature-section output structures 232 divide the thermal energy into a low-temperature section, a medium-temperature section, and a high-temperature section respectively, so as to output thermal energy in different temperature sections according to the needs of different users.

[0043] According to Figure 9 As shown in the figure, a connecting pipe 233 is connected to the bottom of the three groups of multi-temperature-section output structures 232. The bottom of the connecting pipe 233 is connected to a microcapsule encapsulation structure 234. The bottom of the microcapsule encapsulation structure 234 is connected to an output valve pipe 235. An output controller 236 is installed on the side of the three groups of multi-temperature-section output structures 232. Secondly, the output controller 236 controls the distribution of thermal energy according to actual needs, converges the thermal energy in different temperature sections to the microcapsule encapsulation structure 234 through the connecting pipe 233, and the microcapsule encapsulation structure 234 outputs the encapsulated thermal energy to the steam generator 14 through the output valve pipe 235, so as to deliver the thermal energy to the user operation pipeline or the feed water pump delivery pipeline. When the phase change energy storage tank is operating, the microcapsule encapsulation structure 234 is used to encapsulate molten salt with microcapsules, increase the surface area of the phase change material, accelerate the heat exchange rate, and at the same time solve the problem of molten salt corrosion, improving the stability and safety of the overall long-term operation. The solid energy storage tank uses shape memory alloy as the energy storage medium, and uses the thermal-mechanical energy conversion characteristics to store a large amount of energy in a smaller volume, and at the same time has good cycle stability. Secondly, the chemical energy storage tank uses nanostructured magnesium-based materials to enhance the hydrogen adsorption and release rate, shorten the energy storage-discharge cycle, and improve the energy conversion efficiency.

[0044] The wiring diagrams of the heat transfer oil centralized heat energy receiver 4, the variable frequency pump 6, the heat energy appropriate distributor 8, the steam generator 14, and the sensor group in the present invention belong to the common knowledge in the art. Their working principles are already known technologies, and their models are selected according to actual use. Therefore, the control methods and wiring arrangements of the heat transfer oil centralized heat energy receiver 4, the variable frequency pump 6, the heat energy appropriate distributor 8, the steam generator 14, and the sensor group will not be explained in detail.

[0045] Usage method and working principle of this device: Firstly, when conducting the production operation of polyester polyol, the polysphere glass 1 is used to cause the light to refract when passing through the lens, so as to converge to the focal position. Then, the sensor group is used to collect the light intensity, angle, position and pressure signals in the system in real time, and the signals collected by the sensor group are processed by the built-in predictive controller to generate control instructions, so that the control instructions are sequentially transmitted to the drive angle control motor 191, the drive pulley structure 197, the angle control brushless motor 171, the rotating gear drive structure 181 and the azimuth angle gear drive structure 183 through the signal line, so as to form a closed-loop control operation as a whole. And the position of the sun is detected by the optical sensor, and the altitude angle and azimuth angle of the sun are calculated in combination with the geographical location, date and time. Then, the built-in predictive controller generates control instructions according to the time control algorithm of the sun position, ensuring that the system can track the sun position in real time, so that it can ensure that the whole can accurately track the sun day by day under the precise time control algorithm of the sun position, realizing the maximization of sunlight collection. Under the data feedback of the sensor group, the drive angle control motor 191 is started according to the angle and azimuth of the sun rays, so that the drive angle control motor 191 drives the output pulley structure 192 to rotate, and the rotational motion is transmitted to the rotating shaft disc track 193 through a belt or a chain, and the rotating shaft disc track 193 drives the L-side frame 194 to rotate, so as to realize the angle adjustment of the condenser lens 199 in the horizontal direction. Secondly, the drive pulley structure 197 drives the rotating lead screw column 195 to rotate through a belt or a chain, and the rotation of the rotating lead screw column 195 causes the sliding seat 196 to move along its axis, and drives the condenser lens 199 to adjust the angle in the vertical direction through the rotating force-bearing hinge 198 and the synchronous hinge 1990, so as to accurately control the position of the condenser lens 199, realize the effective tracking and focusing of sunlight, and improve the heat energy collection efficiency. Then, synchronously, the angle control brushless motor 171 drives the rotating gear 170 to rotate through its output end to realize precise angle control. Then, the rotation of the rotating gear 170 is transmitted to the outer gear ring 172 through the meshing with the outer gear ring 172, realizing the angle transmission to the same concentration heat collection component 18, so that the same concentration heat collection component 18 can reflect dynamically following the condensing operation of the heat collection following component 19. And the outer gear ring 172 forms a rotational connection on the inner bottom surface of the installation shell 2 through the rotating ring at the bottom, ensuring that the outer gear ring 172 can rotate smoothly. At the same time, when the above-mentioned outer gear ring 172 rotates, the installation fixing frame 180 and the structures it carries are driven by the rotating gear drive structure 181 to adjust the angle in the horizontal direction, ensuring that the reflector 184 can follow the operation of the above-mentioned condenser lens 199 for horizontal tracking. Then, the reflector 184 is driven by the azimuth angle gear drive structure 183 to adjust the angle in the vertical direction, ensuring that the reflector 184 can track in the vertical direction according to the altitude angle of the condenser lens 199. Through the combined adjustment in the horizontal direction and the vertical direction, the reflector 184 realizes the full-angle azimuth tracking of the condenser lens 199.Ensure the maximized reflection adjustment operation during light collection. When the sunlight collected is introduced through the opening of the vacuum tube type heat collection channel 3, after being refracted by the angular heat collection prism 21, it irradiates the absorption coating on the inner wall. Among them, two groups of angular fine-tuning cylinders 20 can adjust the position of the angular heat collection prism 21, so as to collect light more effectively. Then the absorption coating absorbs the light energy and converts it into heat energy, enabling the heat energy to be transferred to the heat transfer oil through the heat transfer oil centralized heat receiver 4. The heat transfer oil is guided to the heat energy appropriate distributor 8 through the three-way valve 7, and then distributed to different usage points according to requirements. Furthermore, through the three-way valve 7 according to the instructions of the central processing controller, the flow direction of the heat transfer oil is controlled to reasonably distribute the heat energy to different application scenarios. Then the heat energy appropriate distributor 8 distributes the heat energy according to the actual demand and transfers it to the processing cabinet structure 5. Among them, the heat transfer oil centralized heat receiver 4 transfers the heat energy to the variable frequency pump 6. The variable frequency pump 6 adjusts the flow rate and pressure of the heat transfer oil according to the instructions of the central processing controller, and based on the above operations, enables the heat energy to be transferred to the heat collection and transportation pipeline 11 through the heat transfer oil and transported to the heat storage tank 10. The heat storage tank 10 stores the heat energy transported by the heat collection and transportation pipeline 11, and the circulation pump 12 is started according to the instructions of the central processing controller to transport the heat transfer oil in the heat storage tank 10 to the steam generator 14 through the first heat transfer oil circulation pipeline 13, facilitating the steam generator 14 to generate steam using the heat energy in the heat transfer oil, and enabling the generated steam to be distributed to the user operation pipeline or the feed water pump delivery pipeline through the output valve pipeline 15. Among them, the heat transfer oil discharged from the steam generator 14 returns to the heat storage tank 10 through the second heat transfer oil circulation pipeline 16 to complete a cycle. Among them, when different forms of heat energy are respectively stored in the analog energy storage tank 22 inside the heat storage tank 10 through the phase change energy storage tank, the solid energy storage tank, and the chemical energy storage tank, the delivery port 231 in the variable control component 23 draws out the heat energy from the analog energy storage tank 22, and the three groups of multi-temperature section output structures 232 respectively divide the heat energy into low-temperature section, medium-temperature section, and high-temperature section to output heat energy in different temperature sections according to the needs of different users. The output controller 236 controls the distribution of the heat energy according to the actual demand, and converges the heat energy in different temperature sections to the microcapsule encapsulation structure 234 through the connecting pipe 233. The microcapsule encapsulation structure 234 outputs the encapsulated heat energy to the steam generator 14 through the output valve pipe 235, enabling the heat energy to be transported to the user operation pipeline or the feed water pump delivery pipeline. Among them, during the operation of the phase change energy storage tank, the microcapsule encapsulation structure 234 is used to encapsulate molten salt with microcapsules, increasing the surface area of the phase change material, accelerating the heat exchange rate, while solving the problem of molten salt corrosion and improving the overall long-term operation stability and safety. The solid energy storage tank uses shape memory alloy as the energy storage medium, and utilizes the thermal-mechanical conversion characteristics to enable a large amount of energy to be stored in a smaller volume, and at the same time has good cycle stability. Secondly, the chemical energy storage tank uses nanostructured magnesium-based materials to enhance the hydrogen adsorption and release rate and shorten the energy storage-discharge cycle.Improve energy conversion efficiency.

[0046] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A green energy-saving and consumption-reducing device applied in the production process of polyester polyols, characterized in that: It includes a heat collecting mechanism, wherein the heat collecting mechanism is provided in a plurality of pieces and includes: A light-collecting spherical glass (1) and a mounting shell (2), wherein the light-collecting spherical glass (1) is mounted on the top of the mounting shell (2), a dynamic coherent component (17) is mounted inside the mounting shell (2), a coherent heat-collecting component (18) is fastened to the surface of the dynamic coherent component (17), and a heat-collecting follower component (19) is mounted at the inner center end of the mounting shell (2); The heat collecting follower assembly (19) comprises a stabilizing frame (190), a driving angle control motor (191) is mounted on the side of the frame body of the stabilizing frame (190), an output pulley structure (192) is connected to the top output end of the driving angle control motor (191), a rotating shaft track (193) is connected to the side surface of the output pulley structure (192), an L side frame (194) is fastened to the top of the rotating shaft track (193), a rotating screw column (195) is installed on the side of the vertical frame body of the L side frame (194), and the rotating screw column (195) The bottom of the L-side frame (195) is connected to a driving pulley structure (197), and the driving pulley structure (197) is installed on the bottom horizontal frame surface of the L-side frame (194). The external sliding connection of the rotating screw column (195) is connected to a sliding seat (196), and the side end of the sliding seat (196) is hinged with a rotating force-bearing hinge (198). The side end of the bottom horizontal frame of the L-side frame (194) is hinged with a synchronous hinge (1990), and the side ends of the rotating force-bearing hinge (198) and the synchronous hinge (1990) are fastened with a condenser (199).

2. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 1, characterized in that: The dynamic coherent assembly (17) comprises a rotating tooth (170), an angle-controlled brushless motor (171) being mounted on the top of the rotating tooth (170), the rotating tooth (170) being mounted in a mounting space on the side of the mounting housing (2), the side end of the rotating tooth (170) being meshingly connected with an outer tooth ring (172), the outer tooth ring (172) being rotatably connected to the inner bottom end surface of the mounting housing (2) via a rotating ring at the bottom.

3. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 1, characterized in that: The coherent heat collection assembly (18) comprises a mounting frame (180), the mounting frame (180) being fastened to the surface of the outer gear ring (172) at the bottom end, a rotating gear driving structure (181) being mounted on the side end of the mounting frame (180), a side open frame (182) being fastened to the side end gear surface of the rotating gear driving structure (181), an azimuth angle gear driving structure (183) being mounted inside the side open frame (182), a side end main rotating gear of the azimuth angle gear driving structure (183) being connected to a reflector (184), and the reflector (184) being located at the side end of the side open frame (182) to form a rotating connection.

4. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 1, characterized in that: The drive angle control motor (191), the drive pulley structure (197), the angle control brushless motor (171), the rotation gear drive structure (181) and the azimuth angle gear drive structure (183) all form a signal synchronization operation through an installed sensor group, the sensor group is composed of a light sensor, an angle sensor, a position sensor and a pressure sensor, and a solar position time control algorithm is used to ensure the accuracy, stability, reliability and safety of each day, and the sensor group and the built-in prediction controller of the installation housing (2) form a signal connection.

5. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 1, characterized in that: The side of the installation shell (2) is connected to a vacuum tube heat collection channel (3), the inner wall of the vacuum tube heat collection channel (3) is installed with two groups of angle fine-tuning cylinders (20), and the side ends of the two groups of angle fine-tuning cylinders (20) are installed with angle heat collection prisms (21), the inner wall surface of the vacuum tube heat collection channel (3) is layered with a nano-level reflection layer and an absorption coating, the side end of the vacuum tube heat collection channel (3) is connected to a heat transfer oil concentrated heat energy receiver (4), the side end of the heat transfer oil concentrated heat energy receiver (4) is connected to a three-way pipe valve (7), and the side end of the three-way pipe valve (7) is installed with a heat energy appropriate amount distributor (8).

6. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 5, characterized in that: One end of the three-way pipe valve (7) is connected to a variable frequency pump (6), and the side end of the variable frequency pump (6) is connected to a processing cabinet structure (5). The processing cabinet structure (5) is composed of a built-in temperature compensation structure, an electric energy conversion structure and a central processing controller. The temperature compensation structure is used to adjust the temperature through a built-in heating or cooling structure when it is detected that the heat collection temperature deviates from the set value to ensure that energy is not lost during the transmission process. The electric energy conversion structure uses a heat energy distributor (8) to distribute the heat collection energy in an appropriate amount and convert it into an electric energy form suitable for driving the angle control motor (191), the driving pulley structure (197), the angle control brushless motor (171), the rotation gear drive structure (181), the azimuth angle gear drive structure (183) and the sensor group. The central processing controller is used to analyze and control the overall operation.

7. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 5, characterized in that: The other end of the three-way pipe valve (7) is connected to a heat collection and transportation pipeline (11), the side end of the heat collection and transportation pipeline (11) is connected to a heat storage tank (10), the outside of the heat storage tank (10) is fastened to a bearing support frame (9), a circulating pump (12) is mounted on the side of the bearing support frame (9), the side end of the circulating pump (12) is connected to a port on the surface of the heat storage tank (10), the bottom port of the circulating pump (12) is connected to a first heat transfer oil circulation pipeline (13), and the first heat transfer oil circulation pipeline The side end of the steam generator (13) is connected to a steam generator (14), the surface of the steam generator (14) is connected to a second heat transfer oil circulation pipeline (16), the side end of the second heat transfer oil circulation pipeline (16) is connected to the bottom end of the heat storage tank (10), the circulation pump (12) and the variable frequency pump (6) are both connected to the central processing controller signal, the other end of the steam generator (14) is connected to an output valve pipeline (15), and the left and right ends of the output valve pipeline (15) are respectively connected to a user operation pipeline and a water supply pump delivery pipeline.

8. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 7, characterized in that: An analog energy storage tank (22) is installed inside the heat storage tank (10), and the analog energy storage tank (22) is composed of a phase change energy storage tank, a solid energy storage tank and a chemical energy storage tank. The bottom port of the analog energy storage tank (22) is connected to a variable control component (23).

9. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 8, characterized in that: The variable control component (23) comprises a delivery port (231), the delivery port (231) being connected to a port of the analog energy storage tank (22), and the side ends of the delivery port (231) being respectively connected to three groups of multi-temperature segment output structures (232), the three groups of multi-temperature segment output structures (232) being composed of a low temperature segment output, a medium temperature segment output and a high temperature segment output.

10. The green energy-saving and consumption-reducing device for use in the polyester polyol production process according to claim 9, characterized in that: The bottoms of the three groups of multi-temperature-section output structures (232) are connected to a connecting pipe (233), the bottoms of the connecting pipes (233) are connected to a microcapsule encapsulation structure (234), the bottoms of the microcapsule encapsulation structure (234) are connected to an output valve pipe (235), and output controllers (236) are installed on the sides of the three groups of multi-temperature-section output structures (232).

Citation Information

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