A coal powder analysis online monitoring system and method based on molecular spectroscopy
By designing an online monitoring system for pulverized coal analysis based on molecular spectroscopy, the problems of low pulverized coal monitoring efficiency and idle waste of resources in the existing technology are solved, and efficient pulverized coal analysis and monitoring are achieved.
Patent Information
- Application Number
- CN202411640067.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2044-11-18
AI Technical Summary
The existing near-infrared spectral analysis equipment has problems such as waste of resources, difficulty in switching between different substances, and low monitoring efficiency in monitoring of coal powder particles.
An online monitoring system based on molecular spectrum analysis is designed, including monitoring agencies, collecting agencies, regulating agencies and auxiliary agencies. By rotating the motor, the quartz glass cup is rotated to achieve the uniform accumulation of the coal and the effective through the light source; the continuous monitoring of the coal and the automatic processing of the sample is used to use the pump and the catheter system.
It effectively avoids idle waste of resources, improves the efficiency of switching monitoring of different substances, reduces actual monitoring costs, and improves the real-time online monitoring capability of pulverized coal analysis.
Smart Images

Figure CN119147497B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of infrared spectrum detection, and in particular relates to an online monitoring system and method for coal powder analysis based on molecular spectrum. Background Art
[0002] Near-infrared spectroscopy detection technology has developed rapidly in recent decades. It is a green and environmentally friendly technology that has been widely used in various industries such as petrochemicals, meteorological environment, biomedicine, food and pharmaceuticals. Its advantages are very obvious, with fast analysis speed, high efficiency and good reproducibility. It can realize long-distance measurement and real-time online analysis. It is a typical non-destructive analysis technology.
[0003] However, in the prior art, the existing near-infrared spectral analysis equipment adopts multi-port solid-liquid separation monitoring or single-port monitoring. The multi-port solid-liquid separation monitoring method increases the manufacturing cost of the existing near-infrared spectral analysis equipment, and is likely to cause idle waste of ports, thereby increasing the actual monitoring cost. The single-port monitoring increases the cleaning requirements and difficulty of switching monitoring of substances in different states, resulting in reduced monitoring efficiency for samples of different specifications. At the same time, when the existing near-infrared spectral analysis equipment monitors coal powder particles, it is necessary to control the coal powder particles to reach the required specifications, and at the same time, it is necessary to ensure the uniformity of the size of the coal powder particles, and thus it is necessary to continuously replace and adjust the coal powder to be monitored, resulting in low actual monitoring efficiency, which makes the actual use effect of the existing near-infrared spectral analysis equipment poor. Summary of the invention
[0004] The purpose of the present invention is to provide an online monitoring system and method for coal powder analysis based on molecular spectroscopy, which can avoid idle waste of resources, efficiently switch monitoring of different substances, reduce actual monitoring costs, and improve actual detection efficiency.
[0005] The technical solution adopted by the present invention is as follows: an online monitoring system for coal powder analysis based on molecular spectroscopy, comprising: a monitoring mechanism, the monitoring mechanism comprising a near-infrared spectrometer body, a base, a rotating component and a supporting component, the base is fixedly connected to the top of the near-infrared spectrometer body, the inside of the base is connected to the output end of the near-infrared spectrometer body, and the rotating component and the supporting component are both arranged on the base;
[0006] The collecting mechanism comprises a bottom frame, two connecting frames, a top frame, a liquid collecting component and a matter collecting component. The bottom frame is fixedly connected to the top of the near-infrared spectrometer body, the two connecting frames are both connected and arranged on the outer surface of one side of the bottom frame, the top frame is connected and arranged on the top of the bottom frame, an exhaust fan is inserted on the top of the top frame, a mounting ring is fixedly connected inside the top frame, and the liquid collecting component and the matter collecting component are both arranged on the bottom frame;
[0007] An adjustment mechanism, the adjustment mechanism comprising a placement rack, an adjustment frame, a guide tube, a matte and a guide ring, the placement rack being fixedly connected to the outer surface of the base, the adjustment frame being slidably inserted inside the placement rack, the interior of the adjustment frame being communicated with the interiors of the two connection frames, the guide tube being communicated and arranged at the top of the adjustment frame, the matte being sleeved on the outer surface of the guide tube, the guide ring being fixedly connected to the top of the matte, a guide block being embedded inside the adjustment frame, the interior of the guide block being communicated with the interiors of the guide tube and the two connection frames, a rotating block being rotatably connected inside the guide block, the interior of the guide block being communicated with the interior of the guide tube, and the interior of the guide block being communicated with the interior of one of the connection frames; and
[0008] The auxiliary mechanism is arranged on the base, and comprises a plug-in frame, a light source connector, and a quartz glass cup. The light source connector is plugged on the top of the plug-in frame, and the quartz glass cup is slidably plugged inside the base.
[0009] Among them, the rotating component includes a moving frame, a moving roller, a fixed frame and two fixed rollers, the moving frame is fixedly connected to the top of the base, the moving frame has moving openings on the top and bottom, the moving roller is slidably inserted between the two moving openings, a push rod is slidably penetrated through the outer surface of one side of the moving frame, one end of the push rod is rotatably connected to the top of the moving roller, the fixed frame is fixedly connected to the outer surface of one side of the base, and the two fixed rollers are rotatably connected to the top surface inside the fixed frame.
[0010] Among them, a threaded tube is rotatably connected to the inner wall of one side of the movable frame, the threaded tube is threadedly connected to the push rod, a movable worm gear is sleeved on the outer surface of the threaded tube, a movable worm is rotatably connected to the inner top surface of the movable frame, and the movable worm gear is meshed with the movable worm gear.
[0011] Among them, a linkage wheel is sleeved on the outer surface of one of the fixed rollers, a rotating motor is fixedly connected to the top of the fixed frame, the output end of the rotating motor slides through the top of the fixed frame, and the output end of the rotating motor is also sleeved with a linkage wheel, and a linkage belt is sleeved between the outer surfaces of the two linkage wheels.
[0012] Wherein, two support bars are fixedly connected to the outer surface of one side of the fixing frame, and a support wheel is rotatably connected to the outer surface of one side of each of the support bars.
[0013] Wherein, the supporting component includes an insert tube and an adjusting tube, the insert tube is fixedly connected to the top of the base, the adjusting tube is threadedly connected to the outer surface of the insert tube, and the insert bracket is slidably inserted into the insert tube.
[0014] Among them, the liquid collecting component includes an extension tube, a liquid collecting frame, a liquid separating block and a baffle, the extension tube is connected and arranged on the outer surface of the other side of the bottom frame, the liquid collecting frame is connected and arranged on one end of the extension tube, the bottom of the liquid collecting frame is connected with a control valve, the liquid separating block is fixedly connected to the inner bottom surface of the bottom frame, and the baffle is fixedly connected between the relative inner walls on both sides of the bottom frame.
[0015] The collecting component comprises an extension frame, a first grinding roller, a second grinding roller, a rotating plate, a baffle and a sealing plate, the extension frame is connected and arranged on the outer surface of the bottom frame, the outer surface of one side of the extension frame is fixedly connected with a driving motor, the first grinding roller is rotatably connected between the opposite inner walls on both sides of the extension frame, and one end of the first grinding roller is fixedly connected to the output end of the driving motor, the second grinding roller is slidably inserted between the opposite inner walls on both sides of the extension frame, an adjusting rod is threadedly connected to the outer surface of one side of the extension frame, one end of the adjusting rod is rotatably connected to one end of the second grinding roller, the rotating plate is rotatably connected between the opposite inner walls on both sides of the other connecting frame, the baffle is fixedly connected between the opposite inner walls on both sides of the other connecting frame, the sealing plate is slidably inserted into the outer surface of one side of the extension frame, the outer surface of one side of the extension frame is fixedly connected with a clamping bolt, one end of the clamping bolt slides through one end of the sealing plate, the outer surface of the clamping bolt is threadedly connected to a limiting cap, and the inner wall of one side of the extension frame is fixedly connected with a slide.
[0016] Among them, the outer surface of the other side of the placement rack is rotatably connected with a bidirectional threaded rod, and the outer surface of the bidirectional threaded rod is threadedly connected with clamping strips near the two end edges, a guide groove is opened on the outer surface of one side of the adjustment frame, and a handle is fixedly connected to the outer surface of one side of the rotating block, and a guide rod is fixedly connected to the outer surface of one side of the handle, one end of the guide rod extends to the inside of the guide groove, and one end of the conduit extends to the inside of the quartz glass cup.
[0017] A method for online monitoring of coal powder analysis based on molecular spectroscopy comprises the following steps:
[0018] S1. Coal powder monitoring: When monitoring coal powder, put an appropriate amount of coal powder into the center of the bottom of the quartz glass cup, and then insert the quartz glass cup into the base. With the support of the support bar and the support wheel, the bottom of the quartz glass cup can be separated from the input end of the near-infrared spectrometer body. At this time, the moving worm is rotated to make the moving worm cooperate with the moving worm wheel to drive the threaded tube to rotate, so that the rotating threaded tube can move horizontally to adjust the use position of the push rod, so that the push rod drives the moving roller to approach the two fixed rollers until the moving roller cooperates with the two fixed rollers to stably limit the position of the quartz glass cup. At this time, the rotating motor is started by control, so that the rotating motor cooperates with the interlocking wheel and the interlocking belt to drive the corresponding fixed roller to rotate, and then the rotating The rotating fixed roller can drive the quartz glass cup to rotate, so that the accumulated coal powder can extend evenly to the bottom of the quartz glass cup. At the same time, the accumulation thickness of the coal powder at the center of the bottom of the quartz glass cup can be conveniently adjusted by controlling the rotation speed of the quartz glass cup, and the coal powder with larger particles can gradually move to the bottom edge of the quartz glass cup during the rotation process, ensuring that the coal powder at the center position has uniform specifications and a reasonable accumulation thickness. At this time, the rotation of the quartz glass cup is controlled to stop, and then the adjustment tube is rotated. With the support of the adjustment tube, the height of the bracket can be adjusted in the vertical direction, so that the bracket can drive the light source connector close to the top of the coal powder, so that the light source generated by the light source connector passes through the coal powder to reach the input end of the near-infrared spectrometer body;
[0019] S2. Continuous monitoring: Under the obstruction of the mask, the accumulated coal powder and the base, ensure that the coal powder in the monitored area is not easily disturbed by external light. When the monitoring is completed, the exhaust fan is started by control, so that the exhaust fan can generate suction inside the bottom frame through the top frame, and then the generated suction can be transferred to the inside of the quartz glass cup through the connecting frame, the rotating block, the guide block, the adjusting frame and the conduit, so that the suction can transport the coal powder to the inside of the connecting frame on one side of the extension frame through the conduit, the guide block, the rotating block and the adjusting frame. Under the action of the suction, the coal powder can squeeze the rotating rotating plate and finally fall into the extension frame through the bottom frame. At this time, the adjustment speeds up the quartz glass. The cup rotation speed is adjusted so that the coal powder can be completely accumulated on the bottom edge of the quartz glass cup, and then can be completely sucked into the extension frame by the cup, and then according to the actual monitoring results, the adjusting rod is rotated to drive the second grinding roller away from or close to the first grinding roller, and then the driving motor is controlled to start so that the driving motor can drive the first grinding roller to rotate, so that the coal powder flowing between the first grinding roller and the second grinding roller can be extruded and ground as required, and then the sealing plate is pulled out so that the ground coal powder can be discharged and collected, so that the ground coal powder can be injected into the bottom of the quartz glass cup again through the guide ring;
[0020] S3. Conversion monitoring: When the monitoring of the liquid sample is completed, the handle is rotated to drive the rotating block to rotate, and then the connecting frame close to the liquid collecting frame is switched to be connected with the inside of the rotating block, and then the generated suction can be transmitted to the inside of the conduit through the connecting frame, the rotating block, the guide block and the adjustment frame close to the liquid collecting frame, so that the monitored liquid sample can be sucked into the bottom frame, and then, under the obstruction of the liquid separation block and the baffle, the liquid sample can finally flow into the liquid collecting frame through the extension tube for centralized collection. At the same time, under the action of suction, the air entering the quartz glass cup through the guide ring can dry and clean the residual sample in the quartz glass cup, which is convenient for subsequent monitoring.
[0021] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0022] (1) In the present invention, when using, when monitoring coal powder, put an appropriate amount of coal powder into the center of the bottom of the quartz glass cup, and then insert the quartz glass cup into the base. Under the support of the support bar and the support wheel, the bottom of the quartz glass cup can be separated from the input end of the near-infrared spectrometer body. At this time, by rotating the movable worm, the movable worm cooperates with the movable worm wheel to drive the threaded tube to rotate, so that the rotating threaded tube can move horizontally to adjust the use position of the push rod, so that the push rod drives the movable roller to approach the two fixed rollers until the movable roller cooperates with the two fixed rollers to stably limit the position of the quartz glass cup. At this time, by controlling the start of the rotating motor, the rotating motor cooperates with the interlocking wheel and the interlocking belt to drive the corresponding fixed roller to rotate, and then the rotating fixed roller can drive the quartz glass cup to rotate, so that the accumulated coal powder can be evenly extended to the bottom of the quartz glass cup. At the same time, the rotation speed of the quartz glass cup can be conveniently adjusted by controlling and adjusting the rotation speed of the quartz glass cup. The coal powder accumulation thickness at the center of the bottom of the quartz glass cup is controlled, and the coal powder with larger particles can gradually move to the bottom edge of the quartz glass cup during the rotation process, ensuring that the coal powder at the center position has uniform specifications and a reasonable accumulation thickness. At this time, the rotation of the quartz glass cup is controlled to stop, and then the adjusting tube is rotated. Under the support of the adjusting tube, the use height of the rack can be adjusted in the vertical direction, so that the rack can drive the light source connector close to the top of the coal powder, so that the light source generated by the light source connector passes through the coal powder to reach the input end of the near-infrared spectrometer body, so that the optical acquisition module of the near-infrared spectrometer body can monitor the light source collection, and then compare the collected light source information with the existing coal powder spectrum library data through the data processing module, so that the monitoring and control module of the near-infrared spectrometer body can compare the collected data with the data in the existing database to generate data results, so that the equipment can efficiently perform experimental monitoring of coal powder.
[0023] (2) In the present invention, the coal powder in the monitored area is not easily disturbed by external light under the obstruction of the mask, the accumulated coal powder and the base. When the monitoring is completed, the exhaust fan is started by controlling the exhaust fan to generate suction inside the bottom frame through the top frame, and then the generated suction can be transferred to the inside of the quartz glass cup through the connecting frame, the rotating block, the guide block, the adjusting frame and the conduit, so that the suction can transport the coal powder to the inside of the connecting frame on one side of the extension frame through the conduit, the guide block, the rotating block and the adjusting frame. Under the action of the suction, the coal powder can squeeze the rotating rotating plate and finally fall into the extension frame through the bottom frame. At this time, the rotation speed of the quartz glass cup is adjusted to accelerate so that the coal powder can be completely The quartz glass cup is accumulated at the bottom edge, and can be completely sucked into the extension frame. According to the actual monitoring results, the adjusting rod is rotated to drive the second grinding roller away from or close to the first grinding roller. The driving motor is started by control so that the driving motor can drive the first grinding roller to rotate, so that the coal powder flowing between the first grinding roller and the second grinding roller can get the required extrusion and grinding treatment. Then, the sealing plate is pulled out so that the ground coal powder can be discharged and collected, so that the ground coal powder can be injected into the bottom of the quartz glass cup again through the guide ring, and the data of the processed coal powder can be monitored again, thereby improving the actual monitoring efficiency of the equipment.
[0024] (3) In the present invention, when the monitoring of the liquid sample is completed, the handle is rotated so that the handle can drive the rotating block to rotate, and then the connecting frame close to the liquid collecting frame side can be switched to be connected with the inside of the rotating block, and then the generated suction can be transmitted to the inside of the conduit through the connecting frame, the rotating block, the guide block and the adjustment frame close to the liquid collecting frame side, so that the monitored liquid sample can be sucked into the inside of the bottom frame, and then under the obstruction of the liquid separation block and the baffle, the liquid sample can finally flow into the inside of the liquid collecting frame through the extension tube for centralized collection. At the same time, under the action of suction, the air entering the quartz glass cup through the guide ring can be used to dry and clean the residual sample in the quartz glass cup, which is convenient for subsequent monitoring and use, so that the equipment can efficiently realize its functions and effectively avoid idle waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a first perspective stereogram of the present invention;
[0026] Figure 2 It is a second viewing angle stereogram of the present invention;
[0027] Figure 3 It is a cutaway stereogram of the present invention from a first viewing angle;
[0028] Figure 4 It is a cutaway and expanded stereoscopic diagram of the monitoring mechanism of the present invention;
[0029] Figure 5 For the present invention Figure 4 Enlarged view of part A;
[0030] Figure 6 For the present invention Figure 4 Enlarged view of part B;
[0031] Figure 7 For the present invention Figure 4 Enlarged view of part C in the middle;
[0032] Figure 8 It is a cutaway stereoscopic diagram of the collecting mechanism of the present invention from a first viewing angle;
[0033] Fig. 9 It is a cross-sectional and expanded stereoscopic diagram of the collecting mechanism of the present invention from a second viewing angle;
[0034] Fig.10 For the present invention Fig. 9 Enlarged view of part D in the middle;
[0035] Fig.11 For the present invention Fig. 9 Enlarged view of part E in the middle;
[0036] Fig.12 It is a cross-sectional and expanded stereoscopic view of the adjustment mechanism of the present invention;
[0037] Fig.13 It is a cutaway perspective view of the auxiliary mechanism of the present invention;
[0038] Fig.14 For the present invention Fig.13 Enlarged view of part F in the middle;
[0039] Fig.15 Schematic diagram of the monitoring system of the present invention.
[0040] Markings in the figure:
[0041] 1. Monitoring mechanism; 101. Near infrared spectrometer body; 102. Base; 103. Insertion tube; 104. Adjustment tube; 105. Moving frame; 106. Moving worm gear; 107. Push rod; 108. Moving roller; 109. Fixed frame; 110. Support bar; 111. Support wheel; 112. Fixed roller; 113. Rotating motor;
[0042] 2. Collecting mechanism; 201. Connecting frame; 202. Bottom frame; 203. Top frame; 204. Mounting ring; 205. Exhaust fan; 206. Baffle plate; 207. Liquid separation block; 208. Extension pipe; 209. Liquid collecting frame; 210. Extension frame; 211. First grinding roller; 212. Driving motor; 213. Second grinding roller; 214. Adjusting rod; 215. Slide plate; 216. Clamp bolt; 217. Sealing plate; 218. Rotating plate; 219. Baffle bar;
[0043] 3. Adjustment mechanism; 301. Placement rack; 302. Bidirectional threaded rod; 303. Clamping strip; 304. Adjustment frame; 305. Guide block; 306. Rotating block; 307. Guide rod; 308. Guide tube; 309. Masking sheet; 310. Guide ring;
[0044] 4. Auxiliary mechanism; 401. Plug rack; 402. Light source connector; 403. Quartz glass cup. DETAILED DESCRIPTION
[0045] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0046] Example 1, please refer to Figure 1-Figure 3 , an online monitoring system for coal powder analysis based on molecular spectroscopy, consists of a monitoring mechanism 1, a collecting mechanism 2, a regulating mechanism 3 and an auxiliary mechanism 4.
[0047] The details are as follows:
[0048] See also Figure 4-Figure 7The monitoring mechanism 1 includes a near-infrared spectrometer body 101, a base 102, a rotating component and a supporting component. The base 102 is fixedly connected to the top of the near-infrared spectrometer body 101. The inside of the base 102 is connected to the output end of the near-infrared spectrometer body 101. The rotating component and the supporting component are both arranged on the base 102. The rotating component includes a moving frame 105, a moving roller 108, a fixed frame 109 and two fixed rollers 112. The moving frame 105 is fixedly connected to the top of the base 102. The top and bottom of the moving frame 105 are provided with moving openings. The moving roller 108 is slidably inserted between the two moving openings. A push rod 1 is slidably penetrated through the outer surface of one side of the moving frame 105. 07, one end of the push rod 107 is rotatably connected to the top of the moving roller 108, the fixed frame 109 is fixedly connected to the outer surface of one side of the base 102, and the two fixed rollers 112 are rotatably connected to the inner top surface of the fixed frame 109. The inner wall of one side of the moving frame 105 is rotatably connected with a threaded tube, the threaded tube and the push rod 107 are threadedly connected, and a moving worm gear 106 is sleeved on the outer surface of the threaded tube. The inner top surface of the moving frame 105 is rotatably connected with a moving worm, and the moving worm gear and the moving worm gear 106 are meshed. One of the fixed rollers 112 is sleeved on the outer surface with a linkage wheel, and a rotating motor 113 is fixedly connected to the top of the fixed frame 109, and the output end of the rotating motor 113 slides through the top of the fixed frame 109 and rotates. The output end of the motor 113 is also sleeved with a linkage wheel, and a linkage belt is sleeved between the outer surfaces of the two linkage wheels. Two support bars 110 are fixedly connected to the outer surface of one side of the fixing frame 109, and the outer surface of one side of each support bar 110 is rotatably connected to a support wheel 111. The supporting components include a plug 103 and an adjusting tube 104. The plug 103 is fixedly connected to the top of the base 102, and the adjusting tube 104 is threadedly connected to the outer surface of the plug 103. The plug frame 401 is slidably inserted into the plug 103. An appropriate amount of coal powder is put into the bottom center of the quartz glass cup 403, and then the quartz glass cup 403 is inserted into the base 102. Under the support of the support bars 110 and the support wheels 111, the quartz glass The bottom of the cup 403 may not fit with the input end of the near-infrared spectrometer body 101. At this time, the movable worm is rotated to make the movable worm cooperate with the movable worm wheel 106 to drive the threaded tube to rotate, so that the rotating threaded tube can horizontally move to adjust the use position of the push rod 107, so that the push rod 107 drives the movable roller 108 to approach the two fixed rollers 112, until the movable roller 108 cooperates with the two fixed rollers 112 to stably limit the position of the quartz glass cup 403. At this time, the rotating motor 113 is controlled to start, so that the rotating motor 113 cooperates with the linkage wheel and the linkage belt to drive the corresponding fixed roller 112 to rotate, and then the rotating fixed roller 112 can drive the quartz glass cup 403 to rotate;
[0049] See also Figure 8-Figure 11The collecting mechanism 2 includes a bottom frame 202, two connecting frames 201, a top frame 203, a liquid collecting component and a substance collecting component. The bottom frame 202 is fixedly connected to the top of the near-infrared spectrometer body 101. The two connecting frames 201 are both connected and arranged on the outer surface of one side of the bottom frame 202. The top frame 203 is connected and arranged on the top of the bottom frame 202. An exhaust fan 205 is inserted on the top of the top frame 203. A mounting ring 204 is fixedly connected inside the top frame 203. The liquid collecting component and the substance collecting component are both arranged on the bottom frame 202. The liquid collecting component includes an extension tube 208, a liquid collecting frame 209, a liquid separation block 207 and a baffle 206. The extension tube 208 is connected and arranged on the outer surface of the other side of the bottom frame 202. The liquid collecting frame 209 is connected and arranged on one end of the extension tube 208. The bottom of the liquid collecting frame 209 is connected A control valve is provided, a liquid separation block 207 is fixedly connected to the inner bottom surface of the bottom frame 202, a baffle 206 is fixedly connected between the inner surfaces of the bottom frame 202 on both sides, and the collecting parts include an extension frame 210, a first grinding roller 211, a second grinding roller 213, a rotating plate 218, a baffle 219 and a sealing plate 217, the extension frame 210 is connected and arranged on the outer surface of the bottom frame 202, a driving motor 212 is fixedly connected to the outer surface of one side of the extension frame 210, the first grinding roller 211 is rotatably connected between the inner surfaces of the two sides of the extension frame 210, and one end of the first grinding roller 211 is fixedly connected to the output end of the driving motor 212, the second grinding roller 213 is slidably inserted between the inner surfaces of the two sides of the extension frame 210, and the outer surface of one side of the extension frame 210 is threadedly connected with an adjusting The section rod 214, one end of the adjustment rod 214 and one end of the second grinding roller 213 are rotatably connected, the rotating plate 218 is rotatably connected between the inner surface walls on both sides of another connecting frame 201, the blocking bar 219 is fixedly connected between the inner surface walls on both sides of another connecting frame 201, the sealing plate 217 is slidably inserted into the outer surface of one side of the extension frame 210, and the outer surface of one side of the extension frame 210 is fixedly connected with a plug 216, one end of the plug 216 slides through one end of the sealing plate 217, and the outer surface of the plug 216 is threadedly connected to a limiting cap, and the inner surface wall of one side of the extension frame 210 is fixedly connected with a slide plate 215. When the monitoring of the liquid sample is completed, the handle can be rotated to drive the rotating block 306 to rotate, so that the connecting frame 2 close to the liquid collecting frame 209 can be switched. 01 is connected with the inside of the rotating block 306, and then the generated suction can be transmitted to the inside of the conduit 308 through the connecting frame 201, the rotating block 306, the guide block 305 and the adjusting frame 304 close to the side of the liquid collecting frame 209, so that the monitored liquid sample can be sucked into the inside of the bottom frame 202, and then under the obstruction of the liquid separation block 207 and the baffle 206, the liquid sample can finally flow into the inside of the liquid collecting frame 209 through the extension tube 208 for centralized collection. At the same time, under the action of suction, the air entering the quartz glass cup 403 through the guide ring 310 can dry and clean the residual sample in the quartz glass cup 403, which is convenient for subsequent monitoring and use, so that the equipment can efficiently realize its functions and effectively avoid idle waste of resources;
[0050] See also Fig.12 The adjusting mechanism 3 includes a placing frame 301, an adjusting frame 304, a guide tube 308, a cover 309 and a guide ring 310. The placing frame 301 is fixedly connected to the outer surface of the base 102. The adjusting frame 304 is slidably inserted in the placing frame 301. The inside of the adjusting frame 304 is connected to the inside of the two connecting frames 201. The guide tube 308 is connected and arranged at the top of the adjusting frame 304. The cover 309 is sleeved on the outer surface of the guide tube 308. The guide ring 310 is fixedly connected to the top of the cover 309. A guide block 305 is embedded in the adjusting frame 304. The inside of the guide block 305 is connected to the guide tube 308 and the inside of the two connecting frames 201. The inside of the guide block 305 is rotatably connected to a rotating block 306. The inside of the guide block 305 and the guide tube 308 are connected. The interior of the guide block 305 is connected to the interior of one of the connection frames 201, the outer surface of the other side of the placement frame 301 is rotatably connected with a bidirectional threaded rod 302, and the outer surface of the bidirectional threaded rod 302 is threadedly connected with clamping strips 303 near the two end edges, and a guide groove is provided on the outer surface of one side of the adjustment frame 304, and a handle is fixedly connected to the outer surface of one side of the rotating block 306, and a guide rod 307 is fixedly connected to the outer surface of one side of the handle, and one end of the guide rod 307 extends to the inside of the guide groove, and one end of the guide tube 308 extends to the inside of the quartz glass cup 403. Under the obstruction of the mask 309, the accumulated coal powder and the base 102, it is ensured that the coal powder in the monitored area is not easily disturbed by external light. When the monitoring is completed, the exhaust fan 2 is started by control. 05, so that the exhaust fan 205 can generate suction inside the bottom frame 202 through the top frame 203, and then the generated suction can be transferred to the inside of the quartz glass cup 403 through the connecting frame 201, the rotating block 306, the guide block 305, the adjusting frame 304 and the guide tube 308, so that the suction can transport the coal powder to the inside of the connecting frame 201 on one side of the extension frame 210 through the guide tube 308, the guide block 305, the rotating block 306 and the adjusting frame 304. Under the action of the suction, the coal powder can squeeze the rotating rotating plate 218 and finally fall into the extension frame 210 through the bottom frame 202. At this time, the rotation speed of the quartz glass cup 403 is adjusted to accelerate so that the coal powder can be completely accumulated on the bottom edge of the quartz glass cup 403, and then it can be completely The cup is sucked into the extension frame 210, and then according to the actual monitoring results, the adjusting rod 214 is rotated to adjust the adjusting rod 214 so that the adjusting rod 214 can drive the second grinding roller 213 away from or close to the first grinding roller 211, and then the driving motor 212 is controlled to start so that the driving motor 212 can drive the first grinding roller 211 to rotate, so that the coal powder flowing through the first grinding roller 211 and the second grinding roller 213 can be squeezed and ground as required, and then the sealing plate 217 is pulled out so that the ground coal powder can be discharged and collected, so that the ground coal powder can be injected into the bottom of the quartz glass cup 403 again through the guide ring 310, and then the data of the treated coal powder is monitored again, thereby improving the actual monitoring efficiency of the equipment;
[0051] See also Fig.13 and Fig.14 , the auxiliary mechanism 4 is arranged on the base 102, and the auxiliary mechanism 4 includes a plug-in frame 401, a light source connector 402, and a quartz glass cup 403. The light source connector 402 is plugged into the top of the plug-in frame 401, and the quartz glass cup 403 is slidably plugged into the base 102. The accumulated coal powder can be evenly extended to the bottom of the quartz glass cup 403. At the same time, by controlling and adjusting the rotation speed of the quartz glass cup 403, the accumulation thickness of the coal powder at the bottom center of the quartz glass cup 403 can be conveniently adjusted, and the coal powder with larger particles can be gradually moved to the bottom edge of the quartz glass cup 403 during the rotation process, ensuring that the specifications of the coal powder at the center are uniform and the accumulation thickness is reasonable. At this time, the rotation of the quartz glass cup 403 is controlled to stop, and then the rotation speed of the quartz glass cup 403 is adjusted. The section tube 104, with the support of the adjustment tube 104, can adjust the use height of the plug-in rack 401 in the vertical direction, so that the plug-in rack 401 can drive the light source connector 402 to be close to the top of the coal powder, so that the light source generated by the light source connector 402 can pass through the coal powder to reach the input end of the near-infrared spectrometer body 101, so that the optical acquisition module of the near-infrared spectrometer body 101 can collect the monitoring light source, and then compare the collected light source information with the existing coal powder spectrum library data through the data processing module, so that the monitoring and control module of the near-infrared spectrometer body 101 can compare the collected data with the data in the existing database to generate data results, so that the equipment can efficiently perform experimental monitoring of coal powder.
[0052] The following is a detailed description of an online monitoring method for coal powder analysis based on molecular spectroscopy provided by an embodiment of the present invention, and its use method includes the following steps:
[0053] Step 1, coal powder monitoring: When monitoring coal powder, put an appropriate amount of coal powder into the center of the bottom of the quartz glass cup 403, and then insert the quartz glass cup 403 into the base 102. Under the support of the support bar 110 and the support wheel 111, the bottom of the quartz glass cup 403 can be separated from the input end of the near-infrared spectrometer body 101. At this time, the moving worm is rotated to make the moving worm cooperate with the moving worm wheel 106 to drive the threaded tube to rotate, so that the rotating threaded tube can horizontally move the adjustment push rod 107 to adjust the use position of the push rod. 107 drives the moving roller 108 to approach the two fixed rollers 112 until the moving roller 108 cooperates with the two fixed rollers 112 to stably limit the position of the quartz glass cup 403. At this time, the rotating motor 113 is controlled to start, so that the rotating motor 113 cooperates with the linkage wheel and the linkage belt to drive the corresponding fixed roller 112 to rotate, and then the rotating fixed roller 112 can drive the quartz glass cup 403 to rotate, so that the accumulated coal powder can be evenly extended to the bottom of the quartz glass cup 403. At the same time, the quartz glass cup 403 is controlled and adjusted. The rotation speed of 03 can conveniently adjust the accumulation thickness of coal powder at the bottom center of the quartz glass cup 403, and make the coal powder with larger particles gradually move to the bottom edge of the quartz glass cup 403 during the rotation process, so as to ensure that the coal powder at the center position is uniform in specifications and has a reasonable accumulation thickness. At this time, the rotation of the quartz glass cup 403 is controlled to stop, and then the adjustment tube 104 is rotated. Under the support of the adjustment tube 104, the use height of the rack 401 can be adjusted in the vertical direction, so that the rack 401 can drive the light source connector 402 to be close to the top of the coal powder, so that the light source generated by the light source connector 402 passes through the coal powder to reach the input end of the near-infrared spectrometer body 101, so that the optical acquisition module of the near-infrared spectrometer body 101 can collect the monitoring light source, and then compare the collected light source information with the existing coal powder spectrum library data through the data processing module, so that the monitoring and control module of the near-infrared spectrometer body 101 can compare the collected data with the data in the existing database to generate data results, so that the equipment can efficiently perform experimental monitoring of coal powder;
[0054] Step 2, continuous monitoring: Under the obstruction of the mask 309, the accumulated coal powder and the base 102, ensure that the coal powder in the monitored area is not easily disturbed by external light. When the monitoring is completed, the exhaust fan 205 is started by control, so that the exhaust fan 205 can generate suction inside the bottom frame 202 through the top frame 203, and then the generated suction can be transferred to the inside of the quartz glass cup 403 through the connecting frame 201, the rotating block 306, the guide block 305, the adjusting frame 304 and the conduit 308, so that the suction can transport the coal powder through the conduit 308, the guide block 305, the rotating block 306 and the adjusting frame 304 to the inside of the connecting frame 201 on one side of the extension frame 210. Under the action of the suction, the coal powder can squeeze the rotating rotating plate 218, and finally fall into the extension frame 210 through the bottom frame 202. At this time, the adjustment is made to accelerate the rotation of the quartz glass cup 403. The rotation speed is adjusted so that the coal powder can be completely accumulated on the bottom edge of the quartz glass cup 403, and then can be completely sucked into the extension frame 210. Then, according to the actual monitoring results, the adjusting rod 214 is rotated to make the adjusting rod 214 drive the second grinding roller 213 away from or close to the first grinding roller 211, and then the driving motor 212 is controlled to start so that the driving motor 212 can drive the first grinding roller 211 to rotate, so that the coal powder flowing between the first grinding roller 211 and the second grinding roller 213 can be extruded and ground as required, and then the sealing plate 217 is pulled out so that the ground coal powder can be discharged and collected, so that the ground coal powder can be injected into the bottom of the quartz glass cup 403 again through the guide ring 310, and then the data of the treated coal powder can be monitored again, so as to improve the actual monitoring efficiency of the equipment;
[0055] Step 3, switching monitoring: When the monitoring of the liquid sample is completed, the handle is rotated to drive the rotating block 306 to rotate, so that the connection frame 201 near the side of the liquid collecting frame 209 can be switched to be connected with the inside of the rotating block 306, and the generated suction can be transmitted to the inside of the conduit 308 through the connection frame 201, the rotating block 306, the guide block 305 and the adjustment frame 304 near the side of the liquid collecting frame 209, so that the monitored liquid sample can be sucked into the bottom frame 202, and then under the obstruction of the liquid separation block 207 and the baffle 206, the liquid sample can finally flow into the liquid collecting frame 209 through the extension tube 208 for centralized collection. At the same time, under the action of suction, the air entering the quartz glass cup 403 through the guide ring 310 can dry and clean the residual sample in the quartz glass cup 403, which is convenient for subsequent monitoring and use, so that the equipment can efficiently realize its functions and effectively avoid idle waste of resources.
[0056] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A coal powder analysis online monitoring system based on molecular spectroscopy, characterized in that: include: A monitoring mechanism (1), the monitoring mechanism (1) comprising a near-infrared spectrometer body (101), a base (102), a rotating component and a supporting component, the base (102) being fixedly connected to the top of the near-infrared spectrometer body (101), the interior of the base (102) being connected to an output end of the near-infrared spectrometer body (101), and the rotating component and the supporting component being both arranged on the base (102); A collecting mechanism (2), the collecting mechanism (2) comprising a bottom frame (202), two connecting frames (201), a top frame (203), a liquid collecting component and a matter collecting component, the bottom frame (202) being fixedly connected to the top of the near-infrared spectrometer body (101), the two connecting frames (201) being both connected and arranged on the outer surface of one side of the bottom frame (202), the top frame (203) being connected and arranged on the top of the bottom frame (202), an exhaust fan (205) being inserted into the top of the top frame (203), a mounting ring (204) being fixedly connected inside the top frame (203), and the liquid collecting component and the matter collecting component being both arranged on the bottom frame (202); The adjusting mechanism (3) comprises a placing frame (301), an adjusting frame (304), a guide tube (308), a cover sheet (309) and a guide ring (310); the placing frame (301) is fixedly connected to the outer surface of the base (102); the adjusting frame (304) is slidably inserted into the placing frame (301); the inside of the adjusting frame (304) and the insides of the two connecting frames (201) are both connected; the guide tube (308) is connected and arranged at the top of the adjusting frame (304); the cover sheet (309) is sleeved On the outer surface of the conduit (308), the guide ring (310) is fixedly connected to the top of the mask (309); a guide block (305) is embedded in the adjustment frame (304); the interior of the guide block (305) is connected to the interiors of the conduit (308) and the two connection frames (201); a rotating block (306) is rotatably connected to the interior of the guide block (305); the interior of the guide block (305) is connected to the interior of the conduit (308), and the interior of the guide block (305) is connected to the interior of one of the connection frames (201); and An auxiliary mechanism (4), the auxiliary mechanism (4) being arranged on the base (102), the auxiliary mechanism (4) comprising a plug-in frame (401), a light source connector (402), and a quartz glass cup (403), the light source connector (402) being plugged into the top of the plug-in frame (401), and the quartz glass cup (403) being slidably plugged into the interior of the base (102); The rotating component comprises a movable frame (105), a movable roller (108), a fixed frame (109) and two fixed rollers (112); the movable frame (105) is fixedly connected to the top of the base (102); the movable frame (105) has movable openings at the top and bottom; the movable roller (108) is slidably inserted between the two movable openings; a push rod (107) is slidably penetrated through the outer surface of one side of the movable frame (105); one end of the push rod (107) is rotatably connected to the top of the movable roller (108); the fixed frame (109) is fixedly connected to the outer surface of one side of the base (102); and the two fixed rollers (112) are rotatably connected to the inner top surface of the fixed frame (109); A threaded tube is rotatably connected to the inner wall of one side of the movable frame (105), the threaded tube is threadably connected to the push rod (107), a movable worm gear (106) is sleeved on the outer surface of the threaded tube, a movable worm is rotatably connected to the inner top surface of the movable frame (105), and the movable worm gear is meshed with the movable worm gear (106); A linkage wheel is sleeved on the outer surface of one of the fixed rollers (112), a rotating motor (113) is fixedly connected to the top of the fixed frame (109), an output end of the rotating motor (113) slides through the top of the fixed frame (109), and a linkage wheel is also sleeved on the output end of the rotating motor (113), and a linkage belt is sleeved between the outer surfaces of the two linkage wheels.
2. The on-line monitoring system for coal powder analysis based on molecular spectroscopy according to claim 1, characterized in that: Two support bars (110) are fixedly connected to an outer surface of one side of the fixing frame (109), and a support wheel (111) is rotatably connected to an outer surface of one side of each of the support bars (110).
3. The on-line monitoring system for coal powder analysis based on molecular spectroscopy according to claim 2, characterized in that: The support component comprises an insert tube (103) and an adjustment tube (104); the insert tube (103) is fixedly connected to the top of the base (102); the adjustment tube (104) is threadedly connected to the outer surface of the insert tube (103); and the insert bracket (401) is slidably inserted into the insert tube (103).
4. The on-line monitoring system for coal powder analysis based on molecular spectroscopy according to claim 3, characterized in that: The liquid collecting component comprises an extension tube (208), a liquid collecting frame (209), a liquid separation block (207) and a baffle (206); the extension tube (208) is arranged in communication with the outer surface of the other side of the bottom frame (202); the liquid collecting frame (209) is arranged in communication with one end of the extension tube (208); the bottom of the liquid collecting frame (209) is connected to a control valve; the liquid separation block (207) is fixedly connected to the inner bottom surface of the bottom frame (202); and the baffle (206) is fixedly connected between opposite inner surface walls on both sides of the bottom frame (202).
5. The on-line monitoring system for coal powder analysis based on molecular spectroscopy according to claim 4, characterized in that: The collecting component comprises an extension frame (210), a first grinding roller (211), a second grinding roller (213), a rotating plate (218), a blocking bar (219) and a sealing plate (217); the extension frame (210) is connected to the outer surface of the bottom frame (202); a driving motor (212) is fixedly connected to the outer surface of one side of the extension frame (210); the first grinding roller (211) is rotatably connected between opposite inner surfaces of two sides of the extension frame (210); one end of the first grinding roller (211) is fixedly connected to the output end of the driving motor (212); the second grinding roller (213) is slidably inserted between opposite inner surfaces of two sides of the extension frame (210); and the outer surface of one side of the extension frame (210) is threadedly connected to the outer surface of the bottom frame (202). An adjusting rod (214) is provided, one end of the adjusting rod (214) is rotatably connected to one end of the second grinding roller (213), the rotating plate (218) is rotatably connected between opposite inner walls on both sides of another connecting frame (201), the blocking strip (219) is fixedly connected between opposite inner walls on both sides of another connecting frame (201), the sealing plate (217) is slidably inserted into the outer surface of one side of the extension frame (210), the outer surface of one side of the extension frame (210) is fixedly connected with a clamping bolt (216), one end of the clamping bolt (216) slides through one end of the sealing plate (217), the outer surface of the clamping bolt (216) is threadedly connected to a limiting cap, and the inner wall of one side of the extension frame (210) is fixedly connected with a slide plate (215).
6. The on-line monitoring system for coal powder analysis based on molecular spectroscopy according to claim 5, characterized in that: The outer surface of the other side of the placement rack (301) is rotatably connected to a bidirectional threaded rod (302), and the outer surface of the bidirectional threaded rod (302) is threadedly connected to clamping strips (303) near both end edges. A guide groove is provided on the outer surface of one side of the adjustment frame (304), and a handle is fixedly connected to the outer surface of one side of the rotating block (306), and a guide rod (307) is fixedly connected to the outer surface of one side of the handle, and one end of the guide rod (307) extends into the guide groove, and one end of the guide tube (308) extends into the quartz glass cup (403).
7. A method for online monitoring of coal powder analysis based on molecular spectroscopy, characterized in that: The method for applying the on-line monitoring system for coal powder analysis based on molecular spectroscopy as described in claim 6 comprises the following steps: S1. Coal powder monitoring: When monitoring coal powder, a proper amount of coal powder is placed at the bottom center of the quartz glass cup (403), and then the quartz glass cup (403) is inserted into the base (102). With the support of the support bar (110) and the support wheel (111), the bottom of the quartz glass cup (403) is not in contact with the input end of the near-infrared spectrometer body (101). At this time, the moving worm is rotated so that the moving worm cooperates with the moving worm wheel (106) to drive the threaded tube to rotate, so that the rotating threaded tube can horizontally move to adjust the use position of the push rod (107), so that the push rod (107) drives the moving roller (108) to approach the two fixed rollers (112), until the moving roller (108) cooperates with the two fixed rollers (112) to stably limit the position of the quartz glass cup (403). At this time, the rotating motor (113) is controlled to start so that the rotating motor (113) cooperates with the linkage wheel and the linkage belt to drive the corresponding fixed roller (112). 12) rotates, and then the rotating fixed roller (112) can drive the quartz glass cup (403) to rotate, so that the accumulated coal powder can be uniformly extended to the bottom of the quartz glass cup (403), and at the same time, by controlling and adjusting the rotation speed of the quartz glass cup (403), the accumulation thickness of the coal powder at the center of the bottom of the quartz glass cup (403) can be conveniently adjusted, and the coal powder with larger particles can be gradually moved to the bottom edge of the quartz glass cup (403) during the rotation process, so as to ensure that the coal powder at the center position has uniform specifications and a reasonable accumulation thickness. At this time, the rotation of the quartz glass cup (403) is controlled to stop, and then the adjustment tube (104) is rotated. With the support of the adjustment tube (104), the use height of the plug-in rack (401) can be adjusted in the vertical direction, so that the plug-in rack (401) can drive the light source connector (402) to be close to the top of the coal powder, so that the light source generated by the light source connector (402) passes through the coal powder to reach the input end of the near-infrared spectrometer body (101); S2. Continuous monitoring: Under the obstruction of the shielding sheet (309), the accumulated coal powder and the base (102), it is ensured that the coal powder in the monitored area is not easily disturbed by external light. When the monitoring is completed, the exhaust fan (205) is started by control so that the exhaust fan (205) can generate suction inside the bottom frame (202) through the top frame (203), and then the generated suction can be transferred to the inside of the quartz glass cup (403) through the connecting frame (201), the rotating block (306), the guide block (305), the adjustment frame (304) and the conduit (308), so that the suction can transport the coal powder through the conduit (308), the guide block (305), the rotating block (306) and the adjustment frame (304) to the inside of the connecting frame (201) on one side of the extension frame (210). Under the action of the suction, the coal powder can squeeze the rotating rotating plate (218) and finally fall into the extension frame (210) through the bottom frame (202). 0), at this time, the rotation speed of the quartz glass cup (403) is adjusted to speed up so that the coal powder can be completely accumulated at the bottom edge of the quartz glass cup (403), and then can be completely sucked into the extension frame (210) by the cup, and then according to the actual monitoring result, the adjustment rod (214) is rotated to make the adjustment rod (214) drive the second grinding roller (213) away from or close to the first grinding roller (211), and then the driving motor (212) is controlled to start so that the driving motor (212) can drive the first grinding roller (211) to rotate, so that the coal powder flowing between the first grinding roller (211) and the second grinding roller (213) can be subjected to the required extrusion and grinding treatment, and then the ground coal powder can be discharged and collected by pulling out the sealing plate (217), so that the ground coal powder can be injected into the bottom of the quartz glass cup (403) again through the guide ring (310); S3. Switch monitoring: When the monitoring of the liquid sample is completed, the handle is rotated so that the handle can drive the rotating block (306) to rotate, thereby switching the connection frame (201) near the side of the liquid collecting frame (209) to communicate with the inside of the rotating block (306), and then the generated suction force can be transmitted to the inside of the conduit (308) through the connection frame (201) near the side of the liquid collecting frame (209), the rotating block (306), the guide block (305) and the adjustment frame (304), so that the monitored liquid sample can be sucked into the inside of the bottom frame (202), and then, under the obstruction of the liquid separation block (207) and the baffle (206), the liquid sample can finally flow into the inside of the liquid collecting frame (209) through the extension tube (208) for centralized collection. At the same time, under the action of the suction force, the air entering the quartz glass cup (403) through the guide ring (310) can be used to dry and clean the residual sample in the quartz glass cup (403), so as to facilitate subsequent monitoring.
Citation Information
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