Double-layer mold for PC (Polycarbonate) universal laminated slab
By designing slides, slide chutes, and strengthening support deflection brackets in double-layer molds, adjusting the angle and position of the ply plate is solved, and the problem of inability to divide the casting in different thicknesses in the existing technology is solved, meeting different usage needs and ensuring that Conveying stability.
Patent Information
- Application Number
- CN202411518388.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2024-12-20
- Estimated Expiration
- 2044-11-26
AI Technical Summary
The existing double-layer universal laminated plate molds are not easy to be cast in partitions on the same laminated plate to produce different thicknesses, resulting in limited use of the device and cannot meet different environmental and functional needs.
A universal laminated plate double-layer mold of PC is designed, including a base and a support module. The ply plate is realized through the combination of slide, slide chute, reinforced support deflection bracket, clamp, limit resistance hook, electric push rod and resistance block. The adjustment of angle and position allows the replacement of reinforcement strips of different sizes and cast molded formwork bodies, adjust the deflection stroke and spacing of the plywood to meet the casting needs of different thicknesses.
The function of pouring different thickness areas on the same stacked plate is realized, meeting different usage needs, and ensuring the stability of casting of stacked plates.
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Figure CN119159664A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of laminated plate moulds, and more specifically to a PC universal laminated plate double-layer mould. Background Art
[0002] With the promotion of concepts such as green buildings and low-carbon buildings in the construction field in my country, the pouring of reinforced concrete is one of the most important tasks in the field of civil engineering. In the process of pouring various types of concrete slabs, whether it is on-site pouring or prefabrication in advance, corresponding molds are required.
[0003] Among them, the patent with publication number CN220864291UPC discloses a double-layer universal laminated plate mold, including a laminated plate mold body, which is composed of four side molds spliced together, and each side mold is mainly composed of an upper cover mold, a lower bottom mold, a positioning block and a connecting piece, and the upper cover mold is arranged on the top of the lower bottom mold.
[0004] When the structure is in use, through the cooperation of the lower base mold, the upper cover mold, the connecting parts, the positioning blocks and other high limit blocks and the sealing rubber parts, the relative position between the upper cover mold and the lower base mold can be adjusted according to the actual use requirements through the fixed connection of the positioning blocks and the connecting parts, so as to obtain molds of different specifications, so as to meet the use requirements of different molds in different environments. However, different areas on the composite board may be used for different functional requirements, such as load-bearing, heat insulation or sound insulation. When in use, the structure is not easy to cast different thicknesses on the same composite board, which causes limitations in the use of the device and cannot meet different use requirements. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides a PC universal laminated plate double-layer mold, aiming to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a PC universal laminated board double-layer mold comprises a base, and a plurality of supporting modules are arranged on the base.
[0007] The support module includes a slide seat arranged on the top of the base, one end of the slide seat is provided with an angle-adjustable clamping plate, the upper surface of the base is provided with a plurality of slide grooves, and each of the slide seats is slidably connected to the slide groove, and a reinforced support deflection bracket is rotatably connected to the slide seat, the reinforced support deflection bracket is sleeved on the outer side of the clamping plate, the reinforced support deflection bracket is rotatably connected to the clamping plate through an axle pin, and a limited interference hook is fixedly provided on the bottom of the clamping plate, the limited interference hook extends into the reinforced support deflection bracket and is clamped with the reinforced support deflection bracket, the vertical cross-section of one end of the slide seat is arc-shaped, and a plurality of adaptation holes are opened through the slide seat.
[0008] It can be seen that in the above technical scheme, the limiting shaft passes through the corresponding adapter hole to limit the center cross bar and the reinforced support deflection bracket, and then realizes the function of first adjusting the angle of the reinforced support deflection bracket and the clamping plate, and then combines the electric push rod to drive the spring and the displacement of the resistance block to adjust the clamping plate, so as to realize the function of adjusting the deflection stroke of the clamping plate, and through the setting of the limiting resistance hook, it is convenient for one end of the clamping plate to be stuck on the reinforced support deflection bracket after adjustment, so that it is easy to lock the two adjacent first casting and forming templates, the second casting and forming templates and the third casting and forming templates after they are close to each other, so as to ensure the stability of the casting and forming of the composite plate.
[0009] A limiting groove is provided on one side of the clamping plate, a reinforcing rib is slidably connected in the limiting groove, a first casting and forming template body is fixedly arranged on one side of the top of the reinforcing rib, a second casting and forming template body is arranged at the bottom of the first casting and forming template body, a third casting and forming template body is arranged at the bottom of the second casting and forming template body, and the second casting and forming template body and the third casting and forming template body are both fixedly arranged on the reinforcing rib;
[0010] It can be seen that in the above technical scheme, the reinforcing ribs, the first casting and forming formwork, the second casting and forming formwork and the third casting and forming formwork of corresponding sizes are replaced according to needs, and the first casting and forming formwork, the second casting and forming formwork and the third casting and forming formwork are easily installed on the corresponding clamping plates through the reinforcing ribs. At the same time, the position of the slide belt is adjusted through the slide groove, which makes it easy to cast composite panels of different sizes.
[0011] A limiting seat is provided at one end of the reinforced support deflection bracket, and two abutting inclined plates are clamped on the limiting seat, and a central cross bar is clamped in the middle of the abutting inclined plates, and a frame opening is penetrated through the central cross bar, and one end of the central cross bar extends to the middle of the reinforced support deflection bracket and is clamped with the reinforced support deflection bracket, an electric push rod is inserted into the limiting seat, and a resistance block is provided at one end of the electric push rod, and a spring is provided at the output end of the electric push rod, and one end of the spring is installed on the resistance block, and a limiting shaft is inserted in the adapter hole, and one end of the limiting shaft penetrates the frame opening and the reinforced support deflection bracket and is rotatably connected to the adapter hole.
[0012] It can be seen that in the above technical solution, the electric push rod is started to drive the spring and the resistance block to move. When the resistance block moves, it drives the axle pin sleeve to move, and then the clamp plate rotates along the axis point of the connection between the clamp plate and the reinforcing support deflection bracket, so that the angle and position of the reinforcing ribs, the first casting forming template body, the second casting forming template body and the third casting forming template body can be changed. When the angle of the clamp plate is adjusted, the two adjacent first casting forming template bodies, the second casting forming template body and the third casting forming template body will be close to each other, realizing the function of adjusting the distance between the two adjacent structures, and realizing that the composite board is cast between the two third casting forming template bodies and then solidified. The angle of the clamp plate is adjusted so that the two second casting forming template bodies are close to each other or the first casting forming template bodies are close to each other, which makes it easy to cast areas of different thicknesses on the same composite board according to needs.
[0013] Technical effects and advantages of the present invention:
[0014] 1. The present invention facilitates the first casting and forming template body, the second casting and forming template body and the third casting and forming template body to be installed on the corresponding clamping plate through the reinforcing ribs by replacing the reinforcing ribs, the first casting and forming template body, the second casting and forming template body and the third casting and forming template body through the reinforcing ribs, and at the same time, the position of the slide belt is adjusted through the slide groove, so that it is easy to cast composite boards of different sizes;
[0015] 2. The present invention drives the displacement of the shaft pin sleeve when the resistance block is displaced, and then causes the clamping plate to rotate along the axis point of the connection between the clamping plate and the reinforcing support deflection bracket, so that the two adjacent first casting and forming templates, the second casting and forming templates and the third casting and forming templates are close to each other, and the function of adjusting the distance between the two adjacent structures is realized. After the composite board is cast between the two third casting and forming templates and solidified, the angle of the clamping plate is adjusted so that the two second casting and forming templates are close to each other or the first casting and forming templates are close to each other, which makes it easy to cast areas of different thicknesses on the same composite board according to needs;
[0016] 3. The present invention limits the central cross bar and the reinforcing support deflection bracket by passing the limiting shaft through the corresponding adapter hole, and then realizes the function of first adjusting the angle of the reinforcing support deflection bracket and the clamping plate, and then adjusts the clamping plate in combination with the electric push rod driving spring and the displacement of the resistance block, so as to realize the function of adjusting the deflection stroke of the clamping plate, and through the setting of the limiting resistance hook, it is convenient for one end of the clamping plate to be stuck on the reinforcing support deflection bracket after adjustment, so that it is easy to lock the two adjacent first casting and forming template bodies, the second casting and forming template bodies and the third casting and forming template bodies after they are close to each other, so as to ensure the stability of the casting and forming of the composite plate;
[0017] 4. In summary, through the corresponding coordinated use of various structures, the first casting and forming formwork body, the second casting and forming formwork body and the third casting and forming formwork body are installed on the corresponding clamping plates through reinforcing ribs. At the same time, the position of the slide belt is adjusted through the slide groove, which is easy to cast composite panels of different sizes, so that the two adjacent first casting and forming formwork bodies, the second casting and forming formwork bodies and the third casting and forming formwork bodies are close to each other, thereby realizing the function of adjusting the distance between the two adjacent structures, and realizing that the composite panel is cast between the two third casting and forming formwork bodies and then solidified, the clamping plate angle is adjusted so that the two second casting and forming formwork bodies are close to each other or the first casting and forming formwork bodies are close to each other, which makes it easy to cast areas of different thicknesses on the same composite panel according to needs to meet different usage requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the present invention, the following briefly introduces the drawings required to be used in some embodiments of the present invention. Obviously, the drawings described below are only drawings of some embodiments of the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings. In addition, the drawings described below can be regarded as schematic diagrams, and are not limitations on the actual size of the product involved in the embodiments of the present invention, the actual process of the method, the actual timing of the signal, etc.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0020] Figure 2 It is a side view of the overall structure of the present invention.
[0021] Figure 3 It is a three-dimensional diagram of the support module of the present invention.
[0022] Figure 4 This is a three-dimensional view of the slide seat and the reinforcing support deflection bracket of the present invention installed on the base.
[0023] Figure 5 It is a three-dimensional diagram of the limiting seat and the abutting inclined plate of the present invention.
[0024] Figure 6 It is a stereoscopic diagram of the central cross bar, the electric push rod, the abutment block, the spring and the shaft pin sleeve of the present invention.
[0025] Figure 7 It is a stereoscopic diagram of the splint, reinforcing ribs, the first casting and forming template body, the second casting and forming template body and the third casting and forming template body of the present invention.
[0026] The reference numerals are: 1, base; 101, slide seat; 102, slide groove; 103, reinforcing support deflection bracket; 104, clamping plate; 105, adapter hole;
[0027] 2. Limiting groove; 201. Reinforcing rib; 202. First casting and forming template; 203. Second casting and forming template; 204. Third casting and forming template; 205. Limiting and abutting hook;
[0028] 3. Limit seat; 301. Center cross bar; 302. Electric push rod; 303. Resistance block; 304. Spring; 305. Axle pin sleeve; 306. Resistance inclined plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0030] The terms "first", "second", "third" in the embodiments of the present application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, the features defined as "first", "second", "third" can expressly or implicitly include at least one of the features. In the description of the present application, the meaning of "multiple" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes steps or units that are not listed, or optionally also includes other steps or units inherent to these processes, methods, products or devices.
[0031] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0032] As attached Figure 1 - Figure 7The PC universal composite board double-layer mold shown in the figure, through the support module set on the base 1, through the corresponding coordination of various structures, the first casting and forming template body 202, the second casting and forming template body 203 and the third casting and forming template body 204 are installed on the corresponding clamping plate 104 through the reinforcing rib 201, and the position of the slide seat 101 is adjusted through the slide groove 102, so that composite boards of different sizes can be easily cast, so that two adjacent first casting and forming template bodies 202, the second casting and forming template body 203 and the third casting and forming template body 204 are close to each other, so as to realize the function of adjusting the distance between two adjacent structures, so that the composite board is cast between the two third casting and forming template bodies 204 and solidified, and the angle of the clamping plate 104 is adjusted so that the two second casting and forming template bodies 203 are close to each other or the first casting and forming template body 202 are close to each other, so that it is easy to partition and cast areas of different thicknesses on the same composite board according to needs, so as to meet different usage needs, and the specific structural arrangement of the components is as follows;
[0033] The support module includes a slide 101 arranged on the top of the base 1, and an angle-adjustable splint 104 is arranged at one end of the slide 101. A plurality of slide grooves 102 are provided on the upper surface of the base 1, and each slide 101 is slidably connected to the slide groove 102. A reinforced support deflection bracket 103 is rotatably connected to the slide 101, and the reinforced support deflection bracket 103 is sleeved on the outer side of the splint 104. The reinforced support deflection bracket 103 is rotatably connected to the splint 104 through an axle pin, and a limited interference hook 205 is fixedly provided at the bottom of the splint 104, and the limited interference hook 205 extends into the reinforced support deflection bracket 103 and is clamped with the reinforced support deflection bracket 103. The vertical cross-section of one end of the slide 101 is arc-shaped, and a plurality of adapter holes 105 are penetrated and opened on the slide 101.
[0034] A limiting groove 2 is provided on one side of the clamping plate 104, a reinforcing rib 201 is slidably connected in the limiting groove 2, a first casting and forming template body 202 is fixedly arranged on one side of the top of the reinforcing rib 201, a second casting and forming template body 203 is arranged at the bottom of the first casting and forming template body 202, a third casting and forming template body 204 is arranged at the bottom of the second casting and forming template body 203, and the second casting and forming template body 203 and the third casting and forming template body 204 are both fixedly arranged on the reinforcing rib 201;
[0035] A limit seat 3 is provided at one end of the reinforced support deflection bracket 103, and two abutting inclined plates 306 are clamped on the limit seat 3. A central cross bar 301 is clamped in the middle of the abutting inclined plates 306. A frame opening is penetrated through the central cross bar 301, and one end of the central cross bar 301 extends to the middle of the reinforced support deflection bracket 103 and is clamped with the reinforced support deflection bracket 103. An electric push rod 302 is inserted into the limit seat 3, and a resistance block 303 is provided at one end of the electric push rod 302. A spring 304 is provided at the output end of the electric push rod 302, and one end of the spring 304 is installed on the resistance block 303. A limit shaft is inserted in the adapter hole 105, and one end of the limit shaft penetrates the frame opening and the reinforced support deflection bracket 103 and is rotatably connected to the adapter hole 105.
[0036] According to the above structure, when in use, the staff installs the device at the designated position, and when casting the composite slab, the reinforcing ribs 201, the first casting and forming template body 202, the second casting and forming template body 203 and the third casting and forming template body 204 of corresponding sizes are replaced according to needs, so that the first casting and forming template body 202, the second casting and forming template body 203 and the third casting and forming template body 204 are easily installed on the corresponding clamping plate 104 through the reinforcing ribs 201, and the position of the slide seat 101 is adjusted through the slide groove 102, so that composite slabs of different sizes can be easily cast.
[0037] At the same time, the electric push rod 302 is started to drive the spring 304 and the resistance block 303 to move. When the resistance block 303 moves, it also drives the shaft pin sleeve 305 to move, thereby causing the splint 104 to rotate along the axis point of the connection between the splint 104 and the reinforcing support deflection bracket 103, so that the angles and positions of the reinforcing ribs 201, the first casting and forming template body 202, the second casting and forming template body 203 and the third casting and forming template body 204 are changed. When the angle of the splint 104 is adjusted, the two adjacent first casting and forming template bodies 202, the second casting and forming template body 203 and the third casting and forming template body 204 are brought close to each other, realizing the function of adjusting the distance between the two adjacent structures, and realizing that the composite board is cast between the two third casting and forming template bodies 204 and then solidified, the angle of the splint 104 is adjusted so that the two second casting and forming template bodies 203 are brought close to each other or the first casting and forming template body 202 are brought close to each other, which makes it easy to cast areas of different thicknesses on the same composite board according to needs.
[0038] When the device is in use, the limiting shaft passes through the corresponding adapter hole 105 to limit the center cross bar 301 and the reinforced support deflection bracket 103, and then realizes the function of first adjusting the angle of the reinforced support deflection bracket 103 and the clamping plate 104, and then combines the electric push rod 302 to drive the spring 304 and the resistance block 303 to move to adjust the clamping plate 104, so as to realize the function of adjusting the deflection stroke of the clamping plate 104, and through the setting of the limiting resistance hook 205, it is convenient for one end of the clamping plate 104 to be stuck on the reinforced support deflection bracket 103 after adjustment, so that it is easy to lock the two adjacent first casting and forming templates 202, the second casting and forming templates 203 and the third casting and forming templates 204 after they are close to each other, so as to ensure the stability of the casting and forming of the composite plate.
[0039] Different from the prior art, the present application discloses a PC universal composite plate double-layer mold. Through the corresponding coordinated use of various structures, the first casting and forming template body 202, the second casting and forming template body 203 and the third casting and forming template body 204 are installed on the corresponding clamping plate 104 through the reinforcing ribs 201. At the same time, the position of the slide seat 101 is adjusted through the slide groove 102, which is easy to cast composite plates of different sizes, so that the two adjacent first casting and forming template bodies 202, the second casting and forming template bodies 203 and the third casting and forming template bodies 204 are close to each other, realizing the function of adjusting the distance between the two adjacent structures, and realizing that the composite plate is cast between the two third casting and forming template bodies 204 and then solidified. The angle of the clamping plate 104 is adjusted so that the two second casting and forming template bodies 203 are close to each other or the first casting and forming template bodies 202 are close to each other, which is easy to cast areas of different thicknesses on the same composite plate according to needs to meet different usage requirements.
[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A PC universal laminated board double-layer mold, comprising a base (1), characterized in that: The base (1) is provided with a plurality of support modules; The support module comprises a slide seat (101) arranged on the top of the base (1), and a clamping plate (104) with an adjustable angle is arranged at one end of the slide seat (101); A limiting groove (2) is provided on one side of the clamping plate (104), a reinforcing rib (201) is slidably connected in the limiting groove (2), a first casting and forming template body (202) is fixedly arranged on one side of the top of the reinforcing rib (201), a second casting and forming template body (203) is arranged at the bottom of the first casting and forming template body (202), a third casting and forming template body (204) is arranged at the bottom of the second casting and forming template body (203), and the second casting and forming template body (203) and the third casting and forming template body (204) are both fixedly arranged on the reinforcing rib (201).
2. The PC universal laminated board double-layer mold according to claim 1, characterized in that: A plurality of slide grooves (102) are provided on the upper surface of the base (1), and each of the slide seats (101) is slidably connected to the slide grooves (102).
3. The PC universal laminated board double-layer mold according to claim 1, characterized in that: A reinforcing support deflection bracket (103) is rotatably connected to the slide seat (101), and the reinforcing support deflection bracket (103) is sleeved on the outer side of the clamping plate (104).
4. The PC universal laminated board double-layer mold according to claim 3, characterized in that: The reinforcing support deflection bracket (103) and the clamping plate (104) are rotatably connected via an axle pin, and a limit contact hook (205) is fixedly provided at the bottom of the clamping plate (104), and the limit contact hook (205) extends into the reinforcing support deflection bracket (103) and is clamped with the reinforcing support deflection bracket (103).
5. The PC universal laminated board double-layer mold according to claim 1, characterized in that: The vertical cross-section of one end of the slide seat (101) is arc-shaped, and a plurality of adapting holes (105) are formed through the slide seat (101).
6. The PC universal laminated board double-layer mold according to claim 1, characterized in that: A limit seat (3) is provided at one end of the reinforcing support deflection bracket (103), and two abutting inclined plates (306) are clamped on the limit seat (3).
7. The PC universal laminated board double-layer mold according to claim 6, characterized in that: A central cross bar (301) is clamped in the middle of the abutting inclined plate (306), a frame opening is penetrated through the central cross bar (301), and one end of the central cross bar (301) extends to the middle of the reinforcing support deflection bracket (103) and is clamped with the reinforcing support deflection bracket (103).
8. The PC universal laminated board double-layer mold according to claim 6, characterized in that: An electric push rod (302) is plugged into the limit seat (3), one end of the electric push rod (302) is provided with a resistance block (303), an output end of the electric push rod (302) is provided with a spring (304), and one end of the spring (304) is mounted on the resistance block (303).
9. The PC universal laminated board double-layer mold according to claim 8, characterized in that: A shaft pin sleeve (305) is fixedly provided at one end of the abutment block (303), and the shaft pin sleeve (305) extends onto the clamping plate (104) and is rotatably connected to the clamping plate (104).
10. The PC universal laminated board double-layer mold according to claim 6, characterized in that: A limiting shaft is inserted into the adapting hole (105), and one end of the limiting shaft passes through the frame opening and the reinforcing support deflection bracket (103) and is rotatably connected to the adapting hole (105).
Citation Information
Patent Citations
Concrete prefabricated laminated slab pouring mold capable of adjusting distance between extending steel bars
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