Transport vehicle for transferring stacker to switch between multiple lanes and transfer method thereof

By designing a transport vehicle that can transfer stacker cranes to switch between multiple aisles, and using a ground-based rail positioning platform and a rail-aligning drive device to achieve precise docking between the stacker crane and the aisle track, the problem of the stacker crane being able to switch only between adjacent aisles is solved, thereby improving the efficiency and flexibility of the logistics warehousing operation system.

CN119160569BActive Publication Date: 2025-10-03SHENZHEN HONGWEI AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411530131.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-03
Estimated Expiration
2044-10-30

AI Technical Summary

Technical Problem

In the existing technology, stacker cranes can only switch between adjacent aisles and cannot achieve long-distance aisle switching, which limits the efficiency and flexibility of stacker cranes switching aisles in logistics warehousing operation systems.

Method used

A transport vehicle is designed for transferring stacking cranes and switching between multiple aisles. The precise docking of the stacking crane and the aisle track is achieved through the cooperation of the ground-based rail positioning platform and the rail-aligning drive device. The vehicle includes components such as the vehicle body traveling mechanism, the vehicle body load-bearing frame, the rail-aligning drive device and the ground-based rail positioning platform, ensuring that the stacking crane can be switched over long distances across aisles.

Benefits of technology

It improves the production efficiency and equipment utilization rate of the logistics warehousing operation system, reduces equipment investment costs, enhances the diversity of equipment layout and production processes, and realizes efficient and flexible switching of stacker cranes in multiple aisles.

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Abstract

The present invention discloses a transport vehicle for switching a stacker between multiple lanes and a transport method thereof, wherein the transport vehicle includes a ground vehicle track and a plurality of lane tracks arranged beside the ground vehicle track, a vehicle body running mechanism capable of moving along the ground vehicle track, a vehicle body carrying frame provided on the vehicle body running mechanism, a vehicle-mounted stacker running track for connecting with the lane tracks, a ground track alignment platform provided at the beginning of each lane track, and a track alignment drive device provided on the vehicle body carrying frame for cooperating with the ground track alignment platform and connecting the vehicle-mounted stacker running track with the lane tracks. The transport vehicle of the present invention can improve the alignment accuracy of the lane tracks and the vehicle-mounted stacker running track, meet the operating requirements of the lane track stacker, and enable the stacker to switch between multiple lane tracks.
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Description

Technical Field

[0001] The present invention relates to the technical field of logistics systems, and in particular to a transport vehicle for switching a transfer stacker on multiple lanes and a transfer method thereof. Background Art

[0002] With the rapid development of today's logistics industry, the planning of logistics warehousing operation systems has become increasingly diversified. While meeting production efficiency, the entire workshop is also maximizing equipment utilization and economic costs. In the logistics warehousing operation system, the number of scenarios in which the same stacker crane switches to tracks in multiple aisles is also increasing. In the past, stacker cranes switched aisles mostly by laying U-shaped tracks to connect Track 1 of the first aisle with Track 2 of the second aisle, allowing the stacker crane to turn from the first aisle to the second aisle along the U-shaped track. This method has the disadvantage that the stacker crane can only switch between adjacent aisles and cannot cross aisles to achieve long-distance aisle switching, which limits the efficiency and flexibility of stacker cranes switching aisles in the logistics warehousing operation system. Summary of the Invention

[0003] The purpose of the present invention is to provide a transport vehicle and a transfer method for transferring a stacker to switch between multiple aisles, so as to solve the shortcomings of the prior art that the stacker can only switch between adjacent aisles and cannot cross aisles to achieve long-distance aisle switching, which limits the efficiency and flexibility of the stacker switching aisles in the logistics warehousing operation system.

[0004] The present invention provides a transport vehicle for switching a transfer stacker on multiple lanes, comprising a ground vehicle track and a plurality of lane tracks arranged beside the ground vehicle track, a vehicle body running mechanism capable of moving along the ground vehicle track, a vehicle body bearing frame being provided on the vehicle body running mechanism, a vehicle-mounted stacker running track for connecting with the lane tracks, a ground rail positioning platform being provided at the starting end of each of the lane tracks, and a rail-aligning drive device being provided on the vehicle body bearing frame for cooperating with the ground rail positioning platform and connecting the vehicle-mounted stacker running track with the lane tracks.

[0005] The above-mentioned transport vehicle for switching between multiple aisles of a transfer stacker is characterized in that the rail driving device includes a rail driving motor, a rail driving motor fixing seat, a rotating push rod assembly, a rail positioning rod, a rail positioning rod fixing seat, an induction switch bracket and an induction switch trigger piece. The rail driving motor fixing seat is arranged on the vehicle body carrier frame, the rail driving motor is arranged on the rail driving motor fixing seat, the rotating push rod assembly is connected to the rail driving motor, the rail positioning rod is connected to the rotating push rod assembly, the rail positioning rod fixing seat is sleeved on the rail positioning rod, the induction switch bracket is arranged above the rail positioning rod fixing seat, and the induction switch trigger piece is arranged on the rail positioning rod.

[0006] The above-mentioned transport vehicle for switching between a plurality of aisles for a transfer stacker is characterized in that the ground rail positioning platform includes a positioning platform base, an adjustable positioning plate mounting seat and a square hole positioning plate. The positioning platform base is arranged on the ground at the starting end of the aisle track, the adjustable positioning plate mounting seat is arranged above the positioning platform base, the square hole positioning plate is arranged on the adjustable positioning plate mounting seat, and the square hole positioning plate is provided with a guide hole that matches the rail positioning rod, and the protruding end head of the rail positioning rod is shaped as a square cone head.

[0007] The transport vehicle for switching between multiple aisles of a transfer stacker as described above, wherein the vehicle body walking mechanism includes a walking beam arranged on the ground driving track, a walking drive motor arranged on the front end of the walking beam, bearing seats arranged on the front and rear ends of the walking beam, a driving shaft and a driving wheel arranged on the bearing seat at the front end, a driven shaft and a driven wheel arranged on the bearing seat at the rear end, and a guide wheel group arranged at the front and rear ends of the walking beam and straddling both sides of the ground driving track, and a track cleaner is provided on the outer side of the guide wheel group.

[0008] As described above, a transport vehicle for transferring and stacking a stacker to switch between multiple aisles also includes a laser ranging system for detecting the position of the vehicle body walking mechanism on the ground driving track. The laser ranging system includes a vehicle-mounted laser ranging sensing unit arranged on the vehicle body load-bearing frame, and a ground laser ranging reflecting unit arranged on the ground at one end of the ground driving track.

[0009] The transport vehicle for switching between multiple aisles of a transfer stacker as described above also includes a control system for communication control, and the control system includes a vehicle-mounted wireless communication mobile unit arranged on the vehicle body load-bearing frame, a ground wireless communication fixed unit arranged on the ground at the other end of the ground driving track, a vehicle-mounted operating platform arranged on the vehicle body load-bearing frame, and a vehicle-mounted control electrical cabinet arranged on the vehicle-mounted operating platform.

[0010] As described above, in a transport vehicle for transferring a stacker to switch between multiple lanes, the vehicle body carrier is provided with a vehicle body upper frame, and the vehicle body upper frame is provided with a cargo guide rod for guiding and supporting the stacker.

[0011] As described above, a transport vehicle for transferring a stacker to switch between multiple lanes also includes a movable stop mechanism for preventing the stacker from rushing out. The movable stop mechanism includes a movable stop drive device arranged on the vehicle body carrier, and a ground movable stop platform arranged beside the ground driving track and cooperating with the movable stop drive device.

[0012] As described above, a transport vehicle for transferring a stacker to switch between multiple lanes, the transport vehicle also includes a power supply system for providing power to the stacker and the transport vehicle, and the power supply system includes a vehicle-mounted stacker power supply busbar arranged on the vehicle body carrier, and a ground vehicle power supply busbar arranged next to the ground vehicle track.

[0013] The present invention also provides a transfer method for a transfer stacker to switch between multiple lanes, using a transport vehicle for switching between multiple lanes using the transfer stacker as described above. The steps of the transfer method are as follows:

[0014] S1: The transport vehicle movement instruction signal is transmitted to the vehicle-mounted wireless communication mobile unit via the ground wireless communication fixed unit. The PLC in the vehicle-mounted control cabinet receives the instruction and drives the travel drive motor of the vehicle body travel mechanism to work. The travel drive motor of the vehicle body travel mechanism drives the driving wheel of the vehicle body travel mechanism to rotate, thereby driving the transport vehicle to move.

[0015] S2: Then the vehicle-mounted laser ranging sensing unit is used to perform addressing and drive the transport vehicle to stop at the position required to stop in the instruction;

[0016] S3: When the transport vehicle stops, the travel drive motor of the vehicle body travel mechanism releases the brake to release the brake in the travel direction;

[0017] S4: Then the rail driving device starts to work, the rail driving motor of the rail driving device drives the rotary push rod assembly of the rail driving device, the rotary push rod assembly of the rail driving device converts the rotary motion into linear motion, the push rod in the rotary push rod assembly of the rail driving device extends forward, the push rod of the rotary push rod assembly of the rail driving device drives the rail positioning rod of the rail driving device to extend forward, and the rail positioning rod of the rail driving device is slowly inserted into the guide hole of the square hole positioning plate;

[0018] S5: During the extension of the rail positioning rod of the rail driving device, the ground rail positioning platform corrects the position of the vehicle-mounted stacker running track to drive the transport vehicle to perform micro-displacement alignment in the walking direction, with an error value of ±0.5mm, and drives the stacker from the vehicle-mounted stacker running track to the lane track to work.

[0019] The implementation of the present invention will have the following beneficial effects:

[0020] In the present invention, the transport vehicle includes a ground traveling track and a plurality of lane tracks arranged beside the ground traveling track, a vehicle body running mechanism capable of moving along the ground traveling track, a vehicle body carrying frame provided on the vehicle body running mechanism, a vehicle body carrying frame provided with a vehicle-mounted stacker running track for connecting with the lane track, a ground track alignment platform provided at the beginning of each lane track, and a track alignment drive device provided on the vehicle body carrying frame for cooperating with the ground track alignment platform and connecting the vehicle-mounted stacker running track with the lane track. By cooperating with the ground track alignment platform and the track alignment drive device, the vehicle-mounted stacker running track is connected with the lane track, so that the stacker can cross the lane to realize long-distance lane switching, thereby improving the efficiency and flexibility of the stacker switching lane in the logistics warehousing operation system; and by cooperating with the ground track alignment platform and the track alignment drive device, the parking error of the stacker is reduced, and the alignment accuracy of the lane track and the vehicle-mounted stacker running track is ensured. Compared with the existing technology, the present invention increases the diversity of equipment layout and production process planning of the logistics warehousing operation system, improves the production efficiency and equipment utilization rate of the entire logistics warehousing operation system, and has the advantages and benefits of improving equipment production rhythm, improving equipment utilization rate, reducing equipment investment quantity, and reducing equipment investment cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 is a diagram illustrating an example layout of an application scenario of a transport vehicle according to an exemplary embodiment;

[0023] Figure 2 is an axonometric view of the entire transport vehicle (transport vehicle combined with tracks) according to an exemplary embodiment;

[0024] Figure 3 is a front view of a transport vehicle according to an exemplary embodiment;

[0025] Figure 4 FIG1 is a left side view of a transport vehicle according to an exemplary embodiment;

[0026] Figure 5 is a top view of a transport vehicle according to an exemplary embodiment;

[0027] Figure 6 is an axonometric view of a transport vehicle according to an exemplary embodiment;

[0028] Figure 7 is an axonometric diagram of a rail-aligning driving device and a ground-aligning rail positioning platform of a transport vehicle according to an exemplary embodiment;

[0029] Figure 8 This is a diagram illustrating an exemplary rail alignment operation of a rail alignment drive device of a transport vehicle and a ground rail alignment positioning platform according to an exemplary embodiment;

[0030] Figure 9 This is an example diagram showing a transport vehicle after completing the track alignment action according to an exemplary embodiment.

[0031] Among them: 1. Vehicle traveling mechanism; 101. Traveling crossbeam; 102. Traveling drive motor; 103. Bearing seat; 104. Driving shaft; 105. Driving wheel; 106. Driven shaft; 107. Driven wheel; 108. Guide wheel group; 109. Track cleaner; 2. Vehicle carrying frame; 3. Vehicle upper frame; 4. Cargo guide rod; 5. Track driving device; 501. Track driving motor; 502. Track driving motor fixing seat; 503. Rotating push rod assembly; 504. Track positioning rod; 505. Track positioning rod fixing seat; 506. Induction switch bracket; 507. Induction Switch trigger piece; 6. Live gear drive device; 7. Vehicle-mounted stacker running track; 8. Vehicle-mounted stacker power supply busbar; 9. Vehicle-mounted laser ranging sensing unit; 10. Vehicle-mounted wireless communication mobile unit; 11. Vehicle-mounted control cabinet; 12. Vehicle-mounted operating platform; 13. Ground driving track; 14. Ground driving power supply busbar; 15. Ground laser ranging reflective unit; 16. Ground wireless communication fixed unit; 17. Ground rail positioning platform; 171. Positioning platform base; 172. Adjustable positioning plate mounting seat; 173. Square hole positioning plate; 18. Ground live gear platform; 19. Laneway track. DETAILED DESCRIPTION

[0032] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0035] In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "connect," "fixed," etc. should be understood broadly. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in this specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0037] See also Figures 1-9The present invention provides a transport vehicle for switching a transfer stacker on multiple aisles, comprising a ground traveling track 13 and a plurality of aisle tracks 19 arranged beside the ground traveling track 13, a vehicle body running mechanism 1 capable of moving along the ground traveling track 13, a vehicle body carrying frame 2 being provided on the vehicle body running mechanism 1, a vehicle-mounted stacker running track 7 for connecting with the aisle track 19, a ground rail positioning platform 17 being provided at the starting end of each of the aisle tracks 19, a rail-aligning drive device 5 being provided on the vehicle body carrying frame 2 for cooperating with the ground rail positioning platform 17 and connecting the vehicle-mounted stacker running track 7 with the aisle track 19. By cooperating with the ground rail positioning platform 17 and the rail driving device 5, the vehicle-mounted stacker crane running track 7 is connected to the aisle track 19, so that the stacker crane can cross the aisle to realize long-distance aisle switching, thereby improving the efficiency and flexibility of the stacker crane switching aisle in the logistics warehousing operation system; and by cooperating with the ground rail positioning platform 17 and the rail driving device 5, the parking error of the stacker crane is reduced, and the alignment accuracy of the aisle track 19 and the vehicle-mounted stacker crane running track 7 is guaranteed, meeting the system's demand for freely choosing to switch aisles according to production tasks. At the same time, in the process of the stacker crane switching aisles, a precise rail positioning method is adopted to ensure the reliable passability and stability of the stacker crane at the track docking point, thereby realizing efficient, accurate and safe transportation of the stacker crane.

[0038] Specifically, the vehicle body walking mechanism 1 is used to realize the walking drive of the transport vehicle; the vehicle body load-bearing frame 2 is used to realize the bearing of various structural parts on the transport vehicle, which is welded with metal steel sections, and the upper part is correspondingly designed with assembly surfaces and assembly holes, which play the role of connecting the upper parts and bearing; the rail driving device 5 is used to realize the precise alignment of different tracks when the transport vehicle transfer stacker switches lanes; the ground rail positioning platform 17 is used to realize the precise alignment of the transport vehicle's on-board track and the ground lane track 19 when the transport vehicle transfer stacker switches lanes; the ground driving track 13 is used to realize the walking support of the transport vehicle; the on-board stacker running track 7 is used to realize the walking support of the stacker when the transport vehicle is loading the stacker. In this way, through the mutual cooperation of the rail driving device 5 and the ground rail positioning platform 17, the alignment accuracy of the aisle rail 19 and the vehicle-mounted stacker operating track 7 can be achieved within ±0.5mm, thereby meeting the operating requirements of the aisle rail stacker, so that the stacker can switch on multiple aisle rails 19.

[0039] See also Figure 7 and Figure 8In this solution, the rail alignment drive device 5 includes a rail alignment drive motor 501, a rail alignment drive motor fixing seat 502, a rotary push rod assembly 503, a rail alignment positioning rod 504, a rail alignment positioning rod fixing seat 505, an induction switch bracket 506, and an induction switch trigger piece 507. The rail alignment drive motor fixing seat 502 is arranged on the vehicle body carrier 2, the rail alignment drive motor 501 is arranged on the rail alignment drive motor fixing seat 502, the rotary push rod assembly 503 is connected to the rail alignment drive motor 501, the rail alignment positioning rod 504 is connected to the rotary push rod assembly 503, the rail alignment positioning rod fixing seat 505 is sleeved on the rail alignment positioning rod 504, the induction switch bracket 506 is arranged above the rail alignment positioning rod fixing seat 505, and the induction switch trigger piece 507 is arranged on the rail alignment positioning rod 504. Specifically, the rail-aligning drive motor fixing seat 502 is arranged on the vehicle body carrier frame 2, and the rail-aligning drive motor 501 is installed on the rail-aligning drive motor fixing seat 502. The rail-aligning drive motor 501 is connected to the rotating push rod assembly 503 through a coupling, and the rotating push rod assembly 503 is connected to the rail-aligning positioning rod 504 through a connecting pin. When the rail-aligning drive motor 501 is working, it will first drive the rotating push rod assembly 503, and the rotating push rod assembly 503 will convert the rotational motion into linear motion, driving the rail-aligning positioning rod 504 to slide forward and backward in a straight line. The rail-aligning positioning rod fixing seat 505 is sleeved on the rail-aligning positioning rod 504, and a copper sleeve is installed inside the rail-aligning positioning rod fixing seat 505, and the shaft hole clearance with the rail-aligning positioning rod 504 is matched, so that the rail-aligning positioning rod 504 slides forward in a straight line when pushed; the induction switch bracket 506 is installed above the rail-aligning positioning rod fixing seat 505, and the induction switch trigger piece 507 is installed on the rail-aligning positioning rod 504. When the rail-aligning positioning rod 504 moves back and forth in a straight line, the induction switch trigger piece 507 follows the linear movement. When it reaches the position of the induction switch bracket 506, the induction switch on the induction switch bracket 506 is triggered, thereby realizing electrical control to determine whether the rail is extended into place or retracted into place.

[0040] See also Figure 7 and Figure 8In this embodiment, the ground rail positioning platform 17 includes a positioning platform base 171, an adjustable positioning plate mounting seat 172, and a square hole positioning plate 173. The positioning platform base 171 is set on the ground at the starting end of the laneway track 19, the adjustable positioning plate mounting seat 172 is set above the positioning platform base 171, and the square hole positioning plate 173 is set on the adjustable positioning plate mounting seat 172. The square hole positioning plate 173 is provided with a guide hole that matches the rail positioning rod 504, and the protruding end of the rail positioning rod 504 is in the shape of a square pyramid head. Specifically, the positioning platform base 171 is fixed to the ground at the end of the laneway, and the adjustable positioning plate mounting seat 172 is installed above the positioning platform base 171. The position can be adjusted by locking with strip holes and bolts. The square hole positioning plate 173 is connected to the rear of the adjustable positioning plate mounting seat 172 by bolts. The square hole positioning plate 173 plays a guiding role. When the rail positioning rod 504 extends and inserts into the guide hole of the square hole positioning plate 173, the tangential motion of the cone surface is used to drive the transport vehicle to move slightly on the ground vehicle track 13 to eliminate the parking error; when the rail positioning rod 504 completes the extension movement and inserts into the guide of the square hole positioning plate 173, the alignment of the vehicle-mounted stacker running track 7 and the lane track 19 is completed, and the docking and positioning of the transport vehicle and the ground lane are completed.

[0041] See also Figures 3 to 6 In this solution, the vehicle body walking mechanism 1 includes a walking beam 101 arranged on the ground driving track 13, a walking drive motor 102 arranged on the front side of the walking beam 101, bearing seats 103 arranged on the front and rear ends of the walking beam 101, a driving shaft 104 and a driving wheel 105 arranged on the bearing seat 103 at the front end, a driven shaft 106 and a driven wheel 107 arranged on the bearing seat 103 at the rear end, and a guide wheel group 108 arranged on the front and rear ends of the walking beam 101 and straddling both sides of the ground driving track 13. A track cleaner 109 is provided on the outer side of the guide wheel group 108, and the lowest part of the track cleaner 109 contacts the ground driving track 13, thereby cleaning foreign matter on the surface of the ground driving track 13. The traveling beam 101, bearing block 103, driving shaft 104, driving wheel 105, driven shaft 106, and driven wheel 107 form a metal structure with rolling wheels. The traveling drive motor 102 and the driving shaft 104, mating through a shaft hole and keyed connection, transmit rotational torque, which in turn drives the driving wheel 105 to rotate and roll, thereby driving the traveling beam forward and backward, generating the transport vehicle's driving force.

[0042] See also Figure 1 and Figure 2In this embodiment, the transport vehicle also includes a laser ranging system for detecting the position of the vehicle traveling mechanism 1 on the ground track 13. The laser ranging system comprises an onboard laser ranging sensor unit 9 mounted on the vehicle carrier 2 and a ground-based laser ranging reflective unit 15 mounted on the ground at one end of the ground track 13. Specifically, the onboard laser ranging sensor unit 9 is used to achieve the transport vehicle's travel address recognition and positioning; the ground-based laser ranging reflective unit 15 is used to facilitate optical transmission from the laser ranging sensor unit.

[0043] See also Figure 1 and Figure 2 In this embodiment, the transport vehicle further includes a control system for communication control. The control system comprises an on-board wireless communication mobile unit 10 mounted on the vehicle body carrier 2, a ground wireless communication fixed unit 16 mounted on the ground at the other end of the ground vehicle track 13, an on-board operating platform 12 mounted on the vehicle body carrier 2, and an on-board control cabinet 11 mounted on the on-board operating platform 12. Specifically, the on-board wireless communication mobile unit 10 is used to enable the transport vehicle to receive command signals sent by the dispatching system; the ground wireless communication fixed unit 16 is used to transmit command signals sent by the dispatching system; the on-board operating platform 12 is used to securely position the control cabinet in the transport vehicle and provide standing space for equipment operators; and the on-board control cabinet 11 is used to implement electrical control of the transport vehicle.

[0044] See also Figures 3 to 6 In this embodiment, the vehicle body carrier frame 2 is provided with a vehicle body upper frame 3, which is equipped with a cargo guide rod 4 for guiding and supporting the stacker. Specifically, the vehicle body upper frame 3 and the cargo guide rod 4 are assembled and connected using bolts to form a metal frame structure that guides and supports the stacker.

[0045] See also Figures 3 to 6 In this embodiment, the transport vehicle further includes a movable stop mechanism for preventing the stacker from being ejected. The movable stop mechanism comprises an movable stop drive device 6 mounted on the vehicle body carrier 2, and a ground movable stop platform 18 positioned adjacent to the ground vehicle track 13 and cooperating with the movable stop drive device 6. Specifically, the movable stop drive device 6 and the ground movable stop platform 18 are used to prevent the stacker from being ejected from the aisle before the transport vehicle is loaded with the stacker.

[0046] Furthermore, the movable gear drive device 6 includes a movable gear drive motor, a movable gear drive motor fixing seat, a push rod motion assembly, an extension rod assembly, and a swing baffle assembly; wherein the movable gear drive motor is fastened to the movable gear drive motor fixing seat by bolts, and the output shaft of the movable gear drive motor is connected to the transmission pulley of the push rod motion assembly through a key, and the transmission pulley of the push rod motion assembly drives the belt of the push rod motion assembly to perform reciprocating motion, thereby driving the push rod of the push rod motion assembly to perform linear motion.

[0047] Furthermore, the ground movable baffle 18 includes a movable baffle base, a movable baffle rotating shaft, a rotating swing movable baffle, a movable baffle swing connecting rod, a connecting rod extension rod, and a connecting rod extension rod sliding seat; wherein the connecting rod extension rod can slide linearly in the connecting rod extension rod sliding seat, the connecting rod extension rod is connected to the movable baffle swing connecting rod through a connecting pin, the movable baffle swing connecting rod drives the rotating swing movable baffle to perform rotational motion, and the rotating swing movable baffle realizes blocking and unlocking functions at different angles.

[0048] See also Figure 1 and Figure 2 In this embodiment, the transport vehicle further includes a power supply system for supplying power to the stacker and the transport vehicle. The power supply system comprises a vehicle-mounted stacker power busbar 8 mounted on the vehicle body carrier 2, and a ground vehicle power busbar 14 mounted adjacent to the ground vehicle track 13. Specifically, the vehicle-mounted stacker power busbar 8 is used to power the stacker when the transport vehicle is loaded with the stacker, while the ground vehicle power busbar 14 is used to power the transport vehicle.

[0049] The present invention also provides a method for transferring a stacker crane to switch between multiple lanes, using the transport vehicle described above, and the steps of the transfer method are as follows:

[0050] S1: The transport vehicle movement instruction signal is transmitted to the vehicle-mounted wireless communication mobile unit 10 via the ground wireless communication fixed unit 16. The PLC in the vehicle-mounted control cabinet 11 receives the instruction and drives the travel drive motor 102 of the vehicle body travel mechanism 1 to work. The travel drive motor 102 of the vehicle body travel mechanism 1 drives the driving wheel of the vehicle body travel mechanism 1 to rotate, thereby driving the transport vehicle to move.

[0051] S2: Then, the vehicle-mounted laser ranging sensor unit 9 is used to perform addressing and drive the transport vehicle to stop at the position required by the instruction. Since the transport vehicle is driven by friction wheels, there will be an error in the position where the transport vehicle stops, and the front and rear error value is ±3mm, resulting in a misalignment between the lane track 19 and the vehicle-mounted stacker running track 7;

[0052] S3: When the transport vehicle stops, the travel drive motor 102 of the vehicle body travel mechanism 1 releases the brake to release the brake in the travel direction;

[0053] S4: Then the rail driving device 5 starts to work, the rail driving motor 501 of the rail driving device 5 drives the rotary push rod assembly 503 of the rail driving device 5, and the rotary push rod assembly 503 of the rail driving device 5 converts the rotary motion into a linear motion. The push rod in the rotary push rod assembly 503 of the rail driving device 5 extends forward, and the push rod of the rotary push rod assembly 503 of the rail driving device 5 drives the rail positioning rod 504 of the rail driving device 5 to extend forward. The rail positioning rod 504 of the rail driving device 5 is slowly inserted into the guide hole of the square hole positioning plate 173;

[0054] S5: Since the shape of the head of the rail-aligning positioning rod 504 of the rail-aligning driving device 5 is a square cone head, when the rail-aligning positioning rod 504 of the rail-aligning driving device 5 is extended, the ground rail-aligning positioning platform 17 will correct the position of the vehicle-mounted stacker running track 7, so as to drive the transport vehicle to perform micro-displacement alignment in the walking direction, so that the error value is reduced from ±3mm to ±0.5mm, and the alignment accuracy of the laneway track 19 and the vehicle-mounted stacker running track 7 is achieved within ±0.5mm, and then the stacker is driven from the vehicle-mounted stacker running track 7 into the laneway track 19 to work, thereby completing the switching of the stacker on different laneway tracks 19.

[0055] In summary, the present invention provides a transport vehicle for transferring stackers to switch between multiple lanes and a method for transferring the same. The vehicle body is assembled through a vehicle traveling mechanism 1, a vehicle body load-bearing frame 2, a vehicle body upper frame 3, a cargo guide rod 4, an on-board control cabinet 11, an on-board operating platform 12, etc. to form a set of electrically driven traveling vehicles. The ground vehicle takes power from the electric bus bar 14 to achieve horizontal movement in the front-to-back direction of the ground vehicle track 13. After loading into the stacker, the stacker can be transferred to different lanes to complete the work task. At the same time, in the process of the transport vehicle transferring the stacker to different lanes, the rail drive device 5 and the ground rail positioning platform 17 are mutually matched and operated, and the mechanism of the conical surface moving along the cross section is used to overcome the parking error, ensure the accuracy of the rail, and achieve the smooth round-trip movement of the stacker from the lane track 19 to the transport vehicle, the transport vehicle, and the lane track 19.

[0056] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the protection scope of the invention.

Claims

1. A transport vehicle for transferring stackers to switch between multiple lanes, characterized in that: The invention comprises a ground vehicle track (13) and a plurality of lane tracks (19) arranged beside the ground vehicle track (13); a vehicle body running mechanism (1) capable of moving along the ground vehicle track (13); a vehicle body bearing frame (2) provided on the vehicle body running mechanism (1); a vehicle-mounted stacker running track (7) for connecting with the lane track (19); a ground rail positioning platform (17) provided at the starting end of each lane track (19); and a rail driving device (5) provided on the vehicle body bearing frame (2) for cooperating with the ground rail positioning platform (17) and connecting the vehicle-mounted stacker running track (7) with the lane track (19); The rail driving device (5) comprises a rail driving motor (501), a rail driving motor fixing seat (502), a rotating push rod assembly (503), a rail positioning rod (504), a rail positioning rod fixing seat (505), an induction switch bracket (506) and an induction switch trigger piece (507), wherein the rail driving motor fixing seat (502) is arranged on the vehicle body supporting frame (2), and the rail driving motor (501) is arranged on the rail driving motor fixing seat (503). 02), the rotating push rod assembly (503) is connected to the rail driving motor (501), the rail positioning rod (504) is connected to the rotating push rod assembly (503), the rail positioning rod fixing seat (505) is sleeved on the rail positioning rod (504), the induction switch bracket (506) is arranged above the rail positioning rod fixing seat (505), and the induction switch trigger piece (507) is arranged on the rail positioning rod (504); The ground rail positioning platform (17) comprises a positioning platform base (171), an adjustable positioning plate mounting seat (172) and a square hole positioning plate (173); the positioning platform base (171) is arranged on the ground at the starting end of the laneway track (19); the adjustable positioning plate mounting seat (172) is arranged above the positioning platform base (171); the square hole positioning plate (173) is arranged on the adjustable positioning plate mounting seat (172); a guide hole is provided on the square hole positioning plate (173) for matching with the rail positioning rod (504); and the protruding end head of the rail positioning rod (504) is in the shape of a square pyramid head.

2. A transport vehicle for transferring stackers to switch between multiple lanes according to claim 1, characterized in that: The vehicle body travel mechanism (1) comprises a travel beam (101) arranged on the ground travel track (13), a travel drive motor (102) arranged on the front end of the travel beam (101), a bearing seat (103) arranged on the front and rear ends of the travel beam (101), a driving shaft (104) and a driving wheel (105) arranged on the bearing seat (103) at the front end, a driven shaft (106) and a driven wheel (107) arranged on the bearing seat (103) at the rear end, and a guide wheel group (108) arranged on the front and rear ends of the travel beam (101) and straddling both sides of the ground travel track (13), wherein a track cleaner (109) is provided on the outer side of the guide wheel group (108).

3. A transport vehicle for transferring stackers to switch between multiple lanes according to claim 2, characterized in that: The transport vehicle further comprises a laser ranging system for detecting the position of the vehicle body running mechanism (1) on the ground vehicle track (13), wherein the laser ranging system comprises an on-board laser ranging sensing unit (9) arranged on the vehicle body carrier (2), and a ground laser ranging reflecting unit (15) arranged on the ground at one end of the ground vehicle track (13).

4. A transport vehicle for transferring stackers to switch between multiple lanes according to claim 3, characterized in that: The transport vehicle further comprises a control system for performing communication control, wherein the control system comprises an on-board wireless communication mobile unit (10) arranged on the vehicle body carrier (2), a ground wireless communication fixed unit (16) arranged on the ground at the other end of the ground vehicle track (13), an on-board operating platform (12) arranged on the vehicle body carrier (2), and an on-board control electric cabinet (11) arranged on the on-board operating platform (12).

5. A transport vehicle for transferring stackers to switch between multiple lanes according to claim 4, characterized in that: A vehicle body upper frame (3) is provided on the vehicle body bearing frame (2), and the vehicle body upper frame (3) is provided with a cargo guide rod (4) for guiding and supporting the stacker.

6. The transport vehicle for transferring stackers to switch between multiple lanes according to claim 4, characterized in that: The transport vehicle further comprises a movable stop mechanism for preventing the stacker from rushing out, the movable stop mechanism comprising a movable stop driving device (6) arranged on the vehicle body carrier (2), and a ground movable stop platform (18) arranged beside the ground vehicle track (13) and cooperating with the movable stop driving device (6).

7. A transport vehicle for transferring stackers to switch between multiple lanes according to claim 4, characterized in that: The transport vehicle further comprises a power supply system for providing power to the stacker and the transport vehicle, wherein the power supply system comprises a vehicle-mounted stacker power supply busbar (8) arranged on the vehicle body carrier (2), and a ground vehicle power supply busbar (14) arranged beside the ground vehicle track (13).

8. A method for transferring a stacker crane to switch between multiple lanes, characterized in that: A transport vehicle switching between multiple lanes using a transfer stacker according to any one of claims 4 to 7, wherein the steps of the transfer method are as follows: S1: The transport vehicle movement instruction signal is transmitted to the vehicle-mounted wireless communication mobile unit (10) through the ground wireless communication fixed unit (16); the PLC in the vehicle-mounted control cabinet (11) receives the instruction and drives the travel drive motor (102) of the vehicle body travel mechanism (1) to work; the travel drive motor (102) of the vehicle body travel mechanism (1) drives the driving wheel of the vehicle body travel mechanism (1) to rotate, thereby driving the transport vehicle to move; S2: Then the vehicle-mounted laser ranging sensor unit (9) is used to perform addressing and drive the transport vehicle to stop at the position required to stop in the instruction; S3: When the transport vehicle stops, the travel drive motor (102) of the vehicle body travel mechanism (1) releases the brake, releasing the brake in the travel direction; S4: Then the rail driving device (5) starts to work, the rail driving motor (501) of the rail driving device (5) drives the rotating push rod assembly (503) of the rail driving device (5), the rotating push rod assembly (503) of the rail driving device (5) converts the rotational motion into a linear motion, the push rod in the rotating push rod assembly (503) of the rail driving device (5) extends forward, the push rod of the rotating push rod assembly (503) of the rail driving device (5) drives the rail positioning rod (504) of the rail driving device (5) to extend forward, and the rail positioning rod (504) of the rail driving device (5) slowly inserts into the guide hole of the square hole positioning plate (173); S5: During the extension of the rail alignment rod (504) of the rail alignment driving device (5), the ground rail alignment platform (17) corrects the position of the vehicle-mounted stacker running track (7) to drive the transport vehicle to perform micro-displacement alignment in the walking direction, with an error value of ±0.5mm, and drives the stacker from the vehicle-mounted stacker running track (7) to enter the lane track (19) to operate.

Citation Information

Patent Citations

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