Wool yarn blending processing technology

Abstract

The invention relates to a wool yarn blending processing technology. The wool yarn blending processing technology is characterized by comprising the following specific processing technologies: S1, premixing; s2, blending; three processes of a traditional manual cotton blending process method, a traditional mechanical cotton blending method and an accurate weighing cotton blending machine are fused, and the problem of non-uniform cotton blending is solved through one-time disc loading and premixing, re-disc loading, mixing through the accurate weighing cotton blending machine, multi-bin type mixing and three-time machine series-connection mixing; the problem that various raw materials are overdyed in different colors after yarn weaving is solved, and the situation that crosspieces appear on the cloth cover is avoided.

Description

Technical Field

[0001] The invention relates to the technical field of textiles, in particular to a wool yarn blending processing technology. Background Art

[0002] Yarn is a textile product made of various textile fibers into a certain fineness. It can be used for weaving, rope making, thread making, knitting and embroidery, etc. There are many types of yarn, which are mainly divided into blended yarn and composite yarn according to the production process. Blended yarn refers to yarn made by mixing two or more different types of fibers in the required proportion. The production and processing process mainly adopts the method of bulk fiber mixing and strip mixing. The original fiber raw materials are combined with other functional fibers to increase and improve the strength, toughness and other properties of the entire blended yarn.

[0003] The proportion of blended fibers in the textile market continues to increase, and the proportion of blended fibers with multiple varieties and high precision is increasing. In the textile production process, it is often necessary to evenly mix two or more different raw materials in a certain proportion to improve the quality of the yarn.

[0004] Currently, there are blended yarns such as polyester, viscose, acrylic, cotton, and wool on the market. The existing cotton blending methods are generally manual blending or single machine blending. However, for small proportions (less than 5%) of raw materials, there will be problems of uneven blending, and horizontal stripes will appear in the dyeing of the cloth. The existing single cotton blending methods cannot solve this problem. How to ensure that various raw materials can be efficiently mixed according to the preset proportions and eliminate the color difference of yarns caused by uneven mixing requires a refined wool blending process to achieve. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide a wool yarn blending processing technology, which can solve the problem that after traditional wool yarn weaving, multiple raw materials are over-dyed with different colors, and horizontal stripes will appear on the cloth surface.

[0006] In order to solve the above technical problems, the technical solution of the present invention is: a wool yarn blending processing technology, the innovation of which is: the specific processing technology is as follows: S1: Premixing: First, the wool blended raw materials are mixed by artificial cotton blending, then loaded on trays, and the wool blended raw materials after artificial cotton blending are cleaned by FA002 automatic cotton plucking machine, and then the cleaned wool is loosened and combed; then the wool is fluffed and opened by FA108 cotton opener by precise cotton opening; and then the wool blended raw materials are packaged by hydraulic baling machine to form wool blended premix; S2: Blending: The wool blended premix in S1 is re-loaded on a plate, and the FA002 automatic plucking machine is used to plucking and cleaning the wool blended premix bales, and then the FA108 cotton opener is used to fluff and open the cotton; then the JWF1081 precision weighing cotton blending machine is used to accurately weigh the opened wool blended premix for blending; then a multi-bin cotton blending machine is used to blend cotton using the principle of feeding in each bin and outputting at the same time, and the time difference is used for blending; finally, the blended wool blended premix is ​​sent to the carding machine for carding to obtain wool strips of uniform thickness.

[0007] Furthermore, the speed of the FA002 automatic cotton plucking machine is 700r / min.

[0008] Furthermore, in the FA108 cotton opener, the speed of the combing needle beater is 550 r / min, the distance between the combing needle beater and the dust bar is 12 mm, and the spacing between the dust bars is 8 mm.

[0009] Furthermore, the operating speed of the JWF1081 precision weighing cotton mixer is 800 r / min.

[0010] Furthermore, the carding machine has a licker-in speed of 780 r / min, a cylinder speed of 340 r / min, a doffer speed of 20 r / min, and a cover plate linear speed of 160 mm / min.

[0011] The advantages of the present invention are: 1) The present invention integrates three processes: traditional manual cotton mixing method + traditional machine cotton mixing method + precision weighing cotton mixing machine. The process is pre-mixed once by loading on a plate, then loaded on a plate, mixed by a precision weighing cotton mixing machine, and then mixed by a multi-bin type. After three machine series mixing, the problem of uneven cotton mixing is solved; the problem of over-dyeing of multiple raw materials with different colors after yarn weaving is solved, and horizontal bars on the cloth surface are avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0013] Figure 1 The present invention is a wool yarn blending process flow chart. DETAILED DESCRIPTION

[0014] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0015] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0016] like Figure 1 A wool yarn blending process shown in the figure, the specific processing process is as follows: S1: Premixing: First, the wool blended raw materials are mixed by artificial cotton blending, then loaded on trays, and the wool blended raw materials after artificial cotton blending are cleaned by FA002 automatic cotton plucking machine, and then the cleaned wool is loosened and combed; then the wool is fluffed and opened by FA108 cotton opener by precise cotton opening; and then the wool blended raw materials are packaged by hydraulic baling machine to form wool blended premix; S2: Blending: The wool blended premix in S1 is re-loaded on a plate, and the FA002 automatic plucking machine is used to plucking and cleaning the wool blended premix bales, and then the FA108 cotton opener is used to fluff and open the cotton; then the JWF1081 precision weighing cotton blending machine is used to accurately weigh the opened wool blended premix for blending; then a multi-bin cotton blending machine is used to blend cotton using the principle of feeding in each bin and outputting at the same time, and the time difference is used for blending; finally, the blended wool blended premix is ​​sent to the carding machine for carding to obtain wool strips of uniform thickness.

[0017] The speed of FA002 automatic cotton plucking machine is 700r / min.

[0018] The speed of the combing needle beater in the FA108 cotton opener is 550 r / min, the distance between the combing needle beater and the dust bar is 12 mm, and the spacing between the dust bars is 8 mm.

[0019] The operating speed of JWF1081 precision weighing cotton mixer is 800 r / min.

[0020] The carding machine's licker-in speed is 780 r / min, the cylinder speed is 340 r / min, the doffer speed is 20 r / min, and the flat plate linear speed is 160 mm / min.

[0021] Those skilled in the art should understand that the present invention is not limited to the above-mentioned embodiments. The above-mentioned embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may be subject to various changes and improvements, and these changes and improvements shall all fall within the scope of the present invention claimed for protection.

Claims

1. A wool yarn blending process, characterized in that: The specific processing technology is as follows: S1: Premixing: First, the wool blended raw materials are mixed by artificial cotton blending, then loaded on trays, and the wool blended raw materials after artificial cotton blending are cleaned by FA002 automatic cotton plucking machine, and then the cleaned wool is loosened and combed; then the wool is fluffed and opened by FA108 cotton opener by precise cotton opening; and then the wool blended raw materials are packaged by hydraulic baling machine to form wool blended premix; S2: Blending: The wool blended premix in S1 is re-loaded on a plate, and the FA002 automatic plucking machine is used to plucking and cleaning the wool blended premix bales, and then the FA108 cotton opener is used to fluff and open the cotton; then the JWF1081 precision weighing cotton blending machine is used to accurately weigh the opened wool blended premix for blending; then a multi-bin cotton blending machine is used to blend cotton using the principle of feeding in each bin and outputting at the same time, and the time difference is used for blending; finally, the blended wool blended premix is ​​sent to the carding machine for carding to obtain wool strips of uniform thickness.

2. A wool yarn blending process according to claim 1, characterized in that: The speed of the FA002 automatic cotton plucking machine is 700r / min.

3. The wool yarn blending process according to claim 1, characterized in that: In the FA108 cotton opener, the speed of the combing needle beater is 550 r / min, the distance between the combing needle beater and the dust bar is 12 mm, and the spacing between the dust bars is 8 mm.

4. The wool yarn blending process according to claim 1, characterized in that: The operating speed of the JWF1081 precision weighing cotton mixer is 800 r / min.

5. The wool yarn blending process according to claim 1, characterized in that: The carding machine has a licker-in speed of 780 r / min, a cylinder speed of 340 r / min, a doffer speed of 20 r / min, and a cover plate linear speed of 160 mm / min.

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